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20414 Lantern Ln_BLD4338_2025
20414 LANTEN LANE LIKE IN KIND FURANCE CHANGE OUT ED BADEN 20414 LANTERN LANE ARLINGTON WA 98223 (360)435-9501 N/A MAKENNA STEINKAMP 5100 PACFIC HWY FERNDALE WA 98248 360-676-1131 MAKENNAS@BARRONHEATING.COM BARRON HEATING 5100 PACIFIC HWY FERNDALE WA 98248 BARROHA179D7 10/23/2022 360-676-1131 MAKENNAS@BARRONHEATING.COM 59SC5B060E14--12 95% ✔ ✔ 12/29/2021 Makenna Steinkamp CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 20414 LANTERN LN Permit #: 4338 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 00746500000400 DATE OF ISSUANCE. Scope of Work: Like in kind furnace change out Valuation: .00 OWNER APPLICANT CONTRACTOR BADEN EDWARD Barron Heating BARRON HEATING & A.C. 20414 LANTERN LN 5100 Pacific Hwy 5100 Pacific Highway #103 ARLINGTON, WA 98223-6307 Ferndale, WA 98248 Ferndale, WA 98248 360-435-9501 360-676-1131 LIC: BARROHA179D7 EXP: 10/23/2022 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR BARRON HEATING & A.C. 5100 Pacific Highway #103 Ferndale, WA 98248 360-676-1131 LIC #: BARROHA179D7 EXP: 10/23/2022 LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2018 STORIES: CONST. TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. 12/30/2021 Signature Print Name Date Released By Date CONDITIONS THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 12/30/2021 Processing/Technology $25.00 12/30/2021 Inspection $75.00 12/30/2021 Forced Air Heat $15.00 12/30/2021 Mechanical Base $25.00 Total Due: $140.00 Total Payment: $0.00 Balance Due: $140.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 20414 LANTERN LN Permit #: 4338 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 00746500000400 DATE OF ISSUANCE. Scope of Work: Like in kind furnace change out Valuation: .00 OWNER APPLICANT CONTRACTOR BADEN EDWARD Barron Heating BARRON HEATING & A.C. 20414 LANTERN LN 5100 Pacific Hwy 5100 Pacific Highway #103 ARLINGTON, WA 98223-6307 Ferndale, WA 98248 Ferndale, WA 98248 360-435-9501 360-676-1131 LIC: BARROHA179D7 EXP: 10/23/2022 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR BARRON HEATING & A.C. 5100 Pacific Highway #103 Ferndale, WA 98248 360-676-1131 LIC #: BARROHA179D7 EXP: 10/23/2022 LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2018 STORIES: CONST. TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. MAKENNA STEINKAMP 01/28/2022 12/30/2021 Signature Print Name Date Released By Date CONDITIONS THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 12/30/2021 Processing/Technology $25.00 12/30/2021 Inspection $75.00 12/30/2021 Forced Air Heat $15.00 12/30/2021 Mechanical Base $25.00 Total Due: $140.00 Total Payment: $0.00 Balance Due: $140.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon CONDENSING GAS FURNACE OWNER’S MANUAL NOTE: Read the entire instruction manual before starting the . installation. ! WARNING Our products are designed, tested and built in accordance with DOE standardized procedures; however, actual operating results and FIRE OR EXPLOSION HAZARD efficiencies may vary based on manufacturing and supplier tolerances, Failure to follow safety warnings exactly could result in personal equipment configuration, operating conditions and installation practices. injury, death, or property damage. NOTE: To the Installer: This manual must be left with the equipment Do not store or use gasoline or other flammable vapors and liquids in user. the vicinity of this or any other appliance. USER: Please read all instructions in the manual and retain all WHAT TO DO IF YOU SMELL GAS manuals for future reference - Do not try to light any appliance. - Do not touch any electrical switch; do not use any phone in your building. - Leave the building immediately. - Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. - If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. ! WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury and/or death. A11263 Carbon Monoxide (CO) is a colorless, odorless, and tasteless poisonous gas that can be fatal when inhaled. Follow all installation, maintenance, and service instructions. See additional information below regarding the installation of a CO Alarm. Most states in the USA and jurisdictions in Canada have laws that require the use of Carbon Monoxide (CO) alarms with fuel burning products. Examples of fuel burning products are furnaces, boilers, space heaters, generators, water heaters, stoves/ranges, clothes dryers, fireplaces, incinerators, automobiles, and other internal combustion engines. Even if there are no laws in your jurisdiction requiring a CO Alarm, it’s highly recommended that whenever any fuel burning product Use of the AHRI Certified TM Mark indicates a is used in or around the home or business that the dwelling be equipped manufacturer’s participation in the program. For verification of certification for individual with a CO Alarm(s). The Consumer Product Safety Commission products, go to www.ahridirectory.org . recommends the use of CO Alarm(s). The CO Alarm(s) must be installed, operated, and maintained according to the CO Alarm manufacturer’s instructions. For more information about Carbon A200104 Monoxide, local laws, or to purchase a