Loading...
The URL can be used to link to this page
Your browser does not support the video tag.
Home
My WebLink
About
8925 169th St Ne_BLD4380_2025
8925 169th St NE Brown AC install Richard Brown 8925 169th St NE Arlington Wa 98223 425-238-8724 NA Paragon Heating and Home Comfort Solutions PO Box 798 Marysville Wa 98270 360-658-9500 info@paragonheating.com Paragon Heating and Home Comfort Solutions PO Box 798 Marysville Wa 98270 PARAGHC8632A 5/1/2022 360-658-9500 info@paragonheating.com TC3B3022S 13 ✔ 01/21/2022 Jeana Brennan INSTALLATION MANUAL R-410A OUTDOOR SPLIT-SYSTEM AIR CONDITIONING ® MODELS: 13, 14 & 17 SEER YCD, YCE, YCG, YCS, YFD, YFE, TC3, TC4, TC7, CC7, TW4, TF3, TF4, TCD, TCG, RAC13L, RAC14L, RAC17L, RAW14L, RAC13F, RAC14F SERIES 1.5 TO 5 TONS – 1 & 3 PHASE LIST OF SECTIONS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 COIL METERING DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 LIST OF FIGURES Typical Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Outdoor Unit Control Box (Single Phase - Smaller Base) . . . . . . . . 10 Alternative Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Outdoor Unit Control Box (Single Phase - Larger Base) . . . . . . . . . 10 Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Outdoor Unit Control Box (Three Phase) . . . . . . . . . . . . . . . . . . . . . 11 Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Typical Field Wiring (Air Handler / Electrical Heat) (Single-Phase) . 11 Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Typical Field Wiring (Air Handler / Electrical Heat) (Three-Phase) . . 12 Recommended Distributor Adjustment . . . . . . . . . . . . . . . . . . . . . . . .6 Thermostat Chart - PSC Air Handler with Piston Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Single Stage Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 TXV Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Thermostat Chart - Single Stage PSC Furnace with TXV Bulb and Equalizer line Installations . . . . . . . . . . . . . . . . . . . . . .7 Single Stage Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Proper Bulb Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Wiring Diagram - Single Phase 13 & 14 Seer . . . . . . . . . . . . . . . . . . 14 Vertical Temperature Bulb Orientation . . . . . . . . . . . . . . . . . . . . . . . . .8 Wiring Diagram - Single Phase 17 Seer . . . . . . . . . . . . . . . . . . . . . . 15 Outdoor Unit Swing Away Control Box . . . . . . . . . . . . . . . . . . . . . . .10 Wiring Diagram - Three Phase 13 Seer . . . . . . . . . . . . . . . . . . . . . . 16 Wiring Diagram - Three Phase 17 Seer . . . . . . . . . . . . . . . . . . . . . . 17 LIST OF TABLES Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SECTION I: GENERAL These outdoor condensing units are designed to be connected to a ! WARNING matching UPG indoor coil. They are equipped with a filter-drier located Improper installation may create a condition where the operation of in the liquid line. the product could cause personal injury or property damage. Units with quick-connect coupling connections are factory charged with Improper installation, adjustment, alteration, service or maintenance refrigerant to be matched with the appropriate pre-charged line set, and can cause injury or property damage. Refer to this manual for assis- tance or for additional information, consult a qualified contractor, UPG indoor coil. installer or service agency. SECTION II: SAFETY This is a safety alert symbol. When you see this symbol on ! CAUTION labels or in manuals, be alert to the potential for personal This product must be installed in strict compliance with the enclosed injury. installation instructions and any applicable local, state, and national Understand and pay particular attention to the signal words DANGER, codes including, but not limited to building, electrical, and mechanical WARNING, or CAUTION. codes. DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. ! CAUTION WARNING indicates a potentially hazardous situation, which, if not R-410A systems operate at higher pressures than R-22 systems. Do avoided, could result in death or serious injury. not use R-22 service equipment or components on R-410A equip- CAUTION indicates a potentially hazardous situation, which, if not ment. Service equipment Must Be Rated for R-410A. avoided may result in minor or moderate injury. It is also used to alert against unsafe practices and hazards involving only property dam- age. Johnson Controls Unitary Products 1183509-UIM-N-0218 1183509-UIM-N-0218 INSPECTION SECTION III: UNIT INSTALLATION As soon as a unit is received, it should be inspected for possible dam- LOCATION age during transit. If damage is evident, the extent of the damage should be noted on the carrier’s delivery receipt. A separate request for Before starting the installation, select and check the suitability of the inspection by the carrier’s agent should be made in writing. See Local location for both the indoor and outdoor unit. Observe all limitations and Distributor for more information. clearance requirements. Requirements For Installing/Servicing R-410A Equipment The outdoor unit must have sufficient clearance for air entrance to the condenser coil, air discharge, and service access. See Figures 1 & 2. • Gauge sets, hoses, refrigerant containers, and recovery system must be designed to handle the POE type oils, and the higher pressures of R-410A. NOTICE • Manifold sets should be high side and low side with low side For multiple unit installations, units must be spaced a minimum of 24†retard. (61 cm) apart (coil face to coil face). • All hoses must have a 700 psig service pressure rating. • Leak detectors should be designed to detect HFC refrigerant. If the unit is to be installed on a hot sun exposed roof or a paved ground • Recovery equipment (including refrigerant recovery containers) area that is seasonally hot, the unit should be raised sufficiently above must be specifically designed to handle R-410A. the roof or ground to avoid taking the accumulated layer of hot air into • Do not use an R-22 TXV. the outdoor unit. LIMITATIONS If the system is being installed during seasonally cold weather of 55°F The unit should be installed in accordance with all National, State and or below, the preferred method is to weigh in the charge. For charging Local Safety Codes and the limitations listed below: or checking the system charge at 55°F or below, refer to the “Optional Cold Weather Charging†procedures near the end of SECTION VI: 1. Limitations for the indoor unit, coil, and appropriate accessories must also be observed. SYSTEM CHARGE. There is an “Optional Cold Weather Charging†accessory kit to prevent the outdoor unit from taking in cold air below 2. The outdoor unit must not be installed with any duct work in the air 55°F. The kit part number can be found in the list of accessory kits on stream. The outdoor fan is the propeller type and is not designed the UPGNET web site. to operate against any additional external static pressure. 