HomeMy WebLinkAbout17730 31ST DR NE_BLD20100109_2026 Am
BUILDING INSPECTION REPORT
G1i Y o� Permit No. (�A�
Address: 17-77!' 31'- l
9.p�l�G�0 Contractor:
Owner: �OC�lJ l
Date: d 12 6 //0
APPROVAL ® PARTIAL APPROVAL
® VIOLATION ® CORRECTION REQUEST
Corrections listed below MUST BE MADE before work can be approved
Please contact inspector
__Was not able to perform inspection
Call 360-435-0674 FOR RE-INSPECTION by 5:00 pm the day before
Inspector: Date: 4L26, -Tle
® Under-floor ® Framing ® Gas Piping
® Footing ® Drywall, nailing ® Consultation
® Foundation ®Shear Nailing ® Groundwork
,WMechanical ® Grid ® Struct. Slab
® Wood Stove ® Rough-in ->'Final
® Masonry ® Drainage ® Insulation
® Other:
CITY OF ARLINGTON
238 N.OLYMPIC AVE.-ARLINGTON,WA,98223
♦ PHONE:(360)403-3421
Permit#: BLD20100109
BUILDING
Project Address: 17730 31ST DR, ARLINGTON
Parcel No: 00621300003000
PROPERTY OWNER APPLICANT CONTRACTOR
Woods,Robert ROBERT WOODS Kalmey Heating
17730 31 st Drive NE 17730 31 st Drive NE 9025 W Meadow Lake Drive
Arlington,WA 98223- Arlington,WA 98223- Snohomish,WA 98290-
Phone:(360)659-1412 Ext. Phone:(360)659-1412 Ext. LICENSE#:KALMEH*066PD EXP:10/9/2011
Email: Email:
PLUMBING CONTRACTOR1 , , 1 ,
Lie#: Lie#: Ex :
JOB DESCRIPTION
Residential mechanical
Ready to issue 08.17.10
VALUATION: $3,689
PERMIT TYPE:Residential PERMIT GROUP:Mechanical/Solar -
NUMBER OF STORIES:0 ITYPE OF CONSTRUCTION:
NUMBER OF DWELLING UNITS:0 OCCUPANT GROUP:
CODE:2006 OCCUPANT LOAD:
EXISTING AREA PROPOSED AREA
BASEMENT:0 1ST FLOOR:0 2ND FLOOR:0 BASEMENT:0 1 ST FLOOR:0 2ND FLOOR:0
3RD FLOOR:0 GARAGE:0 DECK:0 OTHER:0 13RD FLOOR:0 GARAGE:0 DECK:0 OTHER:0
FRONTSETBACK SIDE ; .
RE UIRED: PROPOSED: RE UIRED: PROPOSED: RE UIRED: PROPOSED:
HEIGHT ALLOWED:O PROPOSED:O RE UIRED: PROPOSED:
SETBACK NOTES:
APPROVALPERMIT
I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY,NO
PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S
COMPENSATION INSURANCE AND RCW 18:27.
THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID.
P11 711v
Signature Print Name Date Rele ed By ate
ATTENTION
IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF
OCCUPANCY HAS BEEN GRANTED.UBC109/IBC110/IRC 110.
r
�v
ARCHIVE APPLICANT ASSESSOR OTHER
BLD20100109
CONDITIONS
• None
PERMIT FEES
Fee:kmount Paid Balance Due
8/17/2010 C-Mechanical Permit Fee $55.00 $0.00 $55.00
8/18/2010 B-Business License Fee(QTY: 1.00) $20.00 $0.00 $20.00
Total Due: $75.00 $0.00 $75.00
INSPECTIONS
THIS PERMIT AUTHORIZES ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY.ANY CONSTRUCTION ON THE
PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS,MARQUEES,ETC.)WILL REQUIRE SEPARATE PERMISSION.
CALL 1 ' INSPECTIONS
BUILDING/ENGINEERING/PARKS/UTILITIES/FINAL(360)435-0674
FIRE(360)403-3607
When calling for an inspection please leave the following information: Permit Number,Job Site Address,Type of Inspection
being requested,Contact Name and Phone Number.Date Prefereed,and whether you prefer morning or afternoon
• None
:b. L —ESIDENTIAL MECLANICAL
PERMIT APPLICATION
Department of Community Development
City of Arlington • 238 N Olympic Ave. •Arlington, WA 98223 • Phone (360)403 3551 • FAX(360)403 3447
THIS APPLICATION MUST BE ACCOMPANIED BY TVI(O(2) SETS OF CONSTRUCTION DRAmIINGS, TWO(2)SETS
OF SPECIFICATION SHEETS AND TWO(2) SETS OF WASHINGTON STATE ENERGY CODE(if applicable).
Project Valuation: _43499 ,
Project Address: ,k'' s��^ Parcel ID#: n4)C"21 OC,)003 OHO
Lot#: Subdivision:
Project Description:—Q k('e e- k P 4cK l( tE 80-7.
Owner; t _ cis - Phone Number: . O S�-y - 1 9
Address: DC I City:Pn State: (J A Zip Code: S 8213
Contact Person: Phone Number: (Cj I�_
Cell Phone: Fax: E-mail:
Address- (-1)'30. 36, Or n? City: Nr t' State: L Zip Code: y Z'
Please List quantity of fixtures Belova:
CLOTHES DRYER �_ FURNACE UP TO 100K BTU GAS OUTLETS
FURNACE OVER 100K FLR FURN INSTALURELOCATE SUSPENDED HTR/UNIT HTR1
APPL VENT/OTHER APPLIANCE REPAIR BOILER UP TO 3 HP
BOILER UP TO 4-15 HP BOLIER UP TO 16-30 HP BOILER UP TO 31-50 HP
BOILER 51 HP AND UP AIR AHNDLING UP TO 1OK CFM AIRHANDLING OVER 10K CFM
EVA.L COOLER VENTILATION FANS OTHER VENTILATION SYSTEM
VENT HOOD DOMESTIC INCINERATOR COM/IND INCINERATOR
ALL OTHER UNITS I 1 FREESTANDING STOVE FIREPLACE INSERT
Contractor: L& YVIP_" N Par4-?/2C Phone Number: 2(ao •SGA • a l(P Z
Address: COZS l, Lir- tJ, City:"Co'"'bk State: �`2' Zip Code:-618 2-
Contractor's License Number: K A L n4 F_ K J* o6G P 9 Expiration:--_lv - er 2-G k
I hereby certify that the above information is correct and that the construction on, and the occupancy and the use of the above-
described property will be in accordance with the laws, rules and regulation of the State of Washington.
C, i o
Applicants Signat re Date RIECE
Print Applicant Name AUG-1,7 2010
COA PERMIT CENTER
FOR STAFF USE ONLY
�Lbaolo Ot�°I C�D
Permit# Accepted By Amount Received Receipt# Date Received
WEB Forms-139 Page 1 of 1 04/08 sb
� �'��'�� I III I II I III II�IIIIIIIIII IIII IIII.11111111111�11111111
• 1 8 - CD1 9 D4 - 2 3
�Ic�\
Irstaflier ' s Guide
Upflow/ Horizontal — Downflow/ Horizontal,
Gas-Fired Furnaces, "Fan Assisted
Combustion System"
Kalmey Heating *UE1A040A9241A *UE113080A9361A *UE1C100A9601A *DE1B060A9361A
9025 W. Meadow Lake Dr. *UE1 A060A9241 A *UE1 BO80A9481 A *UE1 D120A9601 A *DE1 B08OA9451 A
Snohomish, WA 98290 *UE1A060A9361A , *UE113100A9361A *UE1D140A9601A *DE113100A9451A
*UE113060A9361A *UE1C100A9481A *DE1A060A9361A *DE1C100A9601A
*May be "A" or "T" *DE1 D120A9601 A
ALL nhnses of this installation must comply with NATIONAL,STATE AND LOCAL CODES
p ORTANT—This Document is customer property and is to remain with this unit.
Please return to service information pack upon completion of work.
m
co c z C '< For VENT SIZING INFORMATION see:
o , F USA—
0 O National Fuel Gas Code.......ANSI Z223.1/NFPA 54(latest version)
�; cANADA—
G� D rn Natural Gas Installation Code.....CAN/CGA-B149.1 (latest version)
R...
L� f
z p a O m D Propane Installation Code............CAN/CGA-B149.2(latest version)
� < v �
m o = --< > 1— USA/CANADA ALTERNATE—
,,
--I Z Category I Venting Guide................................Pub. No. 18-CH23D1-2
{ � Fri
OWN m
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Illgi,,, �Illta„
—= CEI'VED
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-- --- UG
J7 2010
Upflow/Horizontal* Downflow/Horiz=-PERMIT CENTER
*Horizontal Conversion for these furnaces may be left or right side rotation.
A341789PO4
Installer's Guide
SAFETY SECTION f. The furnace return air temperature reap V be-
tween 55 and 80 degrees Fahrenheit.
The following safety practices and precautions must be lean the furnace, duct work, and cotaeapoowt�
followed during the installation, servicing, and opera g upon substantial completion of the constattdio&
tion of this furnace. process, and verify furnace operating conditions
1. Use only with the type of gas approved for this fur- including ignition, input rate, temperature rise
nace. Refer to the furnace rating plate. and venting, according to the manufacturer's in-
n. Install this furnace only in a location and position as
structions.
specified in "Location and Clearances„ (page 4) of
these instructions. 10. This product must be gas piped by a Licensed
3. Provide adequate combustion and ventilation air to p
the furnace space as specified in "Air for Combus- Plumber or Gas Fitter in the Commonwealth of
tion and Ventilation" (pages 8 & 9) of these instruc-
Massachusetts.
tion3. RNING
4. Combustion products must be discharged outdoors. t WA
Connect this furnace to an approved vent system FCARBONONOXIDE POISONING HAZARD
only, as specified in the"Venting" section(pages,l3 follow the steps outlined below for each
15)of these instructions. connected to the venting system being
5. Never test for gas leaks, with an open flame. Use a o operation could result in carbon monoxide
commercially available soap solution made specifi- ogr deatth. p liance
tally for the detection of leaks to check all connec- The following steps shall be followed for each appliance
into
tions, as specified in "Gas Piping" (page 16) of these connected to the ventingsystem beingp
operation, while all other appliances connected to the
instructions. venting system are not in operation:
6. Always install the furnace to operate within the 1.Seal any unused openings in the venting system.
furnace's intended temperature-rise range with a 2. Inspect the venting system for proper size and horizontal
duct system which has an external static pressure pitch, as required in the National Fuel Gas Code,
within the allowable range, as specified on the unit ANSI Z223.1/NFPA 54 or the CAN/CGA B149
rating plate. Airflow with temperature rise for cfm etermine
that Installation
ithere s Codes
blockage or trestriction,Dleakage,
versus static is shown on pages 23 and 24 of this corrosion and other deficiencies which could cause an
document. unsafe condition.
