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19704 60TH AVE NE_BLD2481_2026
C TY OF ARLINGTON 238 N. OLYMPIC AVE - ARLINGTON, WA. 98223 12 PHONE; (360) 403-3551 BUILDING PERMIT Address:19704 60th Ave NE Permit#•2481 Parcel#:00746300001100 Valuation: 15000.00 OWNER APPLICANT CONTRACTOR Name: 19704 Properties LLC Name:Meeco Manufacturing Name:Coast Construction Group Address:7722 21 st Ave NE Address:9100 15th PL S. Address:328 N Olympic Ave City,State Zip:Seattle,WA 98115 City,State Zip:Seattle,WA 98108 City,State Zip:Arlington,WA 98223 Phone: Phone:206-262-8340 Phone:360-474-0600 LIC: EXP: MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Name:Cozy Heating Name: Address:20221 67th Ave NE Address: City,State,Zip:Arlington,WA 98223 City,State,Zip: Phone:360-435-4904 Phone: LIC#:COZYHI*122MM EXP: 12/22/2019 LIC#: EXP: JOB DESCRIPTION PERMIT TYPE: Commercial Mechanical CODE YEAR: 2015 STORIES: CONST.TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBCI10/IRCI10. SALES TAX NOTICE:Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax tet form and c P Cit o lingion#3101. dPV- ,(4/x VIP, Signature KiAt Name Date Released By D,tc CONDITIONS Adhere to approved plans and red lines. Call for final inspection. THIS PERMIT AUTHORIZS ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY, ANY CONSTRUCTION ON THE PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS,MARQUEES,ETC.)WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 4/19/2019 Heat Pump $25.00 4/19/2019 Mechanical Fee(Enter Fixture Fee) $50.00 4/19/2019 Mechanical Permit Base Fee $25.00 4/19/2019 Mechanical Plan Review Fee $250.00 4/19/2019 Processing/Technology Fee $25.00 Total Due: $375.00 Total Payment: $0.00 Balance Due: $375.00 CALL FOR INSPECTIONS BUILDING(360)403-3417 When calling for an inspection please leave the following information: Permit Number,Type of Inspection being requested,and whether you prefer morning or afternoon :. z, r Permit Information Date 3/29/2019 Permit Number 2481 Project Name Meeco Manufacturing Applicant Name Meeco Manufacturing Applicant Address 9100 15th PL S. City,State,Zip Seattle,WA 98108 Contact Phone 206-262-8340 Email cschaefer@meecomfg.com Permit Type Commercial Mechanical Site Address 19704 60th Ave NE Valuation 15000.00 Status Applied Permit Issued Permit Expires Square Feet 0 Type of Construction/Occupancy Load Commercial Mechanical Number of Stories 0 Proposed Use Commercial Mechanical Assigned To Raelynn Jones Property Parcel Address ke al Owner Owner Phone Zonin 00746300001100 119704 60TH AVE NE 1 119704 Properties LLC 1399 Other Miscellaneous Manufacturing NEC Contractors Contractor Name Primary Phone Email Contractor Type License License# Contact Coast Construction Trevor Gaskin 60-474- revor@coastccg.com CONTRACTOR -abor& 'OASTCG865CG Group600 Industries COZY HEATING Vince Willett 60-435 nfo@cozyheatinginc.com MECHANICAL -abor& OZYHI*122MM 904 CONTRACTOR Industries Fees Fee Description Notes Amount Heat Pump 322.10.00.00 $25.00 Mechanical Fee Enter Fixture Fee 322.10.00.00 2 $25 ea. $50.00 Mechanical Permit Base Fee 322.10.00.00 $25.00 Mechanical Plan Review Fee 345.83.00.00 $250.00 Processin /Technolo v Fee 341.43.00.02 $25.00 Total $375.00 Uploaded Files Upload File Date File Uploaded B 3/29/2019 11:13:45 AM 12481 Attachmf Af lior Zaelynn I x 3/29/2019 11:13:44 AM 2481 AR li i n.