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Home My WebLink About18427 Teeside Ln_BLD4543_2025 18427 Teeside Ln, Arlington, WA 98223 60,000 BTU Furnace Replacement. Paul Rotzinger 18427 Teeside Ln Arlington WA 98223 3606187287 edwin483@outlook.com Penney Christianson 4200 78th St SW Mukilteo WA 98275 4255106480 permits@seatownservices.com Seatown Electric Corp. 4200 78th St SW Mukilteo WA 98275 SEATOEH821DG 3/7/2024 4255106480 permits@seatownservices.com AMSS9X2B060D3PSBA 96% âœ” âœ” 03/23/2022 Penney Christianson CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 18427 TEESIDE LN Permit #: 4543 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 00874800008800 DATE OF ISSUANCE. Scope of Work: Furnace replacement Valuation: .00 OWNER APPLICANT CONTRACTOR ROTZINGER PAUL E Seatown Electric Corp SeaTown Electric Corp 18427 TEESIDE LN 4200 78th St SW 4200 78th St SW ARLINGTON, WA 98223-5086 Mukilteo, WA 98275 Mukilteo, WA 98275 4255106480 206-905-4946 LIC: SEATOEH821DG EXP: 03/07/2024 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR SeaTown Electric Corp 4200 78th St SW Mukilteo, WA 98275 206-905-4946 LIC #: SEATOEH821DG EXP: 03/07/2024 LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2018 STORIES: CONST. TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. 03/24/2022 Signature Print Name Date Released By Date CONDITIONS Adhere to approved appliances. Call for inspection. THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 03/24/2022 Processing/Technology $25.00 03/24/2022 Inspection $75.00 03/24/2022 Forced Air Heat $15.00 03/24/2022 Mechanical Base $25.00 Total Due: $140.00 Total Payment: $0.00 Balance Due: $140.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 18427 TEESIDE LN Permit #: 4543 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 00874800008800 DATE OF ISSUANCE. Scope of Work: Furnace replacement Valuation: .00 OWNER APPLICANT CONTRACTOR ROTZINGER PAUL E Seatown Electric Corp SeaTown Electric Corp 18427 TEESIDE LN 4200 78th St SW 4200 78th St SW ARLINGTON, WA 98223-5086 Mukilteo, WA 98275 Mukilteo, WA 98275 4255106480 206-905-4946 LIC: SEATOEH821DG EXP: 03/07/2024 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR SeaTown Electric Corp 4200 78th St SW Mukilteo, WA 98275 206-905-4946 LIC #: SEATOEH821DG EXP: 03/07/2024 LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2018 STORIES: CONST. TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. Rebekah Swanson 03/20/2022 03/24/2022 Signature Print Name Date Released By Date CONDITIONS Adhere to approved appliances. Call for inspection. THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 03/24/2022 Processing/Technology $25.00 03/24/2022 Inspection $75.00 03/24/2022 Forced Air Heat $15.00 03/24/2022 Mechanical Base $25.00 Total Due: $140.00 Total Payment: $0.00 Balance Due: $140.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon Installerâ€™s Guide Upflow/Horizontal and Downflow Gas-Fired, Direct/Non-Direct Vent, Single Stage / Two Stage Condensing Furnaces with High Efficiency Motor Upflow, Convertible to Horizontal Right or Horizontal Left, and Downflow S9X1 S9X2 S9B1 Note: Graphics in this document are for representation only. Actual model may differ in appearance. s! CAUTION COIL REQUIREMENT! Failure to follow this Caution could result in property damage or personal injury. 4GXC* and 4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400Â° F (205Â°C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan shield or the use of the MAY*FERCOLKITAA kit. See Installerâ€™s Guide for more information. SAFETY WARNING Onlyqualifiedpersonnelshouldinstallandservicetheequipment.Theinstallation,startingup,andservicingofheating,ventilating,and air-conditioningequipmentcanbehazardousandrequiresspecificknowledgeandtraining.Improperlyinstalled,adjustedoraltered equipmentbyanunqualifiedpersoncouldresultindeathorseriousinjury.Whenworkingontheequipment,observeallprecautionsinthe literatureandonthetags,stickers,andlabelsthatareattachedtotheequipment. August 2019 18-CE12D1-1B-EN SAFETY SECTIONâ€” FURNACES Ingersoll Rand has a policy of continuous product WARNING and product data improvement and it reserves the right to change design and specifications without FIRE OR EXPLOSION HAZARD! notice. Failure to follow the safety warnings exactly could result in serious injury, death, or property Important: â€” This document pack contains a wiring damage. diagram and service information. This is customer property and is to remain with Never test for gas leaks with an open flame. Use a this unit. Please return to service commercially available soap solution made information pack upon completion of work. specifically for the detection of leaks to check all connections. A fire or explosion may result WARNING causing property damage, personal injury, or loss of life. FIRE OR EXPLOSION HAZARD! Failure to follow safety warnings exactly WARNING could result in a fire or explosion causing ELECTRICAL SHOCK, FIRE, OR property damage, personal injury or loss EXPLOSION HAZARD! of life. Failure to follow this Warning could result in dangerous operation, property damage, severe â€” Do not store or use gasoline or other personal injury, or death. flammable vapors and liquids in the vicinity of Improper servicing could result in dangerous this or any other appliance. â€” WHAT TO DO IF operation, property damage, severe personal YOU SMELL GAS injury, or death. â€¢ Do not try to light any appliance. â€¢ Do not touch any electrical switch;do not use â€¢ Before servicing, disconnect all electrical any phone in your building. power to furnace. â€¢ Immediately call your gas supplier from a â€¢ When servicing controls, label all wires prior neighborâ€™s phone. Follow the gas supplier's to disconnection. Reconnect wires correctly. instructions. â€¢ Verify proper operation after servicing. â€¢ If you cannot reach your gas supplier, call the fire department. â€” Installation and service must be performed by WARNING a qualified installer, service agency, or the gas CARBON MONOXIDE POISONING supplier. HAZARD! Failure to follow this Warning could result in WARNING property damage, severe personal injury, or EXPLOSION HAZARD! death. To ensure furnace is vented properly, do not Failure to follow this Warning could result in replace factory supplied venting components with property damage, personal injury or death. field fabricated parts. Fabricating parts can result Install a gas detecting warning device in case of a in damaged vents and components allowing gas leak. NOTE: The manufacturer of your furnace carbon monoxide to escape the venting system. does not test any detectors and makes no representations regarding any brand or type of detector. WARNING CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in property damage, severe personal injury, or death. Do not attempt to change the venting system. Follow the installation and operation instructions for the venting system. Â©2019IngersollRand 18-CE12D1-1B-EN SAFETY SECTIONâ€” FURNACES WARNING WARNING FIRE HAZARD! ELECTRICAL SHOCK HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage, severe personal injury, or property damage, severe personal injury, or death. death. Do not install the furnace directly on carpeting, tile Do not touch any components other than the Menu or other combustible material other than wood and Option buttons on the IFC when setting up the flooring. For vertical downflow applications, system or during fault code recovery. subbase (BAYBASE205) must be used between the furnace and combustible flooring. When the downflow furnace is installed vertically with a WARNING cased coil, a subbase is not required. FIRE OR EXPLOSION HAZARD! Failure to follow this Warning could result in WARNING property damage, severe personal injury, or death. WARNING! Do NOT attempt to manually light the furnace. This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or WARNING other reproductive harm. CARBON MONOXIDE POISONING For more information go to www.P65Warnings.ca. HAZARD! gov. Failure to follow this Warning could result in property damage, severe personal injury, or WARNING death. EXPLOSION HAZARD! Follow the service and/or periodic maintenance instructions for the Furnace and venting system. Failure to follow this Warning could result in property damage, severe personal injury, or death. WARNING Propane gas is heavier than air and may collect in CARBON MONOXIDE POISONING any low areas or confined spaces. In addition, odorant fade may make the gas undetectable HAZARD! except with a warning device. If the gas furnace is Failure to follow this Warning could result in installed in a basement, an excavated areas or a serious personal injury or death. confined space, it is strongly recommended to Make sure that the blower door is in place and not contact a gas supplier to install a gas detecting ajar. Dangerous fumes could escape an warning device in case of leak. The manufacturer improperly secured door. of your furnace does not test any detectors and makes no representations regarding any brand or WARNING type of detector. ELECTRICAL SHOCK HAZARD! WARNING Failure to follow this Warning could result in property damage, severe personal injury, or ELECTRICAL SHOCK HAZARD! death. Failure to follow this Warning could result in Disconnect power to the unit before removing the property damage, severe personal injury, or blower door. Allow a minimum of 10 seconds for death. IFC power supply to discharge to 0 volts. Do not bypass the door switch or panel loop by any permanent means. WARNING SAFETY HAZARD! Failure to follow this Warning could result in property damage, severe personal injury, or death. These furnaces are not approved or intended for installation in trailers or recreational vehicles. Installation in manufactured (mobile) housing is only approved with BAYMFGH Kit. 18-CE12D1-1B-EN 3 SAFETY SECTIONâ€” FURNACES WARNING WARNING EXPLOSION HAZARD! SAFETY HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage, severe personal injury, or property damage, severe personal injury, or death. death. In the event that electrical, fuel, or mechanical Turn the power to the furnace off before servicing failures occur, shut gas supply off at the manual filters to avoid contact with moving parts. gas valve located on the supply gas piping coming into the furnace before turning off the electrical WARNING power to the furnace. Contact the service agency designated by your dealer. CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in WARNING property damage, severe personal injury, or death. EXPLOSION HAZARD! Furnace venting into an unlined masonry chimney Failure to follow this Warning could result in or concrete chimney is prohibited. property damage, serious personal injury, or death. WARNING Do not store combustible materials, gasoline, or other flammable vapors or liquids near the unit. CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in WARNING property damage, severe personal injury, or death. SAFETY HAZARD! The chimney liner must be thoroughly inspected Failure to follow this Warning could result in to insure no cracks or other potential areas for flue property damage, severe personal injury, or gas leaks are present in the liner. Liner leaks will death. result in early deterioration of the chimney. Do not use semi-rigid metallic gas connectors (flexible gas lines) within the furnace cabinet. WARNING SHOCK HAZARD! WARNING Failure to follow this Warning could result in INSTALLATION WARNING â€” HIGH property damage, severe personal injury, or VOLTAGE MOVING PARTS! death. Failure to follow this Warning could result in If a disconnect switch is present, it must always be property damage, severe personal injury, or locked in the open position before servicing the death. unit. Bodily injury can result from high voltage electrical components, fast moving fans, and WARNING combustible gas. For protection from these ELECTRICAL SHOCK HAZARD! inherent hazards during installation and servicing, the main gas valve must be turned off and the Failure to follow this Warning could result in an electrical supply must be disconnected. If electrical shock, fire, injury or death. operating checks must be performed with the unit Ensure cabinet has an uninterrupted or unbroken operating, it is the technicianâ€™s responsibility to ground in accordance with National Electrical recognize these hazards and proceed safely. Code, ANSI/ NFPA 70 â€“ â€˜latest editionâ€™ and Canadian Electrical Code, CSA C22.1 or local codes to minimize personal injury if an electrical fault WARNING should occur. SAFETY HAZARD! Failure to follow this Warning could result in property damage, severe personal injury, or death. Do not install the filter in the return duct directly above the furnace in horizontal applications. Install the filter remotely. 4 18-CE12D1-1B-EN SAFETY SECTIONâ€” FURNACES WARNING CAUTION OVERHEATING AND EXPLOSION FREEZE CAUTION! HAZARD! Failure to follow this Caution could result in Failure to follow this Warning could result in property damage or personal injury. property damage, personal injury or death. If complete furnace shutdown is done during the Should overheating occur, or the gas supply fail to cold weather months, provisions must be taken to shut off, shut off the gas valve to the unit before prevent freeze-up of all water pipes and water shutting off the electrical supply. receptacles. CAUTION CAUTION FREEZE CAUTION! IMPROPER VOLTAGE CONNECTION! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage. When the vent pipe is exposed to temperatures Do NOT connect the furnace line voltage to a GFCI below freezing, i.e., when it passes through protected circuit. unheated spaces, etc., the pipe must be insulated with 1/2 inch (12.7 mm) thick Armaflex-type CAUTION insulation or equal. If the space is heated CORROSION WARNING! sufficiently to prevent freezing, then the insulation would not be required. If domestic water pipes are Failure to follow this Caution could result in not protected from freezing then the space meets property damage or personal injury. the condition of a heated space. Do not install the furnace in a corrosive or contaminated atmosphere. CAUTION CAUTION FREEZE CAUTION! SAFETY HAZARD! Failure to follow this Caution could result in property damage or personal injury. Failure to follow this Caution could result in Whenever your house is to be vacant, arrange to property damage or personal injury. have someone inspect your house for proper The vent for this appliance shall not terminate; (1) temperature. This is very important during Over public walkways; or (2) Near soffit vents or freezing weather. If for any reason your furnace crawl space vents or other areas where should fail to operate damage could result, such condensate or vapor could create a nuisance or as frozen water pipes. hazard or cause property damage; or (3) Where condensate vapor could cause damage or could be detrimental to the operation of regulators, relief CAUTION valves, or other equipment. FREEZE CAUTION! Failure to follow this Caution could result in CAUTION property damage or personal injury. SHARP EDGE HAZARD! Caution should be taken to prevent drains from freezing or causing slippery conditions. Excessive Failure to follow this Caution could result in draining of condensate may cause saturated property damage or personal injury. ground conditions that may result in damage to Be careful of sharp edges on equipment or any plants. cuts made on sheet metal while installing or servicing. CAUTION CAUTION IGNITION FUNCTION! BACKUP WRENCH REQUIRED! Failure to follow this Caution may result in poor ignition characteristics. Failure to follow this Caution could result in Maintain manifold pressure in high altitude property damage or personal injury. installations. Use a backup wrench on the gas valve when installing gas piping to prevent damage to the gas valve and manifold assembly. 18-CE12D1-1B-EN 5 SAFETY SECTIONâ€” FURNACES CAUTION WARNING WATER DAMAGE! CARBON MONOXIDE POISONING Failure to follow this Caution could result in HAZARD! property damage or personal injury. Failure to follow the steps outlined below for each It is recommended that an external overflow drain appliance connected to the venting system being pan be installed in all applications over a finished placed into operation could result in carbon ceiling to prevent property damage or personal monoxide poisoning or death. injury from leaking condensate. The following steps shall be followed for CAUTION each appliance connected to the venting HOT SURFACE! system being placed into operation, while Failure to follow this Caution could result in all other appliances connected to the personal injury. venting system are not in operation: Do NOT touch igniter. It is extremely hot. â€¢ Inspect the venting system for proper size CAUTION and horizontal pitch as required in the National Fuel Gas Code, ANSI Z223.1/NFPA FURNACE SERVICE CAUTION! 54 or the CSA B149.1Natural Gas and Failure to follow this Caution could result in Propane Installation Code and these property damage or personal injury. instructions. Determine there is no blockage Label all wires prior to disconnection when or restriction, leakage, corrosion or other servicing controls. Verify proper operation after deficiencies which could cause an unsafe servicing. Wiring errors can cause improper and condition. dangerous operation. â€¢ Close all doors and windows between the space in which the appliance(s) connected to CAUTION the venting system are located. Also close fireplace dampers. WIRING INFORMATION! â€¢ Turn on clothes dryers and any appliance not Failure to follow this Caution could result in connected to the venting system. Turn on property damage or personal injury. any exhaust fans such as range hoods so The integrated furnace control is polarity they are operating at maximum speed. Do sensitive. The hot leg of the 120 VAC power must not operate a summer exhaust fan. be connected to the BLACK field lead. â€¢ Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. â€¢ Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. â€¢ If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221.1/NFPA 54 and/or CSA B149.1 Natural Gas and Propane Installation Code. â€¢ After it has been determined that each appliance connected to the venting system properly vents when tested, return all doors, windows, exhaust fans, etc. to their previous condition of use. 6 18-CE12D1-1B-EN SAFETY SECTIONâ€” FURNACES CAUTION CAUTION VENTING REQUIREMENT! EQUIPMENT DAMAGE! Failure to follow this Caution could result in UV light exposure can cause the plastic blower property damage or personal injury. material to deteriorate which could lead to Blower For condensing furnaces, Do NOT run vent Housing Damage. through chimney for wood burning or oil Furnaces For units containing a plastic Blower Housing, Do or incinerators. If remaining free area between NOT install third party Ultra-Violet Air Cleaners single wall flue pipe and masonry chimney is to be where the Blower Housing can be exposed to UV used for another gas appliance, venting area must light. be sufficient to vent that appliance and that appliance must be connected to chimney with Formoreinformation,visitwww.IRCO.comorcontactyour separate entry openings. installingdealer. IMPORTANT â€“ The single wall flue pipe joints must IngersollRand 800BeatySt. be sealed. The 90Â° elbow connection to vertical Davidson,NC28036 pipe must be sealed to prevent condensate leakage to base of masonry chimney. Coil Caution CAUTION CAUTION VENTING REQUIREMENT! COIL REQUIREMENT!! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage or personal injury. Condensing furnaces may be vented through 4GXC* and 4MXC* coils installed on upflow UNUSED chimneys. Do NOT run vent through furnaces in vertical, horizontal left, or horizontal chimney for wood burning or oil Furnaces or right orientations without a factory installed metal incinerators or any other gas appliance. drain pan shield must use a MAY*FERCOLKITAA IMPORTANT â€“ The single wall flue pipe joints must kit. Coils installed on upflow furnaces must have be sealed. The 90Â° elbow connection to vertical drain pans that are suitable for 400Â° F (205Â° C) or pipe must be sealed to prevent condensate have a metal drain pan shield. Downflow furnaces leakage to base of masonry chimney. do not require a metal drain pan shield or the use of the MAY*FERCOLKITAA kit. See Installerâ€™s Guide for more information. 18-CE12D1-1B-EN 7 Table of Contents Accessories................................. 9 ........................................ 65 Document Pack Contents................. 10 Vertical Applications..................... 66 Horizontal Applications............... 70 Furnace Installation Guidelines............ 11 General Start-up and Adjustment.......... 71 Safety Practices and Precautions.......... 11 Preliminary Inspections .................. 71 General Guidelines ...................... 11 Lighting Instructions..................... 71 Locations and Clearances ................ 12 Control and Safety Switch Outline Drawings.......................... 13 Adjustment ............................. 71 Furnace General Installation............... 19 Furnace Combustion Air Exhaust Horizontal Installation in an Attic or Options.................................... 72 Crawlspace ............................. 19 Upflow Position - Top Vented Gas Piping .............................. 20 Combustion Air ......................... 74 Combustion and Input Check.......... 23 Upflow Position - Left Side Vented Gas Valve Adjustment................ 24 Combustion Air ......................... 75 High Altitude Derate.................. 25 Horizontal Left Position - Side Vented General Venting ......................... 26 Combustion Air ......................... 79 Special Case Venting................. 27 Vent Terminations ................... 29 Furnace in Horizontal Left Position - Top Attaching Vent Piping ................ 29 Vented Combustion Air .................. 84 Maximum Vent Length Table S9X1........ 32 Furnace in Horizontal Right Position - Top Vented Combustion Air .............. 87 Maximum Vent Length Table S9B1........ 