7. When a furnace is installed so that supply ducts 3• As far as practical, close all building doors and windows
carry air circulated by the furnace to areas outside and all doors between the space in which the
the space containing the furnace, the return air appliance(s)
and other ctedetoies whichnticouldsystem
re
an
shall also be handled by a duct(s) sealed to the fur- unsafe condition.
nace casing and terminating outside the space con- 4 Close fireplace dampers.
taining the furnace. 5. Turn on clothes dryers and any appliance not connected
8. A gas-fired furnace for installation in a residential to the venting system. Turn on any exhaust fans, such
garage must be installed as specified in "Location as range hoods and bathroom exhausts, so they are
and Clearances" section (page 4), of these instruc- operating
pera exhaust t maximum speed. Do not operate a summer
tions. appliance be-
9. The furnace may be used for temporary heating of 6. Follow the lighting instructions. Place the
buildings or structures under construction only
ing inspected into operation. Adjust the thermostat so
appliance is operating continuously.
when the following conditions have been met: 7. It improper venting is observed during any of the above
a. The furnace venting system must be complete tests, the venting system must be corrected in
and installed per manufacturer's instructions. accordance with the National Fuel Gas Code,
b. The furnace is controlled only by a room thermo- ANSI 21.1/ FPA 54 and/or CAN/CGA B149
stat(no field jumpers). Installation g, s.After it has been determined that each appliance
c. The furnace return stir duct must be complete connected to the venting system properly vents where
and sealed to the furnace and clean air filters are tested as outlined above, return doors,windows, exhaust
in place. fans, fireplace dampers and any other gas-fired burning
d. The furnace input rate and temperature rise appliance to their previous conditions of use.
must be verified to be within nameplate mark-
ing.
e. 100% of the furnace combustion air requirement
must come from outside the structure.
18-CD19D4-23
0 2009 Trane All Rights Reserved
Installer's Guide
Safety signal words are used to designate a degree or Contents
level of seriousness associated with a particular hazard.
The signal words for safety markings are WARNING and
Safety Section 2
CAUTION.
a. WARNING indicates a potentially hazardous situa- Installation Instructions 3
tion which, if not avoided, could result in death or General Installation Instructions 3
serious injury. Location and Clearances 4
b. CAUTION indicates a potentially hazardous situation Outline Drawings 5
which,if not avoided,may result in minor or moderate
injury. It is also used to alert against unsafe practices Upflow Installation 7
and hazards involving only property damage. Downflow Installations 7
Horizontal Installation 7
Air for Combustion and Ventilation 8
Duct Connections 10
FIRE OR EXPLOSION HAZARD Return Air Filters 11
Failure to follow the safety warnings exactly could re- General Venting Instructions 12
sult in serious injury, death or property damage. Venting into a Masonry Chimney 13
Improper servicing could result in dangerous opera- Field Wiring Diagrams 15
tion, serious injury, death, or property damage. Electrical Connections 16
Gas Piping " 16
GENERAL INSTALLATION INSTRUCTIONS Sequence of Operation 17
The manufacturer assumes no responsibility for equip-
ment installed in violation of any code or regulation. Start-Up and Adjustment 17
It is recommended that Manual J of the Air Condition- Preliminary Inspections 17
ing Contractors Association (ACCA) or A.R.I. 230 be fol- Combustion and Input Check 17
lowed in estimating heating requirements. When esti- High Altitude Derate 19
mating heating requirements for installation at Alti- Lighting Instructions 19
tudes above 2000 ft., remember the gas input must be Control and Safety Switch Adjustment 20
reduced (See GAS INPUT ADJUSTMENT).
Material in this shipment has been inspected at Abnormal Conditions 20
the factory and released to the transportation IFC Error Flash Codes 21
agency without known damage. Inspect exterior
of carton for evidence of rough handling in ship- Periodic Servicing.Requirements 22
ment. Unpack carefully after moving equipment
to approximate location. If damage to contents is Airflow tables x 23
found, report the damage immediately to the de-
livering agency.
Codes and local utility requirements governing the
installation of gas fired equipment, wiring, plumbing,
and flue connections must be adhered to. In the ab-
sence of local codes, the installation must conform with
latest edition of the National Fuel Gas Code ANSI
Z223.1 • National Installation Code, CAN/CGA B149.1.
The latest code may be obtained from the American Gas
Association laboratories, 400 N. Capitol St. NW,
Washington D.C. 20001.
1-800-699-9277 or www.aga.org
These furnaces have been classified as Fan Assisted
Combustion system CATEGORY I furnaces as required
by ANSI Z21.47 "latest edition" and CAN/CGA 2.3.
Therefore they do not require any special provisions for
venting other than what is indicated in these instruc-
tions. (Category I defined on page 11).
18-CD19D4-23 3
Installer's Guide
f CAUTION LOCATION AND CLEARANCES
The location of the furnace is normally selected by the
To prevent shortening its service life, the furnace architect,the builder,or the installer.However,before the
furnace is moved into place,be sure to consider the following
should not be used as a "Construction Heater" during requirements.
the finishing phases of construction until the require- 1 Is the location selected as near the chimney or vent and
ments listed in item 9, a-g of the safety section of this as centralized for heat distribution as practical?
publication have been met. Condensate in the pres- 2. Do all clearances between the furnace and enclosure
ence of chlorides and fluorides from paint, varnish, equal or exceed the minimums stated in Clearance Table
stains, adhesives, cleaning compounds, and cement on the Outline Drawings.
create a corrosive condition which may cause rapid de- 3 Is there sufficient space for servicing the furnace and
terioration of the heat exchanger. other equipment?A minimum of 24 inches front accessi-
t i,ility to the furnace must be provided.Any access door or
►
These furnaces are not approved or intended for instal- panel must permit removal of the largest component.
lation in manufactured (mobile) housing, trailers, or 4. Are ornate there at least 3 inches of clearance openings in the front panel and
the
recreational vehicles. an closed panel or door provided?
Failure to follow this warning could result in property y p
5. Are the ventilation and combustion air openings large
damage, personal injury, or death.
enough and will they remain unobstructed?if outside air
1 CAUTION is used,are the openings set above the highest snow
at
level?(See the Air for Combustion and
Do NOT install the furnace in a corrosive or contami- Ventilation section)
nated atmosphere.
6. Allow sufficient height in supply plenum above the
furnace to provide for cooling coil installation,if the
A WARNING cooling coil is not installed at the time of this furnace
installation.
c o NOT install the furnace directly on carpeflooring.
file er other 7 A furnace shall be installed so electrical components are
combustible material other than wood Iloorin For vertical
downflow application,subbase(BAYBASE205)must be protected from water.
used between the furnace and combustible flooring.When 8. if the furnace is installed in a residential garage,it
the downf low furnace is installed vertically with a cased coil, must be installed so that the burners,and the ignition
a subbase is not required. source are located not less than 18 inches above the floor
and the furnace must be located or protected to avoid
physical damage from vehicles.
f WARNING
EXPLOSION HAZARD!
PROPANE GAS IS HEAVIER THAN AIR AND MAY
COLLECT IN ANY LOW AREAS OR CONFINED
SPACES.IN ADDITION,ODORANT FADE MAY MAKE
THE GAS UNDETECTABLE EXCEPT WITH A WARN-
ING DEVICE. IF THE GAS FURNACE IS INSTALLED
IN A BASEMENT,AN EXCAVATED AREA OR A
CONFINED SPACE,IT IS STRONGLY RECOM-
MENDED TO CONTACT A GAS SUPPLIER TO IN-
STALL A GAS DETECTING WARNING DEVICE IN
CASE OF A GAS LEAK.
NOTE: The manufacturer of your furnace does NOT test
any detectors and makes no representations regarding
any brand or type of detector.
18-CD19D4-23
4
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Installer's Guide
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6 18-CD19D4-23
Installer's Guide
7Thecoil
W INSTALLATION REQUIRED FLOOR OPENING: (DOWNFLOW)
is always placed downstream of the furnace air- See Figure 3 and Table 1
flow. Apply gasket material (duct seal field supplied) to r ——— ——
ALL mating surfaces between the furnace and the coil 3
case. A(width)
FURNACE I B(depth)
O FRONT D
I y
I Seal with field L —— —
— L J
�AgFp I supplied
sealant or TABLE 1
gasket CABINET RETURN FLOOR OPENINGI PLENUM OPENING
WIDTH DUCT WIDTH "A" "B" "C.' "D"
14-1/2" 13-1/4" 13-5/8" 20-1/8" 12-5/8" 19-3/8"
�i 17-1/2" 16-1/4" 16-5/8" 20-1/8" 15-5/8" 19-3/8'
21" 19-3/4" 20-1/8" 20-1/8" 19-1/8" 19-3/8"
24-1/2" j 23-1/4" i 23-5/8" 20-1/8" 22-5/8" 19-3/8"
HORIZONTAL INSTALLATION
FtjH Lp� _ The coil and furnace must be fully supported when used
NACF in the horizontal position.
VERTICAL Three brackets (with screws) are included with
INSTALLATIONS: downflow furnaces for installation to stabilize and se-
cure the furnace and TXC cased coil in the horizontal
position. See Figure 4.
DOWNFLOW INSTALLATIONS IMPORTANT:
The 214TXC cased coil must be placed downstream of the
A WARNING furnace. In horizontal installations, the apex of the coil
may point either toward or away from the furnace. See
Do NOT install the furnace directly on carpeting, the or the 214TXC coil Installer's Guide for more details.
other combustible material other than wood flooring.
For vertical downflow application, subbase The cased coil is secured to the furnace and both the
(BAYBASE205) must be used between the furnace and furnace and the cased coil must be properly supported.
combustible flooring. When the downflow furnace is in- The brackets mount using the rear screws on the coil
stalled vertically with a cased coil, a subbase is not re- case and use the screws provided to secure the bracket
quired. to the furnace. The remaining bracket is placed as
close to center as possible (horizontally) between the
coil case front and the furnace bottom channel (for
CABINET SIDE -- CABINET SIDE downflow/horizontal furnace). Use four of the screws
�J SUB-BASE _SUB-BASE
FLANGE FLANGE provided to secure the bracket. The upflow furnace,
(BENT UP) (BENT UP)
SUB-BASE SUB-BASE
INSULATION
O 0
PLENUM CASED COIL CONNECTION O,f�
DUCT ffBRACKET FOR DOWNFLOW 0v
OOMnUATI WE FURNACE IN HORIZONTAL O O
FLOOR _ 4
Y DOWNFLOW ONLY
converted to horizontal, aligns and attaches the TXC
coil as in Figure 1. However, the coil requires additional
support. This furnace may be installed in an attic or
crawl space in the horizontal position by placing the fur-
nace on the left or right side (as viewed from the front
in the upright position). The horizontal furnace installa-
tion in an attic should be on a service platform large
enough to allow for proper clearances on all sides and
service access to the front of the furnace (See Clearance
18-CD19D4-23
Table on Outline Drawings and Figure 5).