�f Jones,Raelynn I )( COMMERCIAL MECHANICAL PERMIT APPLICATION y�l�, GSO Department of Community& Economic Development City of Arlington• 18204 59th Ave NE• Arlington, WA 98223 • Phone(360) 403-3551 THIS APPLICATION MUST BE ACCOMPANIED BY TWO (2) SETS OF CONSTRUCTION DRAWINGS AND ALL OTHER INFORMATION OUTLINED IN THE MECHANICAL PERMIT SUBMITTAL REQUIREMENTS, IF APPLICABLE. Type of Permit: F71 New Installation 7 Replacement 7 Alteration Project Address: 19704 60th Avenue NE Arlington WA 98223 Parcel #: Project Description: Valuation:$15,000 Owner: MEECO Manufacturing Phone#:206-262-8340 Address: 9100 15th PI S, Suite E Seattle WA 98108 City: State: Zip: Email Address: cschaefer@meecomfg.com t—re vciff3aslan Contact Person. _ _ Phone#: 425-923-0277 Address: 328 N Olympic Ave City:Arlington State: WA Zip: 98223 Email Address:trevor@coast-group.com Contractor Name:Cozy Heating Phone#: 360-435-4904 Contractor Address:20221 67th Ave NE City:Arlington State:WA Zip:98223 Email:kyle91879@gmail.com Kyle Taylor Contact Person: Contractor License Number: COZYHI*122MM Expiration: 12/22/2019 Please indicate type of number of appliances: FURNACE CONDENSING UNIT GAS PIPING OUTLET BOILER HEAT PUMP(multi-split) UNIT HEATER 2 CHILLER HEAT PUMP(mini-split) 1_ PAINT BOOTH COOLER HEAT PUMP(other) TYPE I HOOD AC(air cooled) HEAT REJECTION EQUIP TYPE II HOOD AC(water cooled) VENTILATION SYSTEM AST AC(evaporator) PACKAGED UNIT UST AC(VRF) DRYER OTHER I hereby certify that the above information is correct and that the construction on, and the occupancy and the use of the above- described property will be in acc • -•--•- -"'tie laws s rules and regulation of the State of Washington. �thJ n�craaoor.d. Applicants Signature: Date 03/28/2019 Applicants Printed Name: Kathy Demoors FOR STAFF USE ONLY MAR 2 8 2019 Permit# Accepted By Amount Received Receipt# Date Received 6116LP Page 1 of 1 i SearuSAM Labor & In' dustries Safety&Health 9 Claims&Insurance R. Workplace Rights Trades&Licensing 10 Washington State Department of " Labor & Industries 1 FCOWHEATING INC Owner or tradesperson 20221 67TH AVE NE Principals ARLINGTON,WA 98223 360-435-4904 WILLETT,VINCE LEE,PRESIDENT SNOHOMISH County ■ WILLETT,CARINA ANN,VICE PRESIDENT • WILLETT,CAROL A,SECRETARY (End: 12/18/2013) . DOWREY,ROBIN B,TREASURER (End: 12/18/2013) Doing business as COZY HEATING INC WA UBI No. Business type 601 088 561 Corporation Governing persons VINCENT LEE WILLETT CARINAANN WILLETT: License Verify the contractor's active registration/license/certification(depending on trade)and any past violations. Construction Contractor Active. Meets current requirements. License specialties GENERAL License no. COZYHI*122MM Effective—expiration 07/14/1988-12/22/2019 Bond TRAVELERS CAS&SURETY CO $12,000.00 Bond account no. 206085693 Received by L&I Effective date 12/18/2001 12/2212001 Expiration date Until Canceled Insurance Federated Mutual Ins Co $1,000,000.00 Policy no. 9290637 Received by L&I Effective date 03/08/2019 04/15/2017 improve Expiration date 04/15/2020 Insurance history Savings ..................... No savings accounts during the previous 6 year period. Lawsuits against the bond or savings No lawsuits against the bond or savings accounts during the previous 6 year period. L&I Tax debts No L&1 tax debts are recorded for this contractor license during the previous 6 year period,but some debts may be recorded by other agencies. License Violations No license violations during the previous 6 year period. Workers'comp Do you know if the business has employees?If so,verify the business is up-to-date on workers'comp premiums. This company has multiple workers'comp accounts. Active accounts L&I Account ID Account is current. 