CO Alarm online, please visit the following website. https://www.kidde.com CONDENSING GAS FURNACE: OWNER’S MANUAL ! WARNING ! WARNING ELECTRICAL OPERATION HAZARD ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death, or Failure to follow safety warnings exactly could result in dangerous property damage. operation, serious injury, death, or property damage. Do not use this furnace if any part has been under water. A Improper servicing could result in dangerous operation, serious injury, flood-damaged furnace is extremely dangerous. Attempts to use the death or property damage. furnace can result in fire or explosion. A qualified service agency - Before servicing, disconnect all electrical power to furnace. should be contacted to inspect the furnace and to replace all gas - When servicing controls, label all wires prior to disconnecting. controls, control system parts, and electrical parts that have been wet, Reconnect wires correctly. or the entire furnace if deemed necessary. - Verify proper operation after servicing. TABLE OF CONTENTS TABLE OF CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 WELCOME TO TODAY’S GENERATION OF COMFORT . . . . . 2 FURNACE COMPONENTS FURNACE COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 (Furnace shown in upflow position; may be used in downflow or SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 horizontal orientation or applications.) BEFORE STARTING YOUR FURNACE . . . . . . . . . . . . . . . . . . . . 4 STARTING YOUR FURNACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 STEPS FOR STARTING YOUR FURNACE. . . . . . . . . . . . . . . . . . 4 SHUTTING DOWN YOUR FURNACE. . . . . . . . . . . . . . . . . . . . . . 6 MINIMUM & MAXIMUM TEMPERATURE SETTING FOR YOUR FURNACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PERFORMANCE ROUTINE MAINTNENANCE. . . . . . . . . . . . . . 7 FILTERING OUT TROUBLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . . . 9 WINTERIZATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 A CHECK-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BEFORE YOU REQUEST A “SERVICE CALLâ€. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 For insufficient airflow: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 If furnace fails to operate:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 WELCOME TO TODAY’S GENERATION OF COMFORT Congratulations! In light of rising energy costs, a 90+% AFUE Condensing Gas Furnace from Carrier Corporation is among the soundest investments today’s homeowner can make. Your new furnace is truly a triumph of technology in home heating. A revolutionary design employs two heat exchangers to “squeeze†out the maximum amount of heat from the fuel consumed. In fact, your new A170154 1 Fig. 1 – Furnace Components furnace is so efficient, over 90% of the heat generated during combustion is captured and delivered inside your home. SAFETY CONSIDERATIONS This furnace is among the safest, most dependable, energy-efficient Installing and servicing of heating equipment can be hazardous due to furnaces you can buy today. We are proud of the technological advances gas and electrical components. Only trained and qualified personnel incorporated into the design of this furnace. With only minimal care, should install, repair, or service heating equipment. your new furnace will deliver many years of money-saving home Untrained personnel can perform basic maintenance functions such as comfort and enjoyment. Spend just a few minutes with this manual to cleaning and replacing air filters. All other operations must be performed learn the operation of your new furnace and the small amount of by trained service personnel. Observe safety precautions in this manual, maintenance it takes to help keep it operating at peak efficiency year on tags, and on labels attached to the furnace and other safety after year. precautions that may apply. Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or manuals, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, CAUTION, and NOTE. DANGER, WARNING, and CAUTION are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is 1. The output capacity and any representations of efficiency for this furnace are based on standard U.S. Department of Energy test procedures. used to identify unsafe practices which may result in minor personal Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 2 CONDENSING GAS FURNACE: OWNER’S MANUAL injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. To minimize the possibility of serious personal injury, fire, damage to your furnace, or improper operation, carefully follow these safety rules which apply to both direct-vent and non-direct vent applications: • Your new gas furnace may have been installed in one of two ways, as a direct-vent (2-pipe-Fig.2) application or as a non-direct vent (1-pipe-Fig.3) application. • In a direct-vent (2-pipe) application, your furnace uses air from outside the home for combustion and vents flue gas to the outdoors. This type of application will have two pipes running from the furnace to the outdoors. In some cases, the inlet air pipe may be located in an area that has access to outdoor air, such as an attic. In all cases, the