3. The maximum and minimum conditions for operation must be Provide adequate structural support for the unit. observed to ensure a system that will give maximum performance with minimum service. ADD-ON REPLACEMENT/RETROFIT When this unit is being used as a replacement for an R-410A unit, it is TABLE 1: Application Limitations required that the outdoor unit, indoor coil, and metering device all be Ambient Air Air Temperature replaced. The following steps should be performed in order to insure Temperature on proper system operation and performance. Line-set change out is also on Outdoor Coil Indoor Coil recommended. MODEL Min. DB Max. DB Min. WB Max. WB 1. Change-out of the indoor coil to an approved R-410A coil/ con- YCD/TC3/RAC13L 55°F 115°F 57°F 72°F densing unit combination with the appropriate metering device. YCS/YFE/YCE/TW4/TF4/TC4/ 2. Change-out of the line-set when replacing an R-22 unit with an RAC14L/RAW14L/RAC14F/ 55°F 125°F 57°F 72°F R410-A unit is highly recommended to reduce cross-contamina- YCG/TC7/CC7/RAC17L tion of oils and refrigerants. 3. If change-out of the line set is not practical, then the following pre- 4. The unit should not be operated at outdoor temperatures below cautions should be taken. 55°F without an approved low ambient operation accessory kit • Inspect the line set for kinks, sharp bends, or other restrictions, installed. and for corrosion. 5. The maximum allowable line length for this product is 80 feet. To • Determine if there are any low spots which might be serving as oil install more than the maximum allowable line length, consult the traps. Piping Application Guide (P/N 247077). • Flush the line set with a commercially available flush kit to remove as much of the existing oil and contaminants as possible. • Install a suction line filter-drier to trap any remaining contami- nants, and remove after 50 hours of operation. 4. If the outdoor unit is being replaced due to a compressor burnout, then installation of a 100% activated alumina suction-line filter drier in the suction-line is required, in addition to the factory installed liquid-line drier. Operate the system for 10 hours. Monitor the suction drier pressure drop. If the pressure drop exceeds 3 psig, replace both the suction-line and liquid-line driers. After a total of 10 hours run time where the suction-line pressure drop has not exceeded 3 psig, replace the liquid line drier, and remove the suction-line drier. Never leave a suction-line drier in the system longer than 50 hours of run time. 2 Johnson Controls Unitary Products 1183509-UIM-N-0218 FIGURE 1: Typical Installation Clearances FIGURE 2: Alternative Installation Clearances Johnson Controls Unitary Products 3 1183509-UIM-N-0218 GROUND INSTALLATION The unit should be installed on a solid base that is 2†(5.1 cm) above NOTICE grade and will not shift or settle, causing strain on the refrigerant lines Using a larger than specified line size could result in oil return prob- and possible leaks. Maintain the clearances shown in Figures 1 & 2 and lems. Using too small a line will result in loss of capacity and other install the unit in a level position. The base pad should not come in con- problems caused by insufficient refrigerant flow. Slope horizontal tact with the foundation or side of the structure because sound may be vapor lines at least 1" (2.5 cm) every 20 feet (6.1 m) toward the out- transmitted to the residence. door unit to facilitate proper oil return. If more than the 80 foot line length is necessary, facilitate proper refrigerant velocity with adjusted The length of the refrigerant tubing between the outdoor unit and indoor line diameter in accordance with the Piping Application Guide (P/N coil should be as short as possible to avoid capacity and efficiency 24077). losses. Excessive spacing of the outdoor unit from the home can result in the refrigerant lines being restricted by trampling or being punctured by lawn mowers. Locate the outdoor unit away from bedroom windows ! CAUTION or other rooms where sound might be objectionable. This system uses R-410A refrigerant which operates at higher pres- Adverse effects of snow or sleet accumulating on the outdoor coil can sures than R-22. No other refrigerant may be used in this system. be eliminated by placing the outdoor unit where the prevailing wind Gauge sets, hoses, refrigerant containers, and recovery system must does not blow across the unit. Trees, shrubs, corners of buildings, and be designed to handle R-410A. If you are unsure, consult the equip- fences standing off from the coil can reduce capacity loss due to wind ment manufacturer. chill effect. Provide ample clearance from shrubs to allow adequate air to pass ! WARNING across the outdoor coil without leaves or branches being pulled into the coil. Never install a suction-line filter drier in the liquid line of an R-410A system. Failure to follow this warning can cause a fire, injury or death. ROOF INSTALLATION PRECAUTIONS DURING LINE INSTALLATION When installing units on a roof, the structure must be capable of sup- porting the total weight of the unit, including a pad, lintels, rails or any 1. Install the lines with as few bends as possible. Care must be taken components used to minimize the transmission of sound or vibration not to damage the couplings or kink the tubing. Use clean hard drawn copper tubing where no appreciable amount of bending into the conditioned space. around obstruction is necessary. If soft copper must be used, care WALL MOUNT INSTALLATION must be taken to avoid sharp bends which may cause a restriction. 2. The lines should be installed so that they will not obstruct service Care must be taken to mount the outdoor unit on a solid base that is access to the coil, air handling system, or filter. sloped to shed water, secure from settlement, and is isolated from the 3. Care must also be taken to isolate the refrigerant lines to minimize structural foundation or walls to prevent sound and vibration transmis- noise transmission from the equipment to the structure. sion into the living space. 4. The vapor line must be insulated with a minimum of 1/2†foam rub- On occasion, site conditions may require direct wall mounted brackets ber insulation (Armaflex or equivalent). Liquid lines that will be to be used to locate and support the outdoor unit. In these applications, exposed to direct sunlight, high temperatures, or excessive humid- care must be taken to address unit base pan support, structural integ- ity must also be insulated. rity, safe access and serviceability, as well as the possible sound and 5. Tape and suspend the refrigerant lines as shown. DO NOT allow vibration transmission into the structure. These applications are best tube metal-to-metal contact. See Figure 3. served by a properly engineered solution. 