813,971-00 Doing business as COZY HEATING INC Estimated workers reported Quarter 4 of Year 2018"31 to 50 Workers" L&I account contact T5/MELISSA VEST(360)902-5613-Email:VESM235@lni.wa.gov Track this contractor a Public Works Strikes and Debarments Verify the contractor is eligible to perform work on public works projects. Contractor Strikes No strikes have been issued against this contractor. Contractors not allowed to bid No debarments have been issued against this contractor. FWorkplace safety and health No inspections during the previous 6 year period. Aktik\ w,hinkton' CITY OF ARLINGTON BUILDING DEPARTMENT APPROVED DA7_jg�// -Z_BY NO CHANGES AUTHORIZED UNLESS APPROVED BY THE BUILDING INSPECTOR Vio sauermann OFFICE o COPY M Il N 11 21M1 y T1111h4I,m91h 0 011h,1'1.l5nmlh1sl /I/ 15N 30N W1t tOUN � A SnI (9m 1,&rR IY_iq 11 9.2 3.9 3.1 35 gy 3 2.9 I.1 2b f • • Q�m 25 l 1J 3 lb 1.3 1.1 I 1.1 1. •1 31 3A 3.1 2.9 iT1 I 3.9 lA 3A 1.1 13 1.1 Itew am , f ! 1 I I)I M9pM L9 ]A 2C 21 •9^c-'^n i Ib 2A L1 11 2.1 11 lb 1.3 � ` - '�•.-fit -_ 2 - _ 13 1.1 ONE PUMP �i One pump suitable for ALL Daikin models 0 from 0 to 42 kBtulhr(12,5 kW—3,5 tons') z 2 1:. •5 gph Manufactured to FDA/KIN specification •High rapacity,less run time=RELIABILITY � `The im;icefad 3.51on ialing apchrs to apPi ov�d�ak1n models,The Engineered in partnership rJ001 mRn z aUng of 1116S ;A PumP avows roi use on uoH"uP m-5.b`cns Best-in-class reliability,manufactured specifically for condensate removal SILENT OPERATION Patented 5 gph pump technology •High performance with low operating sound levels Specific wiring schematic for Daikin models(see reverse page) O •Flexible&Easy to install and maintain Complete with Drain Safe Device 20 dBA •Ideal for Bedroom use �161�1 COMPLETE INSTALLATION KIT INCLUDED Everything you need for a complete installation ram: 7s •Unique self sealing discharge fitting included '- - •Drain Safe Device 'w•' %w" �' `''� Combines mechanical and gravity drain °w o Allows condensates to clear efficiently,keeping the pump primed at all times. Received MAR 2 7 NiS 'BL—o '149 1 T f ID VIC -N q 9 -i'A, IT ;j )i Uri 1-1A ...-Ya '-OTAI- P"iMIAH"'C:14 P 0"! i7l PFDAIK/N C sauermann° ,DgIKIN c,sauermanno DACA-CP3-1 Wiring instructions DACA-CP3-1 Wiring instructions (230 V)Mini&Multi-Split,SKYAIR& S I-30 (230V)VRV&SKYAIR SERIES INDOOR UNITS Models with CHEENJumper. Si-30 QUATERNITY INDOOR UNITS PN ek Sky Air:IFHQ1B,24,30PVJU)(FHQ36,42MVJU) Models:(FTX509,12,15,19,24,30,36 LVJU)(FT%N09,12 KEVJU)(FTXN15,18,24 119447 VRV:(FXHQ12,24,36 MVJU)(FXLQ)2,18,24 MVJU)IFXNQ12,16,24 MVJU) k4erleN 19447 (FDXS 9,12 D9,12,15 HVJU)(CTXS07 HVJU)(CTX507 LVJU)(CTXS09,12 HVJU) (230V)VRV&SKYAIR SERIES IN (F yAar:F 1230,36(FDX509,12 LVJU)(CDX515,18 LVJU) Models with WHITE jumper: SkyAir.FT%530,36 LVJU SkyAlr:(FAQ 1 B,24 PVJU) VRV:(FXAQ07,09,12,18,24 PVJU) ne O � Power from oD.Unit 1 Q LMe1 �` Line1 Line2 Ground LL.\Always refer to local code Terminal block 2 O Adte2 OUTDOOR UNIT 3 C) (condenser) Gd /208-230 VAC 208-230 VAC !.1 Check if voltage is correct AS Check if Voltage is correct Do not break A Always refer to local code aPwwtw..r L_l COMMUNICATION wire I D unit Terminal block MU JNote:IL double INDOOR UNIT insulated pump,no need for separated (Evaporator) M�Pw4x,4 ground. h...... 00 0n,ndoarun,11CB ------------ X8A or X15A Green 2 i 2 1 white Jumper Jumper LD_unitTerminal block G bPumP Pnwer No te:ula dI double t 3 0 _ �v insulated pump,no vcw INDOOR UNIT 2 0-- n need for separated 6 A (Evaporator) 1 ground. rir Mpwitnp harNr. 101 To safety shut off To safety shut off RA Ma.-NC--clv 114 el (SA Ma.-NC contact vole-keel To Drain_11- To Drain Condensate pump pump t ConIte ........_...0 {� Ay Nry\ Canden C ..