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Home My WebLink About17127 SMOKEY POINT BLVD_024907_2026 VIA INSPECTION REPORT /-� 1;i T Permit No.: ( , / ` Lot #: Address: 17/d-7 Eft 1G2SContractor:Owner:Date: , !0 APPROVAL ❑ PARTIAL APPROVAL ❑ VIOLATION ❑ CORRECTION REQUESTED ❑ Corrections listed below MUST BE MADE before work can be approved ❑ Please contact inspector. ❑ Was not able to perform inspection. ❑ CALL 435-0674 FOR RE-INSPECTION - 24 hour notice required. c2537c9(QI - d- --- Inspector: Dater� - a2 TY E OF lNePECTION REQUESTED ❑ Under-floor ❑ Framing ❑ Gas Piping ❑ Footing ❑ Drywall, Nailing ❑ Consultation ❑ Foundation ❑ Shear Nailing ❑ Groundwork P-Mechanical �Q_.� ❑ Grid ❑ Struct. Slab ❑ Wood Stove ❑ Rough-in ❑ Final ❑ Masonry ❑ Drainage ❑ Insulation ❑ Other: WA INSPECTION REPORT ji ?' ` 'Permit No.: 32 Lot #: Address: -71�7 SMContractor: ►z 5Owner: 7- 11 5�-3O Date: JA PROVAL ❑ PARTIAL APPROVAL VIOLATION ❑ CORRECTION REQUESTED ❑ Corrections listed below MUST BE MADE before work can be approved ❑ Please contact inspector. ❑ Was not able to perform inspection. ❑ CALL 435-0674 FOR RE-INSPECTION - 24 hour notice required. 2dL9 - q23 Inspector: ✓' Date: Z O YPE OF IN PECTION REQUESTED ❑ Under-floor ❑ Framing ❑ Gas Piping ❑ Footing ❑ Drywall, Nailing ❑ Consultation ❑ Foundation ❑ Shear Nailing ❑ Groundwork Mechanical ❑ Grid ❑ Struct. Slab ❑ Wood Stove ❑ Rough-in Final ❑ Masonry ❑ Drainage ❑ Insulation ❑ Other: f_ _-�,. �� • I • ` - . . • I ,- ,� .., ti. > I 1 C I T Y M F A R L I N G T M M (__OhlST RU(__T I UM PE RM I T PE FZM I T MC3_ a GD2-4C3 QD-7 Owner: 7-11 STORE 17127 SMOKEY PT BLVD ARLINGTON 98223 Value of Mork: $1, 500. 00 Tax ID: 60214046+ Phone: 360-659-3353 Describe Work: MECHANICAL 3 �v5awo.)-oaaac) Proposed Use: REPLACE FREEZER CASE Legal Description: .fob Address: 17127 SMOKEY PT BLVD Contractor's Name Type Address Licensee SOURCE REFRIGERATION MEG 3902 W VALLEY HWY N #206 SOURCRI995PE P E R M I T F E E S Equipment and Fixtures Number Fee Total Charge AIR HANDLING UNIT 1 $11. 00 $11. 00 S U B T O T A L. . . . . . $11.00 TOTALS Fee Equipment $11. 00 Mech Permit $24. 00 �--- SIGNATURE: TOTAL FEE. . . . . . . . . . . . . . . . . $35.60 I HEREBY CKRTIFY T I HAVE READ AND EXAMINED THI PPLICATION AND PAYMENTS. . . . . . . . . . . . . . . . . . $0.60 KNOW THE SAME TO BE TRUE AND COR- RECT ALL PROVISIONS OF LAWS AND TOTAL DUE. . . . . . . . . . . . . . . . . $35.00 ORDINANCES GOVERNING THIS TYPE OF WORK WILL BE C MPLIED WITH WHETHER SPE ED�-,�VERN R NOT. DATE RECEIPT # lot* BtftLP46 OFFIC I only --A� -7- �r tA"J, E)VI -A$Af-'I T f tvi Sq -:--]C-4 VI L) I 1 -13 tj 57 -U,i214 Cl-3 S.,.0 8 0 Ur OYI 1.1 A A Q V i a I y 21 A(i M 2 VS".,S.� I 39U71-, ls -'i .1-anv0 r?d ii- 0 a c,-- n 0 li 9 -I8e19#I'�Qa :c xeT 15i0 .&GIP .i 4 :A-low lo -iulr.V JA'-?114Afjj,,lM :A--xoW sidsaaasO .-2dA',) A3S3354i 3",IA,193ii :caaU bsaoqo-ill :aolJqiius-3U lop-3J 0V,JFJ 71-14 Y"CicifIE! 71•I'VI :i3as-ibbA dot f4,343n-gaij an-j7bbA sqyT -Emsm OWLA m YWH Ya..I.IAV W 4 WIC Jam K,')ITAil30IA'IJS 3OR1,102 3 1 'r i m .9. a 9 Isjol -34-1 -r--AmuM as-rxuJxi4 bne Jnwmqiup3 ON 4a T114U 0141-N114AP RIA I A T 0 a u a sq'i 2JATOT G)Q .tit Jn9mqiup3 (90 Ais-$ Jim-1�39 do9m " :HHUTAK01a UAAS JVAM I TAlff" Y91TWJ YfIJAafl-I I WCO .C!C* . . . . . . . . . . . . . . . . .33-4 JATOT GWA RUITAJI-199A 12-IflT U314111ANN UWA - HO,') illdA JUAT 218 OT 3MAa 3HT WOMA ss .80 . . . . . . . . . . . . . . . . . .2TX3MYA9 (DIA aWAJ '-10 Z;'HO121VOH9 JJA T,.)ilA qO 39YT 21HT ONINOSVOO E30MAMICHO so .dEe . . . . . . . . . . . . . . . . .3UG JATOT H.'-MT3flW HTIW (33I.AMOD 38 JJIW AAUW "'UM SIU A13KIH 4 STAG JAID1110 unlailus Huss nn OPERATING AND INSTALLATION INSTRUCTIONS MODEL: GEL LOW TEMPERATURE REMOTE ENDLESS REACH-INS � f a RECEIVED JAN 16 2002 CITY OF ARLINGTON Od--q 90� TABLE OF CONTENTS Page Model Description 2 Application 2 Shipping Damage 2 Location 2 Clearance 2 Initial Set-Up Skid/Crating 2 Joining 2 Leveling 3 Exterior Loading 3 Door Adjustment 3 Drain Piping 3 Installation of Field Drain 4 Installation of Splash Guard 4 Refrigerant Types/Piping 5 Table for BTU Rating 6 Expansion Valve Adjustment 6 Refrigerant and Defrost Controls(Conventional Multiplexing) 7 Electrical Connections 8 Identification of Wiring 8 Koolgas Defrost 9 Light Switch 9 Humidstat Control 9 Electrical Specifications 9 Thermostats 10 Stocking&Stock Rotation 10-11 Up-Keep Care and Cleaning 11 Trouble Shooting Charts 12 Warranty Parts and Information 12-13 Electrical Components Replacement List 14 HUSSMANN CORPORATION LIMITED WARRANTY 15-16 m - Z i Introduction,Inspection, r o Location&Clearance,Initial Set-up = a a o Exterior Loading and Door Adjustment 0 x 3 J MODEL DESCRIPTION- LOCATION— H r The GEL model is a remote,closed type; It is good practice to avoid locating i aW Z A E, glass door refrigerated merchandiser for low the case where direct sunlight would sbine ITtemperature application. They are available in into the fixture for extended periods of time nt o I o I m 0_ ,. 2,3,4,and 5 door versions. or where drafts from air conditioning ' en i i, ;'; grilles,fans,and open doors would blow yn ZZ `[ APPLICATION— into the case when being used. aNn $= N it This refrigerated merchandiser has been CLEARANCE— designed for use in air-conditioned stores with W temperatures of 75°F and a relative humidity of A minimum four-inch clearance from less than 55%. Conditions other than these will the back and ends of these models to walls, t I W y t reduce cabinet efficiency and it is undesirable to shelving,and other refrigerators,etc.,is re- run the cabinets continuously under these ad- quired to prevent sweating. te te verse conditions. ant INITIAL SET-UP skid and crating— This refrigerated merchandiser has been _--_ designed for either frozen food(0°F)tempera- The wood runners or skid and crat- ture or ice cream(-15°F)temperatures. ing should be left on the case until it is near 3 me iw� I its final location. These give protection for SHIPPING DAMAGE— both case and floor. I _. I I j All equipment should be thoroughly ex- JOINING— g amined for shipping damage before and when I I III unloading. These merchandisers are of sectional w 'a III III — construction. Two or more may be joined in ffi J� LL If there is any damage,the carrier should line to give the affect of one continuous dis- be notified immediately and an inspection re- play. To join,the following Hussmann- quested. The delivery receipt must be noted that Gloversville Kits with instructions included m � the equipment was received damaged. If dam- are required: w age is of a concealed nature,the carrier should be notified immediately or no later that three ♦ Joint Kit—Use when joining one mer- r days following delivery. A CLAIM FOR DAM- chandiser to another AGES MUST BE FILED WITH THE CAR- TS SEE RIER BY THE CONSIGNEE. ♦ Plexielass Partition Kit—Use when join- ingmerchandisers that operate at ap- s= o o o — ; LL 3 - proximately the same temperatures,but p= o at different defrost cycles. Page 2 ♦ Insulated Partition Kit—Use when join- • A single screw on top of the torquemaster st- ing ice cream merchandisers to frozen taches the device to the door frame. food merchandisers. The warranties to repair or replace above recited,are the only warranties,ex- • Tightening a screw on the side of the Tor- ress, plied,•)r statutory,made by Hussmann with�p!ect to Hussmano ♦ End Assembly Kit—Use to close off the quemaster corrects door fit when necessary, equtpa�t�t HIISSMINI MAKES N,IO bCP;M.$S O DVI�AARRAN- open end of aline-up. squaring the door in its frame. ES`AS Q ii�FI ANtABILITY 61i J?O,R A PA tTICU AR �RZJpk T. In ' HUi °wa,aor uth iues'anyl? E.�Iiussmaan nci e� cq erson to Caution: All joints must be airtight to re- To adjust the torque,turn the screw on the a; + #; pry b .ar J g P J q J assaaf fB{ t,any-other obGga.64 oi•hob y nectio> �e sale o asaid vent formation of ice or condensation be- Front counter-clockwise. Do not over adjust tt tue or an 4he ' torque to the point of slamming. tween the merchandisers joined. The mer- q Py. PM , k� chandisers must be level and aligned to in- �Y z u sure match of joint trim. Y �• I c` �' 'J�y proper J 71 " -� 1. Theri1�0rr�rai�,.'�'!'� breaka;g o� `S;= ,2t�a`� } LEVELING— ,E .�' r 7 �- -_. x�t �",S.hJ: €��.•`s',•- '�'ref -� �-.