6. Use PVC piping as a conduit for all underground installations as shown in Figure 4. Buried lines should be kept as short as possible LIQUID LINE FILTER-DRIER to minimize the build up of liquid refrigerant in the vapor line during The air conditioning unit’s filter/dryer is located inside the unit on the liq- long periods of shutdown. uid line between the outdoor coil and the liquid valve inside the unit. Sheet Metal Hanger ! CAUTION Liquid Failure to do so or using a substitute drier or a granular type may Line result in damage to the equipment. Incorrect Filter-Drier Source 1 Part No. Apply with Models S1-401021 All PIPING CONNECTIONS Tape The outdoor condensing unit must be connected to the indoor evapora- Correct tor coil using field supplied refrigerant grade (ACR) copper tubing that is Insulated Vapor Line internally clean and dry. Units should be installed only with the tubing A0151-001 sizes for approved system combinations as specified in tabular data FIGURE 3: Installation of Vapor Line sheet. The charge given is applicable for total tubing lengths up to 15 7. Pack fiberglass insulation and a sealing material such as perma- feet (4.6 m). See Piping Application Guide (P/N 24077) for installing gum around refrigerant lines where they penetrate a wall to reduce tubing of longer lengths and elevation differences. vibration and to retain some flexibility. 8. For systems with total line length exceeding 75 feet (22.86 m), see Piping Application Guide (P/N 24077) for vapor and liquid line siz- ing, calibration of liquid line pressure loss or gain, determination of vapor line velocity, elevation limitations, TXV connections, system charging or traps. 4 Johnson Controls Unitary Products 1183509-UIM-N-0218 TO INDOOR COIL TO OUTDOORUNIT LIQUIDLINE INSULATED VAPOR LINE CAP PVC CONDUIT A0152-001 FIGURE 4: Underground Installation PRECAUTIONS DURING BRAZING OF LINES All outdoor unit and evaporator coil connections are copper-to-copper and should be brazed with a phosphorous-copper alloy material such as Silfos-5 or equivalent. DO NOT use soft solder. The outdoor units have reusable service valves on both the liquid and vapor connections. The total system refrigerant charge is retained within the outdoor unit during shipping and installation. The reusable service valves are pro- vided to evacuate and charge per this instruction. FIGURE 5: Heat Protection Serious service problems can be avoided by taking adequate precau- tions to assure an internally clean and dry system. ! CAUTION ! CAUTION Do not install any coil in a furnace which is to be operated during the heating season without attaching the refrigerant lines to the coil. The Dry nitrogen should always be supplied through the tubing while it is coil is under pressure which must be released to prevent excessive being brazed, because the temperature required is high enough to pressure build-up and possible coil damage. cause oxidation of the copper unless an inert atmosphere is provided. The flow of dry nitrogen should continue until the joint has cooled. 4. Braze the liquid line to the indoor coil liquid connection. Nitrogen Always use a pressure regulator and safety valve to insure that only should be flowing through the indoor coil. low pressure dry nitrogen is introduced into the tubing. Only a small flow is necessary to displace air and prevent oxidation. 5. Slide the grommet away from the vapor connection at the indoor coil. Braze the vapor line to the evaporator vapor connection. After PRECAUTIONS DURING BRAZING SERVICE VALVE the connection has cooled, slide the grommet back into original position. Precautions should be taken to prevent heat damage to service valve by wrapping a wet rag around it as shown in Figure 5. Also, protect all 6. Protect the vapor valve with a wet rag and braze the vapor line painted surfaces, insulation, and plastic base during brazing. After braz- connection to the outdoor unit. The nitrogen flow should be exiting the system from the vapor service port connection. After this con- ing, cool joint with wet rag. nection has cooled, remove the nitrogen source from the liquid fit- ting service port. ! WARNING 7. Replace the Schrader core in the liquid and vapor valves. This is not a backseating valve. The service access port has a valve 8. Go to SECTION IV for TXV installation. core. Opening or closing valve does not close service access port. 9. Leak test all refrigerant piping connections including the service If the valve stem is backed out past the chamfered retaining wall, the port flare caps to be sure they are leak tight. DO NOT OVER- O-ring can be damaged causing leakage or system pressure could TIGHTEN (between 40 and 60 inch - lbs. maximum). force the valve stem out of the valve body possibly causing personal injury. NOTICE Valve can be opened by removing the service valve cap and fully insert- Line set and indoor coil can be pressurized to 250 psig with dry nitro- ing a hex wrench into the stem and backing out counter-clockwise until gen and leak tested with a bubble type leak detector. Then release valve stem just touches the chamfered retaining wall. the nitrogen charge. Connect the refrigerant lines using the following procedure: Do not use the system refrigerant in the outdoor unit to purge or leak test. 1. Remove the cap and Schrader core from both the liquid and vapor service valve service ports at the outdoor unit. Connect low pres- 10. Evacuate the vapor line, indoor coil, and liquid line to 500 microns sure nitrogen to the liquid line service port. or less. 2. Braze the liquid line to the liquid valve at the outdoor unit. Be sure 11. Replace cap on service ports. Do not remove the flare caps from to wrap the valve body with a wet rag. Allow the nitrogen to con- the service ports except when necessary for servicing the system. tinue flowing. 3. Carefully remove the plugs from the indoor coil liquid and vapor ! CAUTION connections at the indoor coil. Do not connect manifold gauges unless trouble is suspected. Approx- imately 3/4 ounce of refrigerant will be lost each time a standard man- ifold gauge is connected. Johnson Controls Unitary Products 5 1183509-UIM-N-0218 12. Release the refrigerant charge into the system. Open both the liq- Install Schrader Valve Core and Piston as follows: uid and vapor valves by removing the plunger cap and with an 1. After holding charge is completely discharged, remove black plas- allen wrench back out counter-clockwise until valve stem just tic cap from equalizer connection port on the vertical part of the touches the chamfered retaining wall. If the service valve is a ball vapor line. valve, use a Crescent wrench to turn valve stem one-quarter turn 2. Distributor position must be adjusted to allow the preformed liquid counterclockwise to open. Do not overturn or the valve stem may line assembly to properly line up with the hole in the tubing access break or become damaged. See “PRECAUTIONS DURING panel. Raise the distributor body approximately 2†toward the top of BRAZING SERVICE VALVEâ€. the coil or what would be the top of the coil if coil was in the upflow 13. Replace plunger cap finger tight, then tighten an additional 1/12 position. See Figure 6. Adjust as necessary. turn (1/2 hex flat). Cap must be replaced to prevent leaks. 3. Install Schrader valve core supplied with the outdoor unit into the equalizer fitting connection port using a valve core tool. ! WARNING 4. Loosen and remove the liquid line connection nut and the sealing disc from the distributor assembly. Note that the fitting has right Never attempt to repair any brazed connections while the system is hand threads. under pressure. Personal injury could result. 