7
Installer's Guide
If the furnace is suspended using perforated steel strap AIR FOR COMBUSTION AND VENTILATION
(plumber's strap), it must be supported at all four cor- Adequate flow of combustion and ventilating air must
ners and in the middle at the front of the furnace. The not be obstructed from reaching the furnace. Air open-
forward most screw on the side of the furnace may be ings provided in the furnace casing must be kept free of
used to connect the strapping (See Figure 6). Line con- obstructions which restrict the flow of air. Airflow re-
tact is only permissible between lines formed by the in- strictions affect the efficiency and safe operation of the
tersection of the top and two sides of the furnace casing furnace. Keep this in mind should you choose to re-
and the building joists, studs, or framing. model or change the area which contains your furnace.
Furnaces must have a free flow of air for proper perfor-
O LIKSCONIACITIDNERE V11MfYBEI /r
BEIVFEERIVRSt." BY THEINTERSEC / mance.
TIONS OF THE TOP AND TWO SIDES OFT HE
�FtNIN&M CASING AND BUILDING JOISTS- ,; Provisions for combustion and ventilation air shall be
SIMOL DR FAWN. _
made in accordance with "latest edition" of Section 5.3,
GAS Air for Combustion and Ventilation, of the National
ENTRY
101B11 Fuel Gas Code,ANSI Z223.1, or Sections 7.2, 7.3 or 7.4
IIUI m
al,diiunl"° ieua :-� of CAN/ CGA B149 Installation Codes, and applicable
pun :� _ --tno
A�i111gNji1N jp11� �. provisions of the local building codes. Special conditions
"\ created by mechanical exhausting of air and fireplaces
must be considered to avoid unsatisfactory furnace op-
JERVKE AREA -
�� eration.
` Furnace locations may be in "confined space" or"uncon-
TYPICAL UPFLOW/HORIZONTAL ATTIC INSTALLATION fined space". Unconfined space is defined in Table 2 and
A cutout is provided on both sides of the downflow fur- Figure 7. These spaces may have adequate air by infil-
nace cabinet to allow a 90° elbow to be attached inside tration to provide air for combustion, ventilation, and
the cabinet and the vent piping to connect there. In dilution of flue gases. Buildings with tight construction
horizontal, the downflow furnace may be vented (for example, weather stripping, heavily insulated,
through the top of the cabinet if needed. In vertical con- caulked, vapor barrier, etc.), may need additional air
figuration, the downflow furnace may be vented using provided as described for confined space.
the side cabinet cutouts. This venting configuration Confined spaces are installations with less than 50 cu.
could be used if an electronic air cleaner is installed. ft. of space per 1000 BTU/hr input from all equipment
When the downflow furnace is vented through installed. Air for combustion and ventilation require-
the left side of the furnace cabinet in horizontal ments can be supplied from inside the building as in
or vertical configuration, Type B vent pipe must Figure 9 or from the outdoors, as in Figure 10.
be used within the cabinet.
CONFINED
/ FURNACE
LESS THAN 50 CU.FT.
PER 1000 BTU/HR.INPUT -
/' ALL EQUIP INSTALLED
ENTRY 1. All air from inside the buildine as in Figure 9: The
1R1Hd
10.1 _ confined space shall be provided with two perma-
UIIIIIUtll 1pl 11
nu„IIo1i0�p 1111110
- Im nent openings communicating directly with an addi-
tional room(s) of sufficient volume so that the U com-
lull IMJY
CENTER OF FURNACE MUST BE bined volume of all spaces meets the criteria for an
SUPPORTED AT THE OF
THE FURNACE ATTACHCH USING unconfined space. The total input of all gas utiliza-
US
THE FRONT SCREW
tion equipment installed in the combined space
Typical Suspended Upflow/Horizontal Furnace shall be considered in making this determination.
Refer to Table 3, for minimum open areas required.
2. All air from outdoors as in Figure 10: The confined
0 UNCONFINED space shall be provided with two permanent open-
„ ings, one commencing within 12 inches of the top
50 CU.FT.OR MORE DOORS and one commencing within 12 inches of the bot-
PER 1000 BTU/HR.INPUT tom of the enclosure. The openings shall communi-
ALL EQUIP.INSTALLED FURNACE
"Y`" cate directly, or by ducts, with the outdoors or
spaces (crawl or attic) that freely communicate with
the outdoors. Refer to Table 3, for minimum open
areas required.
8 18-CD19D4-23
Installer's Guide
TABLE 2 10
MINIMUM AREA IN SQUARE FEET FOR CONFINED SPACE
UNCONFINED SPACE INSTALLATIONS AIR FROM OUTDOORS
FURNACE MAXIMUM WITH 8 FOOT CEILING
BTUH/INPUT RATING MINIMUM AREA IN SQUARE FEET
OF UNCONFINED SPACE
40,000 250
60,000 375 CONFINED OUTLET
80,000 500 SPACE OUTDOOR
100,000 625 AIR DUCTS
120,000 750 INLET
140,000 875
TABLE 3
MINIMUM FREE AREA IN SQUARE INCHES
EACH OPENING(FURNACE ONLY)
Furnace Air From Outside
Maximum Air From CONFINED SPACE
BTUH/INPUT Inside Vertical Horizontal AIR FROM VENTILATED ATTIC/CRAWL SPACE
Rating Duct Duct _ - - ATTIC LOUVERS
20 TO OUTDOORS
40,000 100 10 ® v
60,000 100 15 30
80,000 100 20 40
100,000 100 25 50 OUTLET
120,000 120 30 60 CONFINEZe jD
A,R
70 SPACE
140,000 140 35
ALTERNATE INLET
INLET AIR AIR DUCT
CONFINED SPACE
AIR FROM INSIDE BUILDING � �
CONFINED SPACE f�/��
AIR FROM VENTILATED ATTIC
_ -ATTIC LOUVERS
TO OUTDOORS
CONFINED- �«
SPACE
PER.
OPENINGS OUTLET
`I ISPACE
AIR
INLET
AIR DUCT
3. The following types of installations will require LL-C of
OUTDOOR AIR for combustion,due Lo chemical exp)-
sures:
*Commercial buildings
*Buildings with indoor pools *Deicing salts or chemicals
*Furnaces installed in commercial laundry rooms *Carbon Tetrachloride
*Furnaces installed in hobby or craft rooms *Halogen type refrigerants
*Furnaces installed near chemical storage areas. *Cleaning solvents(such as perchloroethylene)
Exposure to the following substances in the combus- *Printing inks, paint removers, varnish, etc.
tion air supply will also require OUTDOOR AIR for *Hydrochloric acid
combustion: *Cements and glues
*Permanent wave solutions *Antistatic fabric softeners for clothes dryers
*Chlorinated waxes and cleaners *Masonry acid washing materials
*Chlorine based swimming pool chemicals
*Water softening chemicals
9
18-CD19D4-23
Installer's Guide
DUCT CONNECTIONS RETURN AIR DUCT CONNECTION
Air duct systems should be installed in accordance with All return air duct systems should provide for instal la-
standards for air conditioning systems, National Fire tion of return air filters.
Protection Association Pamphlet No. 90. They should NOTE:
be sized in accordance with ACCA Manual D or which- On upflow 5 ton airflow models, if the airflow require-
ever is applicable. ment exceeds 1800 CFM, these models will require re-
Central furnaces, when used in connection with cooling turn air openings and filters on both sides; OR 1 side
units, shall be installed in parallel or on the upstream and the bottom; OR just the bottom.
side of the cooling units to avoid condensation in the 1. Set the furnace in place.
heating element, unless the furnace has been specifi- 2. For side return installations on upflow models, re-
cally approved for downstream installation. With a par- move the insulation around the opening in the
allel flow arrangement, the dampers or other means blower compartment.
used to control flow of air shall be adequate to prevent 3. The side panels on upflow furnaces include locating
chilled air from entering the furnace, and if manually notches which may be used as guides for cutting an
operated, must be equipped with means to prevent op- opening for return air. Refer to Figure 11 and the
eration of either unit unless the damper is in full heat outline drawing on page 4 for duct connection di-
or cool position. mensions for various furnaces.
On any job, flexible connections of nonflammable mate- 4. If a 3/4" flange is to be used for attaching the air in-
rial may be used for return air and discharge connec- let duct, add to cut where indicated by solid lines in
tions to prevent transmission of vibration. Though Figure 11. Cut corners diagonally and bend outward
these units have been specifically designed for quiet, vi- to form flange.
bration free operation, air ducts can act as sounding 5. If flanges are not required, and a filter frame is in-
boards and could,if poorly installed,amplify the slightest stalled, cut along knockout guidelines.
vibration to the annoyance level. 6. Upflow Furnaces: filter retainer brackets are fac-
When the furnace is located in a utility room adjacent tory supplied for bottom return. Use the filter re-
to the living area, the system should be carefully de- tainer brackets on either side or on bottom if filter
signed with returns which minimize noise transmission is to be used within the furnace cabinet.
through the return air grille.Although these winter air If bottom return opening is not used, fabricate and
conditioners are designed with large blowers operating install a sheet metal plate in the bottom of the fur-
at moderate speeds, any blower moving a high volume nace cabinet
of air will produce audible noise which could be objec-
tionable when the unit is located very close to a living 11 UPFLOW FURNACE ONLY
area. It is often advisable to route the return air ducts
under the floor or through the attic. Such design per LOCATING * I CUT FOR T
mits the installation of air return remote from the liv NOTCHES I SIDE
ing area (i.e. central hall). PROVIDED - FILTER
When the furnace is installed so that the supply ducts FOR SIDE
carry air circulated by the furnace to areas outside the RETURNCUTOUT
space containing the furnace, the return air shall also \
be handled by a duct(s) sealed to the furnace and termi-
nating outside the space containing the furnace. �'f FRONT
*
Minimum return air/"air entering" temperature \ of Furnace/
for the furnace is 550 F. 'SEE OUTLINE DRAWING �✓
Where there is no complete return duct system, the re-
turn connection must be run full size from the furnace to Downflow Furnaces: Brackets are factory sup-
a location outside the utility room, basement, attic, or plied to mount filters in the return air duct work.
crawl space. When the upflow furnace is installed in the horizon-
Do Not install return air through the back of the tal right or left application and a return duct is at-
furnace cabinet. tacked to the top side as shown in Figure 12, re-
move the filter from the furnace and install in a re-
mote location.
18-CD19D4-23
10
Installer's Guide
Do not install the filter in the return duct directly 8. When replacing a furnace, old duct work should be
above the furnace in horizontal applications. cleaned out. Thin cloths should be placed over the
registers and the furnace fan should be run for
10 minutes. Don't forget to remove the cloths be-
A WARNING fore you start the furnace.
Do NOT install the filter in the return duct directly RETURN AIR FILTER
above the furnace in horizontal applications. Install Filters are field supplied for these furnaces. These fur-
the filter remotely. Installing the filter directly above
the furnace in horizontal applications may cause naces require high velocity type air filters which may be
located within the furnace blowercompartment for UP-
property damage, serious injury or death.