`'1 � A�°�', � - « W 2. NOT' PY.,Y-TO. OSS'OFF�Ub O CU These merchandisers must be in- v� M TENTS OF THIS EQUIPMENT DUE TO FAILURE FOR ANY REASON. stalled level(front to back,end to end)to al- low proper draining of the defrost water - 3. Hussmann shall not be liable: and operation of the doors. �� 2. for any repairs or replacements made by the buyer without written con- EXTERIOR LOADING— sent of Hussmann,or when the equipment is installed or operated in a manner contrary to the printed instructions covering installation and Caution the tops of these merchan- service nhich accompanied such equipment. disers are not designed to support excessive external loading such as the weight of a per- b. for any damages,delays,or losses,direct or consequential,caused by de- son. Do not walk on these merchandisers as fects,nor for damages caused by short or reduced supply of materials, damage and serious personal injury could fire,flood,strikes,acts of God,or circumstances beyond its control. occur. " C. when the failure or defect of the equipment or of any part or parts is inci- - = ry ARDCO DOOR ADJUSTMENT dent to ordinary wear,accident(including accident occurring in transit), abuse or misuse;or when the serial number of the equipment has been Insert tool into adjusting nut at cen- , removed,defaced,altered,or tampered with. ter of door in the recessed location opposite the electrical plug. Rotate tool in direction d. when this equipment is operated on low or improper voltages,or is put to door opens. Use sufficient force to over- DRAIN PIPING— use other than normally recommended by Hussmann,such as remoting come prevailing torque lockout tension. Use self-contained equipment. alternate end of tool(both are same)for The cabinet is equipped with a 1.5"IPS faster stroke adjustment. drain located under the center of the cabinet ap- e. toward payment of any removal or installation charges of warranted prox.10"in from the front edge. Connections parts and equipment or for transportation charges in connection there- ANTHONY DOOR ADJUSTMENT are made so field piping comes straight towards with, the front and then piping can go left or right to- o The torquemaster's compact,unobtru- wards either end of the case. Access to clear the Page 2 of 2 sive form is perfect for new units or ret- drain screen inside the case is gained by opening HussmAnn rofit. One-device controls any size door a door towards the center of the case,removing a and hinge swing. bottom pan and clearing the drain. Gloversville,New York 120713 Page 3 h area ZIo I ailed •;agaeaq AS) D,;o qe;pauin;dn wo;;oq o;uo dojp nega�aw ay;1p •a;a'saaleap 2ul.1a;am;uR1321J}ai'sloi;uoa aan;eladma;'slioa �as s;ols os paen%gselds;o mo;;oq do ysnd � 2utloo3 se gans pa;aauuoa si;lun iossaidwoa io;aly aq;gaigni o;;uamdinba.Cne g;im pallddns leas iajEm io adid aq;;o ja;awe apnlaui Ion saop f4uzjizm aqy •ala`laAiaaal'lasuapuoa'Slquiasse blow ue;so •la)laejq -iP lrUiwou aq;urq;iallews adid asn.aanaN lslo quoa ainssaid'sjo;laedea's,Celai se gans`sloe;uoa leau;aala apniaui;on saop ad,C; 3,;o Apo do;aaeo a2pa do;dilS ,. gmdid me�p �diufl jossaiduxo3 ioloW,,axial agjL •;uawdiys.C.to;aB;;o a;np mol;sieaS(S) lUl a sui Ua Ai aAio o a no s lulAio o aeg paaaxa of;on pouad r of pa;lmil aq llrgs 4ueairei siq;lapun uogESilgo alos Il 3 9 P Il I q PI 9 ll 3 H 7 H p. P 9 9 9 3 3 •apis awes;e pa;ea s,uuemssn uamdinba uuemssn Aian a Ysui addl sale ai Ai saoi any s aq;puauYwoaai aM •ssol;anpoid pun aaueua; -ol aae s;ols os s;red;o Uol;e;Uauo a;oN -uI not;EllE;snl„s,nuemssnH ut pang;no se aai.uas pue asn lEmiou aapun leua; -mew SlIsoa ul;lnsai pue;uawdlnba paleaa3u; •1Urof la;uaa;n seialas oAq gllAi.iaq;a2 -ai aq;;o uol;eaado aq;g;lm aia;la;ul dlsnouas -Ew io d[gsueunljoAi kio;ae;ul s;aa}ap o;anp aAl;RIadoui sl iossaidmo0 to;oyg -o;spienS gselds aaaid aldi;inw algwassv �. aq;;eq;uuemssng;o not;ae;si;es aq;o;umoys si;i}l Sllaedea pun u2isap iElimis uBa;luldld mE�p page;sol flaadoldwl—glppr o zo a i o iossaidmoa a !Ai.0 uo m aossaldmo io o rui2uo a uoi do 3 �1.13 93. I 3• f1 O 3 LII 1 93` l •asna aq;aplsul paddiqs sl nogelle;sul s;i.io} s;l 3e'a2uegaxa jo nedai of saa-i2c unemssnH'uoillppe uI quamdigs.Go;ar;;o leua;ew aq;lie pun pienNgselds aq;, alep moi;sieaA(s)aAf;o pouad z 1o;Bair uol;rinsui gans uigl!tA31Eal;nela;lu; -ai jo alnllr;uoilelnsui meo;;umaqul ur atuq of uogaadsui s;i g2noiq;paului QIIt'[IOHSV IdS ONII I I�LSNI -.ia;ap luamdinba uuemssnH'uoe;do sll;e aazidai io iledai o;saa-1;le uuEmssnH SIIVIJA 11floa vNiOI.LIQQv •xauew-lv s,;luoA;swxv se qans uoilelnsul;uagaosge-uou ani;�a;ap n 431Ai pa;Blnsui aq pinogs sang coil snq;aq of uuEwssnH;o uogaE;sges aq;o;ua ioid sl galgAi pue(.CiolaE;aq;moi} -anS •sauil uol;ans pa;elnswun q;iAi ;uamdigs;o a;ep moi;sy;uom(sI)uaa;;g paaaxa o;;ou)uoilrpr;sul leu!21-lo;o 3 ae;uoa ul adid ule.'P 11 3 sal 2idA�N E a;Ep most ieaS ano urq;lAi aAl;aa;ap avoid Cew galyAi';odap stied pazuoq;ne lsa -lrau to,Go;ae;•g•p•3 aniBga;nog;lAi'surd io;ied.CUe'uoildo sll;e'2ulSueya -xa io 2uuledai o;paliunl aq llzgs,C;neileAi slq;lapun uol;E2ilgo s,uuemssnH •adid uleip;o;al;no pun ulejp look ;o w n u uaawaq)1Eaiq e alge;ms B apinoJd '. asega -end}o amy aq;In digsurm>(io,a pun leua;ew ui s;aa}ap molt aai;aq o;;oaaayl lmzaa�;;uana�d o;sneam apiA sued lir pun;uamm s;d6a uueuassnH Aian uciacm uoye.iodio0 uurwssnH -old'aaeds lie ploy e m paleaol aie sadid ;�^ ��jr„ r s I"' A yl„--• aiagM ;lmzaa�;mop}sadid oleIp;Uana�d / � — a�r .ZS C rb _ 1 •2ulUleap;uanaid pan 3l3ol jle on asnea ad�du�ea ano i 1 AA sleas aajum algnoQ p ,CUE Ul salsas ul sleas 131eAi oAq asn lanaN �. y I�S�21}ISN1�2I L-LOB puc asn iaseg7lnd leu� uo ay;o;apetu s' C]ue.aJeM •agruleip pool Ao; -leas IN dlessaaan uiie;„aq;apinoid o;algissodwi li ialum o 2uldid mea a� aauuo 2 „ a3lew gaigAi'sadidumip;o suns 2U01 ploA.p / 3 P PI 3 3 [.I.Nt+3i27t A�(13 LII4I I �j� t` 9Nldx4f NIMMI Q'IaI3 rlrl lsNII 01 Nlollvl oO MO0 NNVNSSIIH •wnwlnim paija;aid aql sl loot iad qau[8/1:alglssod se(pE;) -Bair awes aq;Ui aie soE;Sul adols lliqumop ganw se apinoid s.Ceeilv A -;rloi aauls;;o iamod q;lAi anop aq pinogs slq L ✓ At end of case,attach end piece of splash guard ✓ Contact your Hussmann Distributor for instructions on returning in-warranty parts. with screws provided with optional end kit. ✓ Warranty parts must be returned to the factory within 30 days of date of failure to assure proper disposition. ✓ Lack of any of the above information may result in the shipment of the wrong part,or a delay i�/llTf/- in shipment. S°LASH LSGRC�"V0�LA3�PdrFa°Nza o ,I ELECTRICAL COMPONENTS REPLACEMENT LIST OF Fd SP N VITA SCRE's LOX(x Mf 14 AE41t CF C.SMIT AI'M ICED- 410 51=IVA T)s OF SFLOSH I-WV 0:'UM KAR 4GE RIA°C 9y a N D Fan Motors Fan Blades Morrill SP-139HUBV16 Thorgren 8CW34 ` J var"ww' ftay.fta Emerson FA33HXDL-164 G.E. 5KSM51ECG3799A O'T I + Relays Defrost Thermostat Aromat JAIB-TM-AC220-P sPilaarm `I L"Ih� Thermo-Dis 14T 33 Style 27442 Aromat JAIC-TM-AC115-P INSTALLATION OF SPLASH GUARD Fan Heater Thermostat Ballast Lamps REFRIGERANT TYPES— These connections are to be made at the lower T.I. #20425D right hand front end(facing front)of the case. 1 lamp Anthony AE-15614 Sylvania F040/841 These merchandisers will be sup- Internal access is gained by removing bottom plied for operation on R404A refrigerant pans behind the right hand door. An access hole 2 lamp Anthony AE-15624 unless otherwise specified on the Pur- is provided for the lines to exit through the bot- chase Order. See Serial Plate,located tom of the case. Optical Lens above the left-hand door,for proper type refrigeration Do not run refrigerant lines of merchandisers AE-72419 (2)on mullions, (1)on end connected to one condensing unit or refrigera- REFRIGERANT PIPING— tion system through those connected to another condensing unit or refrigeration system. Refrigerant Line connections sizes— Model GEL-2,3,49&5 There is room either behind the splash- Liquid Line 3/8"OD guard to run refrigerant lines or run the lines Suction Line 7/8"OD out the backside of the cabinet because of the re- cessed base. Page 5 Page 14 Lights flicker 1.Allow lamps to warm up Refrigerant lines should be sized as Pressure Drop:Pressure drop can rob the 2.Check lamp sleeve for cracks shown on the refrigeration legend furnished by refrigeration system of capacity. To keep the owner;if a legend has not been furnished. pressure drop to a minimum use proper 3.Check sockets for moisture and proper con- Refer to Section 4 of the Hussmann Applica- tubing and keep the refrigeration line run as tact tion Engineering Manual. short as possible using the minimum num- 4. replacement may be necessary ber of elbows. Where elbows are needed, 5.Check voltage Pining Insulation:For models with"electric use long radius elbows. defrost",the suction and liquid lines should be 6.New bulbs tend to flicker until used clamped or taped together and insulated for a minimum of 30 feet. Additional insulation for the balance of the liquid and suction lines is re- Ballast hums 1.Check voltage quired wherever condensation and drippage Replace ballast would be objectionable. WARRANTY AND PARTS INFORMATION TABLE FOR BTU RATING Please read carefully to assure prompt and accurate service Cabinet BTU/HR EVAP CAB.TEMP AMBIENT ORDERING REPLACEMENT PARTS— GEL-2 3620 -14°F 0°F 75°F GEL-2 3100 -22°F -15°F 75°F ✓ Contact your nearest Hussmann Distributor GEL-3 4635 -14°F 0°F 75°F ✓ Always specify model and serial number of cabinet GEL-3 5430 -22°F -15°F 75°F ✓ If correct part number is not known,give a clear description of part itself and its function GEL-4 6180 -14°F 0°F 75°F in the cabinet or remote unit GEL4 7240 -22°F -15°F 75°F WARRANTY PARTS PROCEDURE GEL-5 7725 -14°F 0°F 75°F GEL-5 9050 -22°F -15°F 75°F ✓ Same as the 3 items above ✓ Give original installation date of cabinet and,if possible,forward a copy of the original in- voice or delivery receipt. EXPANSION VALVE ADJUSTMENT— Attach two sensing probes to the evaporator,one under the clamp holding the ✓ All shipments of in-warranty replacement parts will be invoiced from the factory until The expansion valve must be ad- expansion valve sensing bulb and the other such time as the defective part is returned and proved to be defective by our Quality Con- justed to fully feed the evaporator. Before securely taped to one of the return bends two trol Department. attempting to adjust the valve make sure the thirds of the way through the evaporator cir- evaporator is either clean or only lightly cuit. Some"hunting"of the expansion valve covered with frost,and that the cabinet is is normal. within 10°of its expected operation tem- perature. Adjust the expansion valve as fol- lows: Page 13 Page 6 DOOR&FRAME HEATERS— The valve should be adjusted so that dur- Make adjustments of no more than one ing the hunting the greatest difference between half turn of