33 Furnace in Horizontal Right Position - Maximum Vent Length Table S9X2........ 34 Left Vented Combustion Air .............. 91 Horizontal Venting....................... 35 Downflow Furnace - Top Vented Horizontal Venting Through Wall with Concentric Vent Kit .............. 38 Combustion Air ......................... 96 Venting Through The Roof............ 42 Downflow Furnace - Left Side Vented Air for Combustion and Ventilation........ 44 Combustion Air ......................... 97 Duct Connections.......................... 47 Integrated Furnace Control Menu.........101 Return Air Filters .......................... 59 Setting Airflow ...........................106 Electrical Connections..................... 61 Integrated Furnace Control Display Codes ....................................108 Field Wiring............................. 61 Fault Code Recovery .................... 109 Twinning ............................... 63 Sequence of Operation ...................110 Condensate Drain Instructions............. 65 8 18-CE12D1-1B-EN Accessories Table 1. Accessories ModelNumber Description Usewith Bwidth4GXCBor4MCXBCoilswheninstalledwithUpflow MAYBFERCOLKITA HeatShieldKitforB-width4GXCBor4MCXBCoils Furnaceinallorientations C-width4GXCCor4MCXCCoilswheninstalledwithUpflow MAYCFERCOLKITA HeatShieldKitforC-width4GXCCor4MCXCCoils Furnaceinallorientations Dwidth4GXCDor4MCXDCoilswheninstalledwithUpflow MAYDFERCOLKITA HeatShieldKitforD-width4GXCDor4MCXDCoils Furnaceinallorientations BAYHANG HorizontalHangingKit AllUpflowFurnaces BAYVENT200B SidewallVentTerminationKit AllFurnaces BAYVENTCN200B SidewallVentTerminationKit(Canadaâ€”CPVC) AllFurnaces BAYAIR30AVENTA ConcentricVentKit AllFurnaces BAYAIR30CNVENT ConcentricVentKit(Canadaâ€”CPVC) AllFurnaces BAYREDUCE ReducingCoupling(CPVC) AllFurnaces BAYLIFTB DualReturnKit(Bsizeextension) BCabinetUpflowFurnaces BAYLIFTC DualReturnKit(Csizeextension) CCabinetUpflowFurnaces BAYLIFTD DualReturnKit(Dsizeextension) DCabinetUpflowFurnaces BAYBASE205 DownflowSubbase AllDownflowFurnaces BAYFLTR206 FilterAccessDoorKit(Downflowonly) AllDownflowFurnaces BAYSF1165AA(a) 1â€SlimFitBoxwithMERV4Filter AllUpflowFurnaces BAYSF1255BA 1â€SlimFitFilterandInsulatedFrame AllFurnaces(b) FLRSF1255 1â€Filterreplacement(Qty12) BAYSF1255BA BAYFLTR203 HorizontalFilterKit BCabinetFurnacesinDownflow/Horizontal BAYFLTR204 HorizontalFilterKit CCabinetFurnacesinDownflow/Horizontal BAYFLTR205 HorizontalFilterKit DCabinetFurnacesinDownflow/Horizontal BAYLPSS400B PropaneConversionKitwithStainlessSteelBurners AllFurnaces BAYMFGH200B Manufactured/MobileHousingKit AllFurnaces InlineCondensateTrapKitusedwithSpecialVentingon2â€ BAYCNDTRAP2A AllFurnaces VentPipe InlineCondensateTrapKitusedwithSpecialVentingon3â€ BAYCNDTRAP3A AllFurnaces VentPipe (a) Airflowgreaterthan1600CFMrequiresdualreturns (b) DesignedtofitallS-Seriesfurnaceswithorwithouttransitionwhenusedinsidereturn.FitsBwidthcabinetwithoutatransitioninupflow/downflow applications. 18-CE12D1-1B-EN 9 Accessories Document Pack Contents Item Qty. Description 1 1 1 CondensateDrainTubeAssembly 2 1 InletVent(a) 4 3 1 InletVentGasket Installerâ€™sGuide 4 1 OutletVentAssembly 2 5 1 OutletVentGasket Upflow/Horizontal and Downflow Gas-Fired,DirectVent,2-Stage Condensing Furnaces with High Eficiency Motor [Subtitle] Upflow,Convertibleto DownflowOnly HorizontalRightor S9X2B040D2PSA 6 6 Screws HorizontalLeft S9X2B060D3PSA S9X2B040U2PSA S9X2B080D4PSA S9X2B040U3PSA S9X2C10D5PSA S9X2B060U3PSA S9X2D120D5PSA S9X2B060U4PSA 6 S9X2B080U3PSA S9X2B080U4PSA S9X2C080U5PSA S9X2C10U4PSA S9X2C10U5PSA 7 1 CondensateTrapGrommet S9X2D120U5PSA Note:Graphicsinthisdocumentareforepresentation only.Actualmodelmaydiferinapearance. 3 5 8 1 Plugâ€”Condensate/Gas SAFETYWARNING Onlyqualifiedpersonnelshouldinstallandservicetheequipment.Theinstallation,startingup,andservicingofheating,ventilating,and air-conditioningequipmentcanbehazardousandrequiresspecificknowledgeandtraining.Improperlyinstalled,adjustedoraltered equipmentbyanunqualifiedpersoncouldresultindeathorseriousinjury.Whenworkingontheequipment,observeallprecautionsinthe literatureandonthetags,stickers,andlabelsthatareattachedtotheequipment. 9 1 Plugâ€”Electrical September2016 18-CE02D1-1A-EN 10 2 Grommetâ€”Condensate/Gas qwer 0 11 1 Installerâ€™sGuide 8 12 1 ServiceFacts t 7 9 13 1 OwnerGuide 14 1 LimitedWarranty 15 1 2â€to3â€Couplingâ€”CPL00938(b) TinnermanClips(notpictured) Note:TinnermanClipsshouldbe 6 2 keptwithunitandareused ifthedoorpanelflangehole (s)becomesstripped. (a) 3â€inletventsuppliedwithS9X1D120U,S9X1D120D,S9X2D120U,S9X2D120D,S9B1D120U,andS9B1D120Donly.2â€inletventsuppliedwithallother models. (b) SuppliedwithS9X1D120U,S9X1D120D,S9X2D120U,S9X2D120D,S9B1D120U,andS9B1D120Donly 10 18-CE12D1-1B-EN Furnace Installation Guidelines The following sections give general guidelines for the e. A minimum 4â€ MERV 11 air filter must be in installation of the gas furnaces. place. f. 100% of the Furnace combustion air Safety Practices and Precautions requirement must come from outside the structure. The following safety practices and precautions must be followed during the installation, servicing, and g. The Furnace return air temperature range is operation of this Furnace. between 45 and 80 Fahrenheit. 1. Use only with the type gas approved for this h. Clean the Furnace, duct work, and components Furnace. Refer to the Furnace rating plate. upon substantial completion of the construction process, and verify Furnace operating 2. Install the Furnace only in a location and position as conditions including ignition, input rate, specified in â€œLocations and Clearancesâ€ of these temperature rise, and venting, according to the instructions. manufacturerâ€™s instructions. 3. Provide adequate combustion and ventilation air to 10. In the Commonwealth of Massachusetts, this the Furnace space as specified in â€œAir for product must be gas piped by a Licensed Combustion and Ventilationâ€ of these instructions. Plumber or Gas Fitter. 4. Combustion products must be discharged This Furnace is certified to leak 1% or less of nominal outdoors. Connect this Furnace to an approved vent air conditioning CFM delivered when pressurized to .5â€ system only, as specified in the â€œVentingâ€ section water column with all inlets, outlets, and drains sealed. of these instructions. 5. Never test for gas leaks with an open flame. Use a General Guidelines commercially available soap solution made specifically for the detection of leaks to check all The manufacturer assumes no responsibility for connections, as specified in the â€œGas Pipingâ€ equipment installed in violation of any code or section of these instructions. regulation. 6. Always install the Furnace to operate within the It is recommended that Manual J of the Air Furnaceâ€™s intended temperature-rise range with a Conditioning Contractors Association (ACCA) or A.R.I. duct system which has an external static pressure 230 be followed in estimating heating requirements. within the allowable range, as specified on the unit When estimating heating requirements for installation rating plate. Airflow within temperature rise for cfm at Altitudes above 2000 ft., remember the gas input versus static is shown in the Service Facts must be reduced. See Combustion and Input Check. accompanying this Furnace. Material in this shipment has been inspected at the 7. When a Furnace is installed so that the supply ducts factory and released to the transportation agency carry air circulated by the Furnace to areas outside without known damage. Inspect exterior of carton the space containing the Furnace, the return air for evidence of rough handling in shipment. shall also be handled by a duct(s) sealed to the Unpack carefully after moving equipment to Furnace casing and terminating outside the space approximate location. If damage to contents is containing the Furnace. found, report the damage immediately to the delivering agency. 8. A gas-fired Furnace for installation in a residential garage must be installed as specified in "Location Codes and local utility requirements governing the and Clearances" section of these instructions. installation of gas fired equipment, wiring, plumbing, and flue connections must be adhered to. In the 9. The furnace may be used for temporary heating of absence of local codes, the installation must conform buildings or structures under construction only with latest edition of the National Fuel Gas Code ANSI when the following conditions have been met: Z223.1 / NFPA 54 â€¢ National Installation Code, CAN/CGA a. The Furnace venting system must be complete B149.1. The latest code may be obtained from the and installed per manufacturerâ€™s instructions. American Gas Association Laboratories, 400 N. Capitol b. The Furnace is controlled only by a room St. NW, Washington D.C. 20001. Comfort Control (no field jumpers). 1-800-699-9277 or www.aga.org. c. The Furnace return air duct must be complete These furnaces have been classified as CATEGORY IV and sealed to the Furnace. furnaces in accordance with latest edition of ANSI Z21.47 standards â€¢ CSA 2.3. Category IV furnaces d. The Furnace input rate and temperature rise operate with positive vent static pressure and with a must be verified to be within the nameplate flue loss less than 17 percent. These conditions require marking. special venting systems, which must be gas tight and 18-CE12D1-1B-EN 11 Furnace Installation Guidelines water tight. These Category IV Direct Vent furnaces are 3. Is there sufficient space for servicing the furnace approved for installation in Manufactured/ Mobile and other equipment? A minimum of 24 inches housing when used with BAYMFGH200B. front accessibility to the furnace must be provided. Any access door or panel must permit removal of A manufactured (mobile) home installation must the largest component. conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when 4. Are there at least 3 inches of clearance between the this Standard is not applicable, the Standard for furnace combustion air openings in the front panel Manufactured Home Installations (Manufactured Home and any closed panel or door provided? Sites, Communities and Set-Ups), ANSI/NCS A225.1. 5. Are the ventilation and combustion air openings and/or MH Series Mobile Homes, CAN/CSA-Z240. large enough and will they remain unobstructed? If outside air is used, are the openings set 12" above Locations and Clearances the highest snow accumulation level? The location of the furnace is normally selected by the 6. Allow sufficient height in supply plenum above the architect, the builder, or the installer. However, before furnace to provide for cooling coil installation, if the the furnace is moved into place, be sure to consider the cooling coil is not installed at the time of this following requirements: furnace installation. 1. Is the location selected as near the chimney or vent 7. The furnace shall be installed so electrical and as centralized for heat distribution as practical? components are protected from water. 2. Do all clearances between the furnace and 8. If the furnace is installed in a garage, it must be enclosure equal or exceed the minimums stated in installed so that the burners, and the ignition Clearance Table below? source are located not less than 18 inches above the floor and the furnace must be located or protected Minimumclearancetocombustiblematerials to avoid physical damage from vehicles. Closet 9. The gas furnace must not be located where excessive exposure to contaminated combustion Sides 0in. air will result in safety and performance related Back 1in. problems. Avoid the following known contaminants: Top 1in. a. Permanent wave solutions Front 0in. b. Chlorinated waxes and cleaners Bottom 0in. c. Chlorine based swimming pool chemicals Flue 0in. d. Water softening chemicals 24in.minimumfrontclearancerecommendedforservice e. De-icing salts or chemicals HorizontalClosetandAlcove f. Carbon tetrachloride RightSide 0in. g. Halogen type refrigerants LeftSide 0in. h. Cleaning solvents (such as Back 1in. perchloroethylene) Top 1in. i. Printing inks, paint removers, varnishes, etc. Bottom 0in. j. Hydrochloric acid Flue 0in. k. Cements and glues l. Antistatic fabric softeners for clothes dryers HorizontalFlue(dischargeonleft) m. Masonry acid washing materials Closet IMPORTANT: The furnace must be installed level. The RightSide 0in. only allowable variation would be slightly to the left LeftSide 0in. and/ or forward in upflow installations or slightly toward the front in horizontal installations. This is Rear 1in. necessary for proper condensate drainage. Top 1in. Bottom 0in. Flue 0in. 12 18-CE12D1-1B-EN Outline Drawings Table 2. 17.5â€ Upflow Cabinet 18-CE12D1-1B-EN 13 Outline Drawings Table 3. 21â€ Upflow Cabinet 14 18-CE12D1-1B-EN Outline Drawings Table 4. 24.5â€ Upflow Cabinet 18-CE12D1-1B-EN 15 Outline Drawings Table 5. 17.5â€ Downflow Cabinet 16 18-CE12D1-1B-EN Outline Drawings Table 6. 21â€ Downflow Cabinet 18-CE12D1-1B-EN 17 Outline Drawings Table 7. 24.5â€ Downflow Cabinet 18 18-CE12D1-1B-EN Furnace General Installation The following sections give general instructions for the installation of the gas furnaces. Note:ForS9X2furnaces,usea5/16â€Allenwrenchtoturnthefour latchesonthefrontpanelaquarterturn. Note:ForS9X1andS9B1furnaces,usea1/4â€nutdrivertoremove thetwoscrewsonthefrontpanel. Horizontal Installation in an Attic Horizontal Installation Hanging Using Straps or Crawlspace The furnace may be installed hanging in a hanging position using straps. The furnace should be supported The S-Series upflow condensing furnace may be at both ends and have an additional support in the installed in an attic or crawl space in the horizontal let center of the furnace in front. or right position for needed airflow direction. The horizontal furnace installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace. See â€œthe Locations and Clearance section,â€ p. 12. Line contact is only permissible between lines formed by intersections of the top and two sides of the furnace casing and building joists, studs, or framing. The furnace may be placed horizontally in a crawl space on a pad or other noncombustible material which will raise the unit for sufficient protection from moisture. The Furnace must be supported at both ends and the middle when installed horizontally. The Furnace must also be elevated approximately 6 inches to allow clearance for the condensate drain to exit the cabinet in the horizontal position. FURNACE MUST BE SUPPORTED AT ALL FOUR TO APPROVED CORNERS. BAYHANG - OPTIONAL HORIZONTAL OPEN / VENTED DRAIN HANGING BRACKET KIT Note: The overflow stand pipe termination must be even with or slightly below the bottom of the condensate trap. Note: Water from the overflow pipe must drain into the emergency drain pan. 18-CE12D1-1B-EN 19 Furnace General Installation Gas Piping Important:Whenconvertingthegaspipingfromthefactorydefault, theplugmustberemovedfromthenewgaspiping locationandswappedwiththegrommetfromthedefault location.Theupflowfurnacedefaultisleftsidegas piping.Thedownflowfurnacedefaultisrightsidegas piping. Upflowfurnacewithgaspipingonleftside Upflowfurnacewithgaspipingonrightside 1/8â€ NPT 1/8â€ NPT Test Fitting Test Fitting Automatic Gas Valve Main Manual with Manual Shut-off Automatic Gas Valve Shut-off Valve with Manual Shut-off Main Manual Shut-off Valve Gas Line Gas Line Ground Grommet Grommet Union Ground Joint Union Joint Drip Leg Drip Leg Downflowfurnacewithgaspipingonleftside Downflowfurnacewithgaspipingonrightside 1/8â€ NPT 1/8â€ NPT Test Fitting Test Fitting Main Manual Main Manual Shut-off Valve Shut-off Valve Gas Line Grommet Gas Line Ground Grommet Union Ground Joint Union Joint Drip Leg Drip Leg Automatic Gas Valve with Manual Shut-off Automatic Gas Valve with Manual Shut-off 20 18-CE12D1-1B-EN Furnace General Installation Important:Whenconvertingthegaspipingfromthefactorydefault, theplugmustberemovedfromthenewgaspiping locationandswappedwiththegrommetfromthedefault location.Theupflowfurnacedefaultisleftsidegas piping.Thedownflowfurnacedefaultisrightsidegas piping. Horizontalleftfurnacewithgaspipingoutleftside Horizontalleftfurnacewithgaspipingoutrightside Ground 1/8â€ NPT Union Test Fitting Joint Gas Line Grommet Automatic Gas Valve with Manual Shut-off Main Manual Drip Leg Shut-off Valve 1/8â€ NPT Ground Test Fitting Union Joint Gas Line Grommet Automatic Gas Valve with Manual Shut-off Main Manual Drip Leg Shut-off Valve Horizontalrightfurnacewithgaspipingoutleftside Horizontalrightfurnacewithgaspipingoutrightside Main Manual Shut-off Valve Automatic Gas Valve with Manual Shut-off Gas Line Grommet Ground 1/8â€ NPT Union Test Fitting Joint Ground Main Manual Union Shut-off Valve Drip Leg Joint Automatic Gas Valve with Gas Line Manual Shut-off Grommet 1/8â€ NPT Test Fitting Drip Leg 18-CE12D1-1B-EN 21 Furnace General Installation Theupflow/horizontalfurnaceisshippedstandardforleftside installationofgaspiping.Anopeningwithplugisprovidedontheright NATURALGASONLY sideforanalternategaspipingarrangement. TABLEOFCUBICFEETPERHOUROFGAS Theinstallationofpipingshallbeinaccordancewithpipingcodesand FORVARIOUSPIPESIZESANDLENGTHS theregulationsofthelocalgascompany.Pipejointcompoundmustbe resistanttothechemicalreactionwithliquefiedpetroleumgases. PIPE LENGTHOFPIPE SIZE 10 20 30 40 50 60 70 Important:Iflocalcodesallowtheuseofflexiblegasappliance connector,alwaysuseanewlistedconnector.Donotuse 1/2 131 90 72 62 55 50 46 aconnectorwhichhaspreviouslyservicedanothergas appliance. 3/4 273 188 151 129 114 104 95 Refertothepipingtablefordeliverysizes.Connectgassupplytothe 1 514 353 284 243 215 195 179 unit,usingagroundjointunionandamanualshut-offvalve.National codesrequireacondensationdriplegtobeinstalledaheadofthegas 1â€“1/4 1060 726 583 499 442 400 368 valve. ThistableisbasedonPressureDropof0.3inchW.C.and0.6SP. Thefurnaceanditsindividualshut-offvalvemustbedisconnected GR.Gas fromthegassupplypipingsystemduringanypressuretestingofthat systemattestpressuresinexcessof1/2psig(3.5kPa). Thefurnacemustbeisolatedfromthegassupplypipingbyclosingits individualmanualshut-offvalveduringanypressuretestingofthe gassupplypipingsystemattestpressuresequaltoorlessthan1/2 psig(3.5kPa). Note:Maximumpressuretothegasvalvefornaturalgasis13.8"W. C.Minimumpressureis5.0"W.C.Maximumpressuretothe gasvalveforpropaneis13.8"W.C.Minimumpressureis11.0" W.C. Allgasfittingsmustbecheckedforleaksusingasoapysolutionbefore lightingthefurnace.DONOTCHECKWITHANOPENFLAME! ORIFICESIZES INPUT NUMBEROF MAINBURNERORIFICE ForpropaneconversionsonallS-SeriesFurnaces,useBAYLPSS400B RATING BURNERS DRILLSIZE conversionkitwithstainlesssteelburners. BTUH Wheninstallingourfurnacesinamanufacturedhouse,use NAT.GAS PROPANE ManufacturedHousingAccessoryKit,BAYMFGH200B. GAS 40,000 2 45 56 60,000 3 45 56 80,000 4 45 56 100,000 5 45 56 120,000 6 45 56 22 18-CE12D1-1B-EN Furnace General Installation Combustion and Input Check 1. Makesureallgasappliancesareoffexceptthefurnace. GasFlowinCubicFeetPerHour 2. Clockthegasmeterwiththefurnaceoperating(determinethe dialratingofthemeter)foronerevolution. 2CubicFootDial 3. Matchthe"Sec"columninthegasflowtablewiththetime Sec. Flow Sec. Flow Sec. Flow Sec. Flow clocked. 4. Readthe"Flow"columnoppositethenumberofsecondsclocked. 10 732 31 236 52 141 86 85 5. Usethefollowingfactorsifnecessary: 11 666 32 229 53 138 88 83 a. For1Cu.Ft.DialGasFlowCFH=ChartFlowReadingÃ·2 12 610 33 222 54 136 90 81 b. For1/2CuFt.DialGasFlowCFH=ChartFlowReadingÃ·4 13 563 34 215 55 133 94 78 c. For5Cu.Ft.DialGasFlowCFH=10XChartFlowReadingÃ·4 6. Multiplythefinalfigurebytheheatingvalueofthegasobtained 14 523 35 209 56 131 98 75 fromtheutilitycompanyandcomparetothenameplaterating. 15 488 36 203 57 128 100 73 Thismustnotexceedthenameplaterating. 16 458 37 198 58 126 104 70 17 431 38 193 59 124 108 68 18 407 39 188 60 122 112 65 19 385 40 183 62 118 116 63 20 366 41 179 64 114 120 61 21 349 42 174 66 111 130 56 22 333 43 170 68 108 140 52 23 318 44 166 70 105 150 49 24 305 45 163 72 102 160 46 25 293 46 159 74 99 170 43 26 282 47 156 76 96 180 41 27 271 48 153 78 94 190 39 28 262 49 149 80 92 200 37 29 253 50 146 82 89 30 244 51 144 84 87 18-CE12D1-1B-EN 23 Furnace General Installation Gas Valve Adjustment Changescanbemadebyadjustingthemanifoldpressure,orchanging White-Rodgers 36J orifices(orificechangemaynotalwaysberequired).Toadjustthe Gas Valve On/Off manifoldpressure: Toggle Switch Inlet Pressure 1. Turnoffallelectricalpowertothesystem. Boss 2. Attachamanifoldpressuregaugewithflexibletubingtotheoutlet pressurebossmarked"OUTP"onWhite-Rodgersgasvalve model36J. 3. Loosen(DoNotremove)thepressuretaptestsetscrewoneturn with3/32"hexwrench. a. Thepressuretapadjustmentkit(KIT07611)containsa3/32" hexwrench,a5/16"hoseandaconnectorandcanbe orderedthroughGlobalParts. 4. Turnonsystempowerandenergizevalve. 5. Adjust1ststagegasheatbyremovingthelow(LO)adjustment regulatorcoverscrew. a. Toincreaseoutletpressure,turntheregulatoradjustscrew Outlet Pressure Boss clockwise. b. Todecreaseoutletpressure,turntheregulatoradjustscrew 1st Stage (LO) Manifold Pressure Adjustment counterclockwise. c. Adjustregulatoruntilpressureshownonmanometer matchesthepressurespecifiedinthetable. MaximumandMinimumINLETPressure(inchesw.c.) Theinputofnomorethannameplateratingandnolessthan Fuel NaturalGas PropaneGas 93%ofthenameplaterating,unlesstheunitisderatedfor highaltitude. Maximum 13.8 13.8 d. Replaceandtightentheregulatorcoverscrewsecurely. Minimum 5 11 6. Cyclethevalveseveraltimestoverifyregulatorsetting. a. Repeatsteps5-6ifneeded. FuelManifoldPressureSettings(inchesw.c.) 7. Turnoffallelectricalpowertothesystem. 8. Removethemanometerandflexibletubingandtightenthe Fuel NaturalGas PropaneGas pressuretapscrew. ManifoldPressure 3.5â€ W.C. 10.0â€ W.C. 9. Usingaleakdetectionsolutionorsoapsuds,checkforleaksatthe pressureoutletbossandpressuretaptestscrew. 10. Turnonsystempowerandcheckoperationoftheunit. 24 18-CE12D1-1B-EN Furnace General Installation High Altitude Derate Inputratings(BTUH)oftheseFurnacesarebasedonsealevel operationandshouldnotbechangedatelevationsupto2,000ft.(610 PARTNUMBERSFORREPLACEMENTORIFICES m). DRILLSIZE PART DRILLSIZE PART Iftheinstallationis2,000ft.