outlet vent pipe must be routed to the outdoors (see Fig.2). In this application, the vent and air-intake pipes must terminate outside the structure and must not be obstructed in any way. Do not block or obstruct air openings on furnace or spaces around furnace. A11254 • In a non-direct vent (1-pipe) application, your furnace uses air from Fig. 2 – Exterior Vent Pipes adjacent to the furnace for combustion and vents flue gas to the outdoors. This type of application will have only one pipe running from the furnace to the outdoors (see Fig.3). The other pipe will terminate in the same space as the furnace and is the source of combustion air for your furnace. Therefore, the furnace must not be enclosed in an airtight room or be sealed behind solid doors. It must have adequate airflow for efficient combustion and safe ventilation. Do not obstruct the combustion-air pipe in any way. The vent pipe must terminate outside the structure and must not be obstructed in any way. Do not block or obstruct air openings or space around furnace. ! WARNING FIRE OR EXPLOSION HAZARD Failure to follow warnings could result in personal injury, death, or A11255 property damage. Fig. 3 – Interior Combustion - Air Pipe Keep insulation clear of furnace and maintain clearances shown on unit clearance label. ! WARNING Do not keep combustible materials, gasoline, and other flammable FIRE OR EXPLOSION HAZARD liquids or vapors around your furnace. Failure to follow this warning could result in personal injury, death, or property damage. ! WARNING Do not keep combustible materials, gasoline, and other flammable liquids or vapors around your furnace. CARBON MONOXIDE POISONING HAZARD • Keep the area around your furnace clear and free of combustible Failure to follow instructions could result in severe personal injury or materials, gasoline, and other flammable liquids and vapors. death due to carbon monoxide poisoning, if combustion products infiltrate into the building. Check that all openings in the outside wall around the vent (and air intake) pipe(s) are sealed to prevent infiltration of combustion products into the building. Check that furnace vent (and air intake) terminal(s) are not obstructed in any way during all seasons. A92182 Fig. 4 – NO combustible materials near furnace • Do not cover the furnace, store trash or debris near it, or in any way block the flow of fresh air to the unit. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 3 CONDENSING GAS FURNACE: OWNER’S MANUAL STARTING YOUR FURNACE ! CAUTION UNIT OPERATION HAZARD ! WARNING Failure to follow this caution may result in intermittent unit operation. FIRE AND EXPLOSION HAZARD For proper and safe operation the furnace needs air for combustion and Failure to follow this warning could result in personal injury, death or ventilation. Do not block or obstruct air openings on the furnace, air property damage. opening to the area in which the furnace is installed, and the space Should the gas supply fail to shut off or if overheating occurs, turn off around the furnace the manual gas valve to the furnace BEFORE turning off the electrical supply and install lockout tag. In addition to the safety rules above, make sure that the following In addition to the safety rules above, make sure that the following Instead of a continuously burning pilot flame which wastes valuable combustion-air requirements are met for non-direct vent aplications: energy, your furnace uses an automatic, hot surface ignition system to • Combustion air must be clean and uncontaminated with chlorine or light the burners each time the thermostat signals the furnace to start. fluorine. These compounds are present in many products around the Follow these important safeguards: home, such as: water softener salts, laundry bleaches, detergents, • Never attempt to manually light the burners with a match or other adhesives, paints, varnishes, paint strippers, waxes, and plastics. source of flame. • Make sure the combustion air for your furnace does not contain any of these compounds. During remodeling be sure the combustion air is fresh and uncontaminated. If these compounds are burned in your furnace, the heat exchangers may deteriorate. • A furnace installed in an attic or other insulated space must be kept free and clear of insulating material. Examine the furnace area when the furnace is installed or when insulation is added. Some insulation materials may be combustible. • Should the gas supply fail to shut off or if overheating occurs, shut off the gas valve to the furnace before shutting off electrical supply. This furnace contains SAFETY DEVICES which must be MANUALLY A92319 Fig. 6 – Do Not Light Burner with Match RESET. If the furnace is left unattended for an extended period of time, have it checked periodically for proper operation. This precaution will • Read and follow the operating instructions on inside of main furnace prevent problems associated with no heat, such as frozen water pipes, door, especially the item that reads as follows: etc. See “Before You Request a Service Call†section in this manual. “Wait 5 minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B†in the safety BEFORE STARTING YOUR FURNACE information on furnace label. If you don’t smell gas, go to the next Examine the furnace installation to determine that: step.