5. Slide the nut over the liquid line to be installed, and discard the See “System Charge†section for checking and recording system seal disc. charge. 6. Install required size piston into the distributor. Refer to supplied Tabular Data Sheet for specific piston size and indoor coil match SECTION IV: COIL METERING DEVICES up. A piston or a TXV is to be installed in the field. There is an installation 7. Verify that the Teflon washer is still in place in the distributor open- manual that comes with the TXV kit. It is recommended to install the ing. See Figure 7. piston or TXV kit prior to installation of coil and brazing of line set. Until brazing is completed and cooled, the TXV sensing bulb must not be installed. The outdoor technical guide for outdoor units should be consulted for required piston or TXV on the indoor coil. The piston and the Schrader core are supplied with the outdoor unit. When the piston is used instead of the TXV, the Schrader core is installed in the suction line equalizer connection port and is capped with the supplied plastic cap. The Schrader core must not be installed if the TXV is installed, because the TXV equalizer line attaches to the equalizer connection port. ! CAUTION COIL UNDER PRESSURE. Verify that pressure has been released by depressing Schrader valve FIGURE 6: Recommended Distributor Adjustment core. The coil requires a metering device to be added. See outdoor unit documentation for correct TXV or piston to be used. LIQUID LINE SWIVELCOUPLING (Thisï¬tting is a right-handed thread. Turn counter-clockwise to remove.) NOTICE PISTON To prevent moisture and contaminates from entering the system, the coil should not be open to atmosphere for extended periods of time. If TEFLON WASHER the coil cannot be brazed into the refrigeration system during a rou- tine installation period, the ends should be temporarily closed or DISTRIBUTOR plugged. For a short term delay, use masking tape over the ends of the copper tubing to close the tube from the air. For a longer term A0305-001 delay, use plugs or caps. There is no need to purge the coil if this pro- cedure is followed. FIGURE 7: Piston Installation PISTON INSTALLATION ! CAUTION ! WARNING Do not overtorque. Do not use slip joint pliers. This will distort the alu- minum distributor and the brass fitting (potentially causing leaks). Failure to install Schrader Valve Core in the vapor line equalizer con- nection port for piston applications could result in total refrigerant loss of the system! 8. After piston is installed, install the liquid line to the top of the pis- ton/distributor assembly. Hand tighten, and turn an additional 1/4 turn to seal. Do not over tighten fittings. 9. Replace black plastic cap on unused equalizer fitting connection port. 10. After line set is installed, leak test the system. 6 Johnson Controls Unitary Products 1183509-UIM-N-0218 THERMOSTATIC EXPANSION VALVE (TXV) 6. Install the TXV equalizer line onto the vapor line by hand tightening INSTALLATION the 1/4†SAE coupling nut to the equalizer fitting, and apply an addi- tional 1/3 turn to seal. See Figures 9, 10 & 11. ! CAUTION ! CAUTION Outdoor unit model numbers ending with an “H†have a factory In all cases, mount the TXV temperature sensing bulb after vapor line installed hard start kit which is required when a TXV is installed. Out- is brazed and sufficiently cooled. door unit model numbers with no “H†ending do not require a hard start kit unless local regulations dictate it. Failure to use suction line split grommet may result in TXV failure. The following are basic steps for installation. For detailed instructions, 7. Pass the temperature sensing bulb tube for the TXV through the refer to the Installation Instructions accompanying the TXV kit. Install tube opening in the split grommet of the access panel. TXV kit as follows: 8. Install the TXV bulb to the vapor line near the cabinet, using the bulb clamp(s) furnished with the TXV assembly. Ensure the bulb is IMPORTANT making maximum contact. See Figures 9, 10 & 11, and accomplish the following: Refer to the Technical Guide for the unit to determine the proper TXV a. If possible, install the temperature bulb on a horizontal run of kit to be used on this product. the vapor line. Ensure that the bulb is installed at a 10 o’clock or 2 o’clock position. See Figure 10. 1. Relieve the holding charge by depressing Schrader core on the b. If bulb installation is made on a vertical run, ensure that the suction manifold stub out. bulb is a minimum of 8 inches (20.3 cm) away from elbow 2. After holding charge is completely discharged, loosen and remove coming out of the coil. Position the bulb with the tail of the the Schrader core. bulb at the top, so that the bulb acts as a reservoir. See Fig- 3. Place a backup wrench on distributor, loosen and remove brass ure 11. distributor nut. Retain brass nut for use on liquid line. Keep Teflon c. Insulate the bulb using thermal insulation provided to protect washer in place and discard clear disk. it from the effect of the surrounding ambient temperature. 4. Install the thermal expansion valve to the distributor assembly with Cover completely to insulate. supplied fittings. Ensure Teflon washer is seated in distributor. Hand tighten and turn an additional 1/4 turn to seal. Do not over- TXV BULB VAPOR LINE (Wrap with tighten fittings. See Figure 8. insulation.) LIQUID LINE ! CAUTION Do not over-torque. Do not use slip joint pliers. This will distort the aluminum distributor and the brass fitting (potentially causing leaks). TVX 5. Slide the nut removed in step 3 over the supplied liquid line. Place EQUALIZER supplied Teflon washer from TXV kit in place on TXV, and install liq- LINE uid line to the top of the thermal expansion valve. Adjust assembly so liquid line aligns with hole in access panel. See Figure 9. Hand tighten the liquid line, and apply an additional 1/4 turn to seal. LIQUID LINE /TXV COUPLING DISTRIBUTOR THERMALEXPANSION BODY TEFLON WASHER VALVE (TXV) A0279-002 FIGURE 9: TXV Bulb and Equalizer line Installations 9. After line set is installed, leak test the system. TXV Bulb at TXV SENSING BULB TXV / DISTRIBUTOR COUPLING 10 o’clock (Pass through split hole in grommet.) TXV BULB position. (Cover completely TEFLON WASHER SCREW with insulation.) DISTRIBUTOR NUT CLAMP A0281-002 CLAMP VAPOR FIGURE 8: TXV Installation LINE A Bulb at 2 o’clock position. ! WARNING NUT VAPOR LINE SCREW DETAIL A OF LINE SET Schrader valve core MUST NOT be installed with TXV installation. A0269-002 Poor system performance or system failure could result. FIGURE 10: Proper Bulb Location Johnson Controls Unitary Products 7 1183509-UIM-N-0218 SYSTEM CHARGING NOTICE For cold weather charging of the system at temperatures of 55°F or below, refer to the “Optional Cold Weather Charging†procedures near the end of SECTION VI: SYSTEM CHARGE. ! CAUTION R-410A refrigerant cylinders are rose colored. Always charge the system slowly with liquid R-410 refrigerant. The factory charge in the outdoor unit includes enough charge for the unit, a 15 ft. (4.6 m) line set, and the smallest indoor coil match-up. Some indoor coil matches may require additional charge. See tabular data sheet