FLOW furnaces in either a BOTTOM or SIDE (left side
A WARNING or right side) return air inlet. See Figures 13 and 14.
TO PREVENT INJURY OR DEATH DUE TO CONTACT Some filters may need to be trimmed for side or bottom
WITH MOVING PARTS, TURN THE POWER TO THE
filter use.
FURNACE OFF BEFORE SERVICING FILTERS. I NOTE:
On upf/ow 5 ion airflow models, if the airflow require-
When the upflow furnace is installed in the horizon ment exceeds 1800 CFM, these models will require re-
tal right or left application and a close coupled (less turn air openings and filters on both sides; OR 1 side
than 36") return duct is attached to the bottom side and the bottom; OR just the bottom.
of the furnace as shown in Figure 12, securely at- Downflow furnace filters must be located outside the
tack a 1/2" mesh metal hardware cloth protective furnace cabinet. Typical installations are shown on page
screen to the inside bottom of the filter grill to pre- 10 in Figure 15. Tables 5 and 6 on page 11, provide in-
vent personal inJury from contacting moving formation for installation of the filter retaining brackets
parts when reaching into the return opening shipped with downflow furnaces.
to replace the filter. TABLE 4
REMOVE FILTER FROM UPFLOW 12 MODEL CABINET REQUIRED
FURNACE WHEN RETURN DUCT IS WIDTH FILTER SIZE FOR
ATTACHED TO FURNACE TOP SIDE BOTTOM
(HORIZONTAL LEFT OR RIGHT
APPLICATIONS)AS SHOWN. 'UE1A040A9241A 14-1/2" 1 14 X 25 X 1
M00000000 0 0 0 0 'UE1A060A9241A
0110000o00o00 0 0 "UE1A060A9361A
M00000000 00 0 0 'UE1B060A9361A 17-1/2" 1 17 X 25 X 1
M0000000o0000
00900000 00 0 0 0 0 'U E1 B08OA9361 A
0000001100000 0 0 "UE1 B080A9481A
"U E 1 B 100A9361 A
Close coupled(less than 36")
return(filter directly beneath bottom "UE1C100A9481A 21" 1 20 X 25 X 1
side return)not recommended due to 'UE1 C100A9601 A
noise considerations. Ifused,securely 'UE1D120A9601A 24-1/2" 1 24 X 20 X 1
attach 1/2"mesh metal hardware cloth •UE1 D140A9601A
protective screen to the inside bottom of
filter grill. to ' Prefix letter may be "A" or"T"
Note: On 5 ton air flow models, if the airflow requirement
exceeds 1800 CFM,these models will require filters on both
Close coupled (less than 36") return (filter directly sides;OR 1 side and the bottom;OR just the bottom.
beneath bottom side return) is not recommended
due to noise considerations. MODEL CABINET REQUIRED
7. Connect the duct work to the furnace. See Outline NUMBER WIDTH FILTER SIZES
Drawing for supply and return duct size and loca- 'DE1A060A9361A 14-1/2 2-14X20X1
tion. Flexible duct connectors are recommended to `DE113060A9451A 17 1/2 2- 16X20X1
'DE1B100A9451A 2-16X20X1
connect both supply and return air ducts to the fur- DE1C100A9601A 21 2- 16X20X1
nace. 'DE1D120A9601A 24-1/2 2-16X20X1
If only the front of the furnace is accessible, it is
recommended that both supply and return air ple-
nums are removable.
11
18-CD19D4-23
Installer's Guide
_ TYPICAL DOWNFLOW FURNACE
13 RETURN AIR FILTER INSTALLATIONS
�411UII TABLE 5
CABINET FILTER FILTER BRACKET
°j4UpI
hlghpl i WIDTH SIZE LOCATION
Airfiov, 14-1/2" 2- 14X20X1 12-7/8"
17-1/2" 2- 16X20X1 14-3/8"
�J 21" 1 2- 16X20X1 13-1/8"
24-1/2" 1 2- 16X20X1 11-5/8"
•Location dimension is from end of duct to the screw holes for the bracket.
TABLE 6
Typical Filters of Upf low in Horizontal RETURN FILTER ACCESS FILTER ACCESS
CABINET DUCT OPENING - OPENING-
WIDTH WIDTH DIMENSION "A" DIMENSION "B"
14-1/2" 13-1/4" 12" 14"
15 17-1/2" 16-1/4" 15" 14"
21" 19-3/4" 1 19-1/2" 14"
24-1/2" 23-1/4" 22" 14"
Airflow
�i
4110,
•fl I pallet.
II
•" � I i I;IIII;
✓Y A
I
18-CD19D4-23
12
r`
Installer's Guide
GENERAL VENTING INSTRUCTIONS NOTE.
VENT PIPING When the downflow furnace is vented through the left These furnaces have been classified as Fan-Assisted side of the furnace cabinet using the provided cutout,
Combustion System, Category I furnaces under the"lat- Type B vent piping must be used
est edition"provisions of ANSI Z21.47 and CAN/CGA 2.3 The furnace shall be connected to a factory built
standards. Category I furnaces operate with a non-posi- chimney or vent complying with a recognized
tive vent static pressure and with a flue loss of not less standard, or a masonry or concrete chimney
than 17 percent. lined with a lining material acceptable to the au-
tWARNING
thority having jurisdiction.
t WARNING
CARBON MONOXIDE POISONING HAZARD
Failure to follow the steps outlined below for each Furnace venting into an unlined masonry chimney or
appliance connected to the venting system being concrete chimney is prohibited.
placed into operation could result in carbon Failure to follow this warning could result in property
monoxide poisoning or death. damage, personal injury, or death.
The following steps shall be followed for each appliance VENTING INTO A MASONRY CHIMNEY
connected to the venting system being placed into If the chimney is oversized, the liner is inadequate, or
operation, while all other appliances connected to the flue-gas condensation is a problem in your area, consider
venting system are not in operation: using the chimney as a pathway or chase for type 'B"
1. Seal any unused openings in the venting system. vent or flexible vent liner. If flexible liner material is
2. Inspect the venting system for proper size and used, size the vent using the`B"vent tables,then reduce
horizontal pitch, as required in the National Fuel the maximum capacity by 20% (multiply 0.80 times the
Gas Code, ANSI Z223.1/NFPA 54 or the CAN/CGA maximum capacity).
B149 Installation Codes and these instructions. Internal Masonry Chimneys
Determine that there is no blockage or restriction, Venting of fan assisted appliances into a lined, internal
leakage, corrosion and other deficiencies which masonry chimney is allowed only if it is common vented
could cause an unsafe condition. with at least one natural draft appliance; OR, if the
3. As far as practical, close all building doors and chimney is lined with type"B", double wall vent or suit-
windows and all doors between the space in which able flexible liner material(See Table 7).
the appliance(s) connected to the venting system
are located and other spaces of the building. t WARNING
4. Close fireplace dampers. The chimney liner must be thoroughly inspected to in-
5. Turn on clothes dryers and any appliance not sure no cracks or other potential areas for flue gas
connected to the venting system. Turn on any leaks are present in the liner. Liner leaks will result in
exhaust fans, such as range hoods and bathroom early deterioration of the chimney.
exhausts, so they are operating at maximum speed. Failure to follow this warning could result in carbon
Do not operate a summer exhaust fan. monoxide poisoning or death.
6. Follow the lighting instructions. Place the appliance TABLE 7
being inspected into operation. Adjust the MASONRY CHIMNEY VENTING
thermostat so appliance is operating continuously.
7. If improper venting is observed during any of the Tile Lined Chimney Chimney Lining
above tests, the venting system must be corrected Flexible
in accordance with the National Fuel Gas Code, Type Furnace Internal External "B"Vent Metal Liner
ANSI Z221.1/NFPA 54 and/or CAN/CGA B149 Single Fan No No Yes 'Yes
Installation Codes. Assist
Fan Assist
8. After it has been determined that each appliance + No No Yes *Yes
connected to the venting system properly vents Fan Assist
where tested as outlined above, return doors, Fan Assist
windows, exhaust fans, fireplace dampers and any + Yes No Yes •Yes
Natural
other gas-fired burning appliance to their previous •Flexible chimney liner size is determined by using the type"B"vent size for
conditions of use. the available BTUH input,then reducing the maximum capacity by 20%
(multiply maximum capacity times 0.80). The minimum capacity Is the same
(VOTE. as shown in the"B"vent tables.
If desired, a side wall termination can be accomplished
through the use of an "add-on" draft inducer. The in-
ducer must be installed according to the inducer
manufacturer's instructions. Set the barometric pres-
sure relief to achieve -0.02 inch water column.
18-CD19D4-23 13
Installer's Guide
External Masonry Chimney Maximum Vent or Tile
Venting of fan assisted appliances into external chim- Lined Chimney Flow Area 4 X 7
neys (one or more walls exposed to outdoor tempera-
tures), requires the chimney be lined with type "B", *Dralthood outlet diameter,flue collar diameter,or listed appliance categorized vent
double wall vent or suitable flexible chimney liner ma- a,ametcr.
terial. This applies in all combinations of common vent: TABLE 8
ing as well as for fan assisted appliances vented alone. GAS VENT TERMINATION
The following installation practices are recommended to ROOF PITCH MINIMUM HEIGHT
minimize corrosion caused by condensation of flue prod- FLAT TO 7/12 1.0 FEET
ucts in the furnace and flue gas system. OVER 7/12 TO 8/12 1.5 FEET
OVER 8/12 TO 9/12 2.0 FEET
A WARNING OVER 9/12 TO 10112 2.5 FEET
OVER 10/12 TO 11/12 3.25 FEET
CARBON MONOXIDE POISONING HAZARD OVER 11/12 TO 12/12 4.0 FEET
Failure to follow the installation instructions for the OVER 12112 TO 14/12 5.0 FEET
venting system being placed into operation could re- OVER 14/12 TO 16/12 6.0 FEET
sult in carbon monoxide poisoning or death. OVER 16/12 TO 18/12 7.0 FEET
OVER 18/12 TO 20/12 7.5 FEET
1. Avoid an excessive number of bends. OVER 20/12 TO 22/12 8.0 FEET
2. Horizontal runs should pitch upward at least 1/4"per THIS REQUIREMENT COVERS MOST INSTALLATIONS
foot. Carbon monoxide, fire or smoke can cause serious
3. Horizontal runs should be as short as possible. bodily injury, death, and/or property damage.
4. All vent pipe or connectors should be securely A variety of potential sources of carbon monoxide can be
supported and must be inserted into, but not found in a building or dwelling such as gas-fired clothes
beyond the inside wall at the chimney vent. dryers, gas cooking stoves, water heaters, furnaces and
5. When vent connections must pass through walls or fireplaces. The U.S. Consumer Product Safety Commis-
partitions of combustible material, a thimble must sion recommends that users of gas-burning appliances
be used and installed according to local codes. install carbon monoxide detectors as well as fire and
6. Vent pipe through the roof should be extended to a smoke detectors per the manufacturer's installation in-
height determined by National Fuel Gas Code or structions to help alert dwelling occupants of the pres-
local codes. It should be capped properly to prevent ence of fire, smoke or unsafe levels of carbon monoxide.
rain water from entering the vent. Roof exit should
be waterproofed. 16 VERTICAL WALL
7. Use type`B"double wall vent when vent pipe is
routed through cool spaces (below 60'F.). gM"
8. Where long periods of airflow are desired for
comfort, use long fan cycles instead of continuous CAPLISTED LOWEST DISCHARGE
CAP OPENING
airflow.