� 10noNC 4NrrdaNC dn.cr�on Lnr NC Condensate drain hose Detection unit ( \_ \ Condensate drain hose Detection unit I J'v] 1/4-eurdabua hsv from indoor unrt I I >'w rtOwN+r.rwtr. from indoor unit J [M.,nd„ay va-hnN mm.9 I I r'DAIK,FN Submittal Data Sheet 3 PORT HIP,DUCTLESS OD 2 TON-3MXS24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1,2,3,4 FEATURES • Up to 18.9 SEER/Up to 12.7 EER/Up to 12.5 HSPF • High-efficiency inverter driven swing compressor • Low ambient heating to 5°F/4°F with optional drain pan heater I Specialized drain pan design for improved cold climate drainage BENEFITS __- --� IN • 12 Year limited parts warranty with online registration = , 5 Year limited parts warranty for commercial applications High efficiency cooling and heating operation provides utility bill savings Multiple indoor unit style options: wall mounted,floor standing,ceiling L cassette,slim duct May qualify for regional utility rebates and incentives _= Compatible with optional Daikin ENU Wi-Fi capable Smart Control Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www daikinac.com www daikincomrort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without mcumng any obligations) Page 1 of 3 ,, �� ,ti ti I I I V'DAIKIN Submittal Data Sheet 3 PORT HP,DUCTLESS OD 2 TON-3MXS24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1,2,3,4 PERFORMANCE Outdoor Unit Model No. 3MXS24NMVJU Outdoor Unit Name: 3 PORT HP.DUCTLESS OD 2 TON Type: Heat Pump Indoor(°F DB/DB):80/67 Indoor("F DBM/B):70/60 Rated Cooling Conditions: Ambient(°F DBM/B):95/75 Rated Heating Conditions: Ambient(°F DB/WB):47/43 Rated Piping Length(ft): 25 Rated Height Difference(ft): 49.00 Rated Cooling Capacity(Btu/hr): 24,000 Rated Healing Capacity(Btu/hr): 24,000 Cooling Input Power(kW): Heating Input Power(kW): EER(Non-Ducted/Ducted): 12.70/9.70 Healing COP(Non-Ducted/Ducted): 4.6/3.2 SEER(Non-Ducted/Ducted): 17.90/14.00 HSPF(Nan-Ducted/Ducted) 12.5/8.2 Max/Min Cooling Capacity(Btu/hr): 30,000/ Max/Min Heating Capacity(Btu/hr): 36,000/ OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: L1,L2,Ground Capacity Control Range(%): Min.Circuit Amps MCA(A): 18.70 Airflow Rate(H)(CFM): 2,094 Max Overcurrent Protection(MOP)(A): 20.00 Gas Pipe Connection(inch): 112 Max Starting Current MSC(A): 15.50 Liquid Pipe Connection(inch): 1/4 Rated Load Amps RLA(A): 15.5 Sound Pressure(H)(dBA): 52 Dimensions(HxWxD)(in): 28-15/16 x 34-1/4 x 12-5/8 Sound Power Level(dBA): Net Weight(lb): 137 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data wwwdaikinac.com www.daikincomfort corn (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incumng any obligations) Page 2 of 3 r I F'DA1K1N Submittal Data Sheet 3 PORT HP,DUCTLESS OD 2 TON-3MXS24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1,2,3,4 SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 14-115 Holding Refrigerant Charge(lbs): 6.2 Heating Operation Range(°F WEI): 5-72 Additional Charge(Ib/ft): 0.01 Max Pipe Length(Vertical)(ft): 48 Pre-charge Piping(Length)(ft): 132 Coaling Range w/Baffle(°F DB): 14-115 Max.Pipe Length(Total)(ft): 230 Heating Range w/Baffle(°F WB): -4-72 Max Height Separation(Ind to Ind ft): 49 DIMENSIONAL DRAWING KANDLE W16(141 344N4 670 3-0N61901 WIRING 114(71 \125r61320) t3�t6 t3o)� iAIFRCPVYtG i:W�IPI�O \ OUTDOORAIR THEFOUB R , BRAtIDNWE PLATE MANUFACTURER'S LABEL t t 4•NOLES FOR FWNOATIONBOLTS t� IMB.OR M/0) - 23-5/6�6001 M161t6 161l2(366)__' y 11lt6(78). p T Y10MIA1 SPACE FCR AR PASGff WALL HEIGHT ON AIR OUTLET SIDE=LESS THAN 1200 eeeo o GAS PIPE i .sY[viva�iia/I�;wra:6 � w/.vnsi:w'aaswinv� (08 09 S)SINGLE UNION) 20.1 IM 6ISM LIOIHD PIPE (pf/4(06 4)SINGLE UNION) ro OUtl£T GROOM B> (LP)SfB(Qt6,9)HOSE FORGOrBIFGTPDN GAS PIPE `wry Cd (01f2(612.7)SINGLE UNION) 1�1-15116(6�0 �I' �, 1-15/16 OROtMT6RMN LIOVID PIPE ALS LIOUI06d)SINGLE UNION) A <ROOM C> GAS PIPE (01/2(412.7)SINGLE UNION) r (Ll 01/DPIPE oi/a(06.4)SINGLE UNION) Atwo oliz OAS 'g Yt1 tNI F Y i) m f.ib16{5o) 9. �A 71 N fh CE IMAJ rosTovvALVE INCASEOFR VALE C:3DO93198 COVER AND TERMINAL STRIP COVER 1-11/16(43) 11i16(t6) Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data %wAv daikinac.com vAm,daikincomfat.