provided in unit literature packet for charge requirements. ! CAUTION Do not leave the system open to the atmosphere. The “TOTAL SYSTEM CHARGE†must be permanently stamped on the unit data plate. TOTAL SYSTEM CHARGE is determined as follows: 1. Determine the Base Charge shipped in the outdoor unit from the Tabular Data Sheet included with the outdoor unit. 2. Determine the charge adder for the matched indoor unit from the Tabular Data Sheet included with the outdoor unit. FIGURE 11: Vertical Temperature Bulb Orientation 3. If the lineset length is greater than 15 feet (4.6 m), calculate the SECTION V: EVACUATION charge adder for actual lineset length using the Tabular Data Sheet included with the outdoor unit. It will be necessary to evacuate the system to 500 microns or less. If a 4. Once the charge adders for matched indoor unit and for lineset leak is suspected, leak test with dry nitrogen to locate the leak. Repair have been weighed in, verify the system operation against the the leak and test again. temperatures and pressures in the Charging Chart for the outdoor To verify that the system has no leaks, simply close the valve to the unit. Locate Charging Charts on the outdoor unit and also in the vacuum pump suction to isolate the pump and hold the system under Service Application Data on www.upgnet.com. Follow the Subcool vacuum. Watch the micron gauge for a few minutes. If the micron or the Superheat charging procedure in the section below accord- gauge indicates a steady and continuous rise, it’s an indication of a ing to the type of indoor metering device in the system, and allow leak. If the gauge shows a rise, then levels off after a few minutes and ten minutes after each charge adjustment for the system operation remains fairly constant, it’s an indication that the system is leak free but to stabilize. Record the charge adjustment made to match the still contains moisture and may require further evacuation if the reading Charging Chart. is above 500 microns. 5. Verify that TOTAL SYSTEM CHARGE = Base Charge (as shipped) + charge adder for matched indoor unit + charge adder SECTION VI: SYSTEM CHARGE for actual lineset length + charge adjustments to match Charging To ensure that your unit performs at the published levels, it is important Chart. that the indoor airflow is determined and refrigerant charge added 6. Permanently stamp the unit data plate with the TOTAL SYSTEM accordingly. CHARGE as defined above. This method is to be used whenever additional refrigerant is required MEASURE INDOOR AIR FLOW for the system charge. To determine rated air flow for a specific match, consult the technical lit- erature at www.upgnet.com. When attempting to match this air flow, select the lowest possible speed tap, measure the actual flow, and ! WARNING adjust as necessary. DO NOT attempt to pump “Total System Charge†into outdoor unit for To measure actual air flow, it is not an acceptable method to just maintenance or service. This may cause damage to the compressor check the jumper pin setting tables and is to assume 0.5†water and/or other components. Recover and weigh “System Charge†into column total external static pressure. an appropriate recovery cylinder for any instances requiring evacua- tion. To determine indoor air flow, first measure the static pressure with a manometer between the filter and blower. On a single-piece air handler, take a second reading after the coil. On a furnace or modular air han- ! WARNING dler, take the second reading after the heat exchanger but before the indoor coil. Add the negative return static to the positive supply static to It is recommended to not attempt to pump more than the “Factory determine the system total static pressure. Treat the negative return Charge†and an additional 15 foot line charge into a tube and fin out- static as a positive pressure (even though it is a negative reading). If door unit for maintenance or service. This can cause damage to the compressor and/or other components. there is static pressure on the blower (i.e. -.10) return, add it to a supply static (.40) which equals a (.50) total system static pressure. Compare this value to the table for the indoor unit's static pressure vs. CFM or to ! CAUTION a curve chart. Refrigerant charging should only be carried out by a qualified air con- ditioning contractor. 8 Johnson Controls Unitary Products 1183509-UIM-N-0218 Condenser subcooling is obtained by calculating the difference of the ! CAUTION saturated refrigerant temperature of the pressure measured at the liquid base valve and the liquid tube temperature as measured at the liquid Compressor damage will occur if system is improperly charged. On base valve. new system installations, charge system per tabular data sheet for the matched coil and follow guidelines in this instruction. Subcooling Temp. (TC) = Saturated Temp. (TS) – Liquid Temp. (T). If a calibrated charging cylinder or accurate weighing device is avail- ! CAUTION able, add refrigerant accordingly. Otherwise, model-specific charging charts are provided on the access panel of the unit. IT IS UNLAWFUL TO KNOWINGLY VENT, RELEASE OR DIS- CHARGE REFRIGERANT INTO THE OPEN AIR DURING REPAIR, SUBCOOLING CHARGING METHOD - TXV INDOOR SERVICE, MAINTENANCE OR THE FINAL DISPOSAL OF THIS UNIT. The outdoor unit comes equipped with subcooling charts optimized for that particular unit. Please follow the instructions on the unit. If those SUPERHEAT CHARGING METHOD - instructions are not readily available, follow the instructions below. PISTON INDOOR 1. Set the system running in cooling mode by setting the thermostat 1. Set the system running in cooling mode by setting the thermostat at least 6°F below the room temperature and operate system for at at least 6°F below the room temperature and operate system for at least 10 – 15 minutes. least 10 – 15 minutes. 2. Refer to the technical guide for the recommended indoor airflow 2. Refer to the technical guide for the recommended airflow and ver- and verify it is correct (it should be 350- 400 SCFM per ton). ify indoor airflow (it should be about 350-450 SCFM per ton). 3. Measure and record the indoor wet bulb (WB) and the outdoor 3. Measure and record the outdoor ambient (DB) temperature and ambient dry bulb (DB) temperature. the suction pressure at the suction service valve. 4. Using the charging chart located on the unit, find the intersection 4. Using the charging chart located on the unit, find the intersection of the indoor wet bulb and the outdoor dry bulb. This is the recom- of the outdoor ambient dry bulb and the suction pressure obtained mended liquid pressure (and subcooling value). in step 3. This is the recommended suction tube temperature at 5. Measure and record the pressure at the liquid valve pressure port the service valve. and compare to the value obtained in step 4. 5. Measure and record the suction tube temperature at the service 6. Add charge if the measured liquid pressure is lower than the rec- valve and compare to the recommended temperature obtained in ommended value. Remove / recover charge if the measured liquid step 4. pressure is above the recommended value. 