†• If a suspected malfunction occurs with your gas control system, such 1. All flue gas carrying areas external to the furnace (i.e. chimney, as the burners do not light when they should, refer to the shutdown vent connector) are clear and free of obstructions. procedures on inside of main furnace door, or in the “Shutting Down 2. The vent connector is in place, slopes upward and is physically Your Furnace†section and call your dealer as soon as possible. sound without holes or gaps. • CHECK AIR FILTER: Before attempting to start your furnace, be 3. The return-air duct connection(s) is physically sound, is sealed to sure the furnace filter is clean and in place. See “Performing Routine the furnace casing, and terminates outside the space containing the Maintenance†section in this manual. Do not run the furnace without furnace. a filter in place. Then proceed as follows: 4. The physical support of the furnace is sound without sagging cracks, gaps, etc. around the base. STEPS FOR STARTING YOUR FURNACE 5. There are no obvious signs of deterioration of the furnace. 1. Set your room thermostat to the lowest temperature setting and set 6. The burner flames are in good adjustment (see Fig.5) (by the “MODE†to “OFF†(see Fig.7). comparison with pictorial sketches or drawings of the main burner flame). Burner Flame Burner Manifold A11461 Fig. 5 – Burner Flame Adjustment A09564 Fig. 7 – Lowest Temperature Setting 2. Close the external manual gas valve (see Fig.8). Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 4 CONDENSING GAS FURNACE: OWNER’S MANUAL C TWO-STAGE GAS CONTROL L SINGLE-STAGE GAS CONTROL O S E GAS CONTROL SWITCH SHOWN IN “OFF†POSITION MODULATING GAS CONTROL CONSULT MANUAL BEFORE ADJUSTING GAS PRESSURE NAT. GAS A06188 OFF ON Fig. 8 – Close Valve GAS CONTROL SWITCH SHOWN IN “OFF†POSITION 3. Turn OFF electrical supply to the furnace (see Fig.9). A11292 Fig. 11 – Control Switch to OFF 6. After waiting five minutes, turn control switch on the gas control to the ON position. Turn the control switch to ON (see Fig.12). TWO-STAGE GAS CONTROL SINGLE-STAGE GAS CONTROL GAS CONTROL SWITCH SHOWN IN “ON†POSITION MODULATING GAS CONTROL A92185 Fig. 9 – Turn Off Electrical Supply 4. Remove the main furnace door (see Fig.10). CONSULT MANUAL BEFORE ADJUSTING GAS PRESSURE NAT. GAS OFF ON GAS CONTROL SWITCH SHOWN IN “ON†POSITION A11291 Fig. 12 – Control Switch to ON 7. Replace main furnace door (see Fig.13). A11256 Fig. 10 – Remove Main Furnace Door (Upflow Configuration) 5. Turn the control switch on the gas control to the OFF position and wait five minutes (see Fig.11). Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B†on furnace label. If you don’t smell gas, go to next step. A11257 Fig. 13 – Furnace Door Replaced (Upflow Configuration) 8. Turn ON the electrical supply to the furnace and wait one minute (see Fig.14). Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 5 CONDENSING GAS FURNACE: OWNER’S MANUAL blower will switch to the next higher speed. There are at least three speeds to choose from. If the blower is running on its highest speed, a request to change will direct the blower to return to its lowest speed. SHUTTING DOWN YOUR FURNACE Should you need to shut down your furnace for service or maintenance, you will need to turn the furnace off. The following procedures must be followed: 1. Set your room thermostat to the lowest temperature setting and set the “MODE†to “OFF†(see Fig.16). A92359 Fig. 14 – Turn on Electrical Supply 9. Open the external manual gas valve (see Fig.15). O P E N A09564 Fig. 16 – Lowest Temperature Setting 2. Close the external manual gas valve (see Fig.17). A06189 Fig. 15 – Open Valve 10. Set the room thermostat “MODE†to “HEAT†and adjust the set C point to a temperature slightly above the room temperature. This LO S will automatically signal the furnace to start. E 11. When the furnace receives the start signal, the combustion air draft inducer is started. When the pressure switch senses that there is sufficient combustion air, the hot surface igniter is energized. After the hot surface igniter is heated for about 20 seconds, the gas valve permits gas to flow to the main burners. After ignition and a time delay of up to 60 seconds, the furnace blower will start. Variable-capacity furnaces start at low speed until the control makes the necessary adjustments to operate the blower at either the low- or high-heat speed. NOTE: If the main burners fail to ignite after four attempts, the furnace control system will lock out. If lockout occurs, main burners fail to Fig. 17 – Close the External Manual Valve A06188 light, or blower does not come on, shut down the furnace and call your 3. Turn off electrical supply to the furnace (see Fig.18). dealer for service. 