(610m)orabove,theFurnaceinputrate NUMBER NUMBER (BTUH)shallbereduced4%foreach1,000ft.abovesealevel. 44 ORF00501 54 ORF00555 Installationsofthisfurnaceataltitudesabove2,000ft.(610m)shall bemadeutilizingtheVentLengthtableand/orPartNumbersfor 45 ORF00644 55 ORF00693 ReplacementOrificestableintheseinstallationinstructions. 46 ORF00909 56 ORF00907 TheFurnaceinputrateshallbecheckedbyclockingthegasflowrate (CFH)andmultiplyingbytheheatingvalueobtainedfromthelocal 47 ORF00910 57 ORF00908 utilitysupplierforthegasbeingdeliveredattheinstalledaltitude. InputratechangescanbemadebyadjustingtheManifoldPressure 48 ORF01099 58 ORF01338 (min3.0-max3.7in.W.C.-NaturalGas)orchangingorifices(orifice changemaynotalwaysberequired). 49 ORF00503 59 ORF01339 IfthedesiredinputratecannotbeachievedwithachangeinManifold 50 ORF00493 Pressure,thentheorificesmustbechanged.Propaneinstallationswill requireanorificechange. Important:Reinstallthereplacementorificestothesamedepthas theorificessuppliedwiththeequipment. Seethetableforhelpinselectingorificesiforificechangeisrequired. Furnaceinputrateandtemperatureriseshouldbecheckedagainafter changingorificestoconfirmtheproperrateforthealtitude. Theventlengthtableshowstherequiredventlengthsforinstallations atvariousaltitudes.Optionalhighaltitudekitsareavailablefor installationsover5000feet.Installationsabove12,000feetarenot allowed. TurnthemainGasValvetoggleswitchwithintheunittothe"OFF" position.Turntheexternalgasvalveto"ON".Purgetheairfromthe gaslines.Afterpurging,checkallgasconnectionsforleakswitha soapysolutionâ€“DONOTCHECKWITHANOPENFLAME.Allow5 minutesforanygasthatmighthaveescapedtodissipate. PropaneGasbeingheavierthanairmayrequireforcedventilation. TurnthetoggleswitchontheGasValveintheunittothe"ON" position. Thetableliststhemainburnerorifices usedwiththefurnace.Ifachangeof Orifice AltitudeAboveSeaLevel orificesisrequiredtocorrectthefurnace TwistDrill andOrificeRequiredatOtherElevations inputratingrefertothepartnumberfor SizeIf replacementorificestable. Installedat 2000 3000 4000 5000 6000 7000 8000 9000 10000 SeaLevel Installationofthisfurnaceataltitudes above2000ft(610m)shallbein 42 42 43 43 43 44 44 45 46 47 accordancewithlocalcodes,orinthe absenceoflocalcodes,theNationalFuel 43 44 44 44 45 45 46 47 47 48 GasCode,ANSIZ223.1/NFPA54or NationalStandardofCanada,Natural 44 45 45 45 46 47 47 48 48 50 GasandPropaneInstallationCode,CSA 45 46 47 47 47 48 48 49 49 50 B149.1.Installationofthisfurnaceat altitudesabove2,000ft(610m)shallbe 46 47 47 47 48 48 49 49 50 51 madeinaccordancewiththelistedhigh altitudeconversionkitavailablewiththe 47 48 48 49 49 49 50 50 51 52 furnace. 54 54 55 55 55 55 55 56 56 56 55 55 55 55 56 56 56 56 56 57 56 56 56 57 57 57 58 59 59 60 57 58 59 59 60 60 61 62 63 63 58 59 60 60 61 62 62 63 63 64 FromNationalFuelGasCodeâ€”TableE.1.1(d) 18-CE12D1-1B-EN 25 Furnace General Installation General Venting FURNACEEXHAUSTMUSTBEVENTEDTOTHEOUTDOORS.THESE Note:WhenanexistingFurnaceisremovedfromaventingsystem FURNACESAREINDUCEDDRAFT VENTEDANDMUSTNOTBE servingothergasappliances,theventingsystemislikelytobe CONNECTEDTOANYVENTSERVINGANOTHERAPPLIANCE.PLEASE toolargetoproperlyventtheremainingattachedappliances. NOTETHATTHESEFURNACESUSEPOSITIVE-PRESSUREVENT SYSTEMS. Important:TheseFurnacesmaybeinstalledasDirectVent(sealed Properventingisessentialtoobtainmaximumefficiencyfroma combustion)orasNondirectVent(singlepipe).The condensingFurnace.Properinstallationoftheventsystemis FurnacesareshippedDIRECTVENTwithsealed necessarytoassuredrainageofthecondensateandprevent combustion. deteriorationoftheventsystem. Important:ProductsinstalledinCanadamustuseventsystemsthat ETLhascertifiedthedesignofcondensingFurnacesforaminimumof arecertifiedtotheStandardforTypeBHGasVenting 0"clearancefromcombustiblematerialstosinglewallplasticvent Systems(ULCS636)forClassII-Aventingsystems(up pipe. to65Â°C).Componentsoftheventsystemmustnotbe Therecommendedsystemisassembledfrom2"or3"plasticpipeand interchangedwithotherventsystemsorunlistedpipeor fittingsfoundintheApprovedVentPipeMaterialsTable.Wherethe fittings.Plasticcomponents,specifiedprimers,andglues systemisroutedtotheoutdoorsthroughanexistingmasonry mustbefromasinglesystemmanufacturerandnot chimneycontainingflueproductsfromanothergasappliance,or intermixedwithothersystemmanufacturer'svent whererequiredbylocalcodes,then3"ventingofType29-4C systemparts.Inaddition,thefirstthreefeetofthevent stainlesssteelmustbeusedinplaceofPVCmaterial. pipemustbevisibleforinspection. TheseFurnaceshavebeenclassifiedasCATEGORYIVFurnacesin accordancewithANSIZ21.47â€œlatesteditionâ€standards.CategoryIV Furnacesoperatewithpositiveventpressureandwithaventgas temperaturelessthan140Â°Fabovethedewpoint.Theseconditions requirespecialventingsystems,whichmustbegastightandwater tight. 3â€ Ventingrequirements Important:Todetermineifyourapplicationrequires3â€venting,see theMaximumVentLengthTable. LABEL Important:Horizontalventingapplicationmustusethe2â€x3â€offset SAYS reducingcoupling.Verticalventingapplicationsdonot â€œTOPâ€ requirethereducingcouplingtobeoffset. Whentheventpipeisexposedtotemperaturesbelow freezing,e.g.,whenitpassesthroughunheatedspaces,etc., thepipemustbeinsulatedwith1/2inch(12.7mm)thick Armaflex-typeinsulationorequal. Ifthespaceisheatedsufficientlytopreventfreezing,thenthe insulationwillnotberequired.Ifdomesticwaterpipesarenot protectedfromfreezingthenthespacemeetstheconditionof aheatedspace. CPL00938 FIELD SUPPLIED 2" TO 3" COUPLING 2â€ COUPLING Note:Ifyourfurnacecomeswithafactorysupplied2"X3"offset BAYREDUCE may be CPL00938 IS FACTORY reducingcouplingitisusedfor3"ventpipeinstallation.Make used in Canadian SUPPLIED ONLY WITH THE surethemarking"TOP"islocatedonthetopsideofthepipein applications to meet 120,000 BTUH UPFLOW horizontalventingapplications.Thestraightsideofthe ULC-S636 FURNACE MODELS couplingmustbeonbottomforproperdrainageofcondensate Note:ForCanadianapplications,BAYREDUCE2â€x3â€offsetreducing CPL00938 couplingmeetsULC-S636requirements.Makesurethe BAYREDUCE may be 2" TO 3" COUPLING marking"TOP"islocatedonthetopsideofthepipe.The used in Canadian applications to meet straightsideofthecouplingmustbeonbottomforproper ULC-S636 drainageofcondensateinhorizontalventing. FIELD SUPPLIED 2â€ COUPLING CPL00938 IS FACTORY SUPPLIED ONLY WITH THE 120,000 BTUH UPFLOW FURNACE MODELS 26 18-CE12D1-1B-EN Furnace General Installation Special Case Venting Specialinstructionsfordirectventfurnaceairintake. Note:Inletairpipingisnotconsideredtobepartoftheventing Incertainapplications,particularlywhenthefurnaceislocatedina system.TheinletairpipingmaybemadefromPVC. basement,therearecertainconditionsthatcanbemetwherewarm humidairfromtheoutsideisdrawnintocombustionairpiping.Ifthe areawherethepipingislocatedisconditionedbelow70Â°F, condensationcouldoccurinsidethepipingandultimatelydraininto thefurnacecompartment,whichcouldleadtoprematurecomponent failure. Werecommendfollowingoneoftheoptionstopreventthiscondition fromoccurringandpossiblydamagingcomponentswithinthe furnace: Option1 Option 1 Ifpossible,slopetheinletcombustionairpipingawayfromthe furnace.Condensationthatmayoccurwillnowdrainoutsideofthe home.Thecombustionairoutletpiping mustremainslopedbackto Combustion air thefurnace. exhaust Combustion air intake Slope equals 1/4â€ per foot Primary drain vent stack must terminate below the bottom of the condensate trap To an approved vented drain OptionalIn-lineCondensateTrapKit Combustion air TheBAYCNDTRAP2andBAYCNDTRAP3maybeusedforOption1 venting.Thein-linecondensatetrapkitmustbeinstalledonthe exhaust verticalsectionofthecombustionairintakepipe. Note:Thein-linecondensatetrapmayonlybeinstalledoneway.See Combustion air theimprintonthetraptoensurethearrowispointingtowards intake thefurnace. TheBAYCNDTRAP2isusedwhenthesystemuses2â€ventpipe. TheBAYCNDTRAP3isusedwhenthesystemuses3â€ventpipe. BAYCNDTRAP2 BAYCNDTRAP3 Field fabricated trap Primary drain vent stack must terminate below the bottom of the condensate trap To an approved vented drain 18-CE12D1-1B-EN 27 Furnace General Installation Option2â€”Topcombustionairintake Option 2 Ifslopingthecombustionairintakepipeisnotpossible,installaDWV Teeasclosetothefurnaceaspossiblewithdrainandtraptoprevent condensationfromoccurringinthefurnacecabinet.DonotteeAC condensateandcombustionaircondensatetraptogether. Combustion air exhaust Combustion air intake Approved DWV Tee Field fabricated trap Primary drain vent stack must terminate below the bottom of the condensate trap To an approved vented drain Option3â€”Sidecombustionairintake Option 3 Ifslopingthecombustionairintakepipeisnotpossible,installan Combustion air Combustion air approvedDWVTeeasclosetothefurnaceaspossiblewithdrainand intake exhaust trap. Approved DWV Tee Field fabricated trap Primary drain vent stack must terminate below the bottom of the condensate trap To an approved vented drain 28 18-CE12D1-1B-EN Furnace General Installation Vent Terminations ForDIRECTVENTAPPLICATION:TheFurnacesmustbeventedto Ventterminations theexteriorofthehouseandcombustionairMUSTcomethroughthe â€¢ BAYVENT200B inletairpipefromOUTSIDEAIR. â€¢ BAYAIR30AVENTA Note:BAYVENT*accessoriescanbeusedforinletandoutlet Ventterminationsâ€”Canadianapplications.MeetsULC-S636 terminalswhenthepipesdonotexitthestructuretogether.For requirements. Canadianapplications,ventingsystemsmustmeetULC-S636 requirements. â€¢ BAYVENTCN200B ForNONDIRECTVENTAPPLICATION:TheFurnaceshallbevented â€¢ BAYAIR30CNVENT totheexteriorofthehouse,butcombustionairmayenterfromthe surroundingareaaslongascombustionairrequirementsaremet. (SeeAIRFORCOMBUSTIONANDVENTILATION) FURNACEVENT/INLETPIPEINSTALLATIONINTWO PRESSUREZONECONFIGURATIONSARENOTALLOWED Note:Forsinglepressurezoneapplications,seetheHorizontal Ventingsection. ThefollowingareEXAMPLESONLY. EX.1â€” Vent Example1showstheventpipeexhaustingthroughtheroofandthe inletaircomingfromtheinteriorofthehouse.Theinletaircoming fromtheinteriorofthehousemustmeetcombustionrequirementsfor area,etc.,asshowninthesectionAIRFORCOMBUSTIONAND Air VENTILATIONinthisInstallerâ€™sGuide. Inlet Note:Ifonlythefluegaspipeistotheoutsideofthestructure,a straightsectionofpipe(longenoughtoexittheFurnace cabinet)mustbeattachedtotheinletairsidewithanelbow (whichis5to10equiv.ft.)installedontheendtopreventdust Furnace anddebrisfromfallingdirectlyintotheFurnace. EX.2â€” Attic Theinletairdoesnothavetocomefromoutsidethestructure. Vent Vent Example2showstheinletair,maycomefromtheatticifthe requirementsforcombustionairaremetasshowninthesectionAIR FORCOMBUSTIONANDVENTILATION. Note:Ifonlythefluegaspipeistotheoutsideofthestructure,a straightsectionofpipe(longenoughtoexittheFurnace cabinet)mustbeattachedtotheinletairsidewithanelbow (whichis5to10equiv.ft.)installedontheendtopreventdust Air anddebrisfromfallingdirectlyintotheFurnace. Inlet (See Note) Furnace Attaching Vent Piping VENTFITTINGMATERIALâ€“PLASTIC Gasandliquidtightsinglewallventfittings,designedforresistanceto corrosivefluecondensate,MUSTbeusedthroughout. ListedintheApprovedVentPipeMaterialstablearedesignationsfor differenttypesof2"and3"sizepipeandfittingsthatmeetthese requirements.ThematerialslistedarevariousgradesofPVC,CPVC, ABS,PolyProÂ®byDuraVent,Z-DensbyNovaflexGroup,InnoflueÂ® byCentrotherm,andPolyFlueâ„¢polypropyleneventingsystems. 18-CE12D1-1B-EN 29 Furnace General Installation ATTACHINGVENTPIPING Important:ProductsinstalledinCanadamustuseventsystemsthat arecertifiedtotheStandardforTypeBHGasVenting Systems(ULCS636)forClassII-Aventingsystems(up to65Â°C).Componentsoftheventsystemmustnotbe interchangedwithotherventsystemsorunlistedpipeor fittings.Plasticcomponents,specifiedprimers,andglues mustbefromasinglesystemmanufacturerandnot intermixedwithothersystemmanufacturer'svent systemparts.Inaddition,thefirstthreefeetofthevent pipemustbevisibleforinspection. PIPEJOINTS:Alljointsmustbefastenedandsealedpermanufacturer instructionsandlocalandnationalcodestopreventescapeof combustionproductsintothebuilding. MANUFACTUREDMODULARVENTINGSYSTEMS WARNING WARNING CARBON MONOXIDE POISONING CARBON MONOXIDE POISONING HAZARD! HAZARD! Failure to follow this Warning may result in property Failure to follow this Warning may result in property damage, severe personal injury, or death. damage, severe personal injury, or death. See the Approved Vent Pipe Materials table for Do not use cement on polypropylene venting manufactured modular venting systems that are systems. Follow the manufacturerâ€™s installation approved for use with this product. Follow the instructions when installing the venting system. manufacturerâ€™s installation instructions when installing the venting system. Formanufacturedmodularventingsystemsthatareapprovedwith thisproductseePVCventfittingmaterialtable.Donotdrillinto polypropeleneventingpipes BONDINGOFPVC Note:ItisrecommendedthatthefirstjointsfromtheFurnacebe Note:FollowventinginstructionscarefullywhenusingPVCcement. connectedandsealedwithhightemperatureRTV.Thiswill Important:Alljointsmustbewatertight.Fluecondensateis enablethepipestoberemovedlaterwithoutcutting. somewhatacidic,andleakscancauseequipment Besuretoproperlysupportthesejoints. damage. CommerciallyavailablesolventcementforPVCmustbeusedtojoin PVCpipefittings.Followinstructionsoncontainercarefully. PipeandFittingâ€“ASTMD1785,D2466,D2661,&D2665 PVCPrimerandSolventCementâ€“ASTMD2564 ProcedureforCementingJointsâ€“RefASTMD2855 1. Cutpipesquare,removeraggededgesandburrs.Chamferendof pipe,thencleanfittingsocketandpipejointareaofalldirt, grease,moistureorchips. Seal INLET AIR PIPE with RTV sealant 2. Aftercheckingpipeandsocketforproperfit,wipesocketandpipe withcleaner-primer.Applyaliberalcoatofprimertoinside surfaceofsocketandoutsideofpipe. DONOTALLOWPRIMERTODRYBEFOREAPPLYINGCEMENT. 3. Applyathincoatofcementevenlyinthesocket.Quicklyapplya heavycoatofcementtothepipeendandinsertpipeintofitting withaslighttwistingmovementuntilitbottomsout. 4. Holdthepipeinthefittingfor30secondstopreventtapered socketfrompushingthepipeoutofthefitting. 5. Wipeallexcesscementfromthejointwitharag.Allow15 minutesbeforehandling.Curetimevariesaccordingtofit, temperatureandhumidity. Connectionofthepipeandcollarofthecombustionairinletshould justbeafrictionfit.Itisrecommendedthattheinletairjointbesealed withRTVtypesealanttoallowthejointtobeseparatedforpossible futureservice.Theinletandventpipesmustbeproperlysupported throughouttheentirelength. 30 18-CE12D1-1B-EN Furnace General Installation APPROVEDVENTPIPEMATERIALS PVCVENTFITTINGMATERIAL ThesefittingsareavailablefromyourGasFurnaceDistributors. ANSI/UL1738APPROVEDVENTPIPEMATERIAL PVC ASTMSTANDARD PIPETYPE ALLOWABLETEMPERATUREÂ°F MARKING F891 CELLULARCORE 158 ASTMF891 D2665 DWVPIPE 158 ASTMD2665 D1785 SCH40,80,120 158 ASTMD1785 D2241 SDRSERIES 158 ASTMD2241 CPVC ASTMSTANDARD PIPETYPE ALLOWABLETEMPERATUREÂ°F MARKING D2846 CPVC41 212 ASTMD2846 F441 SCH40,80 212 ASTMF441 F442 SDRSERIES 212 ASTMF442 ABS ASTMSTANDARD PIPETYPE ALLOWABLETEMPERATUREÂ°F MARKING D2661 SCH40DWV 180 ASTMD2661 F628 SCH40DWVCELLULARCORE 180 ASTMF628 PolyProÂ®byDuraVent,Z-DensbyNovaflexGroup,InnoflueÂ®byCentrotherm,andPolyFlueâ„¢polypropyleneventingsystems. ASTMSTANDARD PIPETYPE ALLOWABLETEMPERATUREÂ°F MARKING N/A N/A 230 ULC-S636 18-CE12D1-1B-EN 31 Furnace General Installation Maximum Vent Length Table S9X1 MaximumTotalEquivalentLengthInFeet MaximumVentLengthTable forVentandInletAir(SeeNotes) Model 2Inchor2.5InchPipe 3Inchor4InchPipe Altitude0â€“2,000Feet S9X1B040U3PS,S9X1B040D3PS, 200 200 S9X1B060D3PS,S9X1B060U4PS S9X1B080U4PS,S9X1B080D4PS, 100 200 S9X1C080U5PS S9X1C100U5PS,S9X1C100D5PS 50 200 S9X1D120U5PS,S9X1D120D5PS Note1 200 Altitude2,001â€“5,400Feet S9X1B040U3PS,S9X1B040D3PS, 200 200 S9X1B060D3PS,S9X1B060U4PS S9X1B080U4PS,S9X1B080D4PS, 80 120 S9X1C080U5PS S9X1C100U5PS,S9X1C100D5PS 50 150 S9X1D120U5PS,S9X1D120D5PS Note1 200 Altitude5,401â€“7,800Feet S9X1B040U3PS,S9X1B040D3PS, 100 150 S9X1B060D3PS,S9X1B060U4PS S9X1B080U4PS,S9X1B080D4PS, 50 70 S9X1C080U5PS S9X1C100U5PS,S9X1C100D5PS Note1 100 S9X1D120U5PS,S9X1D120D5PS Note1 100 Altitude7,801â€“10,100Feet S9X1B040U3PS,S9X1B040D3PS, 50 90 S9X1B060D3PS,S9X1B060U4PS S9X1B080U4PS,S9X1B080D4PS, Note1 50 S9X1C080U5PS S9X1C100U5PS,S9X1C100D5PS Note1 50 S9X1D120U5PS,S9X1D120D5PS Note1 50 Notes: 1. Notallowed 2. ForPolyProÂ®byDuravent,Z-DENSbyNovaflexGroup,InnoFlueÂ®byCentrotherm,andPolyflueâ„¢manufacturedmodularventingsystems thatareintheapprovedventpipematerialtable,fittingequivalentventlengthsmaybedifferentfromwhatisshowninNote6.Refertothe ventingsystemmanufacturerâ€™sinstallationinstructionforappropriateventingdiametersandequivalentlengths. 3. Minimumventlengthforallmodels:15'equivalent. 4. DONOTMIXPIPEDIAMETERSINTHESAMELENGTHOFPIPEOUTSIDETHEFURNACECABINET(Exceptadaptersatthetopofthefurnace). Ifdifferentinletandventpipesizesareused,theventpipemustadheretothemaximumlengthlimitshowninthetableabove(Seenote7 belowforexception).Theinletpipecanbeofalargerdiameter,butneversmallerthantheventpipe. 5. MAXIMUMPIPELENGTHSMUSTNOTBEEXCEEDED!THELENGTHSHOWNISNOTACOMBINEDTOTAL,ITISTHEMAXIMUMLENGTHOF EACH(VentorInletairpipes). 6. OneSHORTradius90Â°elbowisequivalentto10'of4"pipe,10'of3"pipe,or8â€™of2"pipe.OneLONGradiuselbowisequivalentto6'of4" pipe,7â€™of3"pipe,or5'of2"pipe.Two45Â°elbowsequalone90Â°LONGelbow.OneMITEREDelbowisequivalentto12â€™of3â€pipeor12â€™of 2â€pipe. 7. Theterminationteeorbendmustbeincludedinthetotalnumberofelbows.IftheBAYAIR30AVENTAorBAYAIR30CNVENTterminationkit isused,theequivalentlengthofpipeis5feet.ForBAYVENT200BandBAYVENTCN200Btheequivalentlengthis0feet. 8. ForCanadianapplications,ventingsystemsmustmeetULC-S636requirements. 9. TheINLETAIRofonepipesystemsrequiretheinstallationofaminimumofone90Â°elbow(topreventdustanddebrisfromfallingstraight intothefurnace). 32 18-CE12D1-1B-EN Furnace General Installation Maximum Vent Length Table S9B1 MaximumTotalEquivalentLengthInFeet MaximumVentLengthTable forVentandInletAir(SeeNotes) Model 2Inchor2.5InchPipe 3Inchor4InchPipe Altitude0â€“2,000Feet S9B1B040U3PS,S9B1B040D3PS, 200 200 S9B1B060D3PS,S9B1B060U4PS S9B1B080U4PS,S9B1B080D4PS, 100 200 S9B1C080U5PS S9B1C100U5PS,S9B1C100D5PS 50 200 S9B1D120U5PS,S9B1D120D5PS Note1 200 Altitude2,001â€“5,400Feet S9B1B040U3PS,S9B1B040D3PS, 200 200 S9B1B060D3PS,S9B1B060U4PS S9B1B080U4PS,S9B1B080D4PS, 80 120 S9B1C080U5PS S9B1C100U5PS,S9B1C100D5PS 50 150 S9B1D120U5PS,S9B1D120D5PS Note1 200 Altitude5,401â€“7,800Feet S9B1B040U3PS,S9B1B040D3PS, 100 150 S9B1B060D3PS,S9B1B060U4PS S9B1B080U4PS,S9B1B080D4PS, 50 70 S9B1C080U5PS S9B1C100U5PS,S9B1C100D5PS Note1 100 S9B1D120U5PS,S9B1D120D5PS Note1 100 Altitude7,801â€“10,100Feet S9B1B040U3PS,S9B1B040D3PS, 50 90 S9B1B060D3PS,S9B1B060U4PS S9B1B080U4PS,S9B1B080D4PS, Note1 50 S9B1C080U5PS S9B1C100U5PS,S9B1C100D5PS Note1 50 S9B1D120U5PS,S9B1D120D5PS Note1 50 Notes: 1. Notallowed 2. ForPolyProÂ®byDuravent,Z-DENSbyNovaflexGroup,InnoFlueÂ®byCentrotherm,andPolyflueâ„¢manufacturedmodularventingsystems thatareintheapprovedventpipematerialtable,fittingequivalentventlengthsmaybedifferentfromwhatisshowninNote6.Refertothe ventingsystemmanufacturerâ€™sinstallationinstructionforappropriateventingdiametersandequivalentlengths. 3. Minimumventlengthforallmodels:15'equivalent. 4. DONOTMIXPIPEDIAMETERSINTHESAMELENGTHOFPIPEOUTSIDETHEFURNACECABINET(Exceptadaptersatthetopofthefurnace). Ifdifferentinletandventpipesizesareused,theventpipemustadheretothemaximumlengthlimitshowninthetableabove(Seenote7 belowforexception).Theinletpipecanbeofalargerdiameter,butneversmallerthantheventpipe. 5. MAXIMUMPIPELENGTHSMUSTNOTBEEXCEEDED!THELENGTHSHOWNISNOTACOMBINEDTOTAL,ITISTHEMAXIMUMLENGTHOF EACH(VentorInletairpipes). 6. OneSHORTradius90Â°elbowisequivalentto10'of4"pipe,10'of3"pipe,or8â€™of2"pipe.OneLONGradiuselbowisequivalentto6'of4" pipe,7â€™of3"pipe,or5'of2"pipe.Two45Â°elbowsequalone90Â°LONGelbow.OneMITEREDelbowisequivalentto12â€™of3â€pipeor12â€™of 2â€pipe. 7. Theterminationteeorbendmustbeincludedinthetotalnumberofelbows.IftheBAYAIR30AVENTAorBAYAIR30CNVENTterminationkit isused,theequivalentlengthofpipeis5feet.ForBAYVENT200BandBAYVENTCN200Btheequivalentlengthis0feet. 8. ForCanadianapplications,ventingsystemsmustmeetULC-S636requirements. 9. TheINLETAIRofonepipesystemsrequiretheinstallationofaminimumofone90Â°elbow(topreventdustanddebrisfromfallingstraight intothefurnace). 18-CE12D1-1B-EN 33 Furnace General Installation Maximum Vent Length Table S9X2 MaximumTotalEquivalentLengthInFeet MaximumVentLengthTable forVentandInletAir(SeeNotes) Model 2Inchor2.5InchPipe 3Inchor4InchPipe Altitude0â€“2,000Feet S9X2B040U3PS,S9X2B040D3PS, 200 200 S9X2B060D3PS,S9X2B060U4PS S9X2B080U4PS,S9X2B080D4PS, 100 200 S9X2C080U5PS S9X2C100U5PS,S9X2C100D5PS 50 200 S9X2D120U5PS,S9X2D120D5PS Note1 200 Altitude2,001â€“5,400Feet S9X2B040U3PS,S9X2B040D3PS, 200 200 S9X2B060D3PS,S9X2B060U4PS S9X2B080U4PS,S9X2B080D4PS, 80 120 S9X2C080U5PS S9X2C100U5PS,S9X2C100D5PS 50 150 S9X2D120U5PS,S9X2D120D5PS Note1 200 Altitude5,401â€“7,800Feet S9X2B040U3PS,S9X2B040D3PS, 100 150 S9X2B060D3PS,S9X2B060U4PS S9X2B080U4PS,S9X2B080D4PS, 50 70 S9X2C080U5PS S9X2C100U5PS,S9X2C100D5PS Note1 100 S9X2D120U5PS,S9X2D120D5PS Note1 100 Altitude7,801â€“10,100Feet S9X2B040U3PS,S9X2B040D3PS, 50 90 S9X2B060D3PS,S9X2B060U4PS S9X2B080U4PS,S9X2B080D4PS, Note1 50 S9X2C080U5PS S9X2C100U5PS,S9X2C100D5PS Note1 50 S9X2D120U5PS,S9X2D120D5PS Note1 50 Notes: 1. Notallowed 2. ForPolyProÂ®byDuravent,Z-DENSbyNovaflexGroup,InnoFlueÂ®byCentrotherm,andPolyflueâ„¢manufacturedmodularventingsystems thatareintheapprovedventpipematerialtable,fittingequivalentventlengthsmaybedifferentfromwhatisshowninNote6.Refertothe ventingsystemmanufacturerâ€™sinstallationinstructionforappropriateventingdiametersandequivalentlengths. 3. Minimumventlengthforallmodels:15'equivalent. 4. DONOTMIXPIPEDIAMETERSINTHESAMELENGTHOFPIPEOUTSIDETHEFURNACECABINET(Exceptadaptersatthetopofthefurnace). Ifdifferentinletandventpipesizesareused,theventpipemustadheretothemaximumlengthlimitshowninthetableabove(Seenote7 belowforexception).Theinletpipecanbeofalargerdiameter,butneversmallerthantheventpipe. 5. MAXIMUMPIPELENGTHSMUSTNOTBEEXCEEDED!THELENGTHSHOWNISNOTACOMBINEDTOTAL,ITISTHEMAXIMUMLENGTHOF EACH(VentorInletairpipes). 