the valve stem at a time and For information concerning door heat- the two probes is 3°to 5°F. Remove valve stem wait for at least fifteen minutes before re- ers,etc.,see the door instructions supplied with cover and turn valve stem counter-clockwise to checking probe temperature and making decrease temperature difference between the further adjustments. probes. TROUBLE SHOOTING CHART Replace and tighten cover of the To increase temperature differ- valve stem. SYMPTOM PROBABLE CAUSE(S) POSSIBLE SOLUTION(S) ence of probes,turn the valve stem clockwise.With this adjustment,during a portion of the hunting the temperature differences between the two probes may be less than 3°F,or at times as Warm storage temperature 1.Temperature control not set 1.Reset control low as 0°F. properly Short of refrigerant lot Leak check,evacuate and re- harge to condensing unit in- REFRIGERATION AND DEFROST CONTROLS FOR ructions. CONVENTIONAL MULTIPLEXING .Cabinet location too warm Correct excessive heat source r relocate cabinet to cooler lo- Type of Control Location ation 4.Refrigerant over charge Same steps as for short re- igerant#2. efrigeration control ow Pressure Control Refrigera- Condensing Unit .Low voltage,fans operating heck voltage at fans,should ion Therm. (1)* cabinet as an option t too low a speed be more than 5%below rat- ng. Defrost Control Temperature (2)* On Condensing Unit erminated Type �— tcing condition 1.Low voltage Ilace Check voltage at terminal Drain area oard efrost Thermostat (3)* n Cabinet as Standard .Cabinet not level .Check leveling and correct an and Condensate (3)* n Cabinet as Standard .Defrost beater(s)not work- .Check connections and/or re- 'n heater Alarm Heater(Defrost Limit) On Cabinet as Standard Thermostat (4)* TROUBLE SHOOTING LIGHTING SYSTEM Case Lighting Thermostat (4)* On Cabinet as an option Lights won't start 1.Check light switch 2.Check continuity to ballast *A guide to the definition of the(numbers)above is located on the next page. .Check to see if bulbs inserted properly into sockets Check voltage Page 7 Page 12 When loading product,do not allow the If the cabinet is equipped with a solar 1. If not using a low pressure control,an op- in electrical shock and/or serious injury. product to extend past the front of the shelf. digital type thermometer,be sure to thread tional refrigeration thermostat may be em- Product extending past the front of the sbelf will the sensing element of the thermometer ployed. This would be factory installed behind IDENTIFICATION WIRING— effect air flow through out the cabinet interior. through the hole in the cabinet interior top. the cover on the left hand flue panel on the back Care should also be taken when loading product of the case. Cover can be removed by removing All wiring is number coded and la- that it is not placed tight against the perforated Electrical court two sheet metal screws. beled for proper voltage. Any green or back panel. Refrigerated air filters into the prod- green with yellow stripe wire is for ground- uct area through these perforations. DEFROST HEATERS— Wires to the temperature control are ing purposes. Consult the wiring diagram routed into the wire raceway at the lower left for detailed wire connections. UP-KEEP,CARE and CLEANING— ➢ Disconnect power—disconnect connec- hand front,through one of the PVC wire tubes. tions at the terminal board at lower left Then run wires past L.H.end of evaporator coil, Defrost—Sequence of the Electric Defrost To insure good sanitation,appearance, end of case behind bumper panel. through the air baffle and up the back of the and minimum maintenance,these models should case to the temperature control. When the timer initiates the defrost period, be thoroughly cleaned and washed on a regular ➢ Remove defrost heater clips and remove the following occurs: schedule. defrost heater. 2. Supplied with condensing unit. ✓ Compressor will stop and the defrost All power supply to the case should be ➢ Reassemble in reverse order, 3. This thermostat is a single pole double throw heaters will energize. shut off. Remove debris caused by broken pack- bimetal switch factory installed on the evapora- ages,torn wrappers,etc.,before washing since LAMP BALLAST—(s) for outlet tube. No field adjustment is possible. ✓ When defrost thermostat senses 58°F the such foreign matter can clog the drain pipe. Do Defrost is terminated at 58°F. The fans are de- defrost will terminate and the compres- not use abrasive cleaner or steel wool as these will Disconnect power—ballasts are located layed until the thermostat reaches 32°F. For sor will start. mar the finish. Never introduce water faster than in the mullions between doors. Refer to An- wiring more than one thermostat in series or the drain pipe can carry it away. thony's instructions supplied with case for re- more than one merchandiser see wiring diagram ✓ For a short time after defrost termina- moval and wiring. in Section IV. lion,the fans and anti-condensate beat- THERMOSTATIC EXPANSION VALVE ers will remain off. They will come on 4. This thermostat is a single pole double throw when their thermostat senses 32°F. Remove the left hand bottom pan to make FLUORESCENT LAMPS— bimetal switch factory installed on left hand end any adjustments to the valve. of the inner liner top behind the evaporator coil. ✓ Normally,one defrost every 24 hours, Nate:Lamps are enclosed in optical lenses to No field adjustment is possible. If defrosts starts with the defrost failsafe set for 40 min- EVAPORATOR FAN MOTORS— insure maximum lamp brightness and pro- and the timer fails,this stat prevents overheating utes should be sufficient for proper de- tection against lamp breakage. of the case(and product)by shutting off the de- frost. Ambient conditions,amount of Each fan motor is fastened to a section of frost heaters when it senses 100°F. store traffic,and case loading can influ- the evaporator housing. The fan can be discon- ence the quantity of defrost required. nected electrically by disconnecting the quick ELECTRICAL CONNECTIONS— Extra defrost may be added,but adding connects. To Service Lamps: more than 1 or 2 per day is not advis- ➢ Remove lenses by removing metal All electrical connections are made at the able. THERMOMETER— electrical terminal board located at the lower clamps,following Anthony's instructions front of the cabinets. Access is gained b provided with case. g y remov- Wiring Defrost Thermostats for Multiplex Replacing or cleaning of the thermometer ing the lower bumper panel(with sheet metal in- Systems is accomplished by removing the two screws se- sert)by removing the thumbscrews at the bot- curin the thermometer and bracket assembly to ➢ Push up on lamp and rotate bottom out tom of the panel. Knockouts are provided for a g y towards door opening and remove. p p The following is a sugeested method the cabinet. Once removed the thermometer can permanent field wiring connections. Prior to of wiring defrost thermostats in series to be removed from the bracket and cleaned and/or ➢ Reverse performing any service or maintenance on this maintain temperature termination and fan replaced. Reassamble in the reverse order. procedure to reinstall. cabinet,be sure to disconnect the power supply delay. to the cabinet. Failure to do so may result Page 11 Page 8 01 aged 6 aged •no!;etado o;n!;nd gulaq ialle sinoq 4Z;scal In iol asea 0'£ TO £4'1 09'91 £'b S-'I1A9 Dill u!paaeld aq ion pinoqs as!puegaiaW 6'Z TO £4'I 0971 C£ 4-1I99 8'I 9'0 £4'1 9L'6 67 C-I39 •inaao no:)uogdmns •dg aA!laa;oid c gl!A4. 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''''''''''.'''''' ••..•.1 press,implied,or statutory,made by Hussmann with respect to Hussmann Inspection ................•.................. ..............1 equipment HUSSMANN MAKES NO EXPRESS OR IMPLIED WARRAN- Locat ion .. ........ ..................... 2 TIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR Rigging and Moving.............................'''' '''''''''''"'''2 PURPOSE OR USE Hussmann neither assumes,nor authorizes any person to ..................2 assume for it,any other obligation or liability in connection with the sale of said SECTION II equipment or any part thercoll General Upkeep / Routine Maintenance...............................3 EXCLUSIONS SECTION III Piping 1. There is NO warranty against breakage of glass. Brazing ,.,,,,, :_"""""" ••••••.•.••...3 2. THIS WARRANTY SHALL NOT APPLY TO LOSS OF FOOD OR CON- Elbows valves ''.'..'.''.'.'.''•3 TENTS OF THIS EQUIPMENT DUE TO FAILURE FOR ANY REASON. Elbows ...................... ,a Piping Support.....................................................4 Routine Maintenance ... " """""""""' e 3. Hussmann shall not be liable: Insulating Pining .................................................5/6 Line Sizing .......................... 6 a. for any repairs or replacements made by the buyer without written con- Liquic Line .. 5 Suction Line 7 sent of Hussmann,or when the equipment is installed or operated in a ............ Ecuivalent LenetZ •••.....7 manner contrary to the printed instructions covering installation and '''•.•'..•••••••••••••..............7 service which accompanied such equipment. SECTION IV b. for any damages,delays,or losses,direct or consequential,caused by de- EleCtr'-Cal .••• ••- ............................. fects,nor for damages caused by short or reduced supply of materials, Serial Plate Info�atioII i FLs= Power Supply .. ..''''''''''''''.''.'''•'•.•••••••••E fire,flood,strikes,acts of God,or circumstances beyond its control. COIItrGI 1'lirIng ..................... ............. .