9. Apply other good venting practices as stated in the /
venting section of the National Fuel Gas Code MfIINIMU lz x
ANSI Z223.1 "latest edition". ROOF PITCH IS VI
10. Vent connectors serving appliance vented by
natural draft or non-positive pressure shall rK VENT TERMINATIONaHnm.pKo,at
not be connected into any portion of a mecha-
LESS THAN a FT FROM A VERTICAL WALL
nized draft system operating under positive
pressure. These devices should be listed by Underwriters Labora-
11. Horizontal pipe runs must be supported by hangers, tories, Inc. Standards for Single and Multiple Station
straps or other suitable material in intervals at a Carbon Monoxide Alarms, UL 2034 or CSA Interna-
minimum of every 3 feet of pipe. tional Standard, Residential Carbon Monoxide Alarm-
12. A furnace shall not be connected to a chimney or ing Devices, CSA 6.19.
flue serving a separate appliance designed to burn
solid fuel. NOTE:
13. The flow area of the largest section of vertical vent The manufacturer of your furnace does not test any de-
or chimney shall not exceed 7 times the smallest tectors and makes no representations regarding any
listed appliance categorized vent area, flue collar brand or type of detector.
area, or draft hood outlet area unless designed in
accordance with approved engineering methods.
14
18-CD19D4-23
Installer's Guide
FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE
1 STAGE HEATING
USING A 1 STAGE HEATING THERMOSTAT
NO COOLING
T'STAT FURNACE
N OTL S
I BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATEISI.
El 2 LOW VOLTAGE Il4V.1 WIRING TO BE NO. 18 AWG MIN.
SEE 3 GRnUNnING OF I QUIPMENT MUST COMPLY WITH LOCAL CODES.
.. D NOTE6 � 4, SET THERMnST�T HEAT ANTICIPATOR PER UNIT WIRING DIAGRAM-
S THIS CONN(CI'ONCTION TO THES ONLY USED 24 V. POWERFOR SSUPPLY. (STATS COMMON REOUIRING
a WHEN A HEATING THERMOSTAT (WITHOUT FAN SWITCH) IS USED,
NO WIRING ON 'G" TERMINAL OF IFC,IS USED.
SEE
NOTE GROUND
B/C B/C SCREW FURNACE
11 UK JUNCTION
li I L.F+ C UMPONENT WIR I' BOX
14 V. 1, F IEI_ L' LH BK
L I'J E V}1 W [J I[J TO 115 V 1 PH., W /II
60 HZ-,POWER I 1
�. V. E AC T III- SUPPLY PER
L INL V.l W IIJ fll LOCAL CODES _I wH
From drawing B342026 Rv 0
FIELD WIRING DIAGRAM FOR 1 STAGE FURNACE
1 STAGE HEATING, 1 STAGE COOLING
USING A 1 STAGE HEATING, 1 STAGE COOLING THERMOSTAT
(OUTDOOR SECTION WITHOUT TRANSFORMER)
T'STAT FURNACE
OUTDOOR UNIT ] D
INO TIDOOR UNIT R
n 110TE5
I BE SURE POWER SUPPLY AGREES WITH EQUIPMENT NAMEPLATE(SI
Y 2. LOW VOLTAGE 124V.) WIRING TO BE NO. 18 AWG MIN.
B Q 3 GR nUNnING OF EQUIPMENT MUST COMPLY WITH LOCAL COTES,
I G I 4. Sr r THERMOSTAT HEAT ANTICIPAICIR PER UNIT WIRING FHAGRAM.
I 5 CONN[COTNONCTION TO THES ONLY USED 24 V. POWERfOR$UPPLY. (COOANI AEOUIRING
M I
a a
GROUND
SEE sCREW FURNACE
NOTE 5 --
B/C B/C ,1 BK J U N C T ION
i
I BOX
-' L H BK
• h'• - TO 115 V 1 PH., W �I
60 HZ,POWER I 1
SUPPLY PER
LOCAL CODES LN wH
--- .'4 V JI
L INL From drawing B342023 Rv 0
15
18-CD19D4-23
t
Installer's Guide
ELECTRICAL CONNECTIONS 17 LEFT SIDE PIPING(STANDARD)
A WARNING
The cabinet must have an uninterrupted or unbroken MANUALF MAIN ,
P SHUTOF V`4
ground according to National Electrical Code, ANSI/
NFPA 70 - "latest edition" and Canadian ElectricalI
Code, CSA C22.1 or local codes to minimize personal p,
injury if an electrical fault should occur. GROUND ` t1
Failure to follow this warning could result in an electri-
cal shock, fire, injury, or death. --
DRIP LEG--- l
CAUTION
c AUTOMATIC OAS VALVE
The integrated furnace control is polarity sensitive. The WITH MANUAL SHUTOFF
hot leg of the 115 VAC power must be connected to the
BLACK field lead.
A WARNING RIGHT SIDE PIPING(OPTIONAL)
To prevent injury or death due to electrical shock or _
contact with moving parts, lock unit disconnect switch °
in the open position before servicing the unit. ®• te) SH
NUAL MAIN
° UTOFF VALVE
Failure to follow this warning could result in electrical ���
shock, personal injury, or death. D
Make wiring connections to the unit as indicated on en- ° UNION
ND
UNION JOINT
closed wiring diagram. As with all gas appliances using
electrical power, this furnace shall be connected into a
permanently live electric circuit. It is recommended that �DRIP LEG
it be provided with a separate "circuit protection device"
electric circuit. The furnace must be electrically grounded - AUTOMATIC OAS VALVE
in accordance with local codes or in the absence of local WITH MANUAL SHUTOFF
codes with the National Electrical Code,ANSI/ NFPA 70
"latest edition"or Canadian Electrical Code,CSA C22.1,if' TOP VIEW OF RIGHT SIDE PIPING
an external electrical source is utilized.
All field supplied wiring must conform with the tem-
perature limitation for Type T wire 163°F(35' C)1,when
installed in accordance with these instructions and wir-
ing diagrams supplied with the furnace.A disconnecting
means must be located within sight from, and readily I � )
accessible to the furnace.
-
Refer to the SERVICE FACTS literature for unit wiring AUTOMATIC GAS VALVE
diagrams in addition to the diagram inside the blower WITH
door. TP VIEW
1 WARNING
FIRE OR EXPLOSION HAZARD GAS PIPING
Failure to follow the safety warnings exactly could re- This unit is shipped standard for left side installation of
sult in serious injury, death or property damage. gas piping. A piping knockout is also provided in the
Never test for gas leaks with an open flame. Use a right side for an alternate piping arrangement. The in-
commercially available soap solution made specifi- stallation of piping shall be in accordance with piping
cally for the detection of leaks to check all connec- codes and the regulations of the local gas company. Pipe
tions. A fire or explosion may result causing property
damage, personal injury, or loss of life. joint compound must be resistant to the chemical reac-
tion with liquefied petroleum gases.
A WARNING Refer to piping Table 9 for delivery sizes. Connect gas
TO PREVENT AN EXPLOSION OR POSSIBLE INJURY, supply to the unit, using a ground joint union and a
DEATH AND EQUIPMENT DAMAGE, DO NOT STORE manual shut-off valve as shown in Figure 17. National
COMBUSTIBLE MATERIALS, GASOLINE OR OTHER codes require a condensation drip leg to be installed
FLAMMABLE VAPORS OR LIQUIDS NEAR THE UNIT. ahead of the controls as shown in Figure 17.
16 18-CD19D4-23
Installer's Guide
The furnace and its individual shut-off valve must be di*, !
WARNING
connected from the gas supply piping system during aqY FIRE OR PLOSION HAZARD
pressure testing of that system at test pressures in ex- Failure to foww the safety warnings exactly could re-
cess of 1/2 psig. salt in serious injury, death or property damage.
The furnace must be isolated from the gas supply piping Never test for gas leaks with an open flame. Use a com-
by closing its individual manual shut-off valve during mercially available soap solution made specifically for
any pressure testing of the gas supply piping system at the detection of leaks to check all connections. A fire
test pressures equal to or less than 1/2 psig. or explosion may result causing property damage, per-
sonal injury, or loss of life.
A CAUTION
Use a backup wrench on the gas valve when installing START-UP AND ADJUSTMENT
SPECTIONS
gas piping to prevent damage to the gas valve and With gas and electrical power"OFF"
manifold assembly.
1. Duct connections are properly sealed
NOTE: 2. Filters are in place
Maximum pressure to the gas valve for natural gas is 3. Venting is properly assembled
13.8" W.C. Minimum pressure is 5.0" W.C. Maximum 4. Blower door is in place
pressure to the gas valve for propane is 13.8" W.C. Turn knob on main gas valve within the unit to the
Minimum pressure is 11.0" W.C. "OFF" position. Turn the external gas valve to "ON".
All gas fittings must be checked for leaks using a soapy Purge the air from the gas lines. After purging, check
solution before lighting the furnace. DO NOT CHECK all gas connections for leaks with a soapy solution 5 DO
WITH AN OPEN FLAME! NOT CHECK WITH AN OPEN FLAME.Allow
The following warning complies with State of California law,Proposition 65. min-
utes for any gas that might have escaped to dissipate.
LP Gas,being heavier than air, may require forced ven-
! WARNING tilation. Turn the knob on the gas valve in the unit to
HAZARDOUS GASESI the"ON" position.
EXPOSURE TO FUEL SUBSTANCES OR BY- COMBUSTION AND INPUT CHHE are off except the fur-
PRODUCTS OF INCOMPLETE FUEL COMBUSTION IS 1. Make sure all gas appliances
BELIEVED BY THE STATE OF CALIFORNIA TO nace.
CAUSE CANCER, BIRTH DEFECTS, OR OTHER 2. Clock the gas meter with the furnace operating(de-
REPRODUCTIVE HARM. termine the dial rating of the meter)for one revolu-
SEQUENCE OF OPERATION Thermostat call for heat tion.