6. Add charge if the measured suction temperature in step 5 is above Example: The liquid pressure listed at the intersection of the indoor the recommended value. Remove / recover refrigerant if the mea- WB and the outdoor DB 320 psig. Pressure at the liquid valve is 305 sured suction temperature is below the recommended value. psig. It would be necessary to add refrigerant to increase the liquid Example: The suction tube temperature listed on the table at the pressure to 320 psig. intersection of the outdoor DB and the suction pressure is 63°F. Temperature of the suction tube at the service valve is 68°F. It would be necessary to add refrigerant to drop the suction tube temperature to 63°F. TABLE 2: R-410A Saturation Properties PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE TEMP. °F TEMP. °F TEMP. °F TEMP. °F TEMP. °F PSIG PSIG PSIG PSIG PSIG 45 130 60 170 75 217 90 274 105 341 46 132 61 173 76 221 91 278 106 345 47 135 62 176 77 224 92 282 107 350 48 137 63 179 78 228 93 287 108 355 49 140 64 182 79 232 94 291 109 360 50 142 65 185 80 235 95 295 110 365 51 145 66 188 81 239 96 299 111 370 52 147 67 191 82 243 97 304 112 375 53 150 68 194 83 247 98 308 113 380 54 153 69 197 84 250 99 313 114 385 55 156 70 201 85 254 100 317 115 391 56 158 71 204 86 258 101 322 116 396 57 161 72 207 87 262 102 326. 117 401 58 164 73 211 88 266 103 331 118 407 59 167 74 214 89 270 104 336 119 412 OPTIONAL COLD WEATHER CHARGING 1. Assemble the charging tent. 2. Slide charging tent over top of condenser unit. NOTICE 3. Position the door zipper over the lineset so charging tent sits For better airflow, the size of the charging tent must be at least evenly on ground. 70"x70â€x70†and must have some adjustable flaps or windows to con- 4. Make sure distance around condenser inside of charging tent is trol the temperature inside the charging tent. The charging tent must even for airflow. not have a floor or floor covering. Be sure to follow the “System 5. Stake down the edges of the charging tent cover to prevent the Charge†procedures from Section VI of this Installation Manual. unit fan from blowing the charging tent away. 6. Start condenser. Johnson Controls Unitary Products 9 1183509-UIM-N-0218 7. For better temperature measurement inside the charging tent, use Power wiring, control (low voltage) wiring, disconnect switches and over a thermocouple to monitor temperature readings. Locate the ther- current protection must be supplied by the installer. Wire size should be mocouple monitor approximately 8-10 inches away from the coil sized per NEC requirements. guard and 2/3 the way above the bottom of the coil on the opposite side from the control box. ! CAUTION 8. Based on outdoor ambient temperature, begin adjusting windows in order to achieve a stable temperature above 55°F inside tent. All field wiring must USE COPPER CONDUCTORS ONLY and be in Note that the colder the outdoor ambient temperature is the fewer accordance with Local, National, Fire, Safety & Electrical Codes. This windows need removal. unit must be grounded with a separate ground wire in accordance with the above codes. 9. Use condenser charging chart. Verify that the outdoor ambient temperature listed on the charging chart is the temperature inside The complete connection diagram and schematic wiring label is located the charging tent. on the inside surface of the unit service access panel. 10. Carefully adjust the charging tent windows until reaching the desired temperature, and allow the unit to stabilize for a minimum FIELD CONNECTIONS POWER WIRING of 15 minutes. Check the thermocouple to make sure the tempera- 1. Install the proper size weatherproof disconnect switch outdoors ture is still maintained at desired temperature. If the temperature is and within sight of the unit. out of range, adjust the windows by opening or closing them. 2. Remove the screws at the top and sides of the corner cover. Slide 11. Once the condition inside the charging tent is STABILIZED, follow the control box cover down and remove from unit. the “System Charge†procedure to adjust charge in the unit. 3. Run power wiring from the disconnect switch to the unit. 12. Add or remove charge, and adjust windows to maintain the 4. Route wires from disconnect through power wiring exit provided desired temperature inside the tent. and into the unit control box as shown in Figures 12, 13, 14 & 15. SECTION VII: ELECTRICAL CONNECTIONS 5. Install the proper size time-delay fuses or circuit breaker, and make the power supply connections. GENERAL INFORMATION & GROUNDING The control box cover is held in place with 3 screws (one screw in each lower corner and one screw at the top center post). The control box can swing open by removing the screw from the center of each side of the control box and allowing the control box to lower an inch or so into a pivotal position. NOTICE A flexible electrical whip must be installed in order to use the swing away function of the control box. Other type electrical whips require the wiring to be disconnected in order to swing the control box open. The control box can then swing open from the left by rotating on the right side pivots for easy service of refrigeration components. If no wir- ing is in or routed through the control box, it can be removed from the unit by lifting slightly, tilting the top hinge out, and lifting the bottom hinge out. During the installation, it is recommended to route the low voltage wiring for the thermostat along the unit whip to help facilitate the swing away feature of the control box. Refer to Figure 12. FIGURE 13: Outdoor Unit Control Box (Single Phase - Smaller Base) FIGURE 12: Outdoor Unit Swing Away Control Box FIGURE 14: Outdoor Unit Control Box (Single Phase - Larger Base) Check the electrical supply to be sure that it meets the values specified on the unit nameplate and wiring label. 10 Johnson Controls Unitary Products 1183509-UIM-N-0218 FIELD CONNECTIONS CONTROL WIRING 1. Route low voltage wiring into bottom of control box as shown in Figure 13, 14 or 15. Make low voltage wiring connections inside the low voltage box per Figure 16. 2. The complete connection diagram and schematic wiring label is located on the inside surface of the unit service access panel. 3. Replace the control box cover removed in Step 2 of the FIELD CONNECTINS POWER WIRING procedures. 4. All field wiring to be in accordance with national electrical codes (NEC) and/or local-city codes. NOTICE A Start Assist Kit is available and recommended for long line set applications or in areas of known low voltage problems. The kit may be required when a TXV is used (reference the Tabular Data Sheet to determine if applicable). 