$ Cp:^.;reszcr ••••...•.g C. when the failure or defect of the equipment or of any part or parts is inci- Cond_ns=_r Fan Mctcrs •.•• dent to ordinary wear,accident(including accident occurring in transit), Elec zrical Eox .... .'. '''' '''".'.'.''••'....•••••••E abuse or misuse;or when the serial number of the equipment has been F as relav The-te_.et• .......''''''•'''''''''.''''•••••••••••••-•••E removed,defaced,altered,or tampered with. Solencid valvs ..............................................a Dual Pressure ..............................................9 Cra='` = heEter •'''''.'.....'..'..''••.••••••••.••..c d. when this equipment is operated on low or improper voltages,or is put to .'''•'••..•.•.•.••••••••......................... use other than normally recommended by Hussmann,such as remoting SECTION V self-contained equipment. Ra=riceratic.. •................. e. toward payment of any removal or installation charges of warranted Leak Tsstijc, 9 Evacua- cr '''' ''''''''.'''''''•.•'•••.•••••••••••10 parts and equipment or for transportation charges in connection there- . ........................................... ............ with. Page 2 of 2 Mssmnnn Gloversville,New York 12078 TAEEL OF CONTENTS (cont.) HUSSMANN CORPORATION Charging the system 11 Charging the S✓stam with the•Head Pressure Control Valve•••.........11 LIMITED WARRANTY Comoressar Desuperheater Coil 12 This Warranty is made to the original Purchaser user and it Head Pressure Control•Valve ......................................12 Crankcase Pressure Regulator .. 12 NOT TRANSFERABLE Pumodown System on the Remote Unit .......................... .'12 Setting ffo the Pumtdown System ....... •13 Dual Pressure Control Settings ...................................13 WARRANTIES Drier 14 Sight Glass ....... ..14 FIRST YEAR ...............................................14 SECTION VI Hussmann Corporation warrants new Hussmann equipment and all parts thereof to be free from defects in material and workmanship at the time of P ur- Onticas ...................... Syrinx mount_^.c ........... .....15 chase. .......... ....................................... Vihrasorber I=_ Vicraticn Pads 1s Hussmann's obligation under this warranty shall be limited to repairing or ex- Defrost Ti^ta Clock 15 changing,at its option,any part or parts,without charge F.O.B.factory or near- Temperature Control ....................................... . -\1 E est authorized parts depot,which may prove defective within one yearfrom date =lectrical Line Set ............. .......19 of original installation(not to exceed fifteen(15)months from date ofshipment Fe`rigeration Line Sets ......................................... 1Q from the factory)and which is proven to the satisfaction of Hussmann to be thus Coated Condenser ................................................ 19 Ccyaer Finned Condenser19 defective. Crankcase Ee_er Thermcstat lc Crankcases 20 Eeate_ Relay .... ...................................... ADDITIONAL FOUR YEARS .......................................20 SECTION VII Hussmann agrees to repair or replace at its option,Hussmann equipment deter- _ mined through its inspection to have an inherent foam insulation failure or re- -- -" `- C. •••••••••.••••.••. .,.., ... frigerant leak within such insulation area for a period of five(5))cars from date of factory shipment. In addition,Hussmann agrees to repair or exchange,at its SECTION VIII option,the original Motor Compressor Unit only with a compressor of like or of warra==-r =cc v '_fee icy similar design and capacity if it is shown to the satisfaction of Hussmann that the Crder'-== L =:e=e-- Parts .................. 22 Motor Compressor is inoperative due to defects in factory workmanship or ma- ................................. ..... 22 ==" _ --- 22 tenal under normal use and service as outlined in Hussmann's Installation In- a='-- structions"which are shipped inside new Hussmann equipment. Hussmann's sole obligation under this warranty shall be limited to a period not to exceed rive __ _- _ e Ce=_r-t •=t ;cos c�;u_a c_e=e(5)years from date offacton shipment. The term"Motor Compressor Unit" does not include electrical controls such as relays,capacitors,pressure controls; a- r `" (513) i25-0o4=' _or ,ve;c or fan motor assembly,condenser,receiver,etc. The warranty does not include _ - -_ - _G,e En frt`er ch 3-7790 fc- C=Sice ',e Y"rk any equipment to which the Motor compressor unit is connected such as cooling er cues-Lio-.s coils,temperature controls,refrigerant metering devices,etc. Page 1 of 2 Pace 1 Pace 22 SECTION I SECTION VIII INTRODUCTION WARRANTY AND PARTS INFORMATION condensing LPL, LPM, and LPE remote, low profile, air cooled, outdoor Impertan= - PLEASE READ CAREFULLY TO ASSURE PRCMPT AUND r`_CCLR!= SE `7 CE liQ .The are designed to be used with small r='rigErated cabin.^_v ORDERING REPLACEMENT PARTS - or walk-ins. They can he either rooftop or slab mounted. They coma pre-:.ired and pre-piped. The following is a list of the standard desicn features of the unit: 1. Contact your nearest EussmRnT Dis_ributor. STANDARD FEATURES - 2. Always specify model and serial number of cabinet. 3. If correct part number is not known, give a C1E_r descripLlcn of par= itself and its function in the cabinet or remote unit. * Outdoor housing * Compressor (both hermetic and semi-hermetic are available) WARRANTY PARTS PROCELURE - * Rigid mount compressors * Condenser 1. SanE as Items 1, 2, and 3 above. * Condenser fans g at 2. Give original Install' 10n Ca_E C= C?^inEt aT.C, 1f posslt1=, FCrGaLG c * Low ambient fan thermostat copy Of the Original 1nVOlCE 6r delivery raGEitt. * Insulated receiver * Crankcase heater 3. P11 shipments or in-warranty replacement pars will be i^". _CE_ :=o * Crankcase pressure the factory until such time as the d=_fEctive per.. is ret-sr,edyand c<Sur. COAtrOZ V2ZV. r Q _ * Dual pre tC YiE defeCtlVE by GL'_ uality CQntrai Decartma t. -_----pressure control 4 Contact your Husssann Di_5=ribltor far i.^_structParis cA r * Liquid line solenoid Valve in-warranty parts. * Drier and sight glass 5. In case Of a COr_reSaor failure, _ea in_truC=iC_^_s below. x Ccmpressor shut-Off snitch 6. WarrantV parts must be rE=urned to the facto__ w-=hi= -_ �a_- C_ aa-= Crankcase heater snitch of failure to assure proper di_-pesi=ior.. * DEsaperheater Coil 7. Lack Of any Of the above inforwa=ion ma_.- in ta Crankcase pressure recut wrong L- _, Or a delay in --inme^t. P ater if r-cu�_E_ _ - OPTIONP_L FEATURES_- COMPRESSOR REPLACEMENT PROCEDURE - The LP units have a r_tmbE_ C_ cations available Sea 1. EEpla_ezent ccm_ressers w'_11 net be shipoad s section for a detailed discussion. A 1 OPTlOiiS° ThEv ra_ be Gbta a frcn VGL`r ._Earns= Copeland :+_tiE_a— follows: ist cf those argil able are a c <-1 r ;l ra r-= of charge a-v Co-_r=ssc- found -_ 2. You-- whele_a_e_ will _place, r e -he Ca-arrive wjt;,44-= twelve Mrn=ns of lnstallaticn.NnGt ZZ E_:CEc_ L iEHL_ x Spring nour_ted compressors a_ _ t =-- r..or_=hs from the data o= nanu_a��urE, deLcrmi?2E^_ � cc-Lr=_=__-- Vibrasorbers serial r_umbber or t^e compressor --=lcplate. s Vibration pad he c_ For any darEctiyE cCnpra_=_Cr beVcnd = a twE1-rE or Defrost timer -Variety of time "'_ _ periCC, a sa1VcCE 4a1llE Credit will LE civen LC pa_z1_='_l Cf C-ferad `- c, L1^E -t E.•�cc____re modals for o E rEDlacemEnt. TEnperaturE control for rEfriger ,= - r th _ it= 'e Chic=s_ russmzn 4. 7_ _e ca:-ire was pU=Caasa6 * P.africarant line set --- syszEms =--v C the retc- cLwLre=sC- cr was pu_crasec a=zer x Electricz li -- all ^ses hsr= t 3 e -- a * 1 --I'E set k'_a cases - Ile S=i -V$ar �6a__c_=.� _ CCatE_d Condenser prCCECL`rE aDD1iEs: Cooper finned condenser Crankcase heater thermostat n=a-="-- - x Crankcase tCTHa-C 40L'r = S.L's__-=-C heater relcv a) _=e cabinet model and serial r=..�er• b) _ CCc_ Of the Customar's five-VEar warraaty or "L_a poll__ . c) r'_ ccpy of the whole_aisr'- invOd=-, alcnc with a ,copy cf L__e ..a_-,--__ Value C-E...-t. Pace 21 Page 2 INSPECTION - TROUBLE PROBABLE CAUSE SOLUTIO?i Upon receict of the unit, carefullY eat..m_ze the crating for Warm storage 1. Temperature or 1. Reset damage. If crate is damaged, make a note on the delivery ticket before pressure control not 5_gn1_c. Carefully remove shipping crating and examine unit for set properly "concealed" damage. If damage is found r contact the delivery carrier immediate) and have his a p f 2. Restricted condenser 2. Clean condenser or Y gent prepare an inspec_icc report or the air flow remove air flow Purpose of filing a claim. TEIS IS YOUR RESPONSI=ILITy,' restriction 3. Short of refrigerant 3. Leak check, change LOCATION - rechar, EJcCllatE, and The LP units should be located where they are level and Easily rzcha_g= accessed for ; 4. Too much refrigerant 4. Reset service. when the unit is permanent y located remove all S. TEV incorrectly set 5. Reset shipping material. f The unit must be located such that there is an unobstructed air Compressor runs 1. Defective control 1. Replace flow through the condenser fo_ an unobstructed d_stanc=_ of 1-1/2 feet in continuously, 2. Control feeler tubE 2. Assure proper contact r front of toe unit and 6 inches over the top of the unit. If placing product too not in positive ( ) cold contact mere than cne unit nest to each other they shoulc be at least (3) three Short of refrigerant _ Leak check, chance feet apart. - drier, Evacuate, and E.-harCE RIGGING AND MOVING - _ Compressor runs Short of refrigerant 1:v T.