R and W thermostat contacts close signaling the control 3. Match the "Sec" column in the gas flow (in cfh)
module to run its self-check routine. After the control Table 12 with the time clocked.
module has verified that the pressure switch contacts 4. Read the"Flow"column opposite the number of sec-
are open and the limit switch(es) contacts are closed, onds clocked.
the draft blower will be energized. 5. Use the following factors if nec se=:
As the induced draft blower comes up to speed, the For 1 Cu.Ft.Dial Gas Flow Flow Reading_2
pressure switch contacts will close and the ignitor warm
Chart up period will begin.The ignitor will heat for approx. 17 For 1/2 Cu Ft.Dial Gas Flo Flow Reading_4
seconds, then the gas valve is energized to permit gas
flow to the burners. The flame sensor confirms that ig- For 5 Cu.Ft.Dial Gas to Chart Flow Reading_4
nition has been achieved within the 6 second ignition 6 Multiply the final figure by the heating value of the
trial period.
After the flame sensor confirms that ignition has gas obtained from the utility company an compare
been achieved, the delay fan ON period (fixed at 45 to the nameplate rating. This must not exceed the
seconds)begins timing.After the delay of 45 seconds, nameplate rating.
the indoor blower motor will be energized and will Gas Valve Adjustment
continue to run during the heating cycle. Changes can be made by adjusting the manifold pres-
When the thermostat is satisfied, R and W thermo- sure(See Table 14),or changing orifices(orifice
stat contacts open, the gas valve will close, the change may not always be required). To adjust the
flames will extinguish, and the induced draft blower manifold pressure:
will be de-energized. The indoor blower motor will
continue to run for the fan off period (fixed at 100 sec- 1. Turn off all electrical power to the system.
onds), then will be de-energized by the control mod- 2. Attach a manifold pressure gauge with flexible
ule. tubing to the outlet pressure boss marked"OUT P"
17
18-CD19D4-23
Installer's Guide
on White-Rodgers gas valve model 36G or 36J. See TABLE 9
NATURAL GAS ONLY
Figure 19 for White-Rodgers gas valve model 36J. TABLE OF CUBIC FEET PER HOUR OF GAS
See Figure 1S fbr White-Rodgers gas valve model FOR VARIOUS PIPE SIZES AND LENGTHS
36G. PIPE LENGTH OF PIPE
3. Loosen (Do Not remove) the pressure tap test set slzE 10 zo so 40 so so 70
screw one turn with 3/32" hex wrench. 1/2 1 132 1 92 73 1 63 56 50 46
a. The pressure tap adjustment kit(KIT07611) 3/4 278 1 190 152 130 115 105 96
contains a 3/32" hex wrence, a 5/16" hose and a 1 520 350 285 245 215 195 180
connector and can be ordered through Global 1-1/4 1050 730 590 520 440 400 370
Parts. This table is based on pressure drop of 0 3 inch W.C.and 0.6 SP.GR.gas
4. Turn on system power and energize valve. TABLE 10
5. Adjust gas heat by removing the adjustment ORIFICE SIZES
regulator cover screw. INPUT NUMBER MAIN BURNER ORIFICE
RATING OF DRILL SIZE
a. To increase outlet pressure, turn the regulator BTUH BURNERS NAT.GAS LP GAS
adjust screw clockwise.
40,000 2 45 56
b. To decrease outlet pressure, turn the regulator 60,000 3 45 56
adjust screw counterclockwise. 80,000 4 45 56
100,000 5 45 56
c. Adjust regulator until pressure shown on mano- 120,000 6 45 56
meter matches the pressure specified in Table 140,000 7 45 56
14. TABLE 11
1. The input of no more than nameplate rating PART NUMBERS FOR REPLACEMENT ORIFICES
and no less than 93%n of the nameplate rating, DRILL PART DRILL PART
unless the unit is derated for high altitude. SIZE NUMBER SIZE NUMBER
44 ORF00501 54 ORF00555
d. Replace and tighten the regulator cover screw 45 ORF00644 55 ORF00693
securely. 46 ORF00909 56 ORF00907
47 ORF00910 57 ORF00908
6. Cycle the valve several times to verify regulator 48 ORF01099 58 ORF01338
setting. 49 ORF00503 59 ORF01339
50 ORF00493
a. Repeat steps 5-6 if needed. TABLE 12
7. Turn off all electrical power to the system. GAS FLOW IN CUBIC FEET PER HOUR
8. Remove the manometer and flexible tubing and 2 CUBIC FOOT DIAL
tighten the pressure tap screw. SEC. FLOW SEC. FLOWI SEC. FLOW SEC. FLOW
8 900- 29 248 50 144 82 88
9. Using a leak detection solution or soap suds, check g 800 30 240 51 141 84 86
for leaks at the pressure outlet boss and pressure 10 720 31 232 52 138 86 84
tap test screw. 11 655 32 225 53 136 88 82
10. Turn on system power and check operation of the 12 600 33 218 54 133 90 80
unit. 13 555 34 212 55 131 92 78
14 514 35 206 56 129 94 76
A CAUTION 15 480 36 200 57 126 96 75
Replace and/ or tighten all plugs removed or loosened 16 450 37 195 58 1 124 98 1 73
when adjusting gas pressure. Leak check the fittings 17 424 38 189 59 122 100 72
before placing the furnace into regular service. 18 400 39 185 60 120 104 69
Failure to follow this warning could result in fire, ex- 19 379 40 180 62 116 108 67
plosion, or property damage. 20 360 41 176 64 112 112 64
For LP gases, the final manifold pressure setting shall 21 343 42 172 66 109 116 62
be 10.5" W.C. with an input of no more than the name- 22 327 43 167 68 106 120 60
plate rating and no less than 93% of the nameplate rat- 23 313 44 164 70 103 124 58
ing, unless the unit is derated for altitude. 24 300 45 160 72 100 128 56
Table 10 lists the main burner orifices shipped with the 25 288 46 157 74 97 132 54
furnace. If a change of orifices is required to correct the 26 277 47 153 76 95 136 53
input rate, refer to Table 11. 27 267 1 48 150 78 92 140 51
28 257 1 49 147 80 90 144 50
18 18-CD19D4-23
Installer's Guide
HIGH ALTITUDE DERATE -TABLE 13 ® ou"P"""'BM
Orifice
Twistst Drill ALTITUDE ABOVE SEA LEVEL
Size If and Orifice Required At Other Elevations
Installed 4 R'o"d"0f
At Sea I A**
Level 2000 3000 4000 5000 T4747
8000 9000 10000
42 42 43 43 43 45 46 47
43 44 44 44 45 47 47 48
44 45 45 45 46 48 48 50 amo45 46 47 47 47 49 49 5046 47 47 47 48 49 50 51 or"eofth
47 48 48 49 49 49 50 50 51 52
54 54 55 55 55 55 55 56 56 56 White-Rodgers 36G gas valve
Jb5 55 55 55 56 56 56 56 56 57
56 56 56 57 57 57 58 59 59 60 Regulator
57 58 59 59 60 60 61 62 63 63 outlet Pressure Boss Adjustment
58 59 60 60 61 62 62 63 63 64 19
From National Fuel Gas Code-Table F-4
EEG
Input ratings (BTUH) of these furnaces are based on -�
sea level operation and should not be changed at eleva-
tions up to 2,000 ft.
If the installation is 2,000 it. or above, the furnace input
rate (13TUH) shall be reduced 4% for each 1.000 ft. �P�re
above sea level. The furnace input rate shall be checked 1 on/off switch
by clocking the gas flow rate (CFH) and multiplying by White-Rodgers 36J gas valve
the heating value obtained from the local utility sup-
plier for the gas being delivered at the installed altitude.
Input rate changes can be made by adjusting the mani- TABLE 14
fold pressure (min 3.0 - max 3.7 in. W.C. - Natural Gas) mil
ESSURE
or changing orifices (orifice change may not always be w.c.)
required). ESSURE
Insuillation of this furnace at altitudes above 2,000 ft. 3.5" W.C.
I(i lom) shall be in accordance with local codes, or in the
absence of local codes, the National Fuel Gas Code, 0.5"W.C.
ANSI Z223.1l NFPA 54 or National Standard of
Canada. Natural Gas and Propane Installation Code, LIGHTING INSTRUCTIONS
CSA B149.1. Installation of this furnace at altitudes f WARNING
above 2,000 ft. (610m)shall be made in accordance with
the listed high Altitude Conversion Kit available with NFailure o followattept tth s an
go mully g burner.ht the
could result in property
this furnace. damage, personal injury or death.
1
If the desired input rate cannot be achieved with a g on each unit. Each
change in manifold pressure, then the orifices must be Lighting instructions appear
changed. LP installations will require an orifice change. installation must be checked out at the time of
initial start up to insure proper operation of all
IMPORTANT: components. Check out should include putting
Re-install the propane orifices to the same depth as the ori- the unit through one complete cycle as outlined
fices supplied with the equipment. below.
See Table 13 for help in selecting orifices if orifice Turn on the main electrical supply and set the thernio-
change is required. Furnace input rate and tempera- stat above the indicated temperature. The ignitor will
ture rise should be checked again after changing or'- automatically heat, then the gas valve is energized to
fices to confirm the proper rate for the altitude. permit the flow of gas to the burners.After ignition and
Installations above 4,000 feet may require a pressure flame is established, the flame control module monitors
switch change. If required, use the BAYHALT*** Kit the flame and supplies power to the gas valve until the
(High Altitude Accessory Kit)listed in PRODUCT DATA. thermostat is satisfied.
19
18-CD19D4-23
Installer's Guide
TO SHUT OFF NOTE.
For complete shutdown: Move the control switch on the Direct drive motors have bearings which are perma-
main gas valve to the "OFF" position (See Figures 18 nently lubricated and under normal use, lubrication
and 19). Disconnect the electrical supply to the unit. is not recommended.
INDOOR BLOWER TIMING
ACAUTION The control module controls the indoor blower. The
If this is done during the cold weather months, provi- blower starts approximately 45 seconds after ignition.
sions must be taken to prevent freeze-up of all water The FAN-OFF period is approximately 100 seconds
pipes and water receptacles. from the interruption of gas flow.
Failure to follow this warning could result in property ROOM AIR THERMOSTAT HEAT ANTICIPATOR
damage. ADJUSTMENT
Whenever your house is to be vacant, arrange to Set the thermostat heat anticipator according to the
have someone inspect your house for proper current flow measured, or the settings found in the
temperature. This is very important in below notes on the furnace wiring diagram (found inside the
freezing weather.If for any reason your furnace furnace casing).
should fail to operate damage could result, such INSTRUCTIONS TO THE OWNERS
as frozen water pipes. In the event that electrical, fuel, or mechanical
CONTROL AND SAFETY SWITCH ADJUSTMENT failures occur, the owner should immediately
LIMIT SWITCH CHECK OUT turn the gas supply off at the manual gas valve,
The limit switch is a safety device designed to close the located in the burner compartment (See Figure
gas valve should the furnace become overheated. Since 17). Also turn off electrical power to the furnace
proper operation of this switch is important to the and contact the service agency designated by
safety of the unit, it must be checked out on initial your dealer.
start up by the installer. tWARNING
To check for proper operation of the limit switches, set ou over eating occur, or t e gas supp y a� to
the thermostat to a temperature higher than the indi- shut off, shut off the gas valve to the unit before shut-
cated temperature to bring on the gas valve. Restrict ting off the electrical supply. Failure to follow this
the airflow by blocking the return air or by disconnect- warning could result in property damage, personal
ing the blower. When the furnace reaches the maxi- injury, or death.
mum outlet temperature as shown on the rating plate, OPERATING INFORMATION
the burners must shut off. If they do not shut off after a FLAME ROLL-OUT DEVICE
reasonable time and overheating is evident, a faulty All models are equipped with a thermal control device
limit switch is probable and the limit switch must be re- on the burner cover. In case of flame roll-out, the device
placed.After checking the operation of the limit control, will cause the circuit to open which shuts off all flow of
be sure to remove the paper or cardboard from the re-
turn air inlet, or reconnect the blower. gas.