6. OneSHORTradius90Â°elbowisequivalentto10'of4"pipe,10'of3"pipe,or8â€™of2"pipe.OneLONGradiuselbowisequivalentto6'of4" pipe,7â€™of3"pipe,or5'of2"pipe.Two45Â°elbowsequalone90Â°LONGelbow.OneMITEREDelbowisequivalentto12â€™of3â€pipeor12â€™of 2â€pipe. 7. Theterminationteeorbendmustbeincludedinthetotalnumberofelbows.IftheBAYAIR30AVENTAorBAYAIR30CNVENTterminationkit isused,theequivalentlengthofpipeis5feet.ForBAYVENT200BandBAYVENTCN200Btheequivalentlengthis0feet. 8. ForCanadianapplications,ventingsystemsmustmeetULC-S636requirements. 9. TheINLETAIRofonepipesystemsrequiretheinstallationofaminimumofone90Â°elbow(topreventdustanddebrisfromfallingstraight intothefurnace). 34 18-CE12D1-1B-EN Furnace General Installation Horizontal Venting 3â€ Ventingrequirements Important:Todetermineifyourapplicationrequires3â€venting,see theMaximumVentLengthTable. Important:Horizontalventingapplicationmustusethe2â€x3â€offset LABEL reducingcoupling.Verticalventingapplicationsdonot SAYS requirethereducingcouplingtobeoffset. â€œTOPâ€ Whentheventpipeisexposedtotemperaturesbelow freezing,e.g.,whenitpassesthroughunheatedspaces,etc., thepipemustbeinsulatedwith1/2inch(12.7mm)thick Armaflex-typeinsulationorequal. Ifthespaceisheatedsufficientlytopreventfreezing,thenthe insulationwillnotberequired.Ifdomesticwaterpipesarenot protectedfromfreezingthenthespacemeetstheconditionof aheatedspace. Note:Ifyourfurnacecomeswithafactorysupplied2"X3"offset reducingcouplingitisusedfor3"ventpipeinstallation.Make surethemarking"TOP"islocatedonthetopsideofthepipein CPL00938 FIELD SUPPLIED horizontalventingapplications.Thestraightsideofthe 2" TO 3" COUPLING 2â€ COUPLING couplingmustbeonbottomforproperdrainageofcondensate. BAYREDUCE may be CPL00938 IS FACTORY Note:ForCanadianapplications,BAYREDUCE2â€x3â€offsetreducing used in Canadian SUPPLIED ONLY WITH THE couplingmeetsULC-S636requirements.Makesurethe applications to meet 120,000 BTUH UPFLOW marking"TOP"islocatedonthetopsideofthepipe.The ULC-S636 FURNACE MODELS straightsideofthecouplingmustbeonbottomforproper drainageofcondensateinhorizontalventing. CPL00938 BAYREDUCE may be 2" TO 3" COUPLING used in Canadian applications to meet ULC-S636 FIELD SUPPLIED 2â€ COUPLING CPL00938 IS FACTORY SUPPLIED ONLY WITH THE 120,000 BTUH UPFLOW FURNACE MODELS 18-CE12D1-1B-EN 35 Furnace General Installation COMBUSTIBLEMATERIALWALL COUPLING PVC WALL Aminimumclearanceof1"tocombustiblematerialsmustbe (PLASTIC MOUNT FLANGE maintainedwhenusingsinglewallstainlesssteelventing. VENTING) STUD (OPTIONAL) Shieldmaterialtobeaminimumof24gaugestainlessoraluminized sheetmetal.Minimumdimensionsare12"x12".Shieldmustbe 6 IN. MIN. fastenedtobothinsideandoutsideofwall.Usescrewsoranchortype (TO JOINT) APPROVED fastenerssuitedtotheoutsideorinsidewallsurfaces. TERMINATION 12â€ MINIMUM ABOVE NORMALLY EXPECTED SNOW ACCUMULATION 1â€ CLEARANCE LEVEL (AIR SPACE) VENTING THROUGH COMBUSTIBLE WALLS Pitch - 1/4 Inch Per Foot CLEARANCE (0â€ ACCEPTABLE FOR PVC VENT PIPE) (1â€ ACCEPTABLE FOR TYPE 29-4C STAINLESS STEEL VENT PIPE) NONCOMBUSTIBLEMATERIALWALL Theholethroughthewallmustbelargeenoughtomaintainpitchof PVC WALL ventandproperlyseal. COUPLING MOUNT FLANGE Usecementmortarsealoninsideandoutsideofwall. (PLASTIC (OPTIONAL) VENTING) 6 IN. MIN. APPROVED (TO JOINT) TERMINATION 12â€ MINIMUM ABOVE CEMENT NORMALLY EXPECTED MORTAR SEAL SNOW ACCUMULATION INSIDE & LEVEL OUTSIDE VENTING THROUGH NON-COMBUSTIBLE WALLS Pitch - 1/4 Inch Per Foot 36 18-CE12D1-1B-EN Furnace General Installation Table 8. Horizontal Venting Through Wall Theventforthisapplianceshallnotterminate 1. Overpublicwalkways;or 2. Nearsoffitventsorcrawlspaceventsorotherareaswherecondensateorvaporcouldcreateanuisanceorhazardorcauseproperty damage;or 3. Wherecondensatevaporcouldcausedamageorcouldbedetrimentaltotheoperationofregulators,reliefvalves.orotherequipment. Possibleconfigurationsfortwopipeventingsystem.Bothterminationsmustbelocatedinthesamepressurezone. Important:Maintain12â€minimumclearanceabovehighestanticipatedsnowlevelorgrade,whicheverisgreater. Note:Alldistancesarecenterlinetocenterline. 12â€ Min. 15â€ Max. 12â€ Min. 15â€ Max. 6â€ Min. 6â€ Min. 24â€ Max. 24â€ Max. 9â€ Minimum minimum from end of exhaust pipe to 9â€ Minimum end of inlet pipe minimum from end of exhaust pipe to end of inlet pipe 12â€ Min. 15â€ Max. 6â€ Min. 24â€ Max. 4â€ Min. 24â€ Max. 9â€ Minimum minimum from end of exhaust pipe to end of inlet pipe Elbow and Tee Must be as close 6â€ Max. together as to wall possible 12â€ Min. between 4â€ Min. inlet and vent 24â€ Max. terminations VENT INLET 4â€ Min. 24â€ Max. 18-CE12D1-1B-EN 37 Furnace General Installation Horizontal Venting Through Wall with Concentric Vent Kit TheseFurnacesmaybeinstalledasdirectvent(asshipped)or BAYVENT200B/BAYVENTCN200B asnondirectvent.Installationmustconformtonational, Note:ForCanadianapplications,horizontalventterminationkits state,andlocalcodes. mustmeetULC-S636. TheBAYVENT200B,BAYVENTCN200B,BAYAIR30AVENTA,and BAYAIR30CNVENTvent&inletterminalskitsmustbelocatedatleast 12"minimumabovenormallyexpectedsnowaccumulationlevel. Avoidareaswherestainingorcondensatedrippagemaybeaproblem. ANCHORS (4 req.) Locationofthevent/windterminalshouldbechosentomeetthe 2" requirementsforeitherdirectornon-directventapplications. 7. VENT PITCHâ€”Ventingthroughthewallmustmaintain1/4"perfoot PLATE pitchedupwardtoinsurethatcondensatedrainsbacktotheFurnace. VENT 3.2" 12" MINIMUM FLUEGASDEGRADATIONâ€”Themoisturecontentofthefluegas TO OVERHANG mayhaveadetrimentaleffectonsomebuildingmaterials.Thiscanbe COMBUSTION avoidedbyusingtherooforchimneyventingoption.Whenwall AIR SCREWS ventingisusedonanysurfacethatcanbeaffectedbymoisture,itis (4 req.) recommendedthatacorrosionresistantshield(24inchessquare)be usedbehindtheventterminal.Thisshieldcanbewood,plastic,sheet metal,etc.Also,siliconecaulkallcracks,seamsandjointswithin3 VENT feetoftheventterminal. VENT CAP MAINTAIN 12" MINIMUM CLEARANCE Theventforthisapplianceshallnotterminate ABOVE HIGHEST ANTICIPATED SNOW LEVEL OR GRADE WHICHEVER IS GREATER 1. Overpublicwalkways;or 2. Nearsoffitventsorcrawlspaceventsorotherareaswhere condensateorvaporcouldcreateanuisanceorhazardorcause BAYAIR30AVENTA/BAYAIR30CNVENT(Sidewall) propertydamage;or 3. Wherecondensatevaporcouldcausedamageorcouldbe detrimentaltotheoperationofregulators,reliefvalves.orother COMBUSTION AIR equipment. STRAP ForCanadianinstallations,ifyouusedaULC-S636approved (FIELD SUPPLIED) RAIN CAP manufacturedmodularventingsystem,acopyofthemanufacturer's instructionsshouldremainwiththesystem.Theinstallation VENT instructioncanbeobtainedfromtheventterminationmanufacturer. BAYVENTCN200BandBAYAIR30CNVENTmeetULC-S636 requirements. VENT 1" + 1/2" ELBOW COMBUSTION AIR (FIELD SUPPLIED) 12" MIN TO OVERHANG 1" + 1 2 " COMBUSTION AIR VENT MAINTAIN 12 IN. MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SHOW LEVEL OR GRADE WHICH EVER IS GREATER 38 18-CE12D1-1B-EN Furnace General Installation Important:TheCommonwealthofMassachusettsrequirescompliancewithregulation248CMR4.00and5.00forinstallationofthroughâ€“the â€“wallventedgasappliancesasfollows: Forallsidewallhorizontallyventedgasfueledequipmentinstalledineverydwelling,buildingorstructureusedinwholeorinpartforresidential purposes,includingthoseownedoroperatedbytheCommonwealthandwherethesidewallexhaustventterminationislessthanseven(7) feetabovefinishedgradeintheareaoftheventing,includingbutnotlimitedtodecksandporches,thefollowingrequirementsshallbe satisfied: 1. INSTALLATIONOFCARBONMONOXIDEDETECTORS.Atthetimeofinstallationofthesidewallhorizontalventedgasfueledequipment,the installingplumberorgasfittershallobservethatahardwiredcarbonmonoxidedetectorwithanalarmandbatteryback-upisinstalledon thefloorlevelwherethegasequipmentistobeinstalled.Inaddition,theinstallingplumberorgasfittershallobservethatabattery operatedorhardwiredcarbonmonoxidedetectorwithanalarmisinstalledoneachadditionallevelofthedwelling,buildingorstructure servedbythesidewallhorizontalventedgasfueledequipment.Itshallbetheresponsibilityofthepropertyownertosecuretheservicesof qualifiedlicensedprofessionalsfortheinstallationofhardwiredcarbonmonoxidedetectors. a. Intheeventthatthesidewallhorizontallyventedgasfueledequipmentisinstalledinacrawlspaceoranattic,thehardwiredcarbon monoxidedetectorwithalarmandbatteryback-upmaybeinstalledonthenextadjacentfloorlevel. b. Intheeventthattherequirementsofthissubdivisioncannotbemetatthetimeofcompletionofinstallation,theownershallhavea periodofthirty(30)daystocomplywiththeaboverequirements;provided,however,thatduringsaidthirty(30)dayperiod,abattery operatedcarbonmonoxidedetectorwithanalarmshallbeinstalled. 2. APPROVEDCARBONMONOXIDEDETECTORS.Eachcarbonmonoxidedetectorasrequiredinaccordancewiththeaboveprovisionsshall complywithNFPA720andbeANSI/UL2034listedandIAScertified. 3. SIGNAGE.Ametalorplasticidentificationplateshallbepermanentlymountedtotheexteriorofthebuildingataminimumheightofeight (8)feetabovegradedirectlyinlinewiththeexhaustventterminalforthehorizontallyventedgasfueledheatingapplianceorequipment. Thesignshallread,inprintsizenolessthanone-half(1/2)inchinsize,"GASVENTDIRECTLYBELOW.KEEPCLEAROFALL OBSTRUCTIONS". 4. INSPECTION.Thestateorlocalgasinspectorofthesidewallhorizontallyventedgasfueledequipmentshallnotapprovetheinstallation unless,uponinspection,theinspectorobservescarbonmonoxidedetectorsandsignageinstalledinaccordancewiththeprovisionsof248 CMR5.08(2)(a)1through4. Thisappliancerequiresaspecialventingsystem.IfBAYAIR30AVENTAorBAYVENT200Bareused,acopyoftheinstallationinstructionsforthe kitshallremainwiththeapplianceorequipmentatthecompletionofinstallation.Theventingsysteminstallationinstructionscanbeobtained fromthemanufacturerbywritingtothefollowingaddress: IngersollRand 6200TroupHighway Tyler,TX75707 Attention:ManagerofFieldOperationsExcellence Horizontal Vent Clearances INSIDE CORNER DETAIL G V A H D V E B C V I B V FIXED B L CLOSED LE FIXED V V OPERAB CLOSED OPERABLE M F V B V X V X B J B A K V VENT TERMINAL X AIR SUPPLY INLET AREA WHERE TERMINAL IS NOT PERMITTED 18-CE12D1-1B-EN 39 Furnace General Installation Non-DirectVentTerminationClearances CanadianInstallations USInstallations A= Clearanceabovegrade,veranda,porch, 12inches(30cm) 12inches(30cm) deck,orbalcony B= Clearancetowindowordoorthatmaybe 6inches(15cm)forappliancesâ‰¤10,000 4feet(1.2m)belowortothesideof opened BTUH(3kw),12inches(30cm)for opening;1foot(0.3m)aboveopening. appliances>10,000BTUH(3kw)andâ‰¤ 100,000BTUH(30kw),36inches(91 cm)forappliances>100,000BTUH(30 kw) C= Clearancetopermanentlyclosedwindow * * D= Verticalclearancetoventilatedsoffit locatedabovetheterminalwithina * * horizontaldistanceof2feet(61cm)from thecenterlineoftheterminal E= Clearancetounventilatedsoffit * * F= Clearancetooutsidecorner * * G= Clearancetoinsidecorner * * H= Clearancetoeachsideofcenterline 3feet(91cm)withaheight15feet(4.5 extendedabovemeter/regulator m)abovethemeter/regulatorassembly * assembly I= Clearancetoserviceregulatorventoutlet 3feet(91cm) * J= Clearancetononmechanicalairsupply 6inches(15cm)forappliancesâ‰¤10,000 4feet(1.2m)belowortosideofopening; inlettobuildingorthecombustionair BTUH(3kw),12inches(30cm)for 1foot(300m)aboveopening inlettoanyotherappliance appliances>10,000BTUH(3kw)andâ‰¤ 100,000BTUH(30kw),36inches(91 cm)forappliances>100,000BTUH(30 kw) K= Clearancetoamechanicalairsupplyinlet 6feet(1.83m) 3feet(91cm)aboveifwithin10feet (3m)horizontally L= Clearanceaboveapavedsidewalkor 7feet(2.13m) 7feet(2.13m) paveddrivewaylocatedonpublic property M= Clearanceunderveranda,porch,deck,or 12inches(30cm) * balcony Notes: 1.InaccordancewiththecurrentCSAB149.1NaturalGasandPropaneInstallationCode. 2.InaccordancewiththecurrentANSIZ223.1/NFPA54NationalFuelGasCode. â€ .Aventshallnotterminatedirectlyaboveasidewalkorpaveddrivewaythatislocatedbetweentwosinglefamilydwellingandservesboth dwellings. â€¡.Permittedonlyifveranda,porch,deck,orbalconyisfullyopenonaminimumoftwosidesbeneaththefloor. *Clearanceinaccordancewithlocalinstallationcodesandtherequirementsofthegassupplierandthemanufacturer'sInstallation Instructions. 40 18-CE12D1-1B-EN Furnace General Installation DirectVentTerminationClearances CanadianInstallations USInstallations A= Clearanceabovegrade,veranda,porch, 12inches(30cm) 12inches(30cm) deck,orbalcony B= Clearancetowindowordoorthatmaybe 6inches(15cm)forappliancesâ‰¤10,000 6inches(15cm)forappliances=/< opened BTUH(3kw),12inches(30cm)for 10,000Btuh(3kw),9inches(23cm)for appliances>10,000BTUH(3kw)andâ‰¤ appliances>10,000Btuh(3kw)and=/< 100,000BTUH(30kw),36inches(91 50,000Btuh(15kw),12inches(30cm) cm)forappliances>100,000BTUH(30 forappliances>50,000Btuh(15kw) kw) C= Clearancetopermanentlyclosedwindow * * D= Verticalclearancetoventilatedsoffit locatedabovetheterminalwithina * * horizontaldistanceof2feet(61cm)from thecenterlineoftheterminal E= Clearancetounventilatedsoffit * * F= Clearancetooutsidecorner * * G= Clearancetoinsidecorner * * H= Clearancetoeachsideofcenterline 3feet(91cm)withaheight15feet(4.5 extendedabovemeter/regulator m)abovethemeter/regulatorassembly * assembly I= Clearancetoserviceregulatorventoutlet 3feet(91cm) * J= Clearancetononmechanicalairsupply 6inches(15cm)forappliances=/< 6inches(15cm)forappliances=/< inlettobuildingorthecombustionair 10,000Btuh(3kw),12inches(30cm) 10,000Btuh(3kw),12inches(30cm)for inlettoanyotherappliance forappliances>10,000Btuh(3kw)and appliances>10,000Btuh(3kw)and=/< =/<100,000Btuh(30kw),36inches(91 100,000Btuh(30kw),36inches(91cm) cm)forappliances>100,000Btuh(30 forappliances>100,000Btuh(30kw) kw) K= Clearancetoamechanicalairsupplyinlet 6feet(1.83m) 3feet(91cm)aboveifwithin10feet (3m)horizontally L= Clearanceaboveapavedsidewalkor 7feet(2.13m) paveddrivewaylocatedonpublic * property M= Clearanceunderveranda,porch,deck,or 12inches(30cm) * balcony Notes: 1.InaccordancewiththecurrentCSAB149.1NaturalGasandPropaneInstallationCode. 2.InaccordancewiththecurrentANSIZ223.1/NFPA54NationalFuelGasCode. â€ .Aventshallnotterminatedirectlyaboveasidewalkorpaveddrivewaythatislocatedbetweentwosinglefamilydwellingandservesboth dwellings. â€¡.Permittedonlyifveranda,porch,deck,orbalconyisfullyopenonaminimumoftwosidesbeneaththefloor. *Clearanceinaccordancewithlocalinstallationcodesandtherequirementsofthegassupplierandthemanufacturer'sInstallation Instructions. 18-CE12D1-1B-EN 41 Furnace General Installation Venting Through The Roof SupportHorizontalpipeevery3â€™0â€withthefirstsupportascloseto thefurnaceaspossible.Induceddraftblower,housing,andfurnace mustnotsupporttheweightofthefluepipe. Supports 34â€ BAYAIR30AVENTA/BAYAIR30CNVENT VENT 12 INCHES MIN. CLEARANCE MUST BE MAINTAINED ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM NOT TO EXCEED 24 INCHES ABOVE ROOF. MAINTAIN 12 IN. COMBUSTION (18 IN. FOR CANADA) AIR MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF. Note:Allmeasurementsarefromcenterlinetocenterline. BAYAIR30AVENTA/BAYAIR30CNVENT SEAL BETWEEN FLANGE, PIPE, MAINTAIN 12 IN. COUPLING AND METAL PANEL VENT WITH HI TEMP RTV SILICONE SEALANT (18 IN. FOR CANADA) REMOVE RIBS MINIMUM CLEARANCE FROM CAP ABOVE HIGHEST FLUE PIPE ANTICIPATED SNOW COUPLING LEVEL. MAXIMUM OF COMBUSTION 24 IN. ABOVE ROOF AIR ROOF FLASHING BOOT (FIELD SUPPLIED) SUPPORT FLANGE SUPPORT (FIELD SUPPLIED) ELBOW (FIELD SUPPLIED) CEILING GALVANIZED FIRESTOP SHOULD BE FABRICATED WITH 3-7/8" DIA. HOLE FOR SUPPORT FLANGE VENT COMBUSTION (12" x 12" PANEL OR 12" DIA MIN.) AIR CLEARANCE - 0" ACCEPTABLE FOR PVC VENT PIPE 1" ACCEPTABLE FOR TYPE 29-4C STAINLESS STEEL VENT PIPE VENTING THROUGH CEILING 42 18-CE12D1-1B-EN Furnace General Installation WhenpenetratingroofwithPVCventpipe,aflexibleflashingmaybe usedforaweathertightseal.Lubricateflexiblesealonflashingbefore PVCpipeispushedthroughtheseal.(FieldSupplied) Note:Noventcapisthepreferredmethodforverticalvent terminationinextremelycoldclimates. Note:Inextremeclimateconditions,insulatetheexposedpipeabove therooflinewithArmaflextypeinsulation. VentingThroughanUNUSEDChimney PVCPLASTICVENTING VentingRoutedThroughaMasonryChimney THROUGHUNUSEDCHIMNEY STAINLESS Important:RefertoSection12.6.8ofNFPA54/ANSI223.12012 STEEL whenroutingventpipingthroughachimney. VENT CAP (OPTIONAL) Important:Thesinglewallfluepipejointsmustbesealed. SEE CAUTION The90Â°elbowconnectiontoverticalpipemustbesealed 6 IN. MIN. topreventcondensateleakagetobaseofmasonry FLUE PIPE chimney. SUPPORT THE SINGLE COUPLING TO SUPPORT WALL FLUE PIPE AND PIPE FROM ANGLES CENTER IT IN THE OR OTHER SUITABLE CHIMNEY OPENING WITH SUPPORT METHOD ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER. COUPLING AS REQUIRED FLUE PIPE NOTE: HORIZONTAL VENTING TO VERTICAL VENTING VentingThroughanUNUSEDChimney TYPE29-4CSTAINLESSSTEELVENTING THROUGHUNUSEDCHIMNEY Important:RefertoSection12.6.8ofNFPA54/ANSI223.12012 STAINLESS whenroutingventpipingthroughachimney. STEEL VENT CAP Important:Thesinglewallfluepipejointsmustbesealed. (OPTIONAL) The90Â°elbowconnectiontoverticalpipemustbesealed SEE CAUTION 6 IN. MIN. topreventcondensateleakagetobaseofmasonry chimney. VENTFITTINGMATERIALâ€“STAINLESSSTEEL Gasandliquidtightsinglewallmetalventfitting,designedfor SUPPORT THE SINGLE WALL resistancetocorrosivefluecondensatesuchasType29-4CMUSTbe STAINLESS STEEL GAS VENTING AND CENTER IT IN usedthroughout. THE CHIMNEY OPENING WITH Thesefittingsandfittingaccessoriesaretobefieldsupplied. ANGLES AS SHOWN OR DIRECTIONOFSTAINLESSSTEELFITTING ANOTHER EQUIVALENT MANNER. Allstainlesssteelfittingmustbeinstalledwithmaleendtowardsthe Furnace. Allhorizontalstainlesssteelsectionsmustbepositionedwiththe seamontop. Alllonghorizontalsectionsmustbesupportedtopreventsagging. Allpipejointsmustbefastenedandsealedtopreventescapeof combustionproductsintothebuilding. NOTE: HORIZONTAL VENTING TO VERTICAL VENTING 18-CE12D1-1B-EN 43 Furnace General Installation Downward Venting DownwardVenting Furnacemaybeinverticalorhorizontalconfiguration. Notes: 1. Condensatetrapforventpipemustbeaminimumof6 All horizontal pipes must be inchesinheight. supported at maximum of 2. Condensatetrapforventandinletpipemustbe 3 foot intervals connectedintoacondensatedrainpump;anopenor Downward vent length venteddrain;oritcanbeconnectedtotheoutlethoseof is limited to a maximum theFurnacecondensatetrap.Outdoordrainingofthe of 15 equivalent feet. Furnaceandcoilcondensateispermissibleifallowedby localcodes. 3. Thecondensatetrapshouldbeprimedatinitialstartup Upflow or priortoheatingseasonoperation. Slope 1/4" per ft. Downflow Furnace Cautionshouldbetakentopreventdrainsfromfreezingorcausing slipperyconditionsthatcouldleadtopersonalinjury.Excessive drainingofcondensatemaycausesaturatedgroundconditionsthat Slope 1/4" per ft. 6" Min. mayresultindamagetoplants. Air for Combustion and Ventilation Adequateflowofcombustionandventilatingairmustnotbe obstructedfromreachingtheFurnace.Airopeningsprovidedinthe Furnacecasingmustbekeptfreeofobstructionswhichrestrictthe flowofair.Airflowrestrictionsaffecttheefficiencyandsafeoperation oftheFurnace.Keepthisinmindshouldyouchoosetoremodelor changetheareawhichcontainsyourFurnace.Furnacesmusthavea freeflowofairforproperperformance. Provisionsforcombustionandventilationairshallbemadein accordancewith"latestedition"ofSection9.3,AirforCombustionand Ventilation,oftheNationalFuelGasCode,ANSIZ223.1/NFPA54,or Sections8.2,8.3or8.4ofCSAB149.1InstallationCodes,and applicableprovisionsofthelocalbuildingcodes.Specialconditions createdbymechanicalexhaustingofairandfireplacesmustbe consideredtoavoidunsatisfactoryFurnaceoperation. Furnacelocationmaybeinanunconfinedspaceoraconfined space. Unconfinedspaceareinstallationswith50cu.ft.ormoreper1000 BTU/hrinputfromallequipmentinstalled.Unconfinedspacesare MinimumAreainSquareFeetforUnconfinedSpaceInstallations definedinthetableandillustrationforvariousfurnacesizes.These spacesmayhaveadequateairbyinfiltrationtoprovideairfor FurnaceMaximumBTUHInput With8Ft.Ceiling, combustion,ventilation,anddilutionoffluegases.Buildingswithtight Rating MinimumAreainSquareFeetof construction(forexample,weatherstripping,heavilyinsulated, UnconfinedSpace caulked,vaporbarrier,etc.),mayneedadditionalairprovidedas describedforconfinedspace. 