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 3 V'DAIKIFN Submittal Data Sheet FDXS09LVJU-FDXS09LVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1A,B,C:MHP-2A,B,C:MHP-3A,B,C;MHP4A,B,C FEATURES Intelligent eye occupancy sensor a Weekly timer for programmable comfort ► Low ambient heat operation down to 0°F Low ambient cooling kit available • 12 year limited parts and compressor warranty with online registration BENEFITS -- Quiet operation `N'CERTF� OUS C /STE Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www-daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incumng any obligations) Page 1 of 3 r'DAIKIN Submittal Data Sheet FDXS09LVJU-FDXS09LVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.an 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1A,B,C:MHP-2A,B,C:MHP-3A,B,C;MHP-4A,B,C PERFORMANCE Indoor Unit Model No. FDXS09LVJU Indoor Unit Name: FDXS09LVJU Type: Ducted Rated Cooling Conditions: Indoor ff DB/WB):80/67 Ambient ff DB/WB):95/75 Rated Cooling Capacity(Btu/hr): 9.000 Rated Heating Conditions: Indoor ff DB/WB):70/60 Ambient ff DB/WB):47/43 Sensible Capacity(Btu/hr): Rated Piping Length(ft): Cooling Input Power(kW): Rated Height Separation(ft): Rated Heating Capacity(Btu/hr): 9,000 INDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 306/280/2601235 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 2.5 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 318 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 1/4 Dimensions(HxWxD)(in): 7-7/8 x 27-9/16 x 24-7/16 Condensate Connection(inch): 1-1/32 Panel(HxWxD)(in): Sound Pressure(H/M/L)(dBA): 35/33/31 Net Weight(lb): 47 Sound Power Level(dBA): 51 Panel Weight(lb): Ext.Static Pressure(Rated/Max)(inft: 0.12/0.12 Daikin North America LLC,515l San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.dalklncornfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without mcumng any obligations) Page 2 of 3 ,y, I r'DAIKIN Submittal Data Sheet FDXS09LVJU-FDXS09LVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1A,B,C:MHP-2A,B,C:MHP-3A,B,C;MHP-4A,B,C DIMENSIONAL DRAWING 27-9/16 i20RMORE Ir (SERVICE SPACE) 0 0 0 24-7/16 TA ---I ,---I a: cr C-�n I I = 15 3/4 OR MOR —.- Uco 27 / L J 7 i w / Q CEILING 0 Q A t� pc� ¢o ((SERVICE SPACE)> >� 8 1643/16HOLE 5x(P3-15/16=19-11/16 N r (ALL AROUND) 29-1/8 ALLOW VIEW A (SUSPENSION BOLT PITCH) INSPECTION DOOR SUSPENSION BOLT 26-3/4 (CEILING OPENING) 4-M8—M10 m 26 •11 2-1/2 so g e 4x P5 7!8)=23-5/8 n 2 ho - to co tO }' m �o 14-M4 HOLES "-3/16 (ALL AROUND) 7Cl) 13 3 5 NOTE)1.IN CASE OF BACK-SUCTION, MOUNT CHAMBER COVER TO BOTTOM SIDE OF THE UNIT. 9 I IN CASE OF BOTTOM-SUCTION, MOUNT CHAMBER COVER TO BACK SIDE OF THE UNIT. 2.LOCATION OF UNIT'S NAME PLATE:CONTROL BOX COVER LIF.. 3.MOUNT THE AIR FILTER AT THE SUCTION SIDE. SELECT ITS COLORIMETHOD(GRAVITY METHOD)6 `50%OR MORE. IT CAN NOT BE EQUIPPED WITH AIR FILTER(ACCESSORY) 2 (o !e WHEN CONNECTING DUCTTO SUCTION SIDE. cl) in x P -15/1 =1 •11! 