ABNORMAL CONDRIONS
AIRFLOW ADJUSTMENT
1. EXCESSIVE COMBUSTION VENT PRESSURE OR
Check inlet and outlet air temperatures to make sure
FLUE BLOCKAGE
they are within the ranges specified on the furnace rat- If pressure against the induced draft blower outlet
ing nameplate. If the airflow needs to be increased or becomes excessive, the pressure switch will shut off
decreased, see the wiring diagram for information on the gas valve until acceptable combustion pressure
changing the speed of the blower motor. is again available.
t + 2. LOSS OF FLAME OR GAS SUPPLY FAILURE
Disconnect power. to the unit before removing the If loss of flame occurs during a heating cycle (when
blower door. flame is not present at the sensor), the control mod-
Failure to follow this warning could result in property ule will retry the ignition sequence up to two times
damage, personal injury or death. after the sensor cools. If ignition is not achieved, it
This unit is equipped with a blower door switch which will lockout the furnace.
cuts power to the blower and gas valve Causing shut- 3. POWER FAILURE
down when the door is removed. Operation with the If there is a power failure during a heating cycle,
door removed or ajar can permit the escape of danger- the system will restart the ignition sequence auto-
ous fumes. All panels must be securely closed at all matically when power is restored, if the thermostat
times for safe operation of the furnace. still calls for heat.
20 18-CD19D4-23
r
Installer's Guide
4. INDUCED DRAFT BLOWER FAILURE Tho soea� e.N complies with State of California law,Proposition 65.
If pressure is not sensed by the pressure switch, it 1 WARNING
will not allow the gas valve to open, therefore the
unit will not start. If failure occurs during a running This product contains fiberglass wool insulation!
cycle, the pressure switch will cause the gas valve Fiberglass dust and ceramic fibers are believed by
to close and shut the unit down. the State of California to cause cancer through
inhalation. Glasswool fibers may also cause
respiratory,skin,or eye irritation.
PRECAUTIONARY MEASURES
! WARNING •Avoid breathing fiberglass dust.
Failure to follow safety warnings exactly, could • Use a NIOSH approved dust/mist respirator.
result in a fire or explosion causing property
damage, personal injury or loss of life. • Avoid contact with the skin or eyes. Wear long
sleeved,
— Do not store or use gasoline or other flammable loose-fitting clothing, gloves, and eye protection.
vapors and liquids in the vicinity of this or any • Wash clothes separately from other clothing: rinse
other appliance. washer thoroughly.
—WHAT TO DO IF YOU SMELL GAS
•Operations such as sawing, blowing,tear-out, and
•Do not try to light any appliance. spraying may generate fiber concentrations
•Do not touch any electrical switch; requiring
do not use any phone in your building. additional respiratory protection. Use the
• Immediately call your gas supplier from a appropriate
neighbor's phone. Follow the gas supplier's NIOSH approved respirator in these situations.
instructions. FIRST AID MEASURES
•If you cannot reach your gas supplier,
call the fire department. Eye Contact— Flush eyes with water to remove dust.
—Installation and service must be performed by If symptoms persist, seek medical
a qualified installer, service agency or the gas attention.
supplier. Skin Contact —Wash affected areas gently with soap
and warm water after handling.
INTEGRATED FURNACE CONTROL ERROR FLASH CODES
Flashing Slow --- Normal - No call for Heat
Flashing Fast --- Normal - Call for Heat
Continuous ON --- Replace IFC
Continuous OFF --- Check Power
2 Flashes --- System Lockout (Retries or Recycles exceeded)
Draft Pressure Error - Possible problems:
3 Flashes --- a) Venting problem
b) Pressure switch problem
c) Inducer problem
4 Flashes --- Open Temperature Limit Circuit
5 Flashes --- Flame sensed when no flame should be present
6 Flashes --- 115 volt AC power reversed, poor grounding or system voltage too low
7 Flashes --- Gas valve circuit error
8 Flashes --- Low flame sense signal
18-CD19D4-23 21
Installer's Guide
DISCONNECT POWER BEFORE SERVICING l
PERIODIC SERVICING REQUIREMENTS
1. GENERAL INSPECTION—Examine the furnace (i. HEAT EXCHANGER/FLUE PIPE—These items must
installation annually for the following items: be inspected for signs of corrosion,and/or deterioration at
a. All flue product carrying areas external to the furnace the beginning of each heating season by a qualified
(i.e.chimney,vent connector)are clear and free of service technician and cleaned annually for best opera-
obstruction. A vent screen in the end of the vent(flue) tion.To clean flue gas passages,follow recommendations
pipe must be inspected for blockage annually. below:
b. The vent connector is in place,slopes upward and is a. Turn off gas and electric power supply.
physically sound without holes or excessive corrosion. b. Inspect flue pipe exterior for cracks,leaks,holes or
c. The return air duct connection(s)is physically sound, leaky joints.
is sealed to the furnace and terminates outside the c. Remove burner compartment door from furnace.
space containing the furnace. d. Inspect around insulation covering flue collector box.
d. The physical support of the furnace should be sound Inspect induced draft blower connections to the flue
without sagging,cracks,gaps,etc.,around the base so pipe connection.
as to provide a seal between the support and the base. e. Remove burners.(See 4.)
e. There are no obvious signs of deterioration of the f. Use a mirror and flashlight to inspect interior of heat
furnace. exchanger,be careful not to damage the igniter,flame
2. FILTERS—Filters should be cleaned or replaced(with sensor or other components.
high velocity filters.only),monthly and more frequently g. If any corrosion is present,contact a service agency.
during high use times of the year such as midsummer or Heat exchanger should be cleaned by a qualified
midwinter.
service technician.
3. BLOWERS—The blower size and speed determine the h. After inspection is complete replace burners and
air volume delivered by the furnace.The blower motor furnace door.
bearings are factory lubricated and under normal
operating conditions do not require servicing. If motor i. Restore gas supply.Check for leaks using a soap
lubrication is required it should only be done by a solution.Restore electrical supply.Check unit for
qualified servicer. Annual cleaning of the blower wheel normal operation.
and housing is recommended for maximum air output, 7. COOLING COIL CONDENSATE DRAIN—If a cooling
and this must be performed only by a qualified servicer coil is installed with the furnace,condensate drains
or service agency. should be checked and cleaned periodically to assure that
4. IGNITER—This unit has a special hot surface direct condensate can drain freely from coil to drain.If conden-
ignition device that automatically lights the burners. sate cannot drain freely water damage could occur. (See
Please note that it is very fragile and should be handled Condensate Drain in Installer's Guide)
with care.
A CAUTION
AWARNING Label all wires prior to disconnection when servicing
Do not touch igniter.It is extremely hot. Failure to follow this controls. Wiring errors can cause improper and dangerous
warning could result in severe burns. operation.
5. BURNER—Gas burners do not normally require
Verify proper operation after servicing.
scheduled servicing,however,accumulation of foreign
material may cause a yellowing flame or delayed igni-
tion. Either condition indicates that a service call is
required. For best operation,burners must be cleaned
annually using brushes and vacuum cleaner.
Turn off gas and electric power supply.To clean burners,
remove the top burner bracket.Lift burners from orifices.
NOTE:
Be careful not to break igniter when removing burners.
Clean burners with brush and/or vacuum cleaner.
Reassemble parts by reversal of the above procedure.
22 18-CD19D4-23
Installer's Guide
FURNACE AIRFLOW (CFM) VS. EXTERNAL STATIC PRESSURE (IN.W.C.)
MODEL SPEED TAP 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80 0.90
4- HIGH-Black 1018 1004 91; 950 910 860 802 763 660
UE1A040A9241A 3- MED.-HIGH-Blue 847 832 809 T79 742 697 644 585 517
2- MED.-LOW-Yellow 716 701 678 648 610 585 512 452 384
1 - LOW-Red 617 599 575 544 507 463 413 357 294
4- HIGH-Black 1018 997 973 941 901 852 796 731 659
UE1A060A9241A 506
3- MED.-HIGH-Blue 835 821 800 771 734 689 636 575 379
2- MED.-LOW-Yellow 712 702 683 655 617 571 516 452 379
1 - LOW-Red 611 596 573 543 505 459 406 345 277
4- HIGH-Black 1426 1389 1345 1298 1236 1171 1099 1020 934
UE1A060A9361A 3- MED.-HIGH-Blue 1243 1225 1197 1160 1113 1057 991 916 831
2- MED.-LOW-Yellow 1042 1039 1027 1005 973 931 879 817 745
1 - LOW-Red 900 903 895 877 848 809 760 700 629
4- HIGH-Black 1426 1389 1345 1298 1236 1171 1099 1020 934
'UE1B060A9361A 3- MED.-HIGH Blue 1243 1225 1197 1160 1113 1057 991 79 817 745
835
2- MED.-LOW_LROWd-Yellow 900 03 895 8 848 809 931 760 700 629
4- HIGH-Black 1393 1384 1364 1335 1296 1247 1189 1120 1042
'UE1B080A9361A 3- MED.-HIGH-Blue 1210 1209 1198 1177 1147 1107 1058 999 930
2- MED.-LOW-Yellow 1046 1052 1047 1033 1008 973 928 873 808
1 - LOW-Red 900 903 895 888 869 842 808 766 717
4- HIGH-Black 1476 1464T
441F88
1363 1307 1241 1163 1074
UE1B100A9361A 3- MED.-HIGH Blue 1249 125252 1203 1158 1101 1030 946
2 MED.-LOW05
O d Yellow 180 30 887890 1864 834 794 7742 680
FGH-Black 1839 182796 1710 1641 1573 1481 1392'UE1B080A9481AED.-HIGH-Blue 1323 132329 1308 1275 1246 1201 1165
ED.-LOW-Yellow 1092 1090 1091 1083 1076 1059 1040 1005 970
OW-Red 788 783 780 768 758 737 719 674 630
IGH-Black 1880 1846 1799 1740 1669 1595 1489 1381 1260
UE1C100A9481A 3- MED.-HIGH-Blue 1662 1635 1598 1551 1493 1424 1345 1256 1157
2- MED.-LOW-Yellow 1428 1421 1402 1370 1326 1269 1199 1117 1022
1 - LOW-Red 1208 1215 1210 1193 1164 1124 1073 1009 935
4- HIGH-Black 2181 2143 2104 2053 2001 1929 1856 1766 1676
UE1C100A9601A 3- MED.-HIGH-Blue 1908 1888 1868 1834 1800 1745 1690 1631 1572
2- MED.-LOW-Yellow 1621 1609 1597 1582 1567 1533 1498 1438 1377
1 - LOW-Red 1443 1419 1395 1381 1367 1335 1302 1256 1209
4- HIGH-Black 2135 2101 2066 2036 2005 1923 1840 1750 1659
UE1D120A9601A 3- MED.-HIGH-Blue 1906 1881 1856 1817 1777 1724 1671 1602 1533
2- MED.-LOW-Yellow 1646 1632 1617 1596 1575 1535 1494 1427 1360
1 - LOW-Red 1423 1415 1407 1391 1375 1338 1300 1246 1192
4- HIGH-Black 2462 2407 2351 2284 2216 2143 2069 1989 1908
UE1D140A9601A 3 MED.-HIGH Blue 2128 2112 2096 2054 2011 1949 1887 1797 1706
2- MED.-LOW Yellow 1755 1746 1736 1719 1702 1656 1609 1564 1518
1 - LOW Red 1450 1446 1442 1427 1411 1383 1354 1298 1241
From D330672 Rev. 17
May be"A"or"T"
CFM VS.TEMPERATURE RISE
CFM (CUBIC FEET PER MINUTE)
MODEL 500 60 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
'UE1A040A9241A 54 49 42 37 33 30
'UE1A060A9241A 63 56 49 44
'UE1A060A9361A 56 49 44 40 37 34 32
'UE1B060A9361A 56 49 44 40 37 34 32
'UE1B080A9361A 59 54 49 46 42
'UE1B100A9361A 58 52 49 46 42 40 37 35 33
`UEIBOBOA9461A 67 62 57 53 49
UE1C100A9481A 67 62 57 53 49 46 44 41 39 37
UE1C100A9601A 62 57 53 49 46 44 41 39 37 35 [34 32 31
UE1D120A9601A59 56 52 49 47 44 42'UE1D140A9601A 69 65 61 58 55 52 497 45
From C340782 Sh 1 Rev 8
May be"A"or"T"
23
18-CD19D4-23
FURNACE AIRFLOW (CFM) VS. STATIC PRESSURE (ins. w.g.)