40,000 250 60,000 375 80,000 500 100,000 625 120,000 750 UNCONFINED NO DOORS 50 CU. FT. OR MORE PER 1000 BTU/HR INPUT WATER CLOTHES ALL EQUIP. INSTALLED FURNACE HEATER DRYER 44 18-CE12D1-1B-EN Furnace General Installation Confinedspacesareinstallationswithlessthan50cu.ft.ofspaceper 1000BTU/hrinputfromallequipmentinstalled.Confinedspacesare MinimumFreeAreainSquareInchesEachOpening(FurnaceOnly) definedinthetableandillustrationforvariousfurnacesizes.Airfor inaConfinedSpace combustionandventilationrequirementscanbesuppliedfrominside thebuilding. FurnaceMax AirFrom AirFromOutside 1. ThefollowingtypesofinstallationswillrequireuseofOUTDOOR BTUH.Input Inside AIRforcombustion,duetochemicalexposures: Rtg. VerticalDuct Horizontal (a) Duct(b) *Commercialbuildings *Buildingswithindoorpools 40,000 100 10 20 60,000 100 15 30 *Furnacesinstalledincommerciallaundryrooms 80,000 100 20 40 *Furnacesinstalledinhobbyorcraftrooms 100,000 100 25 50 120,000 120 30 60 *Furnacesinstallednearchemicalstorageareas 140,000 140 35 70 Exposuretothefollowingsubstancesinthecombustionairsupplywill (a)1Squareinchper4000BTU/hrVerticalDuct. alsorequireOUTDOORAIRforcombustion: (b)1Squareinchper2000BTU/hrHorizontalDuct. *Permanentwavesolutions *Chlorinatedwaxesandcleaners CONFINED *Chlorinebasedswimmingpoolchemicals FURNACE *Watersofteningchemicals LESS THAN 50 CU. FT. *Deicingsaltsorchemicals PER 1000 BTU/HR INPUT *CarbonTetrachloride ALL EQUIP. INSTALLED *Halogentyperefrigerants *Cleaningsolvents(suchasperchloroethylene) *Printinginks,paintremovers,varnish,etc. *Hydrochloricacid *Cementsandglues *Antistaticfabricsoftenersforclothesdryers *Masonryacidwashingmaterial Note:Extendedwarrantiesarenotavailableinsomeinstances. Extendedwarrantydoesnotcoverrepairstoequipment installedinestablishmentswithcorrosiveatmospheres, includingbutnotlimitedto,drycleaners,beautyshops,and printingfacilities. AllairfrominsidethebuildingTheconfinedspaceshallbeprovided withtwopermanentopeningscommunicatingdirectlywithan additionalroom(s)ofsufficientvolumesothatthecombinedvolume CONFINED SPACE ofallspacesmeetsthecriteriaforanunconfinedspace.Thetotal AIR FROM INSIDE BUILDING inputofallgasutilizationequipmentinstalledinthecombinedspace shallbeconsideredinmakingthisdetermination.Refertothe MinimumFreeAreainsquareinchesforconfinedspacestable,for minimumopenareasrequired. CONFINED SPACE PERMANENT OPENINGS 18-CE12D1-1B-EN 45 Furnace General Installation AllairfromoutdoorsTheconfinedspaceshallbeprovidedwithtwo permanentopenings,onecommencingwithin 12inchesofthetopand onecommencingwithin12inchesofthebottomoftheenclosure. CONFINED SPACE Theopeningsshallcommunicatedirectly,orbyducts,withthe AIR FROM OUTDOORS outdoorsorspaces(crawlorattic)thatfreelycommunicatewiththe outdoors.RefertotheMinimumFreeAreainsquareinchesfor confinedspacestable,forminimumopenareasrequired. CONFINED OUTLET SPACE OUTDOOR AIR DUCTS INLET CONFINED SPACE AIR FROM VENTILATED ATTIC/CRAWL SPACE ATTIC LOUVERS TO OUTDOORS OUTLET CONFINED AIR SPACE ALTERNATE INLET INLET AIR AIR DUCT CONFINED SPACE AIR FROM VENTILATED ATTIC ATTIC LOUVERS TO OUTDOORS OUTLET CONFINED AIR SPACE INLET AIR DUCT 46 18-CE12D1-1B-EN Duct Connections Airductsystemsshouldbeinstalledinaccordancewithstandardsfor Whenthefurnaceislocatedinautilityroomadjacenttotheliving airconditioningsystems,NationalFireProtectionAssociation area,thesystemshouldbecarefullydesignedwithreturnswhich PamphletNo.90.TheyshouldbesizedinaccordancewithACCA minimizenoisetransmissionthroughthereturnairgrille.Although ManualDorwhicheverisapplicable.Checkoncontrolstomake thesewinterairconditionersaredesignedwithlargeblowers certaintheyarecorrectfortheelectricalsupply. operatingatmoderatespeeds,anyblowermovingahighvolumeof Centralfurnaces,whenusedinconnectionwithcoolingunits,shallbe airwillproduceaudiblenoisewhichcouldbeobjectionablewhenthe installedinparallelorontheupstreamsideofthecoolingunitsto unitislocatedveryclosetoalivingarea.Itisoftenadvisabletoroute avoidcondensationintheheatingelement,unlessthefurnacehas thereturnairductsunderthefloororthroughtheattic.Suchdesign beenspecificallyapprovedfordownstreaminstallation.Withaparallel permitstheinstallationofairreturnremotefromthelivingarea(i.e. flowarrangement,thedampersorothermeansusedtocontrolflowof centralhall). airshallbeadequatetopreventchilledairfromenteringthefurnace, Whenthefurnaceisinstalledsothatthesupplyductscarryair andifmanuallyoperated,mustbeequippedwithmeanstoprevent circulatedbythefurnacetoareasoutsidethespacecontainingthe operationofeitherunitunlessthedamperisinfullheatorcool furnace,thereturnairshallalsobehandledbyaduct(s)sealedtothe position. furnaceandterminatingoutsidethespacecontainingthefurnace. Flexibleconnectionsofnonflammablematerialmaybeusedforreturn Forfurnacesnotequippedwithacoolingcoil,itisrecommendedthat airanddischargeconnectionstoreducethetransmissionofvibration. theoutletductbeprovidedwitharemovableaccesspanel.The Thoughtheseunitshavebeenspecificallydesignedforquiet,vibration openingshallbeaccessiblewhenthefurnaceisinstalledandshallbe freeoperation,airductscanactassoundingboardsandcould,if ofsuchasizethattheheatexchangercanbeviewedforpossible poorlyinstalled,amplifytheslightestvibrationtotheannoyancelevel. openingsusinglightassistanceoraprobecanbeinsertedfor samplingtheairstream.Theremovablecovermustbesealedto preventairleaks. Wherethereisnocompletereturnductsystem,thereturn connectionmustberunfullsizefromtheFurnacetoalocation outsidetheutilityroom,basement,attic,orcrawlspace. DoNotinstallreturnairthroughthebackoftheFurnacecabinet. DoNotinstallreturnairthroughthesideofthefurnacecabineton horizontalapplicationswithoutfollowingtheguidelinesinReturnAir FiltersectionofthisInstallerâ€™sGuide. Carbonmonoxide,fireorsmokecancauseseriousbodilyinjury, Note:ThemanufacturerofyourFurnaceDOESNOTtestany death,and/orpropertydamage. detectorsandmakesnorepresentationsregardinganybrand Avarietyofpotentialsourcesofcarbonmonoxidecanbefoundina ortypeofdetector. buildingordwellingsuchasgas-firedclothesdryers,gascooking stoves,waterheaters,furnacesandfireplaces.TheU.S.Consumer ProductSafetyCommissionrecommendsthatusersofgas-burning appliancesinstallcarbonmonoxidedetectorsaswellasfireand smokedetectorsperthemanufacturesinstallationinstructionstohelp alertdwellingoccupantsofthepresenceoffire,smokeorunsafe levelsofcarbonmonoxide.Thesedevicesshouldbelistedby UnderwritersLaboratories,Inc.StandardsforSingleandMultiple StationCarbonMonoxideAlarms,UL2034orCSAInternational Standard,ResidentialCarbonMonoxideAlarmingDevices,CSA6.19. Note:Sealperlocalcodes 18-CE12D1-1B-EN 47 Duct Connections Table 9. Supply Duct Connections UpflowFurnacewithCoil CAUTION COIL REQUIREMENT!! Failure to follow this Caution could result in property damage or personal injury. 4GXC* and 4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400Â° F (205Â° C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan shield or the use of the MAY*FERCOLKITAA kit. See Installerâ€™s Guide for more information. 1. Bendfurnaceflangesup. 1. Setthecoilontopofthefurnace. 2. Screwthroughthecoilcabinetintothefurnaceflange.Guide holesarelocatedonthecoil. Note:Therearenolongerguideholeslocatedonthefurnaceflange. 3. Sealperlocalcodesandrequirements. UpflowFurnacewithoutCoil 1. Bendfurnaceflangesup. 2. Sealperlocalcodesandrequirements. 3. Insulatethefirst6â€“12inchesofthesupplyduct. Caution.Thefirst6â€“12inchesofthesupplyductmustbeinsulatedto protectfromhightemperatures. 48 18-CE12D1-1B-EN Duct Connections FurnaceinHorizontalLeftwithCoil CAUTION COIL REQUIREMENT!! Failure to follow this Caution could result in property damage or personal injury. 4GXC* and 4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400Â° F (205Â° C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan shield or the use of the MAY*FERCOLKITAA kit. See Installerâ€™s Guide for more information. 1. Bendfurnaceflangesup. 1. Supportthefurnaceandcoilindependently. 2. Screwthroughthecoilcabinetintothefurnaceflange.Guide holesarelocatedonthecoil. Note:Therearenolongerguideholeslocatedonthefurnaceflange. 3. Sealperlocalcodesandrequirements. 18-CE12D1-1B-EN 49 Duct Connections FurnaceinHorizontalRightwithâ€œAâ€Coil CAUTION COIL REQUIREMENT!! Failure to follow this Caution could result in property damage or personal injury. 4GXC* and 4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400Â° F (205Â° C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan shield or the use of the MAY*FERCOLKITAA kit. See Installerâ€™s Guide for more information. 1. Cutthebackflangealongperforation. 2. Startingatthebackofthefurnace,cutthesideflangesalong perforationsuntilpasttheendoftheheatshieldtoavoid interferencewhenbending. 3. Bendfurnacesideflangesdown. 4. Supportthefurnaceandcoilindependently. Note:Flatordedicatedhorizontalcoilsmayrequireflangestobebent upward. 1. Matchthecoilupflushtothebackofthefurnace. 2. Sealperlocalcodesandrequirements. 50 18-CE12D1-1B-EN Duct Connections DownflowFurnacewithCoil Note:4GXC*or4MXC*coilsinstalledonadownflowfurnacedonot requireametaldrainpanshieldortheuseofthe MAY*FERCOLKITAAkit. 1. Cutthebackflangealongperforation. 2. Startingatthebackofthefurnace,cutthesideflangesalong perforationsuntilpasttheendoftheheatshieldtoavoid interferencewhenbending. 3. Bendfurnacesideflangesdown. 4. Supportthefurnaceandcoilindependently. 1. Setthefurnaceontopofthecoilsothatitisflushwiththebackof thefurnace. 2. Sealperlocalcodesandrequirements. 18-CE12D1-1B-EN 51 Duct Connections HorizontalRightandDownflowFurnaceâ€”noCoil Important:ABAYBASEisrequiredwheninstallingthefurnaceona combustiblefloor. 1. Bendfurnaceflangesup. 2. Attachducting. 3. Sealperlocalcodesandrequirements. 52 18-CE12D1-1B-EN Duct Connections Table 10. Return Duct Connections ReturnDuctingGeneralGuidelines â€¢ BackreturnsarenotallowedonanyS-SeriesFurnaces â€¢ SidereturnsarenotallowedondownfloworhorizontalS-Series Furnaces â€¢ Mountingflangesmustbelocatedonducting â€¢ Shootscrewsthroughthemountflangesintothefurnacecabinet â€¢ Alwayssealperlocalcodesandrequirements â€¢ Furnace,coil,andductingmustbesupportedseparately â€¢ Anexternaloverflowdrainpanmustbeinstalledinallapplications overafinishedceilingtopreventpropertydamage UpflowFurnacewithBottomReturninClosetwithRemote Filter 1. Removethebottomplate. 2. Setthefurnaceonthebaseinsidecloset. 3. Installremotefilter. 4. Sealperlocalcodesandrequirements. UpflowFurnacewithBottomReturninClosetwithFilterBox 1. Removethebottomplate. 2. Setthefurnaceonthefilterboxinsidecloset. 3. Musthavegrillpresentforair. 4. Sealperlocalcodesandrequirements. Filter 18-CE12D1-1B-EN 53 Duct Connections Table 10. Return Duct Connections (continued) UpflowFurnacewithBottomReturnMountedonaDucted Pedestal 1. Removethebottomplate. 2. Setthefurnaceontheductedpedestal.Theductedpedestalwill useductedairfromaremotelocation. 3. Installfilterataremotelocation. 4. Sealperlocalcodesandrequirements. UpflowFurnacewithBottomReturnMountedonaDucted PedestalwithFilterBox 1. Removethebottomplate. 2. Setthefurnaceonthefilterbox.Theductedpedestalwilluse ductedairfromaremotelocation. 3. Sealperlocalcodesandrequirements. Filter 54 18-CE12D1-1B-EN Duct Connections Table 10. Return Duct Connections (continued) UpflowFurnacewithBottomandSideReturnsMountedona DuctedPedestalwithSideReturnandFilterBox Important:Makesurethecondensateandthermostatwiringholes aresealedonthecabinetsidewiththesidereturn.The plugsandgrommetsmayneedtobechangedwiththose ontheoppositesideofthecabinet. Important:Makesurenottocutthecabinetintheâ€œNoCutâ€area. 1. Removethebottomplate. 2. Createductingandsetthefurnaceinplace. Note:UseOptionalBAYLIFTkittoliftfurnace.Followkitinstructions. Note:Thefurnacebottompedestalmustbeaminimumof6â€in height. 3. Matchthefiltercabinetflushtothebackandbottomsidesofthe furnacecabinetandsecureinplacewithscrews. 4. Markthetwoareastobecutoutforthereturnair. 5. CutoutthetwosectionsofthecabinetandBAYLIFTkittobe removed. 6. Attachductingtothefilterbox. r 7. Theductedpedestalwilluseductedairfromaremotelocation. te 8. Sealperlocalcodesandrequirements. ilF 17.5â€ Filter Cabinet with BAYLIFT Kit 21â€ Filter Cabinet with BAYLIFT Kit No Cut Area Cutouts Flush with back No Cut Area Cutouts Flush with back of furnace cabinet of furnace cabinet 18-CE12D1-1B-EN 55 Duct Connections Table 10. Return Duct Connections (continued) UpflowFurnacewithSideReturn Important:Makesurethecondensateandthermostatwiringholes aresealedonthecabinetsidewiththesidereturn.The plugsandgrommetsmayneedtobechangeswiththose ontheoppositesideofthecabinet. Important:Makesurenottocutthecabinetintheâ€œNoCutâ€area. Note:Returnaironrightsidewiththecondensateontheleftorreturn aironleftwiththecondensateontherightdonotrequirea transition. 1. Usingguides,removethecutoutforthesidereturn. 2. Createductingandsetthefurnaceinplace.Usescrewstoattach ductingtothefurnacecabinet. Note:Ifusingafilterbox,useatransition,ifpossible,toattachthe filterboxtothefurnacecabinet. 3. Sealbottompanelperlocalcodesandrequirements. 4. Sealallotherpanelsperlocalcodesandrequirements. Use four corner guides to create cutout No Cut Area UpflowFurnacewithTwoSideReturns Important:Oneofthesidesmusthaveatransitiontoallowthe condensateandthermostatwiringtoexitthecabinet. Important:Ifatransitionisnotaviableoption,aholemaybedrilled inthebottomofthecabinettoallowthecondensateto exit.Also,aholewillneedtobedrilledinthesideofthe cabinetforthethermostatwiringtoexit. Important:Makesurenottocutthecabinetintheâ€œNoCutâ€area. Note:Ifusingonetransition,thecondensateandthermostatwiring willexitonthetransitionside. 1. Usingguides,removethetwocutoutsforthesidereturns. 2. Createductingandsetthefurnaceinplace.Usescrewstoattach ductingtothefurnacecabinet. Note:Ifusingafilterboxes,usetransitions,ifpossible,toattachthe filterboxestothefurnacecabinet.Iftransitionsarenotused, condensatemayexitthroughthebottomofthefurnace. 3. Sealbottompanelperlocalcodesandrequirements. Use four corner guides 4. Sealallotherpanelsperlocalcodesandrequirements. to create cutout No Cut Area 56 18-CE12D1-1B-EN Duct Connections Table 10. Return Duct Connections (continued) DownflowFurnacewithTopReturn 1. Removethetopplate. 2. Attachtheductingtothetopofthefurnace. 3. Installremotefilter. 4. Sealperlocalcodesandrequirements. DownflowFurnacewithTopReturnandPlenum 1. Removethetopplate. 2. Attachtheplenumductingtothetopofthefurnace. 3. Installremotefilter. 4. Sealperlocalcodesandrequirements. 18-CE12D1-1B-EN 57 Duct Connections Table 10. Return Duct Connections (continued) DownflowFurnacewithTopReturnandPlenumwithFilterBox 1. Removethetopplate. 2. Attachthefilterboxtothetopofthefurnace. 3. Attachducting. 4. Sealperlocalcodesandrequirements. Filter 58 18-CE12D1-1B-EN Return Air Filters TYPICALUPFLOWRETURNAIRFILTERINSTALLATIONS Filtersarenotfactorysuppliedforupflowfurnaces.Filtersizeneeded UpflowReturnAirFilters willbedependentontypeoffilterandCFMrequirement.Filtersmust beinstalledexternallytotheunit. FurnaceWidth Filter QtyandSize Important:Itisrecommendedtotransitionreturnductingtothe samesizeastheopening.Itisacceptableforreturnduct 17â€“1/2â€ 1â€”16â€x25â€x1â€ orfilterframetoextendforwardoftheopeningbut plasticplugsMUSTbeinstalledinanyopeningthatthe 21â€ 1â€”20â€x25â€x1â€ ductorfilterframemaycover. 24â€“1/2â€ 1â€”24â€x25â€x1â€ Note:Forupflowairflowfurnaceswheretheairflowrequirement exceeds1600CFM-Furnaceswillrequirereturnair openingsandfilterson:(1)bothsides,or(2)onesideand thebottom,or(3)justonthebottom. PreparationforUpflowBottomandSideReturnAirFilter UPFLOW FURNACES ONLY Installations Allreturnairductsystemsshouldprovideforinstallationofreturnair filters. 1. Determinetheappropriatepositiontosetthefurnaceinorderto connecttoexistingsupplyandreturnductwork. 2. Forupflowsidereturninstallations,removetheinsulationaround theopeningintheblowercompartment 3. Thesidepanelsoftheupflowfurnaceincludelocatingnotches thatareusedasguidesforcuttinganopeningforreturnair,refer tothefigureandtheupflowfurnaceoutlinedrawingforduct connectiondimensionsforvariousfurnaces. 4. Ifa3/4"flangeistobeusedforattachingtheairinletduct,addto cutwhereindicatedbydottedlines.Cutcornersdiagonallyand * bendoutwardtoformflange. 5. Ifflangesarenotrequired,andafilterframeisinstalled,cut betweenlocatingnotchesasinillustration. LOCATING 6. Thebottompaneloftheupflowfurnacemustberemovedfor NOTCHES bottomreturnair. PROVIDED FOR SIDE * RETURN CUTOUT * * FRONT OF FURNACE * SEE OUTLINE DRAWING 18-CE12D1-1B-EN 59 Return Air Filters 1. UpflowFurnaces: Figure1. Horizontalfurnacewithsidereturn Whentheupflowfurnaceisinstalledinthehorizontalrightorleft applicationandareturnductisattachedtothetopside,donot installafilterinthereturnductdirectlyabovethefurnace.Install thefilterinaremotelocation. Whentheupflowfurnaceisinstalledinthehorizontalrightorleft applicationandaclosecoupled(lessthan36")returnductis attachedtothebottomsideofthefurnaceasshownabove, FILTER securelyattacha1/2"meshmetalhardwareclothprotective screentotheinsidebottomofthefiltergrilltopreventpersonal injuryfromcontactingmovingpartswhenreachinginto thereturnopeningtoreplacethefilter. Closecoupled(lessthan36")return(filterdirectlybeneath bottomsidereturn)isnotrecommendedduetonoise considerations. 2. Connecttheductworktothefurnace.SeeOutlineDrawingfor supplyandreturnductsizeandlocation. Flexibleductconnectorsarerecommendedtoconnectboth LESS THAN 36â€ supplyandreturnairductstothefurnace. Ifonlythefrontofthefurnaceisaccessible,itisrecommended CLOSE COUPLED (LESS THAN 36â€) thatbothsupplyandreturnairplenumsareremovable. RETURN (FILTER DIRECTLY BENEATH BOTTOM 3. Whenreplacingafurnace,oldductworkshouldbecleanedout. SIDE RETURN) NOT RECOMMENDED DUE TO Thinclothsshouldbeplacedovertheregistersandthefurnace NOISE CONSIDERATIONS. IF USED, SECURELY fanshouldberunfor10minutes.Donâ€™tforgettoremovethe ATTACH 1/2â€ MESH METAL HARDWARE CLOTH clothsbeforeyoustartthefurnace. PROTECTIVE SCREEN TO THE INSIDE BOTTOM OF THE FILTER GRILL. 4. Thehorizontalinstallationoftheupflowfurnacerequires anexternalfiltersection.Filterkitsareavailablefor horizontalapplications. RETURNAIRFILTERSFORUPFLOWFURNACEINHORIZONTAL CONFIGURATION WhentheUpflowFurnaceisinstalledinthehorizontalconfiguration, thereturnairfiltersmustbeinstalledexteriortothefurnacecabinet. Remotefiltergrillesmaybeusedforhomeownerconvenienceorthe filtersmaybeinstalledintheductworkupstreamofthefurnace. TYPICALDOWNFLOWFURNACERETURNAIRFILTER INSTALLATIONS DownflowReturnAirFilters Filtersarenotfactorysuppliedfordownflowfurnaces.Filtersize neededwillbedependentontypeoffilterandCFMrequirement. FurnaceWidth Filter Filtersmustbeinstalledexternallytotheunit. QtyandSize 17â€“1/2â€ 2â€”14â€x20â€x1â€ 21â€ 2â€”16â€x20â€x1â€ 24â€“1/2â€ 2â€”16â€x20â€x1â€ 60 18-CE12D1-1B-EN Electrical Connections Makewiringconnectionstotheunitasindicatedonenclosedwiringdiagram.Aswithallgasappliancesusingelectricalpower,thisfurnaceshall beconnectedintoapermanentlyliveelectriccircuit.Itisrecommendedthatfurnacebeprovidedwithaseparate"circuitprotectiondevice" electriccircuit.ThefurnacemustbeelectricallygroundedinaccordancewithlocalcodesorintheabsenceoflocalcodeswiththeNational ElectricalCode,ANSI/NFPA70,ifanexternalelectricalsourceisutilized.Theintegratedfurnacecontrolispolaritysensitive.Thehotleg ofthe120Vpowersupplymustbeconnectedtotheblackpowerleadasindicatedonthewiringdiagram. RefertotheSERVICEFACTSliteratureandunitwiringdiagramattachedtofurnace. Field Wiring Table 11. S9X1 Field Wiring Two Stage FIELD WIRING DIAGRAM FOR S9X1 SINGLE STAGE Thermostat Furnace HEATING THERMOSTAT, ONE / TWO STAGE AC OR HEAT PUMP Outdoor Unit NOTES: (No Transformer) 1) HP = Wiring used for Heat Pump systems. 2) Y1 and/or Y2 must connect from the thermostat to the IFC for proper airflow. X2 3) A/TCONT824 thermostats do not require the use of X2. W1 W1 HP R R R HP B G G B B Y2 Y2 Y2 Y1 Y1 Y1 O HP O 18-CE12D1-1B-EN 61 Electrical Connections Table 12. S9B1 Two Stage FIELD WIRING DIAGRAM FOR S9B1 SINGLE STAGE Thermostat Furnace HEATING THERMOSTAT, ONE / TWO STAGE AC OR HEAT PUMP Outdoor Unit NOTES: (No Transformer) 1) HP = Wiring used for Heat Pump systems. 2) Y1 must connect from the thermostat to the IFC for proper airflow. X2 3) A/TCONT824 thermostats do not require the use of X2. W1 W1 HP R R R HP B G G B B Y2 Y1 Y1 Y1 O HP O Table 13. S9X2 Two Stage FIELD WIRING DIAGRAM FOR S9X2 TWO STAGE Thermostat Furnace HEATING THERMOSTAT, ONE / TWO STAGE AC OR HEAT PUMP NOTES: 1) HP = Wiring used for Heat Pump systems. Outdoor Unit 2) Y1 and/or Y2 must connect from the thermostat to the IFC W2 W2 (No Transformer) for proper airflow. 3) Remove Y1 - O jumper on IFC for HP systems. 4) If the thermostat does not have W2, or there are not enough X2 W1 W1 HP conductors jumper W1 to W2 at the IFC. 5) A/TCONT824 thermostats do not require the use of X2. R R R HP B G G B B Y2 Y2 Y2 Y1 Y1 Y1 O HP O HP O 62 18-CE12D1-1B-EN Electrical Connections Twinning NOTES: TWINNING CONNECTION DIAGRAM 1. BOTH FURNACES MUST BE POWERED FROM FOR TWINNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. 2 STAGE HEAT / 1 STAGE COOLING THERMOSTAT 2. TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE â€œRâ€ TERMINALS ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 2 STAGE HEATING 10 VOLTS. 1 STAGE COOLING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 TRANSFORMERS AND RECHECK. 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. 5. WHEN TWINNING THE S9X1 OR S9B1 FURNACES, DISREGARD THE Y1 Y1 Y1 W2 AND R2 WIRING. ISOLATION RELAY 1 STAGE ODU (NO TRANSFORMER) W1 W1 W1 R1 R1 Y1 W2 W2 W2 R2 B R2 R R R G G G B B B TWINNING CONNECTION DIAGRAM NOTES: 1. BOTH FURNACES MUST BE POWERED FROM FOR TWINNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. 2 STAGE HEAT / 2 STAGE COOLING THERMOSTAT 2. TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE â€œRâ€ TERMINALS ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 2 STAGE HEATING 10 VOLTS. 1 STAGE COOLING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 TRANSFORMERS AND RECHECK. 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. Y1 Y1 Y1 Y2 Y2 Y2 ISOLATION RELAY 2 STAGE ODU ISOLATION RELAY (NO TRANSFORMER) (FIELD SUPPLIED) W1 W1 W1 R1 R1 Y2 W2 W2 W2 R2 Y1 R2 B R R R G G G B B B 18-CE12D1-1B-EN 63 Electrical Connections NOTES: TWINNING CONNECTION DIAGRAM 1. BOTH FURNACES MUST BE POWERED FROM THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. FOR TWINNING S-SERIES FURNACES 2. TRANSFORMERS MUST BE IN PHASE. 2 STAGE HEAT / 1 STAGE COOLING - MEASURE THE VOLTAGE BETWEEN THE â€œRâ€ TERMINALS (WITH TRANSFORMER) THERMOSTAT ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 10 VOLTS. 2 STAGE HEATING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE 1 STAGE COOLING TRANSFORMERS AND RECHECK. THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE SET FOR 1-1. 5. WHEN TWINNING THE S9X1 OR S9B1 FURNACES, DISREGARD THE W2 AND R2 WIRING. Y1 Y1 Y1 ISOLATION RELAY ISOLATION RELAY (FIELD SUPPLIED) W1 W1 W1 R1 OUTDOOR UNIT R1 (WITH TRANSFORMER) W2 W2 W2 R2 R2 R R R R C B Y1 ISOLATION RELAY (FIELD SUPPLIED) ALTERNATE CONNECTION From Dwg. 21B341337 Rev. 2 G G G B B B TWINNING CONNECTION DIAGRAM NOTES: 1. BOTH FURNACES MUST BE POWERED FROM FOR TWINNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. 2 STAGE HEAT / 2 STAGE COOLING THERMOSTAT 2. TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE â€œRâ€ TERMINALS ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 2 STAGE HEATING 10 VOLTS. 1 STAGE COOLING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 TRANSFORMERS AND RECHECK. 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. 