=={ cheC:c, chance When nlaclne the unit On a roof, lift it '_v L_v has- rua-e (5 fit re below Use a spanner bar to revert e_o8_= contincusly, crier, evacuate, a d ) p _-_z_s cr_ a^y cfcth= rroduct toc rECLarge shest meal parts. Warm Ine-=iC,=:� Compressor 2. Replace 5'rest back- tt 1. TEV incorrectly set 1. Reset c0m:prEssor 2. Overcharged wit: 2. Consult nanufsctur= _ T irant. _efrcE_ spEcs la—a". ^ tf chancre dr_er, evaCL'ats, _. Evaporator fans not 3. Check fans^ rLnn 1ng Ev-perato_ iced 4. Deice i This REMOTE unit- was manufactured in Gloversville, New Yc_i:. Our phone "Is are (518) 725-064S for New York state rEsz^_E== arc cur t ll free 7 800-753-7790 for outside New Ycrk - .. cu_ __o hate \ Page 20 SECTION II Page 3 CRANKCASE HEATER THERMOSTAT - GENERAL UPKEEP The crankcase heater thermastat is located on a bracket mounted to ROUTINE MAINTENANCE - the backside of the electrical box. The thermostat will not allow the crankcase heater on until the ambient it senses is 320F. In turn, it will r_ot turn off the heater until it senses 580F. Under ainBteJ conditions, after the unit is .i Stalled and runr_ine, CRANKCASE HEATER RELAY - of h little maintenance should be required. However, the following list of housekeping practices will assure trouble free operation. The crankcase heater relay will turn off the crar-kcass he=_ter when 1. Check the operation of the condenser fan motors. Tltfi fan blades must Da the compressor is in operation even if the ambient that the crankcase tight and turn freely, heater thermostat is sensing is below 320F. 2. Oil the condenser fan motors periodically. SECTION VII 3. Set up a routine to clean the condenser. TROUBLE SHOOTING CHART - g. Check the dual pressure control capilla tubes to TROUBLE PROBABLE CAUSE SOLUTION - rubbing. rI' make Surf tYE_T are 1 ncL ChEck the t ComprEsscr will 1. Power disconnected 1. Check fuss cr breaker tubing and electrical lines for rubbing dug to vihraticn. not start, no 2. Defective or shorSed 2. Locate break or short i_aiSc wire PIPING - SECTION III 3. Defective cvErload, 3. Replace relay, Cr capacitor 4. Defective liquid line A. Replace x« UNIT IS UNDER PRESSURE. CARE SFOULD BE solenoid PIPING. *** T -WHE 7 CON?iECTING 5. Defective Or mis-set S. Reset Cr raL_a_c dual pressure ccr_Lrol In dcing the inter:o MectiVe 6. Defective temperature 6. Re_^_lace pininc, use only top quality -=-r_ceraticn grade tuning of recommended wall thickness f 1 control piFlnz practices, and if a , .?__Gw good is rot the ' applicable, the jobs piping specifications. I. intention of this section to cover the sub'ect --scar will Low VGltage 1. Check voitaga at _� hiehlicht the J in detail, but �� -r- cuts compre== - -_ _ r areas recurring estra care, such as: =u= 2t C. overload adequate wa ng has Brazlna been proviC__ Service Valves 2. Defective relay Elbows Or Cap'OiLGr Pining Support 3. CPR ir_ccrrectly set 3. Set to menufacturer'.. Quick Connects specs Compressor Mount S. Defective cempre_-sor 4. Replace- BRAZING - __ 1. Restricted cendens=_r 1. Clean Condenser or air fiOw remove air fiOw .T12__1_cratiOn lE=ks In the restrict-Gn =»ale Ceus=_ _ - field Pining are probably +; larq--- o= s_stsm failure. Careful and 2. Defective condenser 2. Replace c as ultra-S6=Sitive el Proper b ,anir7 Flu= the electronic lone detector, can minrmrz= ref_' 1=_{�. fan mower . -ig_ranL -- 3. Air or ncn-car_den=�1=_ 3. Leak cheek, cnar_ce oases in sys-gem drier, evacuate, 'aria L'ss only clean dehydrated, sealed refrigeration recr_arge = =Inc A11 Joints should be made with silver alloy icn erode copper e CPR incorrectly sou 4. Set to nar_u=acturer's such is 15$ sil-fos, 6% easy-flo or ecuivalentcomorlyluxed-for ico e_ specs to Ccoper, and 35% silver solder for ferrous copper S. Refricarant flooding 5. Check TEv _Ettinq or Shculd be allowed to trickle through the tubing Joint brazing. Dry nitrogen back to compressor refrigerant charce the L-n.=ersal forma`-ion of copper oxides andcaborring brazing to prevent Pace 19 TEMPERATURE CONTROL - Page 4 A temperature control is packed with the condensing unit and can CAUTION: A pressure regulator cylinders. must always be used with nitrogen gas be used for cyclina the refrigeration system. The control has a range of -30 to + 0o F with an adjustable differential-of 3o to 120. It is rated There are four (4) reasons why leaks occur in a brazed joint: for 240 V, 8 A, 48 LRA, and a pilot duty of 125 VA from 24 to 600 VAC and is single pole switch. 1. Uneven or insufficient heat 2. oxidized or dirty copper ELECTRICAL LINE SET - 3. Loose-fitting joints Electrical line sets are available when connecting the LP unit to 4• Improper use of flux a Hussmann -Gloversville remote cabinet. Power is brought to the cabinet When a leaking brazed joint is found, it should be pulled apart, and the line set is installed between the cabinet and the remote unit. any, cleaned and inspected before rebrazing. It is so>•etimes tars to t=_11 Consult the wiring diagram for proper wiring. if the brazing material is flowing properly into the joint. It may aunea_ fo� a neat seal around the outer edge of a joint, which may hold REFRIGERATION LINE SETS - - temporarily, but in a good brazing job the brazing material flows deez1v The refrigeration line set i provided with quick ccnrEcts to and eienly thr oughoutEthe entire contact of the two pieces of tubing. Y proper application Of heat during the brazing mount to the remot=_ condensing unit. The refrigeration line sets are operation. The material flows toward the heat, so by placing the flame Shiuned with the Hussmann -Gloversville remote cabinet-and denendina on Of the torch in the area before the end of the tube pr fitting, you will the model number are Either factory installed and sealed at the case End Cause the flow to go where it is nesded. or provided with cuick connects on each end for installinc.Care should he =a._e1 when uncoiling the line Set. SERVICE VALVES - Line sets range from 15 felt to 50 fast at 5 feet`increment_. T_1=V HOC-- Field installed service Valves may he installe,4 at savera1 ccusis- of the suction line and 1 gll_d line tazed toga:.._=- .or heat � ions for ease Of maintenance '+ e--_ a =, insulation, and matins Cuick connects to the remc—_ L'nit. valves must be a-o renucticn Of se--ViCs ccosts. Tj�_cE _ UL approved for a m,,.•„um' f a o 10 prig xor;:inc pressure. Forthe proper connection, lubricate the rubber se-al in male half ELBOWS - with refricEration oil. Thread coupling halves tocetherbv hand to insure _-GDE= Meting of threads. Use proper Size wrenches (On cou7i1_^_g hGG_ he-7 Lei.Q radius Elbows are recommended because they crate a 1Cir=r_=Za C__ union nut) and tichted unit counlina bodies until Ctto_ Cra FrEss.ire drop and because they are less susceptible to breakage. cefini:,e resistance is felt. using a marker or ink pen, mark a line "orgy-five (sg) degrE elbows are not rEdommePt' len=:^_-raise from coupling to coupling, than tighten an additional 1/6 t= 1/4 tu=:. The misalignment of the line will show the decree of PIPING SUPPORT - tic teninc. This final turn is necessary to insure that - knife edge me al =_Eal bites into the brass see_ of the coupling halaEs, f______-c the All Piping must be supported t lealtrxf joint. v bra_ies. Vibration is transmittedF ` filefrigeE tion pici 111E Of the compressor to which n<_cte3fr�ad by piing by mcvEmsn: COATED CONDENSER - the re_rigirant passes through the tubing. Y FrEsstre pulsations as suppertinc cf refricer g 4 Insufficient and imprccer _ _- Cal re_-- 1- ant piD1n0 Ca_^. C2L'_E excessive IiLE Yi ratiCh w:.iCh _r these areas -_E E=csEd tic_ cGncEntra__d_s c= __ _ a_- or advcrs_- conditions thatwcuid affect aluminum _1_^_s, .-v-a a=_ ==-dE_sers that a=E avail—a'-le with tE ahi^L:, firscone t= - NcTa t:as ssian to to other parts of the building c=E:E=c corrosion of the fins. _ fib a- ce t=tasmission to floors, walls, and caili^Qs nsaiss_fln back to the compressor and attached com^on=Ants CG??Ei FINN%➢ CONDENSER - - Line breakage _ _ Fcr those areas that are e^o=-Ed to high concentratiGns of ._alt mllSt be TO eliminate the praceedlnC Conditions the following gllidE11nE5 air cr adverse conditions that would affect aluminum, fins and evens considered. - =11`=i"._:: fins that have been ccated, there are condensers a+ailah le wJ th fins made cut Of courer which are not affected by the adverse Conditions as e=s- . Page In The fo.l.]W WU i:; Cab]e o[ speri f.icati nns for thin defrost time clocks described: IWIPRWN, T1.1.1111 cLnr;K Type Defrost Adjustment Contact Specs Paragon Term- Defrost Range Norm Norm Am p. flussmann No. Vendor. No. inat.i.on Frequency Pail Safe Open Close Rate n3S335 230V 8045-20D Time 1 to 6 per. 4-1.10 min. 1 1 03S334 115V 8045-OOn h0/ DaY in 2 min. 2 HP mi.nimiim increments of 4 hrs. between starts 03S319 230V 4002-20n Time 1 to 7 per. Minimum of ] 1 4n/ n3S279 115V 4001-00n Day ** 90 min. minimum of. I ItP 1 1./2 hrs. between starts n3S072 230V 01.45-20n Time 1 to 6 per. 4-1.10 min, 1 7 208-230V. or. Day .in 2 m.i.n. 4nA,2i1P T=p minimum increments (132269 115V 13357-00n of 4 hrs. 12ov between 40A,2UP starts ** Two trippers (enough for one defrost per day) furnished with timer. 4' W N ' W r•-I U G W 11 O W •^I 41 .v-I nl U'U p w � ,u •m W N ni a•.l �� _'�•1- rl 14 I, \ UI In 71 q 4J \ > 44 N 12T 7 & O 1 'N W '-UI V U W In N - ql W \ l yy N o u \ o N N \ N ;J Page 17 Page 6 3. Piping attached to a vibratingobject 035279 OR 035319 - compressor base must be Supported n (antic as a compressor, or rem` ) pnorted in such a mangy=_r that it will not The timer must be adjusted to the Drocen time of day when the unit below, will movement et the vibrating abject. fi'_cid mour_tiaa, as shown 11 fatigue the tubing. is Started. The timer is adjusted by turning the pointer is the center dial face counter-clockwise until it lines up with the correct time of day. The timer will require re-adjusting after a power failure Cr the �/ C�c,.