1/2 4.PIPE SPECIFICATION 22-1 113-15/16 1G M5 HOLES 23-5/8 3-9/16 (ALL AROUND) 24-7I16 3-1/8 «IN CASE OF BOTTOM-SUCTION» Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac_com www_daikincoiTifort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 3 I 1 Y I 1 � r""DAIKIN CITY OF ARLINGTON Submittal Data Sheet BUILDING DEPARTMENT APPROVED 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 DATEA BY Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 NO CHANGES AUTHORIZED UNLESS APPROVED BY THE FEATURES BENEFITS BUILDING INSPECTOR a Up to 19 SEER/12.5 EER • 10 Year limited parts warranty with online registration • Mold-resistant washable air filter • 5 Year limited parts warranty for commercial applications • Inverter driven swing compressor a Low profile indoor unit with matte white finish a Specialized drain pan design for improved cold climate drainage • Compatible with optional Daikin ENVi • Vertical auto-swing air flow • Hot-start function to eliminate start-up drafts UMCE • Powerful(turbo)and Econo mode settings COPY • Wireless remote included INDOOR UNIT OUTDOOR UNIT To - - - »anrIN Received MAR 2 7 7019 � Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.coin www,daikincomfort,co 1 (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 4 r40OVTIJRA '10 YTIO T64_IM1 aA� OVECJiuA 43voRggA o,njv)tMlA WXWtANO CO Sri a vtj a r4i_w m%A ee SAW �pTrjV8N1 QNIUlu9 i DAIKIN Submittal Data Sheet 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 SYSTEM PERFORMANCE Indoor Unit Model No. FTK24NMVJU Indoor Unit Name: 18 SEER AC DUCTLESS ID 2 TON Outdoor Unit Model No. RK24NMVJU Outdoor Unit Name: 18 SEER AC DUCTLESS OD 2 TON Rated Cooling Capacity(Btu/hr): 21,200 Rated Cooling Condltions: Indoor(°F DBM/B):80/67 Ambient("F DB/WB):95/75 Sensible Capacity(Btu/hr): 15,760 Rated Piping Length(ft): 25 Max/Min Cooling Capacity(Btu/hr): 24,000/5,500 Rated Height Difference(ft): 65.60 Cooling Input Power(kW): 1.700 Rated Heating Conditions: Indoor(°F DB/WB):70/70 Ambient(°F DB/WB):47/43 SEER(Non-Ducted/Ducted): 18.00/ EER(Non-Ducted/Ducted): 12.50/ Heating COP(Non-Ducted/Ducted): 3.7/ SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 50-115 Holding Refrigerant Charge(lbs): 2.5 Heating Operation Range(°F WB): - Additional Charge(Ib/ft): 0.01 Max.Pipe Length(Vertical)(ft): 66 Pre-charge Piping(Length)(ft): 32 Cooling Range w/Baffle(°F DB): 0-115 Max.Pipe Length(Total)(ft): 98 Heating Range w/Baffle(°F WB) - Max Height Separation(Ind to Ind ft): 66 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinaacom%•r.-.lv.da;k+ncumforLCom (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 2 of 4 r'DAIKIN Submittal Data Sheet 2.0-Tan Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 INDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 713/579/512/403 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 1.2 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 518 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 1/4 Dimensions(HxWxD)(in): 11-5/8 x 39 x 10-3/8 Condensate Connection(inch): 5/8 Panel(HxWxD)(in): Sound Pressure(H/M/L/SL)(dBA): 53/45/39/34 Net Weight(lb): 27 Sound Power Level(dBA): Panel Weight(lb), Ext.Static Pressure(Rated/Max)(inWg): / DIMENSIONAL DRAWING - INDOOR UNIT THE MARK(—)SHOWS PIPING DIRECTION a AIR FLOW(INDOOR) �IREA 39 .._......_) LEFT RIGHT z� w g¢Z f INCLUDING I " I` V MOUNTING PLATE) U O d:Q LL 1a7,1e:zs:nu — Sr N w �I_D!6(ZBfi_ul) 1-15116(50rrMn)MIN (SPACE FOR 1-15/1615OMM)MIN E '-GENERAL RATING MAINTENANCE) REQUIRED SPACE (SPACE FOR ii44�JJ"44j E ` NAMEPLATE MAINTENANCE) TERMINAL BLOCK W)TH EARTH TERMINAL BOTTOM _ I (INSIDE) I I FRONT GRILLE FIXING SCREWS UP AND DOWN WIND DIRECTION — (INSIDE) CONTROL BLADE MOVABLE RANGE ` ABOUT 1"A(4m- DRAIN HOSE FLAPS GAS PIPE F518(4,15 9mm)Cu1-" /LGASPIPEPIPE SIGNAL RECEIVER T t&118(401)"Ml I OPERATION LAMP ` TIMER LAMP / ll INDOOR UNIT ON/OFF SWITCH DRAIN HOSES LIQUID PIPE 0114(+6.4mm)CuT ROOM TEMP THERMISTOR (CONNECTING PART (INSIDE) LD.09/16(014mm) A Vit�SYS(]Bprlln) MOM NAME PLATE OD.