5. Mount the thermostat about 5 ft. above the floor, where it will be exposed to normal room air circulation. Do not place it on an out- side wall or where it is exposed to the radiant effect from exposed glass or appliances, drafts from outside doors or supply air grilles. FIGURE 15: Outdoor Unit Control Box (Three Phase) 6. Route the 24-volt control wiring (NEC Class 2) from the outdoor unit to the indoor unit and thermostat. NOTICE To eliminate erratic operation, seal the hole in the wall at the thermo- stat with permagum or equivalent to prevent air drafts affecting the operation of in the thermostat. FIGURE 16: Typical Field Wiring (Air Handler / Electrical Heat) (Single-Phase) Johnson Controls Unitary Products 11 1183509-UIM-N-0218 For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring†document available online at www.upgnet.com in the Product Catalog Section. FIGURE 17: Typical Field Wiring (Air Handler / Electrical Heat) (Three-Phase) FIGURE 18: Thermostat Chart - PSC Air Handler with Single Stage Air Conditioner 12 Johnson Controls Unitary Products 1183509-UIM-N-0218 FIGURE 19: Thermostat Chart - Single Stage PSC Furnace with Single Stage Air Conditioner SECTION VIII: INSTRUCTING THE OWNER 2. The outdoor fan motor is permanently lubricated and does not require periodic oiling. Assist owner with processing warranty cards and/or online registration. Review Owners Guide and provide a copy to the owner and guidance 3. If the coil needs to be cleaned, use clean water to wash dust, dirt, on proper operation and maintenance. Instruct the owner or the opera- and debris from outdoor condensing coil. tor how to start, stop and adjust temperature setting. When applicable, instruct the owner that the compressor is equipped NOTICE with a crankcase heater to prevent the migration of refrigerant to the DO NOT use coil cleaners to clean outdoor condensing coil. Cleaners compressor during the OFF cycle. The heater is energized only when containing HF –, hydroxides, chlorides, and sulfates can greatly the unit is not running. If the main switch is disconnected for long peri- reduce the lifetime of the micro channel coil. ods of shut down, do not attempt to start the unit until 8 hours after the switch has been connected. This will allow sufficient time for all liquid 4. Refer to the furnace or air handler instructions for filter and blower motor maintenance. refrigerant to be driven out of the compressor. 5. The indoor coil and drain pan should be inspected and cleaned The installer should also instruct the owner on proper operation and regularly to prevent odors and assure proper drainage. maintenance of all other system components. MAINTENANCE ! CAUTION 1. Dirt should not be allowed to accumulate on the outdoor coils or IT IS UNLAWFUL TO KNOWINGLY VENT, RELEASE OR DIS- other parts in the air circuit. Clean as often as necessary to keep CHARGE REFRIGERANT INTO THE OPEN AIR DURING REPAIR, the unit clean. Use a brush, vacuum cleaner attachment, or other SERVICE, MAINTENANCE OR THE FINAL DISPOSAL OF THIS suitable means. UNIT. Johnson Controls Unitary Products 13 1183509-UIM-N-0218 SECTION IX: WIRING DIAGRAM DANGER - SHOCK HAZARD FAN TURN OFF ELECTRICAL POWER BEFORE MOTOR BRN SERVICING TOPREVENT POSSIBLE DAMAGE S TO THE EQUIPMENT AND POSSIBLE BLK GRN PERSONAL INJURY. C GND CAUTION RED R TO PREVENT ELECTRICAL SHOCK OPEN REMOTE DISCONNECT SO ELECTRICAL SUPPLY TO AIR CONDITIONER IS SHUT OFF. COMPRESSOR COMPONENTS SHOWN IN DASHED1 MOTOR BRN LINES ARE OPTIONAL. R RED DUAL CAPACITOR SHOWN SEPARATE2 CAPACITORS MAY BE USED ON C 2 ACTUAL UNIT. FAN WIRING MUST CONFORM TO3 BRN NATIONAL AND LOCAL CODES. S HERM DUALCAPACITOR4 IF ANY OF THE ORIGINAL WIRE C SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105°C. THERMOPLASTIC OR ITS EQUIVALENT. BRN WHERE POWER SUPPLY HAS ONE (1)5 5 RED 230 VOLT CONDUCTOR AND ONE (1) NEUTRAL CONDUCTOR, CONNECT L2 2 OF CONTACTOR TO NEUTRAL. SC YEL 1 BLK HPS - HIGH PRESSURE SWITCH SR LPS - LOW PRESSURE SWITCH CCH - CRANKCASE HEATER HS - HEATER SWITCH RED RED SR - START RELAY SC - START CAPACITOR CC - CONTACTOR COIL BLKBLK HIGH VOLTAGE FACTORY WIRING RED LOW VOLTAGE FACTORY WIRING OPTIONAL WIRING FIELD WIRING, LINE VOLTAGE 1 CCH CONTACTOR BLK BLU T1 T2 BLK 5 CC LPS L1 L2 1 YEL/PNKOR YEL GND. LUG BLU BLK USE 1 BLK COPPER HPS CONDUCTORS ONLY YEL/PNKOR YEL 1 HS JUNCTION BOX GND. 24 VAC CONTROL CIRCUIT (20 VA MIN.) 208-230 VAC 60 Hz 1 PHASE SUPPLY 220-240 VAC 50 Hz 1 PHASE SUPPLY 1183564-UWD-B-0215 FIGURE 20: Wiring Diagram - Single Phase 13 & 14 Seer 14 Johnson Controls Unitary Products 1183509-UIM-N-0218 FAN MOTOR DANGER - SHOCK HAZARD RED R RED BLK SLV TURN OFF ELECTRICAL POWER BEFORE C SERVICING TO PREVENT POSSIBLE DAMAGE BLU VS S CONTROL TO THE EQUIPMENT AND POSSIBLE PLUG PERSONAL INJURY. 1 2 4 3 5 6 CAUTION SLV GRN/YEL BLK BLU TO PREVENT ELECTRICAL SHOCK OPEN BLU REMOTE DISCONNECT SO ELECTRICAL BLK SUPPLY TO AIR CONDITIONER IS SHUT OFF. YEL OR WHT COMPONENTS SHOWN IN DASHED OR ORG OR PUR1 COMPRESSOR LINES ARE OPTIONAL. MOTOR RED OR BRN DUAL CAPACITOR SHOWN SEPARATE R RED 2 CAPACITORS MAY BE USED ON ACTUAL UNIT. C 2 WIRING MUST CONFORM TO3 FAN NATIONAL AND LOCAL CODES. BRN S HERM IF ANY OF THE ORIGINAL WIRE DUALCAPACITOR 4 SUPPLIED WITH THIS UNIT MUST BE C REPLACED, IT MUST BE REPLACED WITH TYPE 105°C. THERMOPLASTIC OR ITS EQUIVALENT. BRN WHERE POWER SUPPLY HAS ONE (1) 5 5 RED 230 VOLT CONDUCTOR AND ONE (1) NEUTRAL CONDUCTOR, CONNECT L2 2 OF CONTACTOR TO NEUTRAL. SC YEL HPS - HIGH PRESSURE SWITCH 1 LPS - LOW PRESSURE SWITCH SR CCH - CRANKCASE HEATER BLK HS - HEATER SWITCH SR - START RELAY RED SC - START CAPACITOR RED CC - CONTACTOR COIL BLK HIGH VOLTAGE FACTORY WIRING LOW VOLTAGE FACTORY WIRING OPTIONAL WIRING FIELD WIRING, LINE VOLTAGE BRN 1 CCH RED OR BLK BLK BLU T1 T2 LPS BLK 5 CC L1 L2 1 YEL/PNKOR YEL CONTACTOR BLK GND. LUG BLU BLK 1 USE HPS COPPER 1 HS CONDUCTORS ONLY YEL/PNKOR YEL JUNCTION BOX GND. 24 VAC CONTROL CIRCUIT (20 VA MIN.) 208-230 VAC 60 Hz 1 PHASE SUPPLY 220-240 VAC 50 Hz 1 PHASE SUPPLY 5160254-UWD-B-0116 FIGURE 21: Wiring Diagram - Single Phase 17 Seer Johnson Controls Unitary Products 15 1183509-UIM-N-0218 DANGER - SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE SERVICING TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT AND POSSIBLE PERSONAL INJURY. CAUTION TO PREVENT ELECTRICAL SHOCK OPEN REMOTE DISCONNECT SO ELECTRICAL FAN SUPPLY TO AIR CONDITIONER IS SHUT OFF. MOTOR RED COMPONENTS SHOWN IN DASHED1 R LINES ARE OPTIONAL. BRN S C BLACK WIRE WILL BE REMOVED IF LOW2 BLK GRN AMBIENT KIT IS INSTALLED. GND WIRING MUST CONFORM TO3 NATIONAL AND LOCAL CODES. IF ANY OF THE ORIGINAL WIRE4 SUPPLIED WITH THIS UNIT MUST BE RED BRN COMPRESSOR REPLACED, IT MUST BE REPLACED WITH TYPE 105°C. THERMOPLASTIC FC T1 OR ITS EQUIVALENT. T3 T2 HPS - HIGH PRESSURE SWITCH LPS - LOW PRESSURE SWITCH CCH CCH - CRANKCASE HEATER HS - HEATER SWITCH CC - CONTACTOR COIL FC - FAN CAPACITOR BLK BLK BRN BLK BLK RED RED HIGH VOLTAGE FACTORY WIRING 1 BLK LOW VOLTAGE FACTORY WIRING HS OPTIONAL WIRING FIELD WIRING, LINE VOLTAGE BLK BLK BLU CONTACTOR CC 3 LPS T3 L3 L2 T2 T1 L1 1 YEL/PNKOR YELBLU GND LUG BLK 208-230 VAC 60 Hz 3 PHASE SUPPLY HPS 460 VAC 60 Hz 3 PHASE SUPPLY 575 VAC 60 Hz 3 PHASE SUPPLY 1 USE COPPER CONDUCTORS ONLY YEL/PNKOR YEL GND JUNCTION BOX 24 VAC CONTROL CIRCUIT (20 VA MIN.) 5203528-UWD-A-0416 FIGURE 22: Wiring Diagram - Three Phase 13 Seer 16 Johnson Controls Unitary Products 1183509-UIM-N-0218 DANGER - SHOCK HAZARD TURN OFF ELECTRICAL POWER BEFORE FAN MOTOR SERVICING TO PREVENT POSSIBLE DAMAGE TO THE EQUIPMENT AND RED POSSIBLE PERSONAL INJURY. R RED BLK SLV C BLU VS CAUTION S CONTROL PLUG TO PREVENT ELECTRICAL SHOCK OPEN 1 2 4 3 5 6 REMOTE DISCONNECT SO ELECTRICAL SLV SUPPLY