•_ unit's supply is turned off for extended periods of time. FaC7op; The timer is provided with 'ON' and 'OFF' trippers to initate and s/^� terminate defrost. Two (2) sets of trippers are provided with the timer ��+;^ but the timer Can accomodate up to twelve (12) operations per day. 4-JCL_ �."�•To set up a defrost: Loosen the screw on the 'ON' tripper and place the tripper on the edge_ of the dial face at the time you wish the unit to turn on. Tighten the tripper secure2 when the timer is normally� PF Y• ( powered on, the porno__� open C�?.}.�;� r Lac.:-mow :- contacts will close and the normally closed contacts will czE:_,.j - Loosen the screw on the 'OFF' tripper and place the tripper ca the edge r cf tie dial face at the time you wish the unit to turn psi. Tighten the -�•+- � tLI - tripper securely. -- When a reduced riser is necessary, red Consult the wiring diagram for the proper installatica c= t_.= 1.side cf the ri_=er caly. P_ reduction of tie 1cLc= she Fig£ cn the hic_a cor_trol circuit. quantity e' oil cn the horizontal pipe :�_ act'_' tacks_ up a large Tg increase the length of defrost, spread the tri_p_nEr= - -.er -` _ T. the tzan. hcrauchly inspect all pininC a=t_r the e�ui aa- ;s is apart. M•_ICG Sure the trippers are SaCCure after ad uSt_ng. •, pm •• - OpGrdt, = 7 and acc supports wherever line vibration is sigaiiicantly crater than most cf the other pining. Extra supports are relatively ise-_Easive compared to refrigerant I'ISUnT_'-;G PIPING - dll refrigerant lines =L _ =r•'•� d_SaCt 5 1 S+i. run Outside t.£ hulldinv s:•culd be u�icht wherever raet4 pr ` tre`:=_t i T P 1 and shotld be iusula__d tc @==e55 CE Sl2Ct-O P_ Ca_ temDEratu a ris= and flash,Cg 11 the ligL'1C line. - - LINE SIZINC - 5:23 refrigerant lines accord;nc t i'•�i t _ - - -' total acuivelsnt lenRh tc-fic^ure the Due•r-- t�=�receiver c- acity� the unit EhOL+Id 1-�-- l`!.e size. c be loco__ farther than `0 ft• fro= the erancrator. if the lines a-gee_ .0 ft. au-;lie =a reCE i�i E= Will have to be added in the fie14 i she L•ld to as follows based on unit E_. E N-4 d ane E-Coca l i en UNIT F? LIOUID IINz SUCTION LIN-c l 1/2 j�8 1/2 5/E =cr the run inside the refrlc=ratcr= LEE one follow'_^.- LIpIIID LINE - Page 7 Page 16 The £ailsafe is set by moving the pointer in the center of the clock Maintain the size of dial face to the desired time. the main liquid line toting being run throuch at least one-third of the evaporators, then the size may be reduced to the next smaller size for the second-third and to the neat is a twenty four (24)rhour is aclock. Be forty sureht athehpin Care Satck -at the propele the r for the last third. Do not reduce below the evaporator's liquid size _ e size. quid line times. SUCTION _ The picture of the time clock below, is to show the location of the time pointer, Extra pins and the defrost failsafe timer. Maintain the size of the main suction lire tuning being run through at least one-third of the evaporators, then _he size may be �' O reduced to the nest smaller size for the second-third, and to the rear smaller size for the last third. Do not reduce below the evaporator's o ` :� c rEi I F:'. suction line size. r Equivalent Length The equivalent length far all fittings and valves should be add=c 11 :=—� ' 4` 1 _ to the actual length of tubing to determine the °Equivalent Length of F01i1; _; r �� c P Run." The equivalent lengths for globe valves, angle valves, and 900 t Elbows are listed in the following: EQUIVAhENT FEET TABLE Tubinc Globe Valve Angle 90° Elbcw I' �Size � Valve Long Radius 1/2 5/8 18 7 0.9 l LL J� 7/8 22 a 1.0 1 1/8 29 1.4 03S334 OR 03S335 - 1 3/8 38 15 1.7 1 5/8 �3 18 2.3 The time- nest be adjusted tc the proper tone of da'• when the uniz 2 1/8 24 3. i started. The tLmer is adjusted by turning the knurled adjustment knch .3 in the center of the dial face counter-clockwise until th= tim= incicat°r . ome w: C�rr=a".o nCa to the Correct time of day Defrost Dina Ct �^ clock SECTION IV to set the nunmer of defrosts required at the proper tLr �h<-i_ pinc fGr ELECTRICAL - tichtne_=_. The t_mer will require rE-adjusting a=-- a paw=_r =ailurE or hE cabin=-t suppiY is turned cff for e amended periods of ti e. if a The LP ur_its are design � additional defrost is reauir d due to a*LbiEnt or cabirEt u_agE cor•citioa Ed for field wirirc. additional pins can he added to the dock. It is hest to n,: IT IS VERY I%IPORTPNT FOR SAFETY TO Y curia_ the r_icht or at a tirte when the cabinet has the lowEst�u=_ace. J r. YOU As. POUF CUSTOMERS TO Ht'TR E UNIT PROPERLY GROUNDED. The electrical instellaticn should be done b_; a cualifisd electrician in accordance with the National De_`rast is time initiated a»d time terwinat_c with these rcdsl=_ cf and/or local Codes. Electrical CO de tST:lers. Consult the wiring diagram for the proper installation c`- the control circuit. To increase or decrease the lene,^ c= t4 a for the '�O =: CONNECTING THIS UNIT TO PtiY ELECTRICAL dEfrest crclst move the pointer in the center of =-e clack dial face to ON THE SERIAL PLATE WILL VOID THE WARRANTY AND REST IN SERIOUSFIED the dEsiZ2d time. DAMAGE TO TIE UNIT. THE CA_=INET SHOULD BE SUPPLIED WITH ITS OWN SERVICE. These timers are twenty four (24) hour clacks. Page 15 Page a SECTION VI Check the condensing unit nameplate specification to be sure the voltage and phase coincide with the power supply. Continous or OPTIONS - fluctuating voltage of more than 10% higher or lower than the compressorrated voltage may affect its operation. Consult the power compare for a SPRING MOUNTING - CLrrection. The voltage should be checked under starting and running conditions at the compressor terminals. The semi-hermetic compressors can be sunnlied with spring mounting. The wiring diagram is on the inside of the electrical panel ccv=r, The compressor is banded for shipping when the springs are used. Remove All wiring is the shipping band. DO NOT LOOSEN THE COMPRESSOR MOUNTING EOLT AS THESE P-RE factory pre-wired. FACTORY PRE-SET FOR PROPER RIDING ON THE SPRINGS. The feet of the SERIAL PLATE INFORMATION - comorE=-sor should be approximately one (1) inch above the base plate. VIBRASORBERS - The serial plate is located on the cover of the electrical boa. It has all the pertinent information needed for proper electrical When using spring mounted compressors, vibrasorbers in the liquid installticn. The serial plate should not he removed for anv reason. and suction lines must be used to prevent line breakage that can be caused FUSED POWER SUPPLY - bv the compressor starting and stopping. Vibrasorbers are not necesSar-J when the compressor 1s r_c-C = f-zsed power supply should he Ccn^acred to the LP unit at Lhe mounted. Electrical boa. The wire size must be CacEble of carryi»c the am=ere load given on the unit nameniatc as 11:4inSsum Circuit A Dacit?.° Ttis V7ER?TION PADS - ampacity has been calculated according to the National Electrical code for the maximum load to be served (unit or electrical defrost). The if the unit is mounted on a roof or slab and vibration is being "Maximun. French Circuit Fuse sizen is also cif:EII. trans ittad through the wall or ceiling, vibration pads are available tc CONTROL WIRING - nount under the feet of the unit. These Wafer pads are about cne (i) inc= cti. L^ The Control wiring rec ireren_ts (e_ernal to the Elect—Cai DEFROST TIME CLOCK - control box) will be shown On the Wlrl»g diagram. This Will include t'= defrost thermostat and the te-*1_erature control. EowevEr, ChECi: Each ` 2c Stated before, there are a number of defrost timers available refrigerated fi--,ure,s installation instructions. Such instrUctiors "-at are Either time initated - tim- e terminated or time initated - S'Oulc tc<e precedence. A Separate Circuit May have to he su'ptlied for -- .=-7EratnrE tErm1P_atEd. On t::E nE3t paces you W'11 find dESCriLtiC^S oz. t o ccnt__l wiring. operation of timers available for the LP lln=_s COMPRESSOR - 'S269 OF 03SO72 - See COMPRESSOR under REFRI R2_'=TiON SaCtiop. The timer 17ust be adiustcd t^ the p+-pEr t'-1- or- d<" '`_- = L'-" CONDENSER FAN MOTORS - _s sra-t_d. ThE timer is adjusted by turning the knurled adjLF-_,= = _d the center of the dial face cou=ter-clocira_s=_ until the -Ire - c:rresponds with the eorrE - - pi cc__ = c===.• T LP units feat o (2) condenser fan time Cr CZ'v. DEfr..S� -S feature Lw rotors. One f=n is Ccntrolle: by the Fan Delav Ther=cst=_ While t_^_E £a„ in r ssc the number of defrosts regt`-rag at the proper t_-�E. Chrz -__ G_-= - ----- _ -_- __ =sscr cycles cn and o£i wit_ the cospr=ssor. -..- ti C�.^.L.^.eS3. Ti.9 t7.tREr Will r2'Ct`.:L2 re-aC1j L'S ting after a DowE_ V1'__ �- - - e -__-- -_ Cr the unit's supply is turned cf_ for Extended periods cf t me. i_ an ELECTRICAL EC:,additional defrost is required due to ambient or Cabinet L'Sace conditions, additional Dins can be added tc the clock. It is best to put the ds=rests T_^_E ddri_.