¢518(916mm) AKW 11.36055pml CD--SIGNAL TRANSMITTER E ABOUT 17.W4(450mm) BLADE ANCiLE3 w)•TAT 4lInYr1) 13ne 2ormn UPlDOWN 39(9901nm1 (AUTOMATIC) ' COOLING,DRY FAN 29-3181740mm1 5(12a5r01ry -- gE e 10. RIGHTILEFT(MANUAL) 1 7/8(4e111m) WALL)IDLE FOR EMBEDDED PIPING 2-318(60MM2 e3-1/8(OWm)HOLE WALL HOLE WIRELESS REMOTE CONTROLLER ,Lag QS), STANDARD LOCATIONS OF WALL HOLES 0-1/8(00mm)HOLE (ARC48OA9) Y 3D091782 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www daikinac,coln www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 4 I F'DAIKIN Submittal Data Sheet 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: Lt,L2,Ground Capacity Control Range(G) Min.Circuit Amps MCA(A): 18.30 Airflow Rate(H)(CFM): 2,101 Max Overcurrent Protection(MOP)(A): 20.00 Gas Pipe Connection(inch): 518 Max Starting Current MSC(A): Liquid Pipe Connection(inch): 114 Rated Load Amps RLA(A): 12.0 Sound Pressure(H)(dBA): 55 Dimensions(HxWxD)(in): 28-15/16 x 34-1/4 x 12-5/8 Sound Power Level(dBA): Net Weight(lb): 108 DIMENSIONAL DRAWING — OUTDOOR UNIT FIANOLE W16(14) 34-1/4 11 1 2-314 7M 17), 12.3f81s201 1,. 16(M BRAND NAME PLATE ELECTRIC WIREI �t09PR AIR THERM TOR I I F/ - _ MANUFACTURER'S IAE<EL m - - 4-HOLES FOR FOUNDATION BOLTS 9n61 to 51 7/6I231 23-5/8(8a0) 4-15/16(1251 LMa gRMlp)- � 135.a 1,ial � 7f18 it IN5tI{L)A11„'W IEG� fiTClO _{ D D 8 ,ROVND TEiWWQ r' O 2G=-a n o WALL HEIGHT ON AIR OUTLET SIDE m •- MINIMUM SPACE FOR AIR PASSAGE =LESS THAN 47-1/4(1200) oon n uoUID xannl 52s) i Y.STOP VALVE i»iYa�uiNi/i0S�0099Wirt (I sivvwrr�iac:vi (61/4118-41 Q171 DRAIN OUTLET Q GAS II D�5/6(q15 9)HOSE FOR STOP VALVE CONP1E0t1(1N WITH DAAIN JOINT! r III��� la le�+at•Isa)cur) �4�--' � $ s•F+ � t . I l' _ �I >'I.1HlI`7LW/Ault �� 1.15n8(DO) '2 1p q 1.1Y18t%)�� � SERVICE — w 1-15116(50) PORT 6-13/16(173) IN CASE OF REMOVING unii-inch(mm) STOP VALVE COVER AND C:3D092230 TERMINAL STRIP COVER Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www daikinac cons www,daikincomforL.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 4 of 4 � I f r'DA,FKAFN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 FEATURES BENEFITS Up to 19 SEER/12.5 EER 10 Year limited parts warranty with online registration • High-efficiency inverter driven swing compressor 4 5 Year limited parts warranty for commercial applications • Low ambient cooling capable High efficiency cooling and heating operation provides utility bill savings Specialized drain pan design for improved cold climate drainage Low profile indoor unit with matte white finish • Mold-resistant washable air filter May qualify for regional utility rebates and incentives i Titanium apatite photo catalytic air purification filter Compatible with optional Daikin ENV Wi-Fi capable Smart Control Vertical auto-swing airflow Standby electricity savings mode Hot-start function to eliminate start-up drafts Powerful(turbo)and Econo mode settings Wireless remote with backllt LCD display INDOOR UNIT OUTDOOR UNIT I Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Dalkin City Generated Submittal Data www.daikinac.com%-n•Av,tladuncundait.cum (Daikin`s products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 4 v� F' �-DA/K FN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 SYSTEM PERrORMANCE Indoor Unit Model No. FTK09NMVJU Indoor Unit Name: 19 SEER AC DUCTLESS ID 3/4 TON Outdoor Unit Model No. RK09NMVJU Outdoor Unit Name: 19 