5. WHEN TWINNING THE S9X1 OR S9B1 FURNACES, DISREGARD THE Y1 Y1 Y1 W2 AND R2 WIRING. Y2 Y2 Y2 ISOLATION RELAY 2 STAGE ODU ISOLATION RELAY (NO TRANSFORMER) (FIELD SUPPLIED) W1 W1 W1 R1 R1 Y2 W2 W2 W2 R2 Y1 R2 B R R R G G G B B B 64 18-CE12D1-1B-EN Condensate Drain Instructions The following sections give general instructions for the Repositioning of the condensate trap is covered in the installation of the gas furnace condensate drains. exhaust air options section. Cutoutswithplugsandgrommetsareprovidedontheleftandright handsideofthefurnacecabinetsfordrainconnectionsINVERTICAL APPLICATIONS.Thestandardarrangementisforthedrainconnection CAUTION ontheleftside.Thetubingmayhavetobetrimmedinthisapplication toavoidkinking. Water Damage/Property Damage! Theupflow(verticalapplication)alsohasprovisionsforrightside It is recommended that a drain pan be installed drainconnections.Exchangethegrommetandplugsfromtheleftand under the furnace to prevent property damage or rightside.Trimallexcesstubingtoavoidkinking. Itisalwaysrecommendedthatanauxiliarydrainpanbeinstalled personal injury from leaking condensate. underahorizontallyinstalledevaporatoror90%GasFurnace. Connecttheauxiliarydrainlinetoaseparatedrainline(notrapis neededinthisline). Horizontalapplicationsrequirerepositioningthecondensate canistertrap.Additionallythedraintubingconnectedtothe inducerhousingmayneedtoberepositionedforremovingthe plugandreconnectingthetubingtothelowerconnectionon theinducerhousing. ConnectionsmustbemadetoanOPEN/VENTEDDRAIN. Note:Allcondensatedrainpipingsuppliesincludedwiththefurnace areintendedforinternalpipingonlyandshouldnotbeapplied externaltothefurnace.Allexternalpipingmustuse1/2" minimumsizePVCpipeandfittingsthroughoutfordrain connections(fittings,pipeandPVCsolventcementnot providedwithfurnace,mustbefieldsupplied).A3/4"coupling issuppliedtoconnecttosystemsthatareusing3/4"piping withanairconditionercoil. Note:Acorrosionresistantcondensatepumpmustbeusedifapump isrequiredforaspecificdrainsystem. Important:Thecondensatedrainshouldbeinstalledwithprovisions topreventwinterfreeze-upofthecondensatedrainline. Frozencondensatewillblockdrains,resultinginfurnace shutdown.Ifthedrainlinecannotbeinstalledina conditionedspaceand/oritssurroundingambient temperatureisexpectedtofallbelowfreezing,thenheat tapeshouldbeappliedasrequiredtopreventfreezing (permanufacturerâ€™sinstructions).Theheattapeshould beratedat5or6wattsperfootat120volts.Self- regulating(preferred)orthermostaticallycontrolledheat tapeisrequired. TypicalsourcesofULlistedheattapesareW.W.Granger,Inc. (WintergardPlusTMSeries),McMasterCarrSupplyCo.(3554Series), oryourequipmentsupplier. Thecondensatedrainmaybecleanedorinspectedbyremovalofthe draintubeattheheader. EvaporatorandFurnacecondensatedrainpipingmaybemanifolded together.Aprimarydrainventstackmustbeinstalledandterminated belowtheoutletofthesecondaryheatexchangerdrainconnectionto preventwaterfromdamagingFurnacecontrolsiftheprimarydrain outletplugsup. WheretheFurnaceisinstalledaboveafinishedceiling,the primarydrainventstackmustbeinstalledsuchthatoverflow fromtheventstackopeningwillflowintoanauxiliarydrain paninordertopreventwaterdamagetothefinishedceiling below. 18-CE12D1-1B-EN 65 Condensate Drain Instructions Vertical Applications VERTICALAPPLICATIONS Note:Foreasiestinstallation,removethespringclipfromtheendof Upflowfurnace- thecondensatelineandfeedthroughthegrommet. Removetheplugfromthesidepanelwherethecondensatewillexit. Installthecondensategrommetintothesidepanel. Important:Condensategrommetmustbeinstalledforproper Installtheconnectiontubingfromthetraptothesideoftheunitand operation. trimallexcesstubingtoavoidkinks. COIL PRIMARY DRAIN COIL PRIMARY DRAIN CONDENSATE GROMMET CONDENSATE GROMMET RIGHT SIDE LEFT SIDE DRAIN DRAIN RIGHT SIDE COIL PRIMARY DRAIN LEFT SIDE DRAIN DRAIN IF THE FURNACE IS COIL PRIMARY INSTALLED OVER A FINISHED DRAIN CEILING, OVERFLOW FROM IF THE FURNACE IS THE PRIMARY DRAIN VENT INSTALLED OVER A FINISHED STACK MUST FLOW INTO AN CEILING, OVERFLOW FROM AUXILIARY DRAIN PAN TO THE PRIMARY DRAIN VENT PREVENT DAMAGE TO THE STACK MUST FLOW INTO AN FINISHED CEILING BELOW AUXILIARY DRAIN PAN TO CONDENSATE PREVENT DAMAGE TO THE GROMMET CONDENSATE FINISHED CEILING BELOW GROMMET PRIMARY DRAIN VENT PRIMARY DRAIN VENT STACK MUST TERMINATE STACK MUST TERMINATE BELOW THE BOTTOM OF THE BELOW THE BOTTOM OF THE CONDENSATE TRAP CONDENSATE TRAP OR CONDENSATE PIPED TO OPEN VENTED DRAIN CONDENSATE PIPED TO OPEN CONDENSATE PIPES MUST VENTED DRAIN OR CONDENSATE PUMP NOT BE BELOW WATER SURFACE CONDENSATE PUMP 66 18-CE12D1-1B-EN Condensate Drain Instructions Downflowfurnace-Cutthe90degreesectionofthecondensate tubingoffandconnectthetubingtothecondensatetrap.Installthe condensategrommetintothebottompanel.Cuttolengthasneeded. DOWNFLOW FURNACES LEFT SIDE DRAIN WITH WITH BOTTOM DRAIN EVAPORATOR AND CONDENSATE DRAIN PIPING MANIFOLDED TOGETHER. IF THE FURNACE IS COIL PRIMARY INSTALLED OVER A FINISHED DRAIN CEILING, OVERFLOW FROM THE PRIMARY DRAIN VENT STACK MUST FLOW INTO AN CONDENSATE AUXILIARY DRAIN PAN TO GROMMET PREVENT DAMAGE TO THE IF THE FURNACE IS FINISHED CEILING BELOW INSTALLED OVER A FINISHED CEILING, OVERFLOW FROM THE PRIMARY DRAIN VENT STACK MUST FLOW INTO AN AUXILIARY DRAIN PAN TO CONDENSATE PREVENT DAMAGE TO THE GROMMET FINISHED CEILING BELOW PRIMARY DRAIN VENT STACK MUST TERMINATE PRIMARY DRAIN VENT BELOW THE BOTTOM OF THE STACK MUST TERMINATE CONDENSATE TRAP BELOW THE BOTTOM OF THE CONDENSATE TRAP OR CONDENSATE PIPED TO OPEN VENTED DRAIN COIL PRIMARY CONDENSATE PIPE MUST DRAIN NOT BE BELOW WATER SURFACE CONDENSATE PUMP CONDENSATE PIPED TO OPEN VENTED DRAIN DownflowfurnacewithLeftSideCondensate-Drilla1â€“5/8inch diameterholeintheleftsideofthecaseatthedimensionsshown. 1-5/8 Î¦ 3.00 4.50 18-CE12D1-1B-EN 67 Condensate Drain Instructions Plugthebottomholewithplugprovidedindocumentpack. Attachingthecondensatedrainline. DOWNFLOW FURNACES LEFT SIDE DRAIN 1. Locatethecondensategrommetandthecondensatedrainline assemblyinthedocpack. 1-5/8â€ DIAMETER HOLE MUST BE CUT IN LEFT SIDE OF CASE. 2. Insertthecondensategrommetinthe1â€“5/8â€holeinthesideof BOTTOM HOLE MUST BE PLUGGED. thecabinet. 3. Removethefittingattheendofthedrainlineassemblyandinsert IF THE FURNACE IS INSTALLED OVER A FINISHED itthroughthecabinetfromtheinsideout.Attachthe90degree CEILING, OVERFLOW FROM sectionofthehosetothecondensatedraintrap. THE PRIMARY DRAIN VENT 4. Cutofftheexcesstubeandreinstalltheendfittingtothedrain STACK MUST FLOW INTO AN hose. AUXILIARY DRAIN PAN TO PREVENT DAMAGE TO THE FINISHED CEILING BELOW CONDENSATE GROMMET DownflowfurnacewithRightSideCondensate-Drillan11/16 inchdiameterholeintherightsideofthecaseatthedimensions shown. 11/16â€ Î¦ 1.00 4.60 Plugthebottomholewithplugprovidedindocumentpack. 68 18-CE12D1-1B-EN Condensate Drain Instructions Attachingthecondensatedrainline. 1. Locatethecondensatedrainlineassemblyinthedocpack. Important:Itisbesttocutthecondensatedrainhoseassembly longerthan4inchesandthenfitinplace.Itcanthenbe trimmedtoneededlength.The4inchmeasurementisan Cut hose approximation. Approx. 2. Cutthecondensatedrainlineassemblyasshown. 4â€ 3. Useafieldsuppliedhoseclamptosecurethecondensatedrain linetothecondensatetrap. DOWNFLOW FURNACES 4. Insertafieldsuppliedpieceof1/2â€CPVCpipethoughthe11/16â€ RIGHT SIDE DRAIN holedrilledthroughthecabinetandinsertintodrainlinehose. Securewiththespringclip. 11/16â€ DIAMETER HOLE MUST BE CUT IN RIGHT SIDE OF CASE. Note:Sealaroundthecondensatedraintubingwhereitexitsthe BOTTOM HOLE MUST BE PLUGGED. cabinet. CUT FACTORY SUPPLIED CONDENSATE ASSEMBLY HOSE AND ATTACH TO FIELD SUPPLIED CPVC TUBE. SECURE WITH SPRING CLIP AND FIELD SUPPLIED HOSE CLAMP. IF THE FURNACE IS INSTALLED OVER A FINISHED CEILING, OVERFLOW FROM THE PRIMARY DRAIN VENT STACK MUST FLOW INTO AN AUXILIARY DRAIN PAN TO PREVENT DAMAGE TO THE FINISHED CEILING BELOW 18-CE12D1-1B-EN 69 Condensate Drain Instructions Horizontal Applications HORIZONTALAPPLICATIONS Upflowmodelsinhorizontal-Itisalwaysrecommendedthatthe auxiliarydrainpanbeinstalledunderahorizontallyinstalled evaporatorand/or90%gasfurnace.Connecttheauxiliarydrainpan toaseparatedrainline(notrapisneededinthisline). ConnectionsmustbemadetoanOPEN/VENTEDDRAIN.Outdoor drainingofthefurnaceandcoilcondensateispermissibleifallowedby localcodes.Cautionshouldbetakentopreventdrainsfromfreezing orcausingslipperyconditionsthatcouldleadtopersonalinjury. Excessivedrainingofcondensatemaycausesaturatedground conditionsthatmayresultindamagetoplants. Note:Use1/2"orlargerPVCorCPVCpipeandfittingsasrequiredfor drainconnections(fittings,pipeandsolventcementnot provided). Note:Acorrosionresistantcondensatepumpmustbeusedifapump isrequiredforaspecificdrainsystem. Important:Thecondensatedrainshouldbeinstalledwithprovisions FURNACE MUST BE SUPPORTED AT ALL FOUR TO APPROVED topreventwinterfreeze-upofthecondensatedrainline. CORNERS. BAYHANG - OPTIONAL HORIZONTAL OPEN / VENTED DRAIN Frozencondensatewillblockdrains,resultinginfurnace HANGING BRACKET KIT shutdown.Ifthedrainlinecannotbeinstalledina conditionedspace,thenULlistedheattapeshouldbe Note: The overflow stand pipe termination must be even with or slightly below the bottom of the condensate trap. appliedasrequiredtopreventfreezing(per Note: Water from the overflow pipe must drain into the emergency drain pan. manufacturerâ€™sinstructions).Theheattapeshouldbe ratedat5or6wattsperfootat120volts.Self-regulating (preferred)orthermostaticallycontrolledheattapeis required. TopreventACcondensatefrombackingupintothefurnaces,follow theseinstructionsforcondensatedrainage. Note:1.Theoverflowstandpipeterminationmustbeevenwithor slightlybelowthanthebottomofthecondensatetrap. Note:2.Waterfromtheoverflowpipemustdrainintotheemergency drainpan. Note:3.Itisrecommendedtousethesecondarydrain.The secondarydrainpipemustterminateovertheemergencydrain pan. 12 3 Note:4.Emergencydrainpan. 4 HorizontalRight 3 12 4 HorizontalLeft 70 18-CE12D1-1B-EN General Start-up and Adjustment The following sections give instructions for the general Preliminary Inspections start-up and adjustment of the gas furnaces. Withgasandelectricalpower"OFF",ensure: Turnknobonmaingasvalvewithintheunittothe"OFF"position. Turntheexternalgasvalveto"ON".Purgetheairfromthegaslines. 1. Ductconnectionsareproperlysealed. Afterpurging,checkallgasconnectionsforleakswithasoapy 2. Filtersareinplace. solution. â€”DONOTCHECKWITHANOPENFLAME.Allow5minutesforany 3. Ventingisproperlyassembled. gasthatmighthaveescapedtodissipate.Turnthegasvalveinthe 4. Blowervestibulepanelisinplaceandallscrewsinplace. unittothe"ON"position. PropaneGasbeingheavierthanairmayrequireforcedventilation. TurnthetoggleswitchontheGasValveintheunittotheâ€œONâ€ position. Lighting Instructions Lightinginstructionsappearoneachunit.Eachinstallationmustbe checkedoutatthetimeofinitialstartuptoensureproperoperationof allcomponents.Checkoutshouldincludeputtingtheunitthroughone WARNING completecycleasoutlinedbelow. Turnonthemainelectricalsupplyandsetthecomfortcontrolabove FIRE OR EXPLOSION HAZARD! theindicatedtemperature.Theignitorwillautomaticallyheat,then Failure to follow this Warning could result in thegasvalveisenergizedtopermittheflowofgastotheburners. property damage, severe personal injury, or death. Afterignitionandflameisestablished,theflamecontrolmodule monitorstheflameandsuppliespowertothegasvalveuntilthe Do NOT attempt to manually light the furnace. comfortcontrolissatisfied. Toshutoff Forcompleteshutdown:Turnthetoggleorcontrolswitchlocatedon themaingasvalveinsidetheunittothe"OFF"positionandthe externalmaingasshutoffvalvetothe"OFF"position.Disconnectthe electricalsupplytotheunit. Wheneveryourhouseistobevacant,arrangetohavesomeone inspectyourhouseforpropertemperature.Thisisveryimportant duringfreezingweather.Ifforanyreasonyourfurnaceshouldfailto CAUTION operatedamagecouldresult,suchasfrozenwaterpipes. FREEZE CAUTION! Failure to follow this Caution could result in property damage or personal injury. If complete furnace shutdown is done during the cold weather months, provisions must be taken to prevent freeze-up of all water pipes and water receptacles. Control and Safety Switch Adjustment LIMITSWITCHCHECKOUT Tocheckforproperoperationofthelimitswitches,setthethermostat Thelimitswitchisasafetydevicedesignedtoclosethegasvalve toatemperaturehigherthantheindicatedtemperaturetobringon shouldthefurnacebecomeoverheated.Sinceproperoperationofthis thegasvalve.Restricttheairflowbyblockingthereturnairtothe switchisimportanttothesafetyoftheunit,itmustbecheckedout blower.Whenthefurnacereachesthemaximumoutlettemperature oninitialstartupbytheinstaller. asshownontheratingplate,theburnersmustshutoff.Iftheydonot shutoffafterareasonabletimeandoverheatingisevident,afaulty limitswitchisprobableandthelimitswitchmustbereplaced.After checkingtheoperationofthelimitcontrol,besuretoremovethe paperorcardboardfromthereturnairinlet,orreconnecttheblower. 18-CE12D1-1B-EN 71 Furnace Combustion Air Exhaust Options Important:Allplugsmustbeinplaceforsealedcombustion. Note:Iftheelectricalandnaturalgasconnectionsaremovedtothe rightside,removetheplugsandmovethemtotheleftside. Note:Defaultisleftsideforelectricandnaturalgasconnections. Thegrommetswillmovefromtheleftsidetotherightside. Defaultforthecombustionairinletandexhaustistopofthe furnace. Note:Thegrommetsaredifferentforthenaturalgasandcondensate connections. Important:Ifthelocationsarechangedfromthedefaults,the defaultholesnotbeingusedmustbeplugged. The following sections give instructions for the Important: When looking at the different orientations, different furnace orientations and the options for the direction of the combustion air exhaust venting the inlet and exhaust combustion air. in the illustrationâ€™s description is after the furnace has been rotated, if needed. Table 14. Combustion Air Venting Options Refertotheillustrationsbelowtofindtheapprovedventingoptionsforupflowandhorizontalleftfurnacemodels. Important:Thecombustionairexhaustmustbeventedtotheoutdoors. Note:Thecombustionairinletdoesnothavetobeonthesamesideasthecombustionairexhaust. Note:Rightsidecombustionairentryisallowedinupflowapplications. UpflowOrientationorInstallation Combustionairexhaustventedouttop. Combustionairexhaustventedthroughleftside. HorizontalLeftOrientationorInstallation Combustionairexhaustventedouttop. Combustionairexhaustventedthroughleftside. 72 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options Table 15. Combustion Air Venting Options Continued Refertotheillustrationsbelowtofindtheapprovedventingoptionsforhorizontalrightfurnacemodels. Important:Thecombustionairexhaustmustbeventedtotheoutdoors. Note:Thecombustionairinletdoesnothavetobeonthesamesideasthecombustionairexhaust. HorizontalRightOrientationorInstallation Combustionairexhaustventedthroughleftside. Combustionairexhaustventedouttop. Note:Requiresaholetobedrilledinthecase. Refertotheillustrationsbelowtofindtheapprovedventingoptionsfordownflowfurnacemodels. Important:Thecombustionairexhaustmustbeventedtotheoutdoors. Note:Thecombustionairinletdoesnothavetobeonthesamesideasthecombustionairexhaust. Note:Rightsidecombustionairentryisallowed. DownflowOrientationorInstallation Combustionairexhaustventedouttop. Combustionairexhaustventedthroughleftside. 18-CE12D1-1B-EN 73 Furnace Combustion Air Exhaust Options Upflow Position - Top Vented Combustion Air Nochangesneedtobemadetotheinducerwheninstallingtheupflow furnacewiththecombustionairventedthroughthetop. Important:Trimthecondensatepressureswitchtubingtolengthto ensurethereisnosagortrapcreated. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe docpack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedocpack. 1. SlidePVCpipethroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightentheclampontheendofthe45degreeelbow. 4. Tightentheclampontheoutletventadapter. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. 5. InstallthecombustionairinletPVCpipe. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. CPL00938â€“2"x3"offsetcouplingmaybeusedandisfactory suppliedwith120KBTUHfurnaces.Canadianapplicationsmay useBAYREDUCEtomeetULC-S636requirements. 74 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options Upflow Position - Left Side Vented Combustion Air Changesneedtobemadetotheinducerorientationwheninstalling theupflowfurnacewiththecombustionairventedthroughtheside. AdditionalchangesareneededforhoseroutingandPS2rotation. Thefiguretotherightshowsthefurnaceasitissentfromthefactory. Usethefollowingstepstomodifythefurnaceforupflowwithside ventingofcombustionair. Important:Rightsideventoutletisnotallowedbecausecondensate willnotdrain. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. Beforeproceeding,layunitonitsbacktomakeconversioneasier. 1. Disconnectalldraintubesfromcondensatetrap. Note:Whenremovingcondensatehosesfromthecondensatetrap, holdthetrapwithyourhandtopreventthetrapfrombreaking. Removingthetrapbeforethehosesisalsoanoption. 2. Removedraintubingfrombottomofinducerhousing. 5 3. Removerainguttertubingfrominduceroutlet. 4. Removetubingfromcondensatepressureswitch. 5. RemovetubingfromPS2tocoldheader. 4 3 2 18-CE12D1-1B-EN 75 Furnace Combustion Air Exhaust Options 1. Removetwo3â€plugsonleftsideofcabinet.Tobeusedfor combustionairandventexhaust. 2. Installthetwo3â€plugsintothetwo3â€defaultopeningsonthetop ofthecabinet. 1. Loosenhoseclampandremove45degreeadapter.Iftherubber bootpullsoutoftheinduceropening,removefromtheadapter andreinstallontotheinducer.Removetheelbowanddiscard. 1. Removethethreeinducermountingscrews. 2. Rotateinducercounter-clockwisesothattheinduceroutletaligns withtheexhaustventoutlet. 3. Insertandre-tightenscrewsto30in.-lbs.Donotovertighten. 76 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. Removethepressureswitchbracketassembly. 2. RemovethescrewthatholdsPS2,rotate90degreesclockwise, andreattach. 3. Reattachthepressureswitchbracketassembly. Note:IllustrationshowsthePS2pressureswitchinthefinalrotated position. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe dockpack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedockpack. 4. Installthegrommetforthecondensatedraintube.Thedrainmay belocatedoneithersideofthecabinet. 18-CE12D1-1B-EN 77 Furnace Combustion Air Exhaust Options 1. SlidePVCthroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightenthetwoclamps. 4. Installthecombustionairinletpipe. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. An2"x3"offsetcouplingisrequiredifthetransitionismadein ahorizontalplane.UsecouplingCPL00938(Canadian applicationsmayuseBAYREDUCEtomeetULC-S636 requirements.)SeeHorizontalVentingsectionforproper orientationof2â€x3â€offsetcoupling. 1. ConnectPS2tubingtoswitchandsensinglocation. Important:TrimthePS2pressureswitchtubingtolengthtoensure thereisnosagortrapcreated 2. Removeportcapatbottomofinducerandconnectinducer condensatetubing.Connectotherendofinducercondensate 5 tubingtotopportonthecondensatetrap.Cuttubingtolength,if necessary. 1 6 3. Installpreviouslyremovedportcapontobottomportofthe inducer.(Asviewedinupflow) 4. Connectcondensatepressureswitchtubingtopressureporton thecondensatetrap. Important:Trimthecondensatepressureswitchtubingto 3 lengthtoensurethereisnosagortrapcreated. 5. Removeportplugfromraingutterandinstallinnewpositionon oppositesideoftheraingutter. 4 6. Connectrainguttercondensatehosetotheraingutterandthe lowerportofthecondensatetrap.Cuttolength,ifnecessary. 2 78 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options Horizontal Left Position - Side Vented Combustion Air Changesneedtobemadetotheinducerorientationwheninstalling theupflowfurnaceinthehorizontalleftpositionwiththecombustion airventedthroughtheside.Additionalchangesareneededforhose routing,condensatetraporientation,andinducerhoses. Thefiguretotherightshowsthefurnaceasitissentfromthefactory. Usethefollowingstepstomodifythefurnaceforhorizontalleftwith sideventingofcombustionair. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. Beforeproceeding,layunitonitsbacktomaketheconversioneasier. 1. Removealldrainhosesfromcondensatetrap. Note:Whenremovingcondensatehosesfromthecondensatetrap, holdthetrapwithyourhandtopreventthetrapfrombreaking. Removingthetrapbeforethehosesisalsoanoption. 4 2. RemovetubingfromPS2tocoldheader. 3. Removedraintubingfrombottomofinducerhousing. 4. Removerainguttertubingfrominduceroutlet. 2 5. Removetubingfromcondensatepressureswitch. 3 6. Removethescrewsthatholdthecondensatetrapbracket.The condensatetrapshouldnotberemovedfromthecondensatetrap bracket.Removeassemblyandretainforlaterinstallation. Note:ThereisaplasticadapterwithO-ringslocatedinsidethecold 5 headerthatisheldinplacebythecondensatetrapbracket.Do notlosethisadapter.Thisadapterneedstobeinplacewhen thecondensatetrapbracketisreattached. 1. Loosenhoseclampandremove45degreeadapter.Iftherubber bootpullsoutoftheinduceropening,removefromtheadapter andreinstallontotheinducer.Removetheelbowanddiscard. 18-CE12D1-1B-EN 79 Furnace Combustion Air Exhaust Options 1. Removethreeinducerscrews. 2. Rotatetheinducersothattheoutletispointingvertically. 3. Usethethreescrewstoreattachtheinducertothecoldheaderto 30in.-lbs.Donotovertighten. 80 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. Remove3â€plugonleftsideofunit.Tobeusedforcondensate trap. 2. Installcondensatetrapgrommet. 3. Removetwo3â€plugsonrightsideofcabinet.Tobeusedfor combustionairexhaustandinlet. 4. Reusethetwo3â€plugstosealthetwo3â€defaultopeningsonthe topofthefurnace. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe dockpack.. 3. Installventinletgasketandventinletusing4screwssuppliedin thedockpack. 18-CE12D1-1B-EN 81 Furnace Combustion Air Exhaust Options 1. SlidePVCthroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightenthetwoclamps. 4. InstallthecombustionairinletPVCpipe. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. CPL00938â€“2"x3"offsetcouplingmaybeusedandisfactory suppliedwith120MBTUHfurnaces.Canadianapplicationsmay useBAYREDUCEtomeetULC-S636requirements. CondensateTrapInstallation 1. Reinstallthecondensateadapterifitwasearlierremovedor ensureadapterisstillinplace. Important:Thecondensateadaptermustbepresentforproper condensatedrainoperation. 2. Installcondensatetrapintonewlocationbyfittingintogrommet andaligningtheholeonthecondensatetrapwiththeholelabeled â€œHLâ€. Important:Wheninstallinga21.0â€wideS-Seriesfurnace,the condensertrapgrommetmustberotatedsothatthe notchinthegrommetfacestheouteredgeofthefurnace cabinetasshownintheillustrations.Thisallowstherain guttertubingtofullyseatontothelowercondensateport trap. 3. Handtightenscrewwitha1/4â€nutdriver.Donotovertorqueor useadrillgun. 82 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. ConnectPS2tubingtoswitchandnewsensinglocation. Important:TrimthePS2pressureswitchtubingtolengthtoensure thereisnosagortrapcreated. 2. Removeportcaponleftofinducerandconnectinducer condensatetubing.Connectotherendofinducercondensate 1 tubingtotopportonthecondensatetrap.Cuttubingtolength,if necessary. 3. Installpreviouslyremovedportcapontobottomportofthe 5 inducer. 4. Connectcondensatepressureswitchtubingtopressureporton thecondensatetrap. Important:Trimthecondensatepressureswitchtubingto 4 lengthtoensurethereisnosagortrapcreated 5. Connectrainguttercondensatehosetotheraingutterandthe lowerportofthecondensatetrap. 