12. Set your thermostat to the temperature that satisfies your comfort requirements. SUGGESTION: Setting the thermostat back a few degrees—and compensating for the difference with warmer clothing—can make a big difference in your fuel consumption on extremely cold days. The few degrees at the top of your thermostat “comfort level†are the most costly degrees to obtain. When the room temperature drops below the temperature selected on the thermostat, the furnace will switch on automatically. When the room temperature reaches the setting selected on the thermostat, the furnace will be automatically switched off. Continuous Fan Operation -Some thermostats have a “FAN†switch with two selections: AUTO and ON. When the thermostat is set on A92185 AUTO, the furnace blower cycles on and off, controlled by the Fig. 18 – Turn Off Electrical Supply thermostat. In ON position, the furnace blower runs continuously. 4. Remove main furnace door (see Fig.10). Continuous fan keeps the temperature level in your home more evenly 5. Turn control switch on the gas control to “OFF†position (see balanced. It also continuously filters the indoor air. Fig.11). On all but the base series furnace, the blower speed can be increased or 6. Replace main furnace door (see Fig.13). decreased if desired due to change of seasons, large gatherings in your 7. If the furnace is being shut down because of a malfunction, call home, etc. Simply change your FAN from ON to OFF for 1 to 3 seconds your dealer as soon as possible. (or AUTO depending on your thermostat), and then return to ON. The Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 6 CONDENSING GAS FURNACE: OWNER’S MANUAL ! CAUTION ! CAUTION UNIT AND PROPERTY DAMAGE HAZARD UNIT PERFORMANCE HAZARD Failure to follow this caution may result in unit component or property Failure to follow this caution may result in unit component damage. damage. Never operate your furnace without a filter in place. Doing so may Furnace is not to be installed, operated, and then turned off and left damage the furnace blower motor. An accumulation of dust and lint on turned off in an unoccupied structure during winter. See internal parts of your furnace can cause a loss of efficiency. “Winterization†procedures in this manual. MINIMUM & MAXIMUM TEMPERATURE ! CAUTION SETTING FOR YOUR FURNACE PERSONAL INJURY HAZARD This furnace is designed for minimum continuous return-air temperature Failure to follow this caution may result in personal injury. of 60°F (16°C) or intermittent operation down to 55°F (13°C) such as Use care when cutting support rods in filters to protect against flying when used with a night setback thermostat. Return-air temperature must not exceed 80°F (27°C). Failure to follow these return-air temperature pieces and sharp rod ends. Wear safety glasses, gloves, and appropriate limits may affect reliability of heat exchangers, motors, and controls. protective clothing. PERFORMANCE ROUTINE MAINTNENANCE A dirty filter will cause excessive stress on the furnace, heat exchanger, NOTE: The qualified installer or agency must use only and blower motor, and can cause it to overheat and automatically shut factory-authorized replacement parts, kits, and accessories when down. The furnace filter should be checked every four weeks and be modifying this product. cleaned or replaced if necessary. Installing and servicing of heating equipment can be hazardous due to If installed with factory-specified disposable media filter, check or gas and electrical components. replace filter before each heating and cooling season. Replace disposable media filter at least once a year. Only trained and qualified personnel should install, repair, or service heating equipment. Untrained personnel can perform basic maintenance If your furnace filter needs replacing, be sure to use the same size and functions such as cleaning and replacing air filters. type of filter that was originally specified. All other operations must be performed by trained service personnel. The air filter for the furnace may be located an external filter cabinet Observe safety precautions in this manual, on tags, and on labels attached to the side or bottom of the furnace casing. If the air filter has attached to the furnace and other safety precautions that may apply. been installed in another location, contact your dealer for instructions. To inspect, clean and/or replace the air filter(s), follow these steps: With proper maintenance and care, your furnace will operate economically and dependably. Instructions for basic maintenance are 1. Turn off electrical supply to the furnace (see Fig.19). found on this and the following pages. However, before beginning 2. Remove air filter from the filter cabinet. maintenance, follow these safety precautions: a. Remove filter cabinet door (see Fig.20 and Fig.21). NOTE: It maybe necessary to remove one thumbscrew. ! WARNING b.Slide air filter out of furnace. Keep dirty side up (if dirty) to avoid spilling dirt (see Fig.22 and Fig.23). ELECTRICAL SHOCK HAZARD 3. Inspect the filter. If torn replace it. Failure to follow this warning could result in personal injury or death. NOTE: If a washable filter was supplied with the furnace and has been Turn off electrical power supply to your furnace and install lockout tag replaced by: before removing the access doors to service or perform maintenance. • Disposable media filter-Do not clean. If dirty, replace only with media filter having the same part number and size. Install with airflow direction arrow pointing towards blower. ! CAUTION • Electronic Air Cleaner (EAC), refer to the EAC Owner’s Manual for maintenance information. CUT HAZARD 4. If washable filter, wash filter (if dirty) in a sink, bathtub, or outside Failure to follow this caution may result in personal injury. with a garden hose. Always use cold tap water. A mild liquid Although special care has been taken to minimize sharp edges, be detergent may be used if necessary. Spray water through filter in the extremely careful when handling parts or reaching into the furnace. opposite direction of airflow. Allow filter to dry. Wear safety glasses, gloves, and appropriate protective clothing. 