^.0 t 6 night Or 2t a tlra when the cabinet has the 1DWESL uSEGe. electrical bo_ cones pre-:giro: internally. Consult the wirir__ d' r 9 a am rot proper wiring of the control circuit. There is a power swi_c= Defrost Car. be time initiated and temperature tErminatcd with these " the toz for the Compressor and a separate One for the Cr221kcase heater.models of timers. Consult the wiring diagram for the proper installation c' the control circuit and that defrost termination thermostat. if the FAN DELAY TEER'405TAT - the:-cst=t should fail, the timer is equipped with a fail_as= to terminate the defrost on time. - The fan delay thermostat is Ccn_nEctEd t0 the lE:: hand (as you -.Cc the L':'-it from the EIECt-ical box side) ran motor and w_1'_ran off a -a- leap= t:__5 a'.Sb'sets belo:v 6E to insure pro^per condensing temp E_rat u'rE_. Page g Page 14 SOLENOID VALVE - When the temperature control Cycles the cabinet back on, the solenoid valve will open the liquid line raising the suction pressure and The LP the compressor res_arts. line. The valve willcneedwtohbehwir lenoidd from valvelinstalledBin thetliquid control circuit. Consult the wiring diagram for the proper wirine. DUAL PRESSURE CONTROL SETTINGS - DUAL PRESSURE CONTROL - The dual pressure controls auUplied are: Low Pressure: open on drop, close on rise The dual pressure control is wired in series with the compressor High pressure: open on rise, close on drop and when used in a um down s The controls are of the automatic reset type. The switch is single the REFRIGE p p ✓stem, (See SETTING UP X. p�rOOyrp= SYSTEt•? in pole-single throw. RATION Section), cycles the ComDZesscr. EEc SETTING UP A PUMPDOWN SYSTEM in the REFRIGERATION Section for the Fr_er pressure settincs. LOW PRESSURE CONTROL SETTINGS (PSIG) CRANKCASE NEATER - Refg. COLDEST EXPECTED AMBIENT TEMPERATURE +30° F +200 F + 10° F p° F The crankcase heater is located under the motar End cf the cut cut cut cut cut cut cut cut compressor. Its purposz is to keepthe oil in th= in out in out in out in out _ Ccmoresso_ warm s R-134a 26 2 18 2 12 2 the rzfrigerant does not mix with it caus_nc thz r=sr' tr.� R-12 28 2 20 7 2 oil Cut of the compressor. 1ger=nt to wipe the 2 14 2 5 2 R-22 54 2 43 2 32 2 R-502 31 2= 2 2 31 2 31 2 3i 2 SECTION V R-404A 70 2 56 2 as 2 33 2 REFRIGERATION - -100 F -200 F -300 F _ cut cut cut cut cut cut Stated previously, these Unite are des_gne in cut in out cabir_ets or walk-ins at bight r _erricE_atEd R-22 in cup mEdiu:y Cr lo;v t=_mccrata 16 2 p 2 4 6* sicnE for outdoor -n T:=z units --- a P_ications only end are e'-,:ir w_*= �_ R-502 22 2 for this epplicatiCn, _ _ the cor_trel_ R-12 a 1� 2 2 2 6* 0 10* 6* 10* R-404A 24 2 16 2 10 2 Service valves are 1_a 1 Moore when shippzc. (Values with * arein inches of mercury) s_____ � _alVEs are EE S:L^E t:_ct all gully OpEn before attempting ro soar the compressor; +pan all hand valves and energize all solenoid valves rricr t 1Ea}. The high pressure .Fide of the control is pre-set and should not be -nc end EVECLPting the complete system. Fo_'-:_-_ chanced. There is fixed differential of 55 psig +/- lbs. 2 aCL3ti_,_ 1s shown below-. •• •-C c_ valves SC_ FOSITIGN 0-7V_4nS FOR LE__, TESTING 03 E': -_ __I_, HIGH PRESSURE CONTROL SETTINGS (PSIG) RerricErant Control Settings R-22, R-502, R-404A .c1Vo 350 Psig. R-1_, R-134a 'rECeover outlet rose==on z. * 250 Psig. �r+ When Operating R-404A units in condensing teperature above 120OF C::,:.c_c_S..r Suction =_ i___ ❑cc� i sidzprzssurE setting should be adjusted to 430 Cgmpr- s _ Discha 1= Seat iqu er;- S - - Mid-Se-t no p✓ L __ ____ o1EVc due= (Ener_-zs=) DRIER - -- it should become ncgessa�v to lea} The LP unit has a drier installed in the 11Cllid liriE. If the drier adhere tc the following notice: t==_ t tE Please m pubic to be replace make sure the replacement has an Equal or greater cubic foot CaD2Clty. esk NOTICE: Because c: the CFC atmospheric ccnsideraticns being taken today,* we ask that leak testing be done with refrigerant 22 mixes with nitrcc_ea. SIGHT GLASS If the condensing unit nameplate designates a re_rigerant ether than R-22, remove all R-22 from the immediate area to avoid ecn_Lsion after The LP unit has a sight glass installed in the liquid line after leak testing and evacuating the unit. Re_harca the unit with proper the drier. The si h- refricerant, g_ _ glass also has a moisture indicator. Page 13 Page 10 If it becomes necessa_-y to check or reset the setting, the case mur he warn such as after a defrost cycle or from an initial warm case LEAK TESTING - condition. Put a suction compound gauge on the compressor suction valve, star` the compressor. If the pressure needs to-be reduced turn the ********* CAUTION ********* adjustment screw clockwise or, cou«terclock'aise to raise the pressure. Do NOT SET THE C3LTiE BASED ON THE NAMEPLATE_ AMPERAGE RP.TING AS TF-7 PR_SSC._Z THE TEST GAS CYLINDER MUST BE EQUIPPED WITH A PRESSURE GAUGE AND SEs:ING WILL BE TOO HIGH AND THE COMPRESSOR WILL NOT START PROPERLY. REGULATOR SO THAT SYSTEM TEST PRESSURES DO NOT EXCEED MPXIMU[? ALLOWABLE LIMITS. DO NOT EVER USE ANYTHING OTHER THAN A R-22/NITROGEN MIXTURE FOR PUMPDOWN SYSTEM ON THE REMOTE UNIT - LEAK TESTING. A. Operation: The pumpdown syste*n shuts off the flow of referigeram. Attach a refrigerant test gas cylinder to your servicemanifold in the hie?: side liquid line when tale case cycles off or during a defrost and connect the manifold to the charging port on the liquid line valve. cycle_ and pumps the refrigerant from the evaporator inro tie condenser aid Charge an R-22/Nitrogen mixture into the system, raising the pressure to rEge_v=r. the remote unit's nameplate for the low side and high side pressures. Using an Electronic detector, carefully check the entire system for B. Pur_csa: The pumpdown system is designed such that nearly all t`.E leaks. Take special care to inspect all brazed and flare confections. rE r_ era..^.t in the Evaporator is pumped beyond the co=re=Sor leaving t-E low side c_` the system with little r=£ricers«t in it and at a very to*.a EVACUATION - pressure. - - _ _ After the system is proven leak tight, thoroughly evacuate the EC_aust refrigerant will t- - e=E'_1�rce w� 9 mi- xz _ she cil in a system, t.^.e gel c== -ysr=_=a according to the fallowing procedure: wiped out of the compressor =- start up. The crankcaEE heater __ tC Lelc keen the refrigerant cut O_ the oil and the pumpdcwn SVs z-7 D_i scnarQE the refrigerant-nitrogen mixture, allowing it to t!ow =ru•� the gut_ E refrigerant beyond the compressor so the refriaerant caw not - system as rapidly as possible, into an empty cyllinder. Be sure that all canpresscr oil. - _ -- _ service valves and solenoid valves are to allow all p£ r:_='=_ bE discharged. _t h1CP_ c'1biEntS, with the VE=� I 3_�. _- a .._srE g. the _t-__assor starts much more e=e;1V. _ - _ ,a _ _ _ _. Connect a deep- rain vacuum pump to both the high and low s__= c- t:.e SETTTF_ o c _ to.. Pull a vacuum on the svStEm to at least 1500 micro-=. 1_s..0 U_ THE PUMPDOWH SYSTEM - :. Break the vacuum by adding refrigerant into the system until the pra_-sure CCntrCi= 1nVa1V£d In the Du71pCG;•in system Y a E the temper=tore =s above 0 PSIG. Always charge the refricerant line into the --- ccntr=l located on the case and the sclenold valve ar_d ual _eras=urE - ugh a new drier in the charging manifold line. P_ ifi cu= c ich drier _ _ ca=-==_= -ccatEd or, the re-mate trait• d is surricie_r_t for this purpose_. -- T_e high idz of the dual --a-z rol _ __t s-ans 2 and 3 two more times, the third time evacua-inc --- "---- -- Fr-- cant___ is facto_✓ pry -= _ - - -= S1-culd-the system develop ESCESSive high pre=sort, the pr-_a -- - 500 microns. `-_ -- "ill`-=-_ cut te comDressor. The pressure control wili - E_S` rise_ _self. c�Cmat1Ca11V C=A1cGING THE SYSTEM - _ E_' I'-e Ir" ---E c=_;n. on -:5 g-_l C_ESE-..= a-.___ f.C' _ 'The ollowlna procedure should he adhered to when C._c_gi= _-_ cae_= CJ the side e_ _-e etmp�=SSOr. £t_^ t terteratu=a rrarpl to cycle of f --'s to e= 2t - E=..aeretura. H'tEt t 6 tExtera:_=e M=_=_ certain the liquid line charging port in the lice d 1�-- c=�---- c.- =s off, the scleacid val__ l_1 �h - l� - stc_-tie :z __ �__ .e w_ - et cra t o iictid li a an^ cut _ valve of the receiver tank is closed by running the valve _-an a__ c+ .=-rigerant into the eVatcra:=r the ec=ressor will - e way cut until it is back=eated. Connect the manifold gauge ons` - 1• CC:eS- zc _" PL'.ZL2nQ t.^.c rEfrl�E=._,t cut G_ t:1E E'i r `=_fig rcn 1 - �n - •r_ a7orator. WATC._ s'FE t drum to the high side valve on the compressor. The connscti�r_ -t the valveport should he capable of loosening so that the chancing line can he purged. to pressure_ drops towards a vacuu-a, adjust the low side cut-out c' t _ dual pressure control to shut off the compressor at about 2 psi. Do Cpen the hick side valve on the manifold gauge. Nvc I== _TT_ FL'M? INTO P. VACUUM. Set the c_'`ferential adjustment from 10 p 15 tsi The compressor may come on during the off 1- ,- Partially open the valve on the refrigerant drum and allow a small i s -= c ly to pump cut the evaporat_r. eye_= cf the case bus Azount or refrigerant to escape thrcuah the loosened connection until the e»arcing line is purged of air, then tighten the connection. FartiallV oven the hick side Valve. Slowly open the r=-rigE _.ra - until It is fully cuen and charge liquid-lnta the Page 12 Pace 11 WINTER CHARGE FOR LP UNITS WITH READ PRESSURE CONTROL VALVE Pull a vacuum on the system to at least 1500 ierons. R-12, R-134a, R-22, R-502, R-404A Refrigerant charges by pounds that must be added -• Connect the suction side of the manifold gauge to the suction above and beyond a clear sight glass Valve On the compressor. Open the outlet valvE-on the receiver and the idE suction, valve to let the refrigerant flow through the unit. Loosen the charging hose at the suction side of the manifold gauge and allow some 1/3 to 1-3/S g- A0 Ent HP unit r fn car nt to bleed off to remove air from the hose theme rEtighten. Opel 90 u all valvEs correctly and Start the system- Because this is the initial 80 3- startup of the compressor, watch and listen for any Peculiar performance, 70 2.75; sudden pressure changesi or malfunctions. Turn the compressor off at the first sign of trouble. If all appears to be correct so 2.5 s FracEEd as follows; •� 50 2 40 1.5 a) Watch the discharge pressure gauge closelv. A rapid rise in 30 1 pressure may indicate the condenser is filling with liquid and the sy_=tem 20 .5 ptmpcown capacity has been exceeded. Stop charging if this occurs. 