MODEL StBlack
0.10 0.20 0.30 0.40 T
0.70 0.80 0.90
4- HIG 1480 1429 1376 1318 1112 1029 959
'DE1A060A9361A 3- MEe 1302 1276 1229 1188 1024 953 882
2 - MEow 1115 1100 1070 1035 918 859 790
1 - LO 956 947 918 888 788 741 682
4- HIGH - Black 1480 1429 1376 1318 1282 1188 1112 1029 959
'DE1B060A9361A 3- MED.-HIGH - Blue 1302 1276 1229 1188 1141 1088 1024 953 882
2 - MED.-LOW- Yellow 1115 1100 1070 1035 1000 965 918 859 790
1 - LOW- Red 956 947 918 888 859 824 788 741 682
4- HIGH - Black 1798 1750 1692 1642 1575 1500 1425 1325 1225
DE1B080A9451A 3- MED.-HIGH - Blue 1384 1367 1333 1300 1275 1233 1192 1142 1083
2- MED.-LOW- Yellow 1210 1150 1108 1075 1042 1008 967 925 867
1 - LOW- Red 1005 970 808 775 767 733 1 700 675 617
4- HIGH - Black 1767 1731 1669 1615 1546 1469 1392 1300 1146
"DE1B100A9451A 3- MED.-HIGH - Blue 1382 3354 1323 1292 1254 1207 1177 1108 1038
2- MED.-LOW- Yellow 1130 1138 1115 1085 1054 1015 977 938 877
1 - LOW- Red 840 831 815 792 762 731 700 654 625
4- HIGH - Black 2165 2113 2060 1995 1929 1842 1755 1674 1593
'DE1C100A9601A 3- MED.-HIGH - Blue 1962 1927 1891 1839 1786 1724 1662 1581 1500
2- MED.-LOW- Yellow 1705 1688 1671 1636 1600 1547 1492 1435 1377
1 - LOW- Red 1492 1467 1442 1414 1385 1346 1307 1243 1 1179
4- HIGH - Black 2241 2202 2163 2106 2049 1979 1908 1804 1700
`DE1D120A9601A 3- MED.-HIGH - Blue 1981 1962 1942 1904 1866 1805 1743 1680 1617
2- MED.-LOW- Yellow 1721 1705 1688 1671 1653 1611 1569 1515 1461
May be "A" or"T" 1 - LOW- Red 1476 1466 1456 1440 1423 1392 1361 1302 1243
'
From D341548 Rev. 1
CFM VS.TEMPERATURE RISE
MODEL CFM (CUBIC FEET PER MINUTE)
500 600 700 800 900 1000 1100 1200 130C 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400
'DE1A060A9361A 56 49 44 40 37 34 32
'DE1B060A9361A 56 49 44 40 37 34 32
'DE1B080A9451A 64 57 52 48 44 41
'DE1B100A9451A 62 57 53 49
'DE1C100A9601A 62 57 53 49 9 37 35 34 32 31
'DE1D120A9601A 59 521497 44 42 40
' May be "A" or"T"
From C330671 Sh.3 Rev. 10
AIRFLOW ADJUSTMENT
Check inlet and outlet air temperatures to make sure they INDOOR BLOWER TIMING
are within the ranges specified on the furnace rating name- Heating.The control module controls the indoor blower. The
plate. If the airflow needs to he increased or decreased,see blower start is fixed at 4.5 seconds after ignition. The FAN-
the wiring diagram for information on changing the speed of OFF period is field selectable by dip switches at 60, 100, 140,
the blower motor. or 180 seconds. The factory setting is 100 seconds(See wiring
diagram).
I WARNING
Cooling:The fan delay off period is factory set at 0 seconds.
Disconnect power to the unit before removing the blower The option for 80 second delay off is field selectable(See
door.Failure to follow this warning could result in personal wiring diagram).
injury from moving parts.
This unit is equipped with a blower door switch which cuts
power to the blower and gas valve causing shutdown when the
door is removed. Operation with the door removed or ajar can
permit the escape of dangerous fumes. All panels must be
securely closed at all times for safe operation of the furnace Trane
6200 Troup Highway
Tyler,TX 75707
Trane has a policy of continuous product and product data improvement and it
reserves the right to change design and specifications without notice.
24
18-CD19D4-23
FILTER FRAME KIT - BAYRACK960A
UPFLOW FURNACE MODELS ONLY
FILTER RACK INSTALLATION INSTRUC-
TIONS - SIDE OR BOTTOM RETURN AIR
Cabirn�t Vkdth l�R "XM
14.5 X17.5 X21 XBlower Deck 2CS X
Engagement
Hob 1.Alternate Nter dips REQUIRED tor'UDO6OCIR936 models.
bottom front channel to Install or reposition filter rack
X-AN Models
CROSS SECTION DETAILS ARE SHOWN
IN THE FIGURES BELOW FOR BOTTOM
AND SIDE FILTER RACK INSTALLATION
Filter
Lf� Furnace Rack
ENGAGEMENT Cabinet
HOLE DETAIL Side mello-
(typical both sides
and blower deck)
BOTTOM FILTER RACK INSTALLATION
With the filter removed, the filter rack is compressed Filter Rack
and then inserted into the bottom of the furnace. The mom Retaining
retaining screw/pin on each side inserts into engage- � Screw/Pin
ment holes at the bottom of the furnace cabinet side. Engagement Hob
For Filter Rack
NOTE: Remove the bottom front channel to install the Installation Wlth
filter rack in the 14-1/2"width cabinet furnaces. Bottom Return
SIDE FILTER RACK INSTALLATION (Left or Right)
Side filter rack installation requires no tools. With the filter removed, the filter rack is com-
pressed and inserted into the side of the furnace cabinet. The retaining screw/pin holds the
filter rack at the bottom with pressure against the side of the bottom panel. The retaining
screw/pin holds the filter rack at the top by inserting into the engagement hole provided in the
blower deck. 1 Furnace
Engegern"nt Flob
BOTTOM 1 BLOWER For Filter Rack Blower
Filter Rack InsWilatlorlyft Deck
ENGAGEMENT 1 DECK side Return
Retaining 1
Furnace Screw/Pin Filter 1
Cabinet Rack
Side 1 Furnace
1 Cabinet■�
1 Side
Engagement Hob 1 Filter Rack e Filter
For Filter Raek 1 Retaining Rack
Installation With 1 1
1 Screw/Pin Assembly
Bottom Return
Bottom Panel 1
FILTER CLIP KIT - KIT092/-4
ALTERNATE FILTER CLIP / BRACKET INSTALLATION
1. Determine the location to be used, and drill the desired filter clip holes (Side return only
with a 3/16"drill in the center punched locations. Bottom return holes are pre-drilled.
2. Install the clips in front and rear of the desired location using the screws provided.
REAR
i
f Q
ALTERNATE FILTER
0
CLIPS LOCATION
0
INSTALLING THE FILTER
The filter may need to be cut to fit the unit depending on the location of the return air filter.
A score line and the words "CUT HERE"are located on the end of the filter. If your application
requires cutting the filter, do so as indicted by the score mark.
UNIT RETURN AIR
SIZE BOTTOM SIDE
14-1/2" CUT ON LINE DO NOT CUT
17-1/2" DO NOT CUT DO NOT CUT
2111
DO NOT CUT CUT ON LINE
24-1/2" DO NOT CUT CUT ON LINE
A341793P01 Page 2 of 2
I
Addendum to Installer's Guide:
1. Installation of this furnace at altitudes above 00 ft (lcodess hall
National Fuel
accordance with local codes, or in the absence
Gas Code, ANSI Z223.1/N'PA 54 or National Standard of Canada, Natural Gas
and Propane Installation Code, CSA B149.1• ft 610 m) shall be made in
2. Installation of thishe list d highace at i1Alatude Convees above rsion on Kit available with this
accordance with t
furnace.
L'addendum au Guide de 1'Installateur :'
1.L'installation de cette fournaise aux altitudes au-dessus de 2000 ft (610m)sera
conform6ment aux codes locaux, ou en 1'absence de code
e
Carburant National, Natl'onale,de Canada e le Code de a�d
Naturels et le Code dstallation de PJINFropane, CSA 149.1.
es
sup6rieure
2.L'installation de ce g6n6rateur de chaleur A donalacco p giant la sr 200 de
p i
(610 m) doit etre effectude conform6ment aux mstructi
conversion pour haute altitude fournie avec cet appareil.
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• r.