5. Reinstall clean air filter. 6. Turn on electrical supply to the furnace. FILTERING OUT TROUBLE If your furnace air filter needs to be replaced, be sure to use a NOTE: The manufacturer has specified filters which will enable your factory-authorized filter of the same size that was originally specified. furnace to provide lasting comfort and efficiency throughout its life. Use the filter tables and compare your furnace size with the proper filter Contact your dealer to help you choose filters for your furnace that both size. collect dirt before it enters your furnace, as well as provide a low resistance to circulating air. Avoid filters that report high cleaning efficiencies, but do not allow air to pass easily through them. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 7 CONDENSING GAS FURNACE: OWNER’S MANUAL A00228 Fig. 23 – Removal of Filter from Bottom Blower Cabinet A92185 Fig. 19 – Turn Off Electrical Supply A00229 Fig. 24 – Replacement of Filter Cabinet Door to Side Blower Cabinet A00225 Fig. 20 – Removal of Filter Cabinet Door from Side Blower Cabinet A00230 Fig. 25 – Replacement of Filter Cabinet Door to Bottom Blower Cabinet Table 1 – Air Filter Located in Filter Cabinet FILTER CABINET FILTER SIZE - IN (MM) FILTER TYPE A00226 HEIGHT - IN (MM) Fig. 21 – Removal of Filter Cabinet Door from Bottom Blower * (1) 16 x 25 x 3/4 (406 x 635 x 19) Cabinet 16 (406) or Washable†(1) 16 x 25 x 4-5/16 (406 x 635 x 110) (1) 20 x 25 x 3/4* (508 x 635 x 19) 20 (508) or Washable†(1) 20 x 25 x 4-5/16 (508 x 635 x 110) (1) 24 x 25 x 3/4* (610 x 635 x 19) 24 (610) or Washable†(1) 24 x 25 x 4-5/16 (610 x 635 x 110) *. Filters with a side return-air may have a different filter size. Measure the filter to obtain the correct size. A00227 †. Recommended to maintain air filter face velocity. See Product Data for Fig. 22 – Removal of Filter from Side Blower Cabinet part number. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 8 CONDENSING GAS FURNACE: OWNER’S MANUAL COMBUSTION AIR AND VENT SYSTEM HOT SURFACE ! WARNING IGNITOR GAS BURNER ASSEMBLY MANUAL RESET LIMIT SWITCH CARBON MONOXIDE POISONING HAZARD FLAME SENSOR Failure to follow this warning could result in personal injury or death. MANUAL RESET LIMIT SWITCH MAIN LIMIT SWITCH If holes are found or if the vent pipe is obstructed or is not connected, (BEHIND GAS VALVE) GAS VALVE toxic fumes can escape into your home. DO NOT OPERATE YOUR FURNACE. Call your dealer for service. A11319 ! CAUTION Fig. 26 – Gas Burner Assembly (Upflow) UNIT OPERATION HAZARD Failure to follow this caution may result in intermittent unit operation. For proper and safe operation the furnace needs air for combustion and GAS VALVE MAIN LIMIT SWITCH ventilation. Do not block or obstruct air openings on the furnace, air (BEHIND GAS VALVE) MANUAL RESET LIMIT SWITCH opening to the area in which the furnace is installed, and the space FLAME SENSOR MANUAL RESET around the furnace. LIMIT SWITCH GAS BURNER ASSEMBLY Visually inspect the combustion area and vent system before each HOT SURFACE heating season. Make sure that all PVC pipes leading into the IGNITOR combustion area and vent are free from any cracks and sags. An accumulation of dirt, soot, or rust can mean a loss of efficiency and Fig. 27 – Gas Burner Assembly (Downflow) A11320 improper performance. Buildups on the main burners can cause faulty 3. Inspect the combustion-air and vent PVC pipes for sags, holes, firing. This “delayed ignition†is characterized by an alarmingly loud cracks, water leaks, blockage or disconnections. Horizontal sound. portions of vent pipe must slope downward toward the furnace. Check the combustion-air intake adjacent to the furnace or outside your 4. If your furnace is free of the above conditions,turn on electrical and home for blockage. Also check the vent pipe on the outside of your gas supplies to the furnace. home for blockage. 