2 3 18-CE12D1-1B-EN 83 Furnace Combustion Air Exhaust Options Furnace in Horizontal Left Position - Top Vented Combustion Air Changesdonotneedtobemadetotheinducerorientationwhen installingtheupflowfurnaceinthehorizontalleftpositionwiththe combustionairventedthroughthetop.Changesareneededforhose routing,condensatetraporientation,andinducerportcaps. Thefiguretotherightshowsthefurnaceasitissentfromthefactory. Usethefollowingstepstomodifythefurnaceforhorizontalleftwith topventingofcombustionair. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. Beforeproceeding,layunitonitsbacktomaketheconversioneasier. 1. Removealldrainhosesfromcondensatetrap. Note:Whenremovingcondensatehosesfromthecondensatetrap, holdthetrapwithyourhandtopreventthetrapfrombreaking. Removingthetrapbeforethehosesisalsoanoption. 4 2. RemovetubingfromPS2tocoldheader. 3. Removedraintubingfrombottomofinducerhousing. 4. Removerainguttertubingfrominduceroutlet. 2 5. Removetubingfromcondensatepressureswitch. 3 6. Removethescrewsthatholdthecondensatetrapbracket.The condensatetrapshouldnotberemovedfromthecondensatetrap bracket.Removeassemblyandretainforlaterinstallation. Note:ThereisaplasticadapterwithO-ringslocatedinsidethecold 5 headerthatisheldinplacebythecondensatetrapbracket.Do notlosethisadapter.Thisadapterneedstobeinplacewhen thecondensatetrapbracketisreattached. 1. Removeplugfrom3â€hole. 2. Installcondensatetrapgrommet. 84 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. Removethepressureswitchbracketassembly. 2. RemovethescrewthatholdsPS2,rotate90degreesclockwise, andreattach. 3. Reattachthepressureswitchbracketassembly. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe docpack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedocpack. 18-CE12D1-1B-EN 85 Furnace Combustion Air Exhaust Options 1. Removethecaponthecaponthetopsideofthecoldheaderand moveittothebottompositiononthecoldheader. 2. SlidePVCthroughventoutletadaptorandinsertintoinducer outlet. 3. TwisttoinsurePVCisfullyinserted. 4. Tightenthetwoclamps. 5. InstallthecombustionairinletPVCpipe. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. An2"x3"offsetcouplingisrequiredifthetransitionismadein ahorizontalplane.UsecouplingCPL00938(Canadian applicationsmayuseBAYREDUCEtomeetULC-S636 requirements.)SeeHorizontalVentingsectionforproper orientationof2â€x3â€offsetcoupling. CondensateTrapInstallation 1. Reinstallthecondensateadapterifitwasearlierremovedor ensureadapterisstillinplace. Important:Thecondensateadaptermustbepresentforproper condensatedrainoperation. 2. Installcondensatetrapintonewlocationbyfittingintogrommet andaligningtheholeonthecondensatetrapwiththeholelabeled â€œHLâ€. Wheninstallinga21.0â€wideS-Seriesfurnace,thecondensertrap grommetmustberotatedsothatthenotchinthegrommetfacesthe outeredgeofthefurnacecabinetasshownintheillustrations.This allowstherainguttertubingtofullyseatontothelowercondensate porttrap. 3. Handtightenscrewwitha1/4â€nutdriver.Donotovertorqueor useadrillgun. 86 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. ConnectPS2tubingtoswitchandnewsensinglocation. Important:Cuttolengthbutinsurethereisariseinthetubingto avoidcondensedfluegasesfromenteringpressure 5 switch. 1 2. Removeportcaponleftsideofinducerandconnectinducer 6 condensatetubing.Connectotherendofinducercondensate tubingtotopportonthecondensatetrap.Cuttubingtolength,if 3 necessary. 3. Installpreviouslyremovedportcapontobottomportofthe inducer.(Asviewedinupflow) 4 4. Connectcondensatepressureswitchtubingtopressureporton thecondensatetrap. Important:TrimthePS2pressureswitchtubingtolengthto ensurethereisnosagortrapcreated. 2 5. Removeportplugfromraingutterandinstallinnewpositionon oppositesideoftheraingutter. 6. Connectrainguttercondensatehosetotheraingutterandthe lowerportofthecondensatetrap.Routerainguttercondensate hosetotherightoftheinducermotor. Furnace in Horizontal Right Position - Top Vented Combustion Air Changesneedtobemadetotheinducerorientationwheninstalling theupflowfurnaceinthehorizontalrightpositionwiththecombustion airventedthroughtheleftside.Additionalchangesareneededfor hoserouting,condensatetraplocation,andinducerportcaps,andthe condensateplug. Thefiguretotherightshowsthefurnaceasitissentfromthefactory. Usethefollowingstepstomodifythefurnaceforhorizontalrightwith leftsideventingofcombustionair. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. Beforeproceeding,layunitonitsbacktomaketheconversioneasier. 1. Removealldrainhosesfromcondensatetrap. Note:Whenremovingcondensatehosesfromthecondensatetrap, holdthetrapwithyourhandtopreventthetrapfrombreaking. Removingthetrapbeforethehosesisalsoanoption. 2. RemovetubingfromPS2tocoldheader. 3. Removedraintubingfrombottomofinducerhousing. 4 5 4. Removerainguttertubingfrominduceroutlet. 5. Removetubingfromcondensatepressureswitch. 6. Removethescrewsthatholdthecondensatetrapbracket.The 3 condensatetrapshouldnotberemovedfromthecondensatetrap bracket.Removeassemblyandretainforlaterinstallation. 2 7. Removetheadapterlocatedinsidethecondensatetrap connectiononthecoldheaderandretainforlaterinstallation. Note:TheplasticadapterwithO-ringslocatedinsidethecoldheader thatisheldinplacebythecondensatetrapbracket.Donotlose thisadapter.Thisadapterneedstobeinplacewhenthe condensatetrapbracketisreattached. 18-CE12D1-1B-EN 87 Furnace Combustion Air Exhaust Options 1. Remove3â€plugonrightsideofunit.Tobeusedforcondensate trap. 2. Installcondensatetrapgrommet. 3. Removetwo3â€plugsonleftsideofcabinet. 4. Reusethetwo3â€plugstosealthetwo3â€defaultopeningsonthe topofthecabinet. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe docpack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedocpack. 88 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. Removethreeinducerscrews. 2. Loosenhoseclampandremove45degreeadapter.Iftherubber bootpullsoutoftheinduceropening,removefromtheadapter andreinstallontotheinducer. 3. Rotatetheinducersothattheoutletispointingvertically. 4. Usethethreeinducerscrewstoreattachtheinducertothecold header.Torqueto30in.-lbs.Donotovertighten. 1. Removecondensatedrainplugfromtoprightlocationoncold header. 2 2. Placecondensatedrainplugontothecoldheaderoutletlocated onthebottomleftofthecoldheader. 1 18-CE12D1-1B-EN 89 Furnace Combustion Air Exhaust Options 1. SlidePVCthroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightenthetwoclamps. 4. InstallthecombustionairinletPVCpipe. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. CPL00938â€“2"x3"offsetcouplingmaybeusedandisfactory suppliedwith120MBTUHfurnaces.Canadianapplicationsmay useBAYREDUCEtomeetULC-S636requirements. CondensateTrapInstallation 1. Reinstallthecondensateadapterifitwasearlierremovedor ensureadapterisstillinplace. Important:Thecondensateadaptermustbepresentforproper condensatedrainoperation. 2. Installcondensatetrapintonewlocationbyfittingintogrommet andaligningtheholeonthecondensatetrapwiththeholelabeled â€œHRâ€. Important:Wheninstallinga21.0â€wideS-Seriesfurnace,the condensertrapgrommetmustberotatedsothatthe notchinthegrommetfacestheouteredgeofthefurnace cabinetasshownintheillustrations.Thisallowstherain guttertubingtofullyseatontothelowercondensateport trap. 3. Handtightenscrewwitha1/4â€nutdriver.Donotovertorqueor useadrillgun. 90 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. ConnectPS2tubingtoswitchandnewsensinglocation. Important:TrimthePS2pressureswitchtubingtolengthtoensure thereisnosagortrapcreated. 2. Removeportcapontherightsideoftheinducerandconnect inducercondensatetubing.Connectotherendofinducer 1 condensatetubingtotopportonthecondensatetrap.Cuttubing tolength,ifnecessary. 3. Installpreviouslyremovedportcapontobottomportofthe inducer. 4. Connectcondensatepressureswitchtubingtopressureporton 3 thecondensatetrap. Important:Cuttolengthtoensurethereisnosagortrap 5 created. 5. Connectrainguttercondensatehosetotheraingutterandthe lowerportofthecondensatetrap. 2 4 Furnace in Horizontal Right Position - Left Vented Combustion Air Changesneedtobemadetotheinducerorientationwheninstalling theupflowfurnaceinthehorizontalrightpositionwiththecombustion airventedthroughthebottom.Additionalchangesareneededfor hoserouting,condensatetraplocation,andinducerportcaps,andthe condensateplug. Thefiguretotherightshowsthefurnaceasitissentfromthefactory. Usethefollowingstepstomodifythefurnaceforhorizontalrightwith bottomventingofcombustionair. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. Beforeproceeding,layunitonitsbacktomaketheconversioneasier. 1. Removealldrainhosesfromcondensatetrap. Note:Whenremovingcondensatehosesfromthecondensatetrap, holdthetrapwithyourhandtopreventthetrapfrombreaking. Removingthetrapbeforethehosesisalsoanoption. 2. RemovetubingfromPS2pressureswitch. 3. Removedraintubingfrombottomofinducerhousing. 4 5 4. Removerainguttertubingfrominduceroutlet. 5. Removetubingfromcondensatepressureswitch. 6. Removethescrewsthatholdthecondensatetrapbracket.The 3 condensatetrapshouldnotberemovedfromthecondensatetrap bracket.Removeassemblyandretainforlaterinstallation. 2 7. Removethecondensateadapterlocatedinsidethecondensate trapconnectiononthecoldheaderandretainforlater installation. Note:TheplasticcondensateadapterwithO-ringslocatedinsidethe coldheaderthatisheldinplacebythecondensatetrap bracket.Donotlosethisadapter.Thecondensateadapter needstobeinplacewhenthecondensatetrapbracketis reattached. 18-CE12D1-1B-EN 91 Furnace Combustion Air Exhaust Options 1. Remove3â€plugonrightsideofunit.Tobeusedforcondensate trap. 2. Installcondensatetrapgrommet. 3. Remove3â€plugsontheleftsideofthecabinet.Tobeusedfor combustionairinlet. 4. Reusethetwo3â€plugstosealthetwo3â€defaultopeningsonthe topofthefurnace. 1. Removethreeinducerscrews. 2. Whiletheinducerisloose,removecondensatedrainplugfromtop rightlocationoncoldheader. 3. Placecondensatedrainplugontothecoldheaderoutletlocated onthebottomleftofthecoldheader. 4. Rotatetheinducer180degreessothattheelbowispointing towardstheleft. 5. Usethethreeinducerscrewstoreattachtheinducertothecold header.Torqueto30in.-lbs.Donotovertighten. 3 2 92 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. Removethepressureswitchbracketassembly. 2. RemovethescrewthatholdsPS2,rotate90degreesclockwise, andreattach. 3. Reattachthepressureswitchbracketassembly. Note:Theinducerisshownrotatedintoitsfinalpositioninthe illustration. 1. Cut3â€holeinbottompanelusinglargedimpleasguide. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe docpack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedocpack. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. An2"x3"offsetcouplingisrequiredifthetransitionismadein ahorizontalplane.UsecouplingCPL00938(Canadian applicationsmayuseBAYREDUCEtomeetULC-S636 requirements.)SeeHorizontalVentingsectionforproper orientationof2â€x3â€offsetcoupling. 18-CE12D1-1B-EN 93 Furnace Combustion Air Exhaust Options 1. SlidePVCthroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightenthetwoclamps. 4. InstallthecombustionairinletPVCpipe. CondensateTrapInstallation 1. Reinstallthecondensateadapterifitwasearlierremovedor ensureadapterisstillinplace. Important:Thecondensateadaptermustbepresentforproper condensatedrainoperation. 2. Installcondensatetrapintonewlocationbyfittingintogrommet andaligningtheholeonthecondensatetrapwiththeholelabeled â€œHRâ€. Important:Wheninstallinga21.0â€wideS-Seriesfurnace,the condensertrapgrommetmustberotatedsothatthe notchinthegrommetfacestheouteredgeofthefurnace cabinetasshownintheillustrations.Thisallowstherain guttertubingtofullyseatontothelowercondensateport trap. 3. Handtightenscrewwitha1/4â€nutdriver.Donotovertorqueor useadrillgun. 94 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. ConnectPS2tubingtothePS2switchandtotheoriginalsensing locationonthecoldheader. Important:TrimthePS2pressureswitchtubingtolengthtoensure 5 thereisnosagortrapcreated. 1 2. Removeportcapontherightsideofinducerandconnectinducer 6 condensatetubing.Connectotherendofinducercondensate tubingtotopportonthecondensatetrap.Cuttubingtolength,if 3 necessary. 3. Installpreviouslyremovedportcapontobottomportofthe inducer.(Asviewedinupflow) 4 4. Connectcondensatepressureswitchtubingtopressureporton thecondensatetrap. Important:Cuttolengthtoensurethereisnosagortrap created. 2 5. Removeportplugfromraingutterandinstallinnewpositionon oppositesideoftheraingutter. 6. Connectrainguttercondensatehosetotheraingutterandthe lowerportofthecondensatetrap.Routerainguttercondensate hosetotherightoftheinducermotor. 18-CE12D1-1B-EN 95 Furnace Combustion Air Exhaust Options Downflow Furnace - Top Vented Combustion Air Nochangesneedtobemadetotheinducerwheninstallingthe downflowfurnacewiththecombustionairventedthroughthetop. Important:TrimthePS2pressureswitchtubingtolengthtoensure thereisnosagortrapcreated. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettotopofcabinetusing2screwssuppliedinthe docpack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedocpack. 1. SlidePVCpipethroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightenthetwoclamps. 4. InstallthecombustionairinletPVCpipe. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. CPL00938â€“2"x3"offsetcouplingmaybeusedandisfactory suppliedwith120MBTUHfurnaces.Canadianapplicationsmay useBAYREDUCEtomeetULC-S636requirements. Important:Trimthepressureswitchtubingtolengthtoensurethere isnosagortrapcreated. 96 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options Downflow Furnace - Left Side Vented Combustion Air Changesneedtobemadetotheinducerorientationwheninstalling thedownflowfurnacewiththecombustionairventedthroughthe side.AdditionalchangesareneededforhoseroutingandPS2rotation. Thefiguretotherightshowsthefurnaceasitissentfromthefactory. Usethefollowingstepstomodifythefurnacefordownflowwithside ventingofcombustionair. Important:Rightsideventoutletisnotallowedbecausecondensate willnotdrain. Important:PS2conversiondoesnotapplytotheS9X1orS9B1 models. Beforeproceeding,layunitonitsbacktomakeconversioneasier. 1. Disconnectalldraintubesfromcondensatetrap. 5 Note:Whenremovingcondensatehosesfromthecondensatetrap, holdthetrapwithyourhandtopreventthetrapfrombreaking. Note:Ifpreferred,thetrapmayberemovedbeforethehoses. 4 2. Removedraintubingfrombottomofinducerhousing. 3. Removerainguttertubingfrominduceroutlet. 4. Removetubingfromcondensatepressureswitch. 5. RemovetubingfromPS2tocoldheader. 3 2 18-CE12D1-1B-EN 97 Furnace Combustion Air Exhaust Options 1. Removetwo3â€plugsonleftsideofcabinet.Tobeusedfor combustionairexhaustandinlet. 2. Reusethetwo3â€plugstosealthetwo3â€defaultopeningsonthe topofthecabinet. 1. Loosenhoseclampandremove45degreeadapter.Iftherubber bootpullsoutoftheinduceropening,removefromtheadapter andreinstallontotheinducer.Removetheelbowanddiscard. 98 18-CE12D1-1B-EN Furnace Combustion Air Exhaust Options 1. Removethethreeinducermountingscrews. 2. Rotateinducercounterclockwisesothattheinduceroutletaligns withtheexhaustventoutlet. 3. Reinsertandtightenscrewsto30in.-lbs.Donotovertighten. 1. Removethepressureswitchbracketassembly. 2. RemovethescrewthatholdsPS2,rotate90degrees counterclockwise,andreattach. 3. Reattachthepressureswitchbracketassembly. Note:TheillustrationshowsPS2initsfinalpositionafterbeing rotated. 18-CE12D1-1B-EN 99 Furnace Combustion Air Exhaust Options 1. Attachtheventoutletgaskettotheventoutlet. 2. Installventoutlettocabinetusing2screwssuppliedinthedoc pack. 3. Installventinletgasketandventinletusing4screwssuppliedin thedocpack. 4. Installthegrommetforthecondensatedraintube.Thedrainmay belocatedoneithersideofthecabinet. 1. SlidePVCthroughventoutletadaptorandinsertintoinducer outlet. 2. TwisttoinsurePVCisfullyinserted. 3. Tightenthetwoclamps. 4. InstallthecombustionairinletPVCpipe. Note:Theventoutletadapterisusedforstrainreliefagainstthe weightoftheventing.Theclampshouldbetightenedafterthe internalconnectionismade. Note:Ifrequired,transitiontolargerventingwithin2'ofthecabinet. An2"x3"offsetcouplingisrequiredifthetransitionismadein ahorizontalplane.UsecouplingCPL00938(Canadian applicationsmayuseBAYREDUCEtomeetULC-S636 requirements.)SeeHorizontalVentingsectionforproper orientationof2â€x3â€offsetcoupling. 1. ConnectPS2tubingtoswitchandoriginalsensinglocation. 5 Important:TrimthePS2pressureswitchtubingtolengthtoensure thereisnosagortrapcreated. 3 1 2. Removeportcapatbottomofinducerandconnectinducer condensatetubing.Connectotherendofinducercondensate tubingtotopportonthecondensatetrap.Cuttubingtolength,if necessary. 6 4 3. Installpreviouslyremovedportcapontobottomportofthe inducer. 4. Connectcondensatepressureswitchtubingtopressureporton thecondensatetrap. Important:Trimthecondensatepressureswitchtubingto lengthtoensurethereisnosagortrapcreated. 5. Removeportplugfromraingutterandinstallinnewpositionon 2 oppositesideoftheraingutter. 6. Connectrainguttercondensatehosetotheraingutterandthe lowerportofthecondensatetrap.Cuttolength,asrequired. 100 18-CE12D1-1B-EN Integrated Furnace Control Menu S9X1 / S9B1 Control System Menu Single Stage OD Example Example Gas Heat Tap 5 SETTING UP YOUR SYSTEM: IdL Ht tp5 To change any factory default value, first remove any STATUS MENU â€œcalâ€ from the furnace and alow al fan off delays to finish. (IDL should be seen on the display) Example Scrol to the selected Menu item by momentarily Pressure Switch Error depressing the â€œMENUâ€ key and then depress the â€œOPTIONâ€ key to the desired setting. Then momentarily Err E3.1 depress the â€œMENUâ€ key again to save the change. ACTIVE ERRORS Example Example Pressure Switch Error Open Limit Switch Error CLEARING THE LAST6 FAULTS: To clear the stored faults, scrol to the last 6 faults L6F E3.1 E04 menu, enter the menu by scroling to the right and hold LAST 6 FAULTS the â€œOptionâ€ key for at least 5 seconds. Release and a set of 3 dashes wil be seen 3 times. This confirms the Example faults have been cleared Software Version # CR1 CR 01 ControlRelease # Example seconds COd 000 090 180 Cooing Off Delay Example Example Single Stage 2 stage 1 compressor ODU 1-1 2-1 Outdoor Stages Example seconds HOD 100 060 140 180 Heat Off Delay Example Tap # SELECTING COOLING/HP FAN SPEEDS for 1-1 ODU: Default Airflow Taps COF CF.1 Continuous Fan Airflow can be adjusted while the unit is running. Gas Heat = Tap 5 Continuous Fan Tap Do Not Adjust Above Tap 1 Scrol to the COP menu and momentarily push the OPTION key. Tap 7 is the ODU Menu 1-1 default setting for al models. When selection is made, momentarily push the Cooling / HP = Tap 7 Example MENU key to save. Tap # COP Compressor Operation C1.7 C1.8 C1.9 C1.1 C1.2 C1.3 C1.4 C1.5 C1.6 Speed Tap Example Gas Heat Tap # HtP H1.5 H1.6 H1.7 H1.8 H1.1 H1.2 H1.3 H1.4 Heating Speed Tap Designated Gas Heating Airflow Taps SELECTING GAS HEAT FAN SPEEDS: ORN Upflow LED Orientation UP Dn S9X1B040U3PSBAA (1-6) S9B1B040U3PSBAA Not Applicab le Airflow can be adjusted while the unit is running. S9X1B060U4PSBAA (1-7) S9B1B060U4PSBAA S9X1B080U4PSBAA (1-7) S9B1B080U4PSBAA Scrol to the HTP menu and momentarily push the OPTION key. Tap #5 is the S9X1C080U5PSBAA (1-7) S9B1C080U5PSBAA default setting for al models. When selection is made, momentarily push the MENU key to save. S9X1C100U5PSBAA (1-7) S9B1C100U5PSBAA S9X1D120U5PSBAA (1-7) S9B1D120U5PSBAA run If the temperature rise is too high, increase airflow. If the temperature rise too Downflow Run Test Mode low, decrease airflow. S9X1B040D3PSBAA (1-6) S9B1B040D3PSBAA S9X1B060D3PSBAA (1-7) S9B1B060D3PSBAA NOTE: Tap 9 is not available for gas heating S9X1B080D4PSBAA (1-6) S9B1B080D4PSBAA S9X1C100D5PSBAA (1-7) S9B1C100D5PSBAA S9X1D120D5PSBAA (1-7) S9B1D120D5PSBAA 18-CE12D1-1B-EN 101 Integrated Furnace Control Menu S9X1 Control System Menu Two Stage OD Example Example Gas Heat Tap 5 SETTING UP YOUR SYSTEM: IdL Ht tp5 To change any factory default value,firstremove any STATUS MENU â€œcalâ€ from the furnace and alow alfan of delays to finish.(IDL should be seen on the display) Example Scrolto the selected Menu item by momentarily Pressure Switch Error depressing the â€œMENUâ€ key and then depress the â€œOPTIONâ€ key to the desired seting.Then momentarily Err depress the â€œMENUâ€ key again to save the change. E3.1 ACTIVE ERRORS Example Example Open LimitSwitch Error Pressure Switch Error CLEARING THE LAST6 FAULTS: To clear the stored faults,scrolto the last 6 faults menu, L6F E3.1 E04 enter the menu by scroling to the rightand hold the LAST 6 FAULTS â€œOptionâ€ key for at least 5 seconds.Release and a setof3 dashes wilbe seen 3 times.This confirms the faults have Example been cleared Software Version # CR1 CR 001 ControlRelease # Example seconds COd 000 090 180 Cooing OfDelay Example Example Single Stage 2 stage 1 compressor ODU 1-1 2-1 Outdoor Stages Example seconds SELECTING COOLING /HP FAN SPEEDS for 2-1 ODU: HOD 100 060 140 180 Airflow can be adjusted while the unit is running. HeatOf Delay 1st Stage Airflow:Scrolto the C OPmenu and momentarily push the OPTION key.Tap #3 is the Example default1st stage seting for almodels.When selection is made,momentarily push the MENU key to Default Airflow Taps Tap # save.