TO AIR CONDITIONER IS SHUT OFF. BLK BLU GRN/YEL COMPONENTS SHOWN IN DASHED1 BLU LINES ARE OPTIONAL. WIRING MUST CONFORM TO2 YEL OR WHT NATIONAL AND LOCAL CODES. BLK OR ORG OR PUR RED IF ANY OF THE ORIGINAL WIRE3 SUPPLIED WITH THIS UNIT MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 105°C. THERMOPLASTIC OR ITS EQUIVALENT. COMPRESSOR T1 T3 T2 HPS - HIGH PRESSURE SWITCH LPS - LOW PRESSURE SWITCH CCH CCH - CRANKCASE HEATER HS - HEATER SWITCH CC - CONTACTOR COIL VS - VARIABLE SPEED BLK BLK BLK BLK BRN RED RED HIGH VOLTAGE FACTORY WIRING 1 BLK LOW VOLTAGE FACTORY WIRING HS OPTIONAL WIRING FIELD WIRING, LINE VOLTAGE BLK BLK BLU CONTACTOR CC 3 LPS T3 L3 L2 T2 T1 L1 1 YEL/PNKOR YELBLU GND LUG BLK 208-230 VAC 60 Hz 3 PHASE SUPPLY HPS 460 VAC 60 Hz 3 PHASE SUPPLY 575 VAC 60 Hz 3 PHASE SUPPLY 1 USE COPPER CONDUCTORS ONLY YEL/PNKOR YEL GND JUNCTION BOX 24 VAC CONTROL CIRCUIT (20 VA MIN.) 5275753-UWD-C-1017 FIGURE 23: Wiring Diagram - Three Phase 17 Seer Johnson Controls Unitary Products 17 1183509-UIM-N-0218 NOTES 18 Johnson Controls Unitary Products 1183509-UIM-N-0218 SECTION X: START UP SHEET Air Conditioning and Heating Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City State or Province Zip or Postal Code Equipment Data Upflow Downflow Horizontal Left Horizontal Right Indoor Unit Model # Indoor Unit Serial # Indoor Coil Model # Indoor Coil Serial # Outdoor Unit Model # Outdoor Unit Serial # Filter, Thermostat, Accessories Filter Type Filter Size Filter Location(s) Thermostat Type Other System Equipment and Accessories Connections -- Per Installation Instructions and Local Codes Unit is level Supply plenum and return ducts are connected and sealed Refrigerant piping complete and leak tested Gas piping is connected (if applicable) Vent system is connected (if applicable) Condensate drain for indoor coil properly connected Condensate drain for furnace (if applicable) Electrical: Line Voltage Indoor unit (volts AC) Outdoor unit (volts AC) Overcurrent Protection Breaker / Fuses Amperes Ground wire is connected Polarity is correct (120vac indoor units) black is L1 (hot), white is N (neutral) Electrical: Low Voltage Thermostat wiring complete Heat anticipator Heat anticipator is set to the recommended value listed in the Installation Instructions recommended value Low voltage values: "R" and "C" at Indoor unit control board (volts AC) "R" and "C" Outdoor unit control board (volts AC) Heating Set-Up Heating Type Electric Air Handler Natural Gas LP Gas (Requires LP Conversion Kit) Inlet Gas Pressure (in. w.c.") Manifold Gas Pressure (in. w.c.") LP Gas Conversion Kit Part # Used Calculated input in btuh - clock the gas meter (Nat Gas Only) LP Kit Installed By Electric Heat Kit Part # (if applicable) KW installed Rated BTU/H (furnaces) Venting (if applicable) Venting system properly sized, within the limitations of the charts in the installation instructions. Intake Size # of 90 Degree Ells # 0f 45 Degree Ells Length Exhaust Size # of 90 Degree Ells # 0f 45 Degree Ells Length Page 1 of 2 (7/5/16) Johnson Controls Unitary Products 19 Air Side: System Total External Static Pressure Supply static before indoor coil (in w.c.") Supply static after indoor coil (in w.c.") Return Static (in w.c.") before filter Return Static (in w.c.") after filter (furnace side) Total External Static Pressure Maximum Rated ESP (in w.c.") COOL A B C D ADJUST Cooling ECM A B C D Indoor DELAY Blower Set-Up A B C D X-13 1 2 3 4 5 PSC Low Medium Low Medium Medium High High Return Air: Supply Air: Outside Air: Wet Bulb Wet Bulb Temperature Drop Dry Bulb Dry Bulb Dry Bulb ECM HEAT A B C D Heating Indoor X-13 1 2 3 4 5 Blower Set-Up Medium Medium PSC Low Medium High Low High Return Air: Wet Bulb Supply Air: Wet Bulb Temperature Rise Dry Bulb Dry Bulb Refrigerant Charge and Metering Device Additional Lineset Length Adder per foot - lbs. Oz. R-407C R-410A TXV Fixed Orifice # Elbows # 45s Total Added - lbs. Oz. Orifice Size Liquid Line Temp High Side Pressure Suction Line Temp Low Side Pressure TXV # Subcooling Superheat Cycle Test Operate the unit through continuous fan cycles from the thermostat, noting and correcting any problems Operate the unit through a cooling cycles, noting and correcting any problems Operate the unit through several heating cycles (if applicable) from the thermostat, noting and correcting any problems Clean Up Installation debris disposed of and indoor and outdoor areas cleaned up? Owner Education Provide owner with the owner's manual Explain operation of system to equipment owner Explain thermostat use and programming (if applicable) to owner Explain the importance of regular filter replacement and equipment maintenance Comments Section Page 2 of 2 (7/5/16) Subject to change without notice. Published in U.S.A. 1183509-UIM-N-0218 Copyright © 2018 by Johnson Controls, Inc. All rights reserved. Supersedes: 1183509-UIM-M-1117 York International Corp. 5005 York Drive Norman, OK 73069 CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 8925 169TH ST NE Permit #: 4380 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 01166900007100 DATE OF ISSUANCE. Scope of Work: Install AC unit Valuation: .00 OWNER APPLICANT CONTRACTOR Paragon Heating and Home Comfort BROWN RICHARD/EVELYN Paragon Heating Solutions 8925 169TH ST NE PO Box 798 P.O. Box 798 Arlington, WA 98223 Marysville, WA 98270 Marysville, WA 98270 3606589500 360-658-9500 LIC: PARAGHC863KA EXP: 05/01/2022 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Paragon Heating P.O. Box 798 Marysville, WA 98270 360-658-9500 LIC #: PARAGHC863KA EXP: 05/01/2022 LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2018 STORIES: CONST. TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. 1/25/2022 Signature Print Name Date Released By Date CONDITIONS Adhere to approved appliances. Call for inspection. THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 01/25/2022 Processing/Technology $25.00 01/25/2022 Inspection $75.00 01/25/2022 Air Cond. Unit $25.00 01/25/2022 Mechanical Base $25.00 Total Due: $150.00 Total Payment: $0.00 Balance Due: $150.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon !" ! #$%& '()*+ ,-%.& /0(01)+"2034+10+5")62!)67)(3)8934)+: ,-%.,;;<< /=')>?@ ,-%.ABACAD 0(E:F4882GH @ ? B#.% I20+0'(2++0+ J#. K K @ L- 4+7)MN0(01)+O2034+1PQ)6 C%##RS#T +:3088 !9+43 U-V#. P CWVX &VY#RC#< B#.<V%#. Z%%V.%[#V \B#; \<<V; L]< ? X# !" ! CV< != / ,<<^.;# 62(2:40 0*84: # /0(Q28_ 55(2:: 21082:Q(4N34)+=*+2( 062 =*+2(/O)+2 `)+4+1 c '=H KK@ ? @K@ " d b !" a b ! B#.%#< !)+3(0Q3)(/(460(E!)+30Q3/O)+2 55(2::!)+3(0Q3)( EN2 4Q2+:2 4Q2+:2_ != f! = /0(01)+"2034+1I20+0'(2++0+ K eK e@ /P=P')>?@ f' K @K@ != ! = != f! = 0g)(h /0(01)+"2034+1I20+0'(2++0+ K eK e@ /P=P')>?@ / c"! K != ! = +59:3(42: \.<%#.< 032+:N2Q34)+ EN22:Q(4N34)+QO259825032!)6N82325032+:N2Q3)(3039: !!" #$% % # & '% ( $ ##)* $+ ), - # $% -. %'+/0/ /12 / /% - %'+/1/ $+$/# ( &%/ - %/ /3 $ -4 56789 :;<=><? @778AB!C/D!77!E" % %% #$% FGHIJHKL/MNOPHQ R8ST!U7" % ( /, #$% (,& %/*, $$ % /, & '% V / W W W - W W W & #/X# -4 YZ7"78UC[U\/]898UA! :?>?? ^_968C!C/ [9!" % /& ` abcdefgahfgibjkHLKNJ/MNOPHQlmJn abcidfadhfgibjoKpQqII/rqKGqIlmJn abcidfsbhfgibjkHQN/MIqKlmJn abcidfsahfgibjtmmIHuqQHvKlmJn