5. Start your furnace and observe its operation. Watch the burner NOTE: If your furnace makes a loud noise when the main burners are flames to see if they are clear blue, almost transparent (see Fig.28). ignited, shut down the furnace and call your servicing dealer. If you observe a suspected malfunction, or the burner flames are not Use your flashlight and follow these steps for inspecting the combustion clear blue, call your dealer. area and vent system of your furnace: 6. Replace main furnace door. ! WARNING Burner Flame CARBON MONOXIDE POISONING HAZARD Burner Failure to follow this warning could result in personal injury or death. If dirt, rust, soot, or scale accumulations are found, call your dealer. Do not operate your furnace. Manifold 1. Turn off electrical supply and gas supply to the furnace and remove the main furnace door (see Fig.7, Fig.8, Fig.9, Fig.10 and Fig. 28 – Burner Flame Adjustment A11461 Fig.11). WINTERIZATION ! CAUTION ! CAUTION ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death. UNIT AND PROPERTY DAMAGE HAZARD Turn off electrical power supply to your furnace and install lockout tag Failure to follow this caution may result in unit component or property before removing the access doors to service or perform maintenance. damage. If the furnace is installed in an unconditioned space where the ambient 2. Inspect the gas burners, igniter area, and remainder of furnace for temperatures may be 32° F (0° C) or lower, freeze protection measures dirt, rust, soot or scale. must be taken to prevent minor property or product damage. Since the furnace uses a condensing heat exchanger, some water will accumulate in the unit as a result of the heat transfer process. Therefore, once it has been operated, it cannot be turned off and left off for an extended period of time when temperatures will reach 32°F (0°C) or lower unless winterized. Follow these procedures to winterize your furnace: Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 9 CONDENSING GAS FURNACE: OWNER’S MANUAL A CHECK-UP CHECKLIST ! CAUTION Your furnace represents an important investment in your family’s comfort and your home’s value. To keep it performing properly and to UNIT COMPONENT DAMAGE HAZARD prevent future problems, have a trained service specialist give your Failure to follow this caution may result in damage to the furnace and furnace a professional check-up annually. The following checklist can be other property damage. used as a guideline to proper service: Do not use ethylene glycol (Automotive antifreeze coolant or • Inspect all flue gas passages, burners, heat exchangers, coupling equivalent). Failure of plastic components may occur. box(es), and inducer assembly. • Inspect all combustion-air and vent piping inside structure and pipe 1. Obtain propylene glycol (RV/swimming pool antifreeze or terminations outside the structure. equivalent). • Check gas pipes leading to and inside of your furnace for leaks. 2. Turn off gas and electrical supplies to your furnace. • Inspect and clean the blower motor and wheel. NOTE: The inducer and blower motors are pre-lubricated and require ! WARNING no additional lubrication. These motors can be identified by the absence of oil ports on each end of the motor. ELECTRICAL SHOCK HAZARD • Inspect and change or clean air filter(s) if necessary. Failure to follow this warning could result in personal injury or death. • Inspect all supply- and return-air ducts for obstructions, air leaks, and Turn off electrical power supply to your furnace and install lockout tag insulation. Remedy any problem when necessary. before removing the access doors to service or perform maintenance. • Inspect the return-air duct connection(s) at the furnace to ensure it is physically sound, sealed to the furnace casing, and terminates outside 3. Remove furnace control compartment door. the space containing the furnace. 4. Remove one of the unused rubber plugs in the port on the collector • Inspect electrical wiring, connections, and components for loose box opposite the condensate trap. See Fig 30 connections. 5. Connect a field supplied 3/8-in. (9.5-mm) ID tube to the open port • Perform an operational checkout to determine whether your furnace is on the collector box working properly and if it requires adjustments. 6. Insert a field supplied funnel into the tube. • Inspect all condensate drain tubes and condensate trap assembly for 7. Pour 1 quart of anti-freeze solution into the funnel/tube. Antifreeze leaks. The condensate removal system should be cleaned annually by should run through the inducer housing, overfill condensate trap a qualified service agency. Refer to the Service and Maintenance and flow to an open drain. Instructions Guide for further information. 8. If a condensate pump is used, check with pump manufacturer to • Examine the physical support of the furnace. Support should be sound verify pump is safe for use with antifreeze used. Allow pump to with no cracks, sagging, gaps, etc. around the base. start and pump anti-freeze to open drain. • Check furnace for any obvious signs of deterioration. 9. Remove funnel and tube from collector box. • Ask your servicing dealer for further details about an economical service contract that covers seasonal inspections. 10. Replace plug in collector box. 11. Remove the other plug and repeat steps 4-10. 12. Replace main door. 13. When furnace is re-started, flush condensate pump with clear water to check for proper operation before re-starting furnace. 14. Propylene glycol need not be removed before re-starting furnace. FOR YOUR SAFETY READ BEFORE OPERATING A11318 Fig. 30 – Information Booklet Location BEFORE YOU REQUEST A “SERVICE CALL†If your furnace is not operating or not performing properly, you may save the expense of a service call by checking a few things yourself before calling for service. NOTE: Record the LED status code BEFORE removing the blower access door or turning off 115-v power to the furnace. See the information booklet inside the main furnace door for a service code legend (see Fig.30). For insufficient airflow: A11392 Fig. 29 – Winterizing Furnace • Check for dirty air filter(s). Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 10 CONDENSING GAS FURNACE: OWNER’S MANUAL • Check for blocked return-air or supply-air grilles. Be sure they are open and unobstructed. If problem still exists, call your dealer for service. If furnace fails to operate: Follow this checklist step by step, advancing to the next stop only if furnace fails to start. • Check thermostat for proper temperature. Is thermostat set above room temperature? • Is thermostat set to HEAT mode? • Check fuses and circuit breakers. Is the electrical power supply switch on? • Is the manual shut-off valve in the gas supply pipe leading to the furnace open? NOTE: Turn off electrical supply before continuing with checklist. • Is control switch on gas valve in ON position? (Follow start-up procedures if you must reset switch to ON position.) • Check manual reset rollout switch located on the burner box. See Furnace Components in Fig.1. If furnace has experienced high temperature conditions, this switch will shut off the furnace. Reset it by pushing the button on the switch. If it trips again, shut down the furnace and call for service. See “Shutting Down Your Furnace†section in this manual. • Check for obstructions around the vent termination. If your furnace still fails to operate, call your service representative. For your convenience, record the furnace product and serial numbers on back page. Should you ever require service, you will have ready access to the information needed by your service representative. This furnace has a light emitting diode (LED) status code display to aid the installer, service technician, or homeowner while installing or servicing the unit. The LED code can be seen through the view port in the blower access panel. Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 11 CONDENSING GAS FURNACE: OWNER’S MANUAL NOTE TO EQUIPMENT OWNER: For your convenience, please record the model and serial numbers of your new equipment in the spaces provided. This information, along with the installation data and dealer contact information will be helpful should your system require maintenance or service. FURNACE INSTALLATION INFORMATION: Model # _____________________________________ Date Installed ________________________________ Serial # ______________________________________ DEALERSHIP CONTACT INFORMATION: AIR CONDITIONER OR HEAT PUMP Company Name_______________________________ Model # _____________________________________ Address______________________________________ Serial # _____________________________________ _____________________________________________ INDOOR COIL (Furnace Coil or Fan Coil) Phone Number _______________________________ Model # _____________________________________ Technician Name _____________________________ Serial # _____________________________________ _____________________________________________ _____________________________________________ NOTE TO INSTALLER: This manual must be left with the equipment owner. A200102 MAINTENANCE CHECKLIST In addition to the type of routine maintenance you might be willing to perform; your furnace should be inspected regularly by a properly trained service technician. You should work with your dealer or service technician to assure your inspection includes the following at a minimum. This list may not include all maintenance items, and inspection interval times may vary depending on operational conditions of the furnace. INSPECTION INTERVAL DESCRIPTION Monthly Semi-Annually Annually Furnace specific, external items: Clean or replace air filters. X Inspect cabinet for signs of damage. X Inspect electrical disconnect for proper function. Repair or replace as necessary. X Inspect external wiring for damage. X Inspect gas supply line and manual shut-off for leaks. X Furnace specific, internal items: Inspect and clean blower assembly (includes blower housing, blower wheel and motor). X Inspect gas valve and check for proper manifold gas pressure Adjust as needed. X Inspect ignition system and safety controls. Clean and adjust as needed. X Inspect control box, associated controls, wiring and connections. X Check combustion blower housing for lint and debris and clean as necessary. X Inspect burner assembly - clean as needed. X Inspect RPJ? heat exchanger - clean as needed. X Inspect flue system—check for proper attachment to the furnace, any dislocated sections, and for X signs of corrosion. Replace if necessary. System: Inspect airflow system (ductwork)—check for leaks and repair as needed. X Inspect evaporator coil, drain pan and condensate drain lines as applicable. Clean as needed. X Ask your servicing dealer for further details about an economical service contract that covers seasonal inspections. ©2020 Carrier Edition Date: 04/20 Catalog No:OM9GFRC-02 Replaces:OM9GFRC-01 Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. 12 ! 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