(change wilnotbe applied until2nd stage airflow tap is saved) Gas Heat = Tap 5 COF Continuous Fan 2nd Stage Airflow:After 1st stage airflow is selected,the default2nd stage airflow tap wilappear, CF.1 C2_7.If this tap is desired,momentarily push the MENU key to save. Continuous Fan Tap Do Not Adjust Above Tap 1 ODU Menu 2-1 st Important: If a change is made to either 1st or 2nd stage airflow,both must be saved by pushing the 1 Stage Cooling / HP = Tap 3 MENU key.Neither selection wil be saved ifthis is notdone 2nd Stage Cooling / HP = Tap 7 Example Tap # COP Compressor Operation C1.3 C1.1 C1.2 Speed Tap C2.7 C2.4 C2.5 C2.6 C2.8 C2.9 Example Tap # HtP H1.5 H1.1 H1.2 H1.3 H1.4 H1.6 H1.7 H1.8 Heating Speed Tap ORN SELECTING GAS HEATING FAN SPEEDS: Designated Gas Heating Airflow Taps LED Orientation UP Dn Upflow Not Applicab le Airflow can be adjusted while the unit is running. S9X1B040U3PSBAA (1-6) S9B1B040U3PSBAA S9X1B060U4PSBAA (1-7) S9B1B060U4PSBAA Scrolto the HTP menu and momentarily push the OPTION key.Tap #5 is the defaultseting for al S9X1B080U4PSBAA (1-7) S9B1B080U4PSBAA models.When selection is made,momentarily push the MENU key to save. S9X1C080U5PSBAA (1-7) S9B1C080U5PSBAA run S9X1C100U5PSBAA (1-7) S9B1C100U5PSBAA Run TestMode If the temperature rise is too high,increase airflow.If the temperature rise too low,decrease S9X1D120U5PSBAA (1-7) S9B1D120U5PSBAA airflow. Downflow S9X1B040D3PSBAA (1-6) S9B1B040D3PSBAA NOTE: Tap 9 is notavailable for gas heating S9X1B060D3PSBAA (1-7) S9B1B060D3PSBAA S9X1B080D4PSBAA (1-6) S9B1B080D4PSBAA S9X1C100D5PSBAA (1-7) S9B1C100D5PSBAA S9X1D120D5PSBAA (1-7) S9B1D120D5PSBAA 102 18-CE12D1-1B-EN Integrated Furnace Control Menu S9X2 Control System Single Stage OD Example Example 1st stage Gas Heat Tap 2 SETTING UP YOUR SYSTEM: IdL Ht1 tp2 To change any factory default value, ï¬rst remove any STATUS MENU â€œcalâ€ from the furnace and alow al fan oï¬€ delays to ï¬nish. (IDL should be seen on the display) Example Example 2nd Stage Pressure Switch 1st Stage Pressure Switch Scrol to the selected Menu item by momentarily Error Error depressing the â€œMENUâ€ key and then depress the â€œOPTIONâ€ key to the desired se&ng. Then momentarily depress the â€œMENUâ€ key again to save the change. Err E3.4 E3.1 ACTIVE ERRORS Example Example Example 2nd Stage Pressure Switch 1st Stage Pressure Switch Open Limit Switch Error Error Error CLEARING THE LAST6 FAULTS: To clear the stored faults, scrol to the last 6 faults menu, L6F E3.4 E3.1 E04 enter the menu by scroling to the right and hold the LAST 6 FAULTS â€œOp$onâ€ key for at least 5 seconds. Release and a set of 3 dashes wil be seen 3 $mes. This conï¬rms the faults have Example been cleared So!ware Version # CR1 CR 001 ControlRelease # Example seconds COd 000 090 180 Cooing Oï¬€ Delay Example Example Single Stage 2 stage 1 compressor ODU 1-1 2-1 Outdoor Stages Example seconds HOD 100 060 140 180 Heat Oï¬€ Delay Example seconds ISD 600 000 300 900 Inter-Stage Delay Example Default Airï¬‚ow Taps SELECTING COOLING/HP FAN SPEEDS for 1-1 ODU: Tap # 1st Stage Gas Heat = Tap 2 Airï¬‚ow can be adjusted while the unit is running. 2nd Stage Gas Heat = Tap 5 COF CF.1 Con$nuous Fan Con$nuous Fan Tap Do Not Adjust Above Tap 1 Scrol to the COP menu and momentarily push the OPTION key. Tap 7 is the default se&ng for al models. When selec$on is made, momentarily push the ODU Menu 1-1 MENU key to save. Cooling / HP = Tap 7 Example Tap # COP Compressor Opera$on C1.7 C1.8 C1.9 C1.1 C1.2 C1.3 C1.4 C1.5 C1.6 Speed Tap Example 1st Stage Tap # HtP H1.2 H1.1 H1.3 H1.4 Hea$ng Speed Tap Designated 1st Stage Gas Hea$ng Airï¬‚ow Taps H2.5 H2.6 H2_7 H2.8 Upflow S9X2B040U3PSBAA (1-5) ORN S9X2B060U4PSBAA (1-3) LED Orienta$on UP dn SELECTING GAS HEAT FAN SPEEDS: S9X2B080U4PSBAA (1-4) Not Applicable S9X2C080U5PSBAA (1-6) Airï¬‚ow can be adjusted while the unit is running. S9X2C100U5PSBAA (1-5) S9X2D120U5PSBAA (1-4) 1st Stage Airï¬‚ow: Scrol to the HTP menu and momentarily push the OPTION key. Tap #2 is the Downflow run default 1st stage se&ng for al models. When selec$on is made, momentarily push the MENU key S9X2B040D3PSBAA (1-7) to save. (change wil not be applied un$l2nd stage airï¬‚ow tap is saved) Run Test Mode S9X2B060D3PSBAA (1-4) See designated 1st stage hea$ng taps available for each model S9X2B080D4PSBAA (1-4) 2nd Stage Airï¬‚ow: A!er 1st stage airï¬‚ow is selected, the default 2nd stage airï¬‚ow tap wil appear, S9X2C100D5PSBAA (1-4) H2_5. If this tap is desired, momentarily push the MENU key to save. S9X2D120D5PSBAA (1-4) If the temperature rise is too high, increase airï¬‚ow. If the temperature rise too low, decrease airï¬‚ow. NOTE: Tap 9 is not available for gas hea$ng. Important: If a change is made to either 1st or 2nd stage airï¬‚ow, both must be saved by pushing the MENU key. Neither selec$on wil be saved if this is not done 18-CE12D1-1B-EN 103 Integrated Furnace Control Menu S9X2 Control System Menu Two Stage OD Example Example 1st stage Gas Heat Tap 2 SETTING UP YOUR SYSTEM: IdL Ht1 tp2 To change any factory default value, first remove any STATUS MENU â€œcalâ€ from the furnace and alow al fan off delays to finish. (IDL should be seen on the display) Example Example 2nd Stage Pressure Switch 1st Stage Pressure Switch Scrol to the selected Menu item by momentarily Error Error depressing the â€œMENUâ€ key and then depress the â€œOPTIONâ€ key to the desired setting. Then momentarily depress the â€œMENUâ€ key again to save the change. Err E3.4 E3.1 ACTIVE ERRORS Example Example Example 2nd Stage Pressure Switch 1st Stage Pressure Switch Open Limit Switch Error Error Error CLEARING THE LAST6 FAULTS: To clear the stored faults, scrol to the last 6 faults menu, L6F E3.4 E3.1 E04 enter the menu by scroling to the right and hold the LAST 6 FAULTS â€œOptionâ€ key for at least 5 seconds. Release and a set of 3 dashes wil be seen 3 times. This confirms the faults have Example been cleared Software Version # CR1 CR 001 ControlRelease # Example seconds COd 000 090 180 Cooing Of Delay Example Example Single Stage 2 stage 1 compressor ODU 1-1 2-1 Outdoor Stages Example seconds HOD 100 060 140 180 Heat Off Delay Example seconds SELECTING COOLING / HP FAN SPEEDS for 2-1 ODU: ISD 600 000 300 900 Airï¬‚ow can be adjusted while the unit is running. Inter-Stage Delay Default Airflow Taps 1st Stage Airï¬‚ow: Scrolto the COP menu and momentarily push the OPTION key.Tap #3 is the default 1st stage se"ng for almodels.When selec$on is made,momentarily push the MENU key to save.(change wil Example not be applied un$l2nd stage airï¬‚ow tap is saved) 1st Stage Gas Heat = Tap 2 Tap # 2nd Stage Gas Heat = Tap 5 2nd Stage Airï¬‚ow: A%er 1st stage airï¬‚ow is selected,the default 2nd stage airï¬‚ow tap wilappear,C2_7.If COF CF.1 Continuous Fan this tap is desired,momentarily push the MENU key to save. Continuous Fan Tap Do Not Adjust Above Tap 1 ODU Menu 2-1 Important: If a change is made to either 1st or 2nd stage airï¬‚ow,both must be saved by pushing the MENU 1st Stage Cooling / HP = Tap 3 key.Neither selec$on wilbe saved if this is not done nd 2 Stage Cooling / HP = Tap 7 Example Tap # COP Compressor Operation C1.3 C1.1 C1.2 Speed Tap C2.7 C2.4 C2.5 C2.6 C2.8 C2.9 Example 1st Stage Tap # HtP H1.2 H1.1 H1.3 H1.4 Heating Speed Tap H2.5 H2.6 H2_7 H2.8 Designated 1st Stage Gas Heating Airflow Taps Upflow ORN S9X2B040U3PSBAA (1-5) LED Orientation UP dn SELECTING GAS HEAT FAN SPEEDS: S9X2B060U4PSBAA (1-3) Not Applicable S9X2B080U4PSBAA (1-4) Airï¬‚ow can be adjusted while the unit is running. S9X2C080U5PSBAA (1-6) S9X2C100U5PSBAA (1-5) 1st Stage Airï¬‚ow: Scrolto the HTP menu and momentarily push the OPTION key.Tap #2 is the default 1st stage se"ng for almodels.When selec$on is made,momentarily push the MENU key S9X2D120U5PSBAA (1-4) run to save. (change wilnot be applied un$l2nd stage airï¬‚ow tap is saved) Downflow Run Test Mode See designated 1st stage hea$ng taps available for each model S9X2B040D3PSBAA (1-7) S9X2B060D3PSBAA (1-4) 2nd Stage Airï¬‚ow: A%er 1st stage airï¬‚ow is selected,the default 2nd stage airï¬‚ow tap wilappear, S9X2B080D4PSBAA (1-4) H2_5. If this tap is desired,momentarily push the MENU key to save. S9X2C100D5PSBAA (1-4) S9X2D120D5PSBAA (1-4) If the temperature rise is too high,increase airï¬‚ow.If the temperature rise too low,decrease airï¬‚ow. NOTE: Tap 9 is not available for gas hea$ng. Important: If a change is made to either 1st or 2nd stage airï¬‚ow,both must be saved by pushing the MENU key.Neither selec$on wilbe saved if this is not done 104 18-CE12D1-1B-EN Integrated Furnace Control Menu 2y r w ev o is e flir t t a s a h e d t u n ed C qe a o A r ed m V4 w o t a 2 ofl m e f o ir m hs t u ae te )1 a p h sy ) ) B gn ni td s 1 1 9 i eh n eh B9 B9 S ) g t ae t S S &1 1 inn no d hit & & ) X X9 nu t o w n 1 1 1 9 r ne m h af X X X9 S S e d m s ro 9 9 S = =2 ca ne te laf , S= S = 1P PC nr p sy ly gn =1 2 C ( uf e s te ti tH P PC (p p t, d . eh an ae (t C( ( m m so lyle iptr t re h a g gn u up fr o sl ne lt , g e nli li pt t n e s a e al nli hs ta oo oo a ae af dit wo si in tw il o a e c c eh h su n fl de mr e w o ge h e eg e eg o ur ir y e b .** cr g sa g ta g ta un o ar lap te tea E le 1 of ta g tas s ta s ti o of is ga nr na p B u dt s dn ts dn t s dn n td d lt e , m 9 n ns s o u te ds o lt s ax e a 1r 2r 1r 2r 1r 2r cr or c tu v al ru e S me o of of of of of of of le ta w il cc t s M d fd d d d d d d d es s ol w o ir â€“ s o n na na na na na na na p un eh s ro fe 2 n, a m m m m m m m a e t tu rr e X tu le me e e e e e e e T o ta . e S 9 d D D D D D D D = : me td se sd n t.s ta I D = = = = = = = 9 E h eli h n af e S =L =1 2 1 2 1 2 F T -1 T T) p T) oc I) uq S DI TH TH LC LC PH PH OC FD PT ON 1( pa 2( es 3( er â€“ m 1 X te re s u 9 y ss r S o S le re rr p P E 1. m e h ax g cit 3 E ta w e St S s 1 le 2 p m #p 2 4 3 7 3 7 1 3 ax a PT pT PT PT PT pT pT PT E T L 1 2 1 2 1 2 F T d t t L L P P O F I H H C C H H C D 18-CE12D1-1B-EN 105 Setting Airflow Withallductworkconnectedandacleanfilterinplace,measurethe ExternalStaticPressure(ESP)oftheunitinlocationsbelow.Usethe appropriateairflowtableforthefurnaceandoutdoorunitinstalled. Measurementsmustbemadepriortotheevaporatorcoil,ifequipped, Evaporator andafterthefilter. Coil Clean Filter S9X1/S9B1/S9X2B080U4FurnaceAirflow(CFM)at.ExternalStaticPressure(in.W.C.)versusTap Static 0.1 0.3 0.5 0.7 0.9 Tap Torque(%) SCFM 911 766 622 477 332 1 20 Watts 94 104 115 125 136 SCFM 1075 963 851 740 628 2 31 Watts 139 153 168 182 197 SCFM 1215 1121 1028 934 840 3 40 Watts 185 202 219 236 253 SCFM 1250 1164 1077(a) 990 903 4 43 Watts 203 221 239 257 274 SCFM 1349 1272 1194 1116(b) 1039 5 51 Watts 251 271 291 310 330 SCFM 1453 1387 1321 1254 1188 6 61 Watts 313 335 356 378 400 SCFM 1505 1438 1372 1305 1239 7 64 Watts 340 362 384 406 427 SCFM 1657 1597 1538 1479 1419(a) 8 78 Watts 453 477 500 524 547 SCFM 1878 1815 1752 1690 1627 9 100 Watts 669 686 702 718 735 (a) Example2 (b) Example1 106 18-CE12D1-1B-EN Setting Airflow Example 1: S9X2B080U4PSBAA (Default Tap 7) â€¢ Total 2nd Stage ESP = 0.9â€ W.C. Cooling / HP â€¢ Total 1st Stage ESP = 0.6â€ W.C. â€¢ 3 Ton Single Stage Outdoor â€¢ Required 2nd Stage Airflow = 1400 cfm (4T x 350 cfm/ton) â€¢ Total ESP = 0.7â€ W.C. â€¢ Required 1st Stage Airflow = 1050 cfm (2nd stage â€¢ Required Airflow = 1050 cfm (3T x 350 cfm/ton) airflow x .75) â€¢ New Tap Number = Tap 5 (Re-check static pressure â€¢ New 2nd Stage Tap Number = Tap 8 (Re-check and adjust airflow as necessary) static pressure and adjust as necessary) â€¢ New 1st Stage Tap Number = Tap 4 (Re-check static Example 2: S9X2B080U4PSBAA (Default Tap 3 & 7) pressure and adjust as necessary) â€¢ 4 Ton Two Stage Outdoor 18-CE12D1-1B-EN 107 Integrated Furnace Control Display Codes MenuOptions IdL Idle err ActiveAlarmErrors L6F Last6Faults(Toclearâ€”HoldOptionbuttondownfor5secondsafterenteringtheL6Fmenu) Cr CodeReleaseNumber C0d CoolingOffDelay(Seconds) 0du OutdoorUnitType C0f BlowerConstantFanAirflow X0d HeatOffDelay(Seconds) ISD Inter-StageDelay(Seconds)(S9X2only) GHC GasHeatingCFM(1stand2ndstageairflowareselectableâ€”S9X2only) run RunTestMode ErrorCodes AlarmErrorCode AlarmExplanation e0! LossoftheIRQorotherinternalfailures(InternalIFCerror) e2.! RetryExceeded(Flameneversensed,onehourlockoutafter6times) e2.2 RecyclesExceeded(Flamesensedthenlost,onehourlockoutafter10times) e2.3 1stStageGasValveNotEnergizedWhenItShouldBeexceededafter10times e3.! ShortedPressureSwitch,1stStage e3.2 OpenPressureSwitch,1stStage e3.3 ShortedPressureSwitch,2ndStage(NotapplicableforS9X1/S9B1) e3.4 OpenPressureSwitch,2ndStage(NotapplicableforS9X1/S9B1) e04 OpenLimit(MainThermal,RolloutSwitch,orReverseAirflowSwitch) e0s Flamedetected,shouldnotbepresent e6.! Voltagereversedpolarity e6.2 Badgrounding (1)Igniterrelayfails e6.3 (2)Igniteropen e7.! Gasvalve(MVL)isenergizedwhenitshouldbeoff e08 Flamecurrentislow,butstillstrongenoughtoallowoperation e09 OpenInducerLimitSwitchorCondensatePressureSwitch (1)1ststagegasvalvenotenergizedwhenitshouldbe (2)1ststagegasvalverelaystuckclosed e11 (3)2ndstagegasvalverelaystuckclosed(NotapplicableforS9X1/S9B1) (4)2ndstagegasvalveenergizedwhenitshouldnotbe(NotapplicableforS9X1/S9B1) (5)2ndstagegasvalvenotenergizedwhenitshouldbe(NotapplicableforS9X1/S9B1) e12 Openfuse 108 18-CE12D1-1B-EN Integrated Furnace Control Display Codes Fault Code Recovery FaultCodeRecovery 1. Toviewthelast6faults,presstheâ€œMenuâ€keyuntiltheâ€œLast6 S9X1 S9B1 IFC Component Layout Faultsâ€(L6F)menuappears. 2. Enterthemenubypressingtheâ€œOptionâ€key. 3. Thelast6faultscanbeviewed. ClearingtheLast6Faults EAC, HUM LINE Neutral 1. Toclearthelast6faults,presstheâ€œMenuâ€keyuntiltheâ€œLast6 Dry Contacts Connections Connections Inducer/Igniter Faultsâ€(L6F)menuappears. (S9X1 only) Connector 6 Pin CTM 2. Enterthemenubypressingtheâ€œOptionâ€key. Connector 3. Holdtheâ€œOptionâ€keyforatleast5seconds. IGN-N IND-N 4. Releaseandasetof3dasheswithbeseen3times.Thisconfirms thefaultshavebeencleared. IND-H IGN-H Flame Current FP 7 Segment LED ResettingFactoryDefaults HLI MENU and OPTION 1. DisplaymustbeinIdleMode. MV GND Select Buttons TH 6 Pin CTM Motor 2. Pushtheâ€œMenuâ€andâ€œOptionâ€buttonsatthesametimefor15 MVC secondsthenrelease. HLO Connector PS1 Tap 1 - Low Speed 3. The7segmentwillflashâ€œFDâ€3times.Thisconfirmstheunithas TR Tap 2 beenresettothefactorydefaults. ILI Tap 3 Tap 4 10 Pin Tap 5 - High Speed Connector W R G B/CY/Y1Y2 Common Low Voltage Terminal Strip 5 Amp Fuse Note: The S9B1 does not have EAC or HUM connections. S9X2 IFC Component Layout EAC, HUM LINE Neutral Inducer/Igniter Dry Contacts Connections Connections Connector 6 Pin CTM Connector IGN-N IND-N IND-LO Flame Current IND-HI IGN-H FP 7 Segment LED HLI MVH 6 Pin CTM Motor MVL GND Connector PS2 Tap 1 - Low Speed TH Tap 2 MVC Tap 3 HLO PS1 Tap 4 TR Tap 5 - High Speed ILI Common MENU and OPTION 12 Pin Select Buttons Connector BK W2 W1R G B/CY2 Y1 O Low Voltage Terminal Strip 5 Amp Fuse 18-CE12D1-1B-EN 109 Sequence of Operation Note: The seven segment LED readout is based solely Xt = Gas heating = S9X1 / S9B1 on thermostat input.. During a simultaneous call Xt1 = Gas heating, Stage 1 = S9X2 for W1 and W2, the seven-segment will read Xt2, although the IFC will process the call for 1ststage TP2 = Speed Tap 2 heat first. 9. When the temperature raises enough to satisfy the thermostat setting, contacts R-W will open. 1st Stage Gas Heating 10. The gas valve relay will open, closing the gas valve. 1. R â€“ W contacts close on the thermostat sending The inducer will continue to run for approximately 5 24VAC to the W1 low voltage terminal of the IFC. seconds to remove any combustion by-products Technician should read 24VAC from W to B/C. The from inside the furnace. seven-segment LED will read: 11. The indoor blower continues to run to remove heat Xt1 = 1st Stage gas heat (S9X2) from the heat exchangers. The blower off time is field adjustable through the IFC menu setup option. Xt = Gas Heat (S9X1, S9B1) The seven segment LED will read IDL = Idle, no 2. The IFC performs a self-check routine and then thermostat demand. confirms that the: 2nd Stage Gas Heating (S9X2 Only) a. Condensate pressure switch and Inducer limit switch are closed by sending 24VAC out the 1. See sequence of operation for 1st stage gas heating HLO terminal and monitoring the ILI input. operation above (steps 1-8) b. Flame roll-out switches (FRS) 1 & 2, main Note: 2nd stage heating cannot operate without 1st thermal limit (TCO), and any reverse air flow stage operating. (RAF) switches are closed by sending 24VAC out 2. R-W2 contacts close on the thermostat sending the HLO terminal and monitoring the HLI input. 24VAC to the W2 low voltage terminal of the IFC. c. Pressure switch 1 (PS1) and pressure switch 2 Technician should read 24VAC from W2 to B/C. The (PS2 â€“ S9X2 only) are open by sending 24VAC seven-segment LED will read Xt2 out the HLO terminal, through the limit 3. The IFC checks to ensure that PS2 is open, and then switches, and monitoring the PS1 (3) and PS2 energizes the 2nd stage inducer relay. The inducer (7) inputs. is energized on high speed, and the second stage Note: If a thermal limit is open, 24VAC will not be gas valve relay on the IFC closes, energizing second present at the pressure switch. stage gas valve. The indoor blower motor will ramp 3. After steps a, b, and c are confirmed, the inducer up to the 2nd stage gas heating speed. The seven- relay is closed energizing the inducer motor. segment LED for example will alternately read: 4. As the inducer ramps up, PS1 will close. Xt2 = Gas heating, Stage 2 5. When PS1 closes, the ignitor relay on the IFC will TPS = Tap 5 close. The ignitor is energized. The ignitor warm up 4. The IFC monitors PS2 for closure and if PS2 does is approximately 17 seconds. not close within 45 seconds, a PS2 open error will 6. After the ignitor warm up, the gas valve relay is be declared and the furnace will operate in 1st closed on the IFC, which energizes the gas valve stage. If PS2 closes, 2nd stage gas heating will solenoid to allow ignition. continue until the thermostat R-W2 contacts open. 7. The first burner will ignite, and flame will crossover to the remaining burners, establishing current to Note: If PS2 does not close within the 45 second time, the flame sensor. Proof of flame must be the IFC will wait 10 minutes and repeat steps 3 & established within 4 seconds. 4. If on the third attempt during the same heating call, PS2 does not close within the 45 second Note: There are two flame sense pads located on proving time, the unit will run in 1st stage until the IFC marked as â€œFPâ€. To measure the the thermostat contacts R-W2 open. flame current, use a VOM set to DC volts. 1VDC = 1 micro-amp. Flame current will vary 5. When the temperature raises enough to satisfy the depending on the type of meter used. Typical thermostat setting, contacts R-W2 will open, the 2nd flame current ranges from 0.75 â€“ 3.0 micro- stage gas valve will close, the indoor blower motor amps (0.75 â€“ 3 VDC). will ramp down to 1st stage, and the unit will 8. Once flame sense has been established, a timer on continue to run until R-W1 contacts open. the IFC starts, and the indoor blower will energize at 6. When the temperature raises enough to satisfy the 1st stage speed after the blower â€œHeat On Delayâ€ thermostat setting, contacts R-W1 will open. has completed.. The seven-segment LED for example will alternately read: 110 18-CE12D1-1B-EN Sequence of Operation 7. The gas valve relay will open, closing the gas valve. 6. The OD unit shuts off and the indoor blower shuts The inducer will continue to run for approximately 5 off, unless a blowerâ€œCool Off Delayâ€has been seconds to remove any combustion byproducts enabled in the IFC setup menu options. The seven from inside the furnace. segment LED will read IDL = Idle, no thermostat demand. 8. The indoor blower continues to run to remove heat from the heat exchangers. This blower off time is Single Stage Heat Pump field adjustable through the IFC menu setup option. 1. R-Y1-G contacts on the thermostat close sending The seven-segment LED will read IDL = Idle, no 24VAC to the Y1 and G low voltage terminals on the thermostat demand. IFC. Technician should read 24VAC between Y1-B/C Single Stage Cooling and between G-B/C. 1. R-Y1-G contacts on the thermostat close sending Note: For S9X2 units, the factory supplied Y1-O jumper 24VAC to the Y1 and G low voltage terminals on the must be removed for proper seven-segment LED IFC. Technician should read 24VAC between Y1-B/C readout. If left in place, the seven-segment LED and between G-B/C. will read CL1 Note: For S9X2 units, the factory supplied Y1-O jumper 2. 24VAC is sent to the OD unit via thermostat wiring. must remain in place for proper seven-segment 3. The indoor blower ramps to the cooling airflow. LED readout. If removed, the seven-segment LED The seven-segment LED, for example, will will read HP1 alternately read: 2. 24VAC is sent to the OD unit via thermostat wiring. HP1 = Cooling, Stage 1 (S9X2) 3. The indoor blower ramps to the cooling airflow. CP1 = Cooling, Stage 1 (S9X1 / S9B1) The seven-segment LED, for example, will alternately read: tp7 = Speed Tap 7 4. When the temperature is lowered enough to satisfy CL1 = Cooling, Stage 1 (S9X2) the thermostat setting, contacts R-Y1-G will open. CP1 = Cooling, Stage 1 (S9X1 / S9B1) 5. The OD unit shuts off and the indoor blower shuts tp7 = Speed Tap 7 off, unless a blower â€œCool Off Delayâ€ has been 4. When the temperature is lowered enough to satisfy enabled in the IFC setup menu options. The seven- the thermostat setting, contacts R-Y1-G will open. segment LED will read IDL = Idle, no thermostat demand. 5. The OD unit shuts off and the indoor blower shuts off, unless a blower â€œCool Off Delayâ€ has been Two Stage Heat Pump enabled in the IFC setup menu options. The seven- 1. See sequence of operation for Single Stage heat segment LED will read IDL = Idle, no thermostat pump above (Steps 1â€“3). demand. 2. R-Y2 contact on the thermostat closes sending Two Stage Cooling 24VAC to the Y2 low voltage terminal on the IFC. 1. See sequence of operation for Single Stage Cooling Technician should read 24VAC between Y2-B/C. above (Steps 1â€“3). 3. 24VAC is sent to the OD unit via thermostat wiring. 2. R-Y2 contact on the thermostat closes sending 4. The indoor blower ramps to 2nd stage airflow. The 24VAC to the Y2 low voltage terminal on the IFC. seven-segment LED for example will alternately Technician should read 24VAC between Y2-B/C. read: 3. 24VAC is sent to the OD unit via thermostat wiring. HP2 = Cooling, Stage 2 (S9X2) 4. The indoor blower ramps to 2nd stage airflow. The CP2 = Cooling, Stage 2 (S9X1) seven-segment LED for example will alternately read: tp7 = Speed Tap 7 5. When the temperature is lowered enough to satisfy CL2 = Cooling, Stage 2 (S9X2) the thermostat setting, contacts R-Y1â€“Y2â€“G will CP2 = Cooling, Stage 2 (S9X1) open. tp7 = Speed Tap 7 6. The OD unit shuts off and the indoor blower shuts 5. When the temperature is lowered enough to satisfy off, unless a blowerâ€œCool Off Delayâ€has been the thermostat setting, contacts R-Y1â€“Y2â€“G will enabled in the IFC setup menu options. The seven open. segment LED will read IDL = Idle, no thermostat demand. 18-CE12D1-1B-EN 111 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brandsâ€”including Club CarÂ®, Ingersoll RandÂ®, Thermo KingÂ® and TraneÂ®â€”work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a world of sustainable progress and enduring results. ingersollrand.com IngersollRandhasapolicyofcontinuousproductandproductdataimprovementsandreservestherighttochangedesignandspecifications withoutnotice. 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