10 25T b) If suction and discharge gauges, including t_,E sic`: class, 0 0 indicate insufficient refrigerant charge continue ;-ddi r' rent COMPRESSOR - i I nQ-re__iQe_ent C P_1V through the CpII1Rre5sOr SIICtiOn SEr-J1cE valve, The LP unit: use hermetic or semi-hermetic compressors depending o During the entire charging operation, check the cc-nra-=son oil the uait model auatber. The semi-hermetic compressors are mounted on rubcE_ level closely. I= the sightglass does Lot clear up after a _ufficient warrle pads which rake the compressors solid mounted. DO NOT LOOSEN TH-c a-ncunt, of time, close the charging tank valve, and-=rc::^--t sea= the lic'>id BOLTS AND NUTS FOLDING TH-. COMPRESSOR. line valve. P_11 of the compressors are protected by External cu—nt_• --- Cont3_Ce eta-giag gas through the suction valves u--il r-cL;-= .3 d cr —tors which automatically reset- overload - r -- r _rant eLaCe is in the systEm. Do Pot ev=_cha_ce, s-- --^above. GcE:1 liquid l -e valve. THE SERVICE VALVES ARE CLOSED WHEN SHIPPED. BE SURE T=-_T ALL VA =S?Rc OPENED BEFORE AWEMPTING TO START THE COMPRESSOR. .• at t 5;:`f1ClEnt refrigerant i5 in the -v S-M, stop t�E cgmpr==E-r, back Seat the valves on the compressor, close the cha___:c tink_ valve, Checka1 1 valve, packing stem, and flare connecticr_s to be sure Disc=.=ct the manifold gauge, t -and put the valve caps bag:: on. t`E_r are tight. �•' �t=-� t"= sVStem and observe t'� c - il l=-=1 ES"•- - ----- - - �PEFtuE ATER COIL - cil 1=,E1 sichtglass should be 1/2 full. - - _- _ The unit is provided with a desupore the condenser. erheEter Coil which i- a Coil cf DO NOT ADD ADDITIONAL REFRIG_F=_vI TO THE SzS7=1 u�___ _= H__c L_ uhin that C__1C TO SETTLE DOWN AND R=FRIGER�TION TEbI?ER?TURES r_� L=I_;G RE-IZE - acts as a "pre-cooler" be= HEAD PRESSURE CONTROL VALVE - C?=3RCZtiG THE SYSTEM WITH THE HEAD PRESSURE CONTROL V?S,i,= - _ - head pressure_ cortrcl valve is a pre-sit, nOA-adjL'stab_e - -_ - x_,:it�C Gal refrigerant charge equal to the bcC'{ _L_C c_-g C- ='-= -'-+�C--c-^. is to divert t-e refri?eTdnt `VT-- t = c_-_E�_ar co•i is re_ irE3 fo- cntdcor u_n ts. SGit c� - -- - to the receiver when t'r_=_ heed- SrEssare falls below the setting so that prop=_r head press:r= is additic-=_? charge the unit will net - repErly asp=-= - - _�`- F _ =t c_ =_n_a-:ec the vstem and liquid is feeding the theracs._:ic Earoansion _- er_tur=_ sal*cs. - -- Valve. - _. =ollcty st= a ovE, in "C:�_ZGING THE S=STEM." CZm3iRC3SE PRESSURE REGULATOR - _. lleesu-E t_E air temperature entering the condenser. Some c<" the low t r empe_ature, salmi-hermetic, R-502 or R-404A remote units require a crankcase pressure regulator in the suction lire. For t E LP cuLdecr units refer to the table below ¢sir.§ the cclurui hEa=—H The CPR is set for 12 psi. The purpose of the valve is to maintain a low by t-^ te-peratura closest to that which you have measu ads. Add by sactioi pressure on start-u_a so that the compressor will start properly. welching in the additional cuzntity of pounds of refriq ra--t _ndiczt Or. start-UP, tLe valve will hold the suction Voss -or the-model. There is a label on the unit civ_nq this c Sc-_i L':;-it the S=tio pressure 2t t_he desired - -e _ a pressure has dro--ed below the setting, then `v=_l.e will-c�en. `---e REMOTE CONDENSER / LINE SET INSTALLATION GUIDE IDE MODEL Cl?12 01 �'" R - TA FFF"' f' U- MUM ELEWEn P.O. BOX 33370 0 SEATTLE, WA 93133 206-361-0071 �- `v l 11 I C � l RECEIVED FEB ® 5 2002 CITY OF ARLINGTON 0 IMI CORNELIUS One Coinelius Place Anoka, MN 55303 Tel: 1-888-248-55G8/630-5,39-5050 Fax: 1-800-344-3801 /G30-539-G9G0 Pail No. ??7??7"?77 Rev. A 12/01 Model C13800 C131200 CR1400 �• -`�\ AIR FI OW Technical Specifications: Refrigerant: R-404a Circuit Capacity. 20A AIR FLOW i Maximum fuse size: 20A (HVac circuil breaker required) our Electrical rating: CROOOICR1200/CR1400: 2081230 volts, 60 Hz. (single phase) 2.0 Amps CR800E50/CR1200E50: 220 volts, 50 Hz. ' (single phase) 2.0 Amps \�_ Condenser linlsh: Galvanized Total pressure drop: 6.4 kg Vertical drop: 15' max. (4.6 ni) AIR FLOW .�� Vertical lilt: 35' max. (10.7 m) OUT ,&\ Maximum length: 55' (16.8 in) ya•IN AenonuiP Tube size (1): 318 O.D. (3 cln) OUT ET FITTING Remote tubingkits optional: 20' 6.1 in), 35' 10.7 m , 55' (/16.7 m t7INL FITTING iP s.�+ ( ( ) 1 ) INLET Fltf RJ(3\ _ { I� Weight: CR800: 90 lbs. (41 kgs.) CR1200: 105 lbs. (48 kgs.)�i/� I�� CR1400: 115 lbs. (52 kgs.) is I.Z Z` Shipping weight: SEVICE CR000: 100 lbs. (45 kgs.) ELECTRICAL OPENING 718-IN. < �\ 1p I♦ CR1200: 115 lbs. 52 kgs.) r CR1400: 130 lbs. �59 kgs.) AIR FLOW Agency Listings: IN O C For more Inlonnallon or to In the US: IMI Cornellus Inc. place an order,contact Phono: 1.00U-230.3600 Ono Cornelius I'Ince your salos representative Fax: 1.000 535 4235 Anoka,MN 55303.67.34 ui authoriieddisuibulor• Outside the US: USA Phono: 1.612.421.6120 (4'1 1999 IMI Cornelius Fax: 1.612.422.3297 i v \ THE EXCESS LINE SHOULD BE COILED HORIZONTALLY /� •ter IN A LARGE DIAMETER AND STORE UNDER THE CONDENSER REAR OF PINNAC I - I 20-FEET MAXIMUM { { FLEXIBLE -" I " -'�' ANCHOR THE LAST 6'OF FLEXIBLE LINE TO THE WALL i NEAR THE SOLDER JOINT. ANY REMAINING LENG111 CABINET 964N. I 24-IN. 3 PRO-STAFFO COMMERCIAL HVAC CONIIIACTORS • YOUR - r SYSTEM DESIGN& INSTALLATION AIR CONDITIONING SIIEET METAL FAORICATION REFRIGERATION N91DO24 HOUR EMERGENCY SERVICE PREVENTIVE MAINTENANCE PROJECT: ', L_U R PL L R O O F T O P DATE: 1 1 �J~ 11 �U � X (v''X I o'(F T) PRE55U(' TO !� 1 DOWN 7a i 2dcv�E IPoI/\IT�, PEK P cAM -r(fP 1 1 JL� i F L Loth rL��tir�rZ,r1\1K "Z " �,nCr `�Cil c- w� F�Nr.� �` (.��R;H E, L AE1 lac 2E w rl/ FILL {tvL.r"= _V-\ t r 1� 4rx! I �(ZE��Sv2E �rr1i•= � t� = i� � 1/ ptilM,i rG ,� \ ' poor oilf}Sl fL `� 1 poor= Lfe'l c (� 1 LJOOt7 LACr 1NT0 I�Ov y ;Thilc"7 PRO-STAFF MECHANICAL INC. P.O. BOX 33370,SEATTLE,WA 98133 (206)361-0071 FAX:361-0424 PLEASE VISIT OUR WEBSITE AT www.pto-staffinechanical.com r 1 I I 7 { 1 I ' t I� � I � A a. h � x � .� +�rci..rwr�rtio�.w.a.anw�...u�r-earrnpweraes►vr.ai es..Gf.. S t ,V CITY OF ARLINGTON CONSTRUCTION PERMIT ❑ COMBINATION ❑ BUILDING ❑ MECHANICAL ❑ PLUMBING ❑ SIGN PERMIT NO. j OWNER hPplicnnh MAIL ADDRESS CITY TIP PIIONE ARCIIIILCTORUESIGNER y �1�`� 1 1�1 7�N 9 b-Z3 I (, c�9 7j 3r MAIL ADDRESS City ZIP PHONE GENE AL CUN RAC U M I � �V + AIL ADDRESS city I 11P PIiONE LILLNSE/ MLCIIANICAL CON TRACTOR MAILAUURESS SoA� : 9 s CITY Zip PHONE LICENSE F PLUMBING CONTRACTOR MAIL ADDRESS CITY 11P PHONE LICENSE/ 3 CLASS Of WORK cc❑NLW ❑AUDITION ❑ALTERATION REPAIR ❑ nil❑ DEMOLITION BUILDING RELOCATION Q�C� t 1 Q vALUAUQNor woaK w It y c> W ULSCRIBL WORK 3 � mraurUsl u USE UI BUILDING w I HEREBY CERTIFY THAT I HAVE READ AND EXAMINED THIS APPLICA- J LLLAL DESCRIPHUN UI FRUPLRTY SItoWN r+ELOW UR AI IALII t UUR CUPI(SI TION AND KNOW THE SAME TO BE TRUE AND CORRECT ALL PROVI- SIONS OF LAWS AND ORDINANCES GOVERNING THIS TYPE OF WORK J LIFT RLUCk Uf WILL DE COMPLIED WITH WHETHER SPECIFIED HERIN OR NOT.THE w 1 Q GRANTING OFA PERMIT DOES NOT PRESUMETO GIVEAUTHORITYTO 1W- 6 I VIOLATE OR CANCEL THE PROVISIONS OF ANY OTHER STATE OR a.a. TAX 10 NUMBER FROM PROPERTY TAX STATE:ME:NT LOCAL LAW REGULATING CONSTRUCTION OFTHE PERFORMANCE OF -c CONSTRUCTION,PERMIT EXPIRES 1 YEAR FROM DATE OF ISSUANCE. U 100AUURLSS SIGNATUREOF CONTRACTOR Olt AUTHORILEDAGENT DATE r (Urr4Cll USR ONLY) PLUMBINo ECIIANICAL No. TYPIL OF PIXT'URa PBn a••PIXTURPS NO• TYPn OP r-QUIPMCTTT Faa :•.PIXTTJRELS ATTIR CLOS13T uTr) TR COND.UNITS-11.P. PA. ul .Ilat•• IA imn LTRICIMATION UNITS-ii.P,aA IstlE.IIvt•• .AVATORY A91t TIASIN _ IOILURS-I I.P.P.A. gulp,It.(*, IIOSVClt A.9 PIRnD A.C.UNITS-TONNAOrs ILA. ' i1 .Ilal•• 1TCIIBN SINK A DISPOSAL ORQLD AtR SYSTEMS-n.T.U. M[*A ISIIWASIIER ALL IIVNrUR_S-n.T.U. M .AUNDRY7RAY NIT tInATaRS_B.T.U.— M LOT)i 6 WAS)IrsR VAPORATI V rI COOLIMS ATRA II BAT[li LOTIIL'S DRYM RINAL PN771.AT10N FAN >R1NKiN0 FOUNTAIN tArrOR1100D COMMLRCIAI IIAOR DRAIN IR IIANDLINO UNIT- CPM ACUVM nitltAKLRS CrOVn LOOP DRAINS=RAINLEADERS triAL rmri LACE&C111MNEY ,INK .RRVICU-nAR MC. AMR IIRATL7t AS PIPING •u Io S E).f)0 addnl..II,75 • •F ul marR lilt mumt be pravIded SUB TOTAL SUB TOTAL CFILMIT P[RLMIT �y, - / TOTAL FEE Tam,PBE SIUL YARD AIIIACK STRLLISLIBACK REAR YARD SETBACK PLAN CIILCK NUMBER PLAN CIIECK FEE FEE RECEIPT NO. usr/UNI LOT ARIA VACANT SI ZE ❑YES _;ONO FEES VALUATION FEE IYPL 01 CONS - OCCUP,'#NCY GROUP NO.OF DWELLING UNITS PLANCHECKING NG SI/•LOT OIIX.. NO,Or STURII.S MAX.000.LOAD BUILDING f PLUMBING F IRE SPRINKLERS REQUIRED [:]YES No MECHANICAL .-352, r/ COMMENTS STATE BLDG.CODE ENERGY CODE SURCHARGE PENALTY U.B.C. RECEIVED SEC.)OJ(a) �+ WATER/SEWER FEES JAN 16 2002 TOTAL PERMIT VALIDATION CITY OF ARLINGTON WHEN PROPERLY VALIDATED IIN THIS SPACE)THIS IS YOUR PERMIT a RECEIPT L4I0—I PAID CRII BY .r• Arrr—ein Annl If AMT TnrACitnrn nt nr. nrnT nlm,n/��:�;<irnrlel „ C'