SEER AC DUCTLESS OD 3/4 TON Rated Cooling Capacity(Btu/hr): 9,000 Rated Cooling Conditions: Indoor(°F DB/WB):80/67 Ambient(°F DB/WB):95/75 Sensible Capacity(Btu/hr): 8,170 Rated Piping Length(ft): 25 Max/Min Cooling Capacity(Btu/hr): 10,200/4.400 Rated Height Difference(ft): 49.00 Cooling Input Power(k": 0.720 Rated Healing Conditions: Indoor(OF DB/WB):70/70 Ambient(°F DBANB):47/43 SEER(Nan-Ducted/Ducted): 19.00/ EER(Non-Ducted/Ducted): 12.50/ Heating COP(Non-Ducted/Ducted): 3.7/ DETAILSSYSTEM Refrigerant Type: R-410A Cooling Operation Range(°F DB): 50-115 Holding Refrigerant Charge(lbs): 1.5 Heating Operation Range(°F WB): - Additional Charge(lb/ft): 0.01 Max.Pipe Length(Vertical)(ft): 49 Pre-charge Piping(Length)(ft): 32 Cooling Range w/Baffle(°F DB): 0-115 Max.Pipe Length(Total)(ft): 66 Heating Range w/Baffle(°F WB): Max Height Separation(Ind to Ind ft): 49 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www-daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without mcumng any obligations) Page 2 of 4 i F"""DAIKIN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 INDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230 160 11 Airflow Rate(H/M/L/SL)(GEM): 417/297/244/141 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(GaUhr): 0.3 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 318 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 114 Dimensions(HxWxD)(in): 11-1/4 x 30-5/16 x 6-3/4 Condensate Connection(inch): 518 Panel(HxWxD)(in): Sound Pressure(H/M/L/SL)(dBA): 43136130119 Net Weight(lb): 18 Sound Power Level(dBA): Panel Weight(lb): Ext Static Pressure(Rated/Max)(inft: / DIMENSIONAL DRAWING - INDOOR UNIT INCLUDING REQUIRED SPACE � AIR FLOW(INDOOR) THE MARK(—)SHOWS PIPING DIRECTION MOUNTING PLATE I REAR 30-51J61M IWn) I 874(Pb51Nn1 % ( - �T 4-34=-WM w LEFT RIGHT / S LJ GENERAL RATING G Ewa v� NAME PLATE a O FI m a \ TERMINAL BLOCK I~ FRONT PANEL FIXING SCREWS WITH EARTH 1-15/161R1 mm)Mltt, i It•t&16(SO mm)MIN irinu�l' j TERMINAL —ACE FOR (SPACE FOR LE, (INSIDE) dNTENANCE) MAINTENANCE) � DRAIN HOSE C UP AND DOWN WIND DIRECTION 1 LIQUID PIPE CONTROL BLADE MOVABLE RANGE 'Gi S PIPE BOTTOMI I FLAPS ABOUT 13(330 n1h� SIGNAL RECEIVER GAS PIPE¢3/8($9.5 mm)CuT i OPERATION LAMP (THE LENGTH OF PIPE OUTSIDE DRAIN HOSE 14.91181970 --TIMER LAMP THE UNIT_ABOUT 14-3/16(360 mm ll (CONNECTING PART _--INDOOR UNIT ON/OFF SWITCH D�9/16($14 nun) [1517934 11YI11 ROOM TEMP.THERMISTOR LIOUID PIPE�114(464 mm)CUT O D.018 W6 mm) (INSIDE) (THE LENGTH OF PIPE OUTSIDE(INSIDE) HOSE LENGTH OF OUTSIDE MODEL NAME THE UNIT:ABOUT 16-1/8(410 mm)) THE UNIT IS ABOUT 1B-1/2(470 mm)) O `-SIGNAL TRANSMITTER PLATE E STANDARD LOCATIONS OF WALL HOLES I.7fB(AB mml 19170 mm1 BLADE ANGLE oqE 30-5A6 V70 mm) — 1'---1,�� UP/DOWN(AUTOMATIC) RIGHT/LEFT m 21-118 OMA mm) -•�4•9110(1165 mm) 0 (MANUAL) COOLING DRY � E ' so t 0 0 � t•7A 48 1.718 48 mm � y WALL HOLE FOR EMBEDDED PIPING WALL HOLE WIRELESS REMOTE CONTROLLER S5• I¢2-9116(q65 mm)HOLE 0-9/16(065 mm)HOLE (ARC40DA9) 3DO91705 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www daikinac com www-daikincomfort com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without Incumng any obligations) Page 3 of 4 r r'DA,IK,FN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 ourDOOR UNIT Y Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: L 1.L2,Ground Capacity Control Range(%): Min.Circuit Amps MCA(A): 12.10 Airflow Rate(H)(CFM). 1,102 Max Overcurrent Protection(MOP)(A): 15.00 Gas Pipe Connection(inch): 3/8 Max Starting Current MSC(A): Liquid Pipe Connection(inch): 114 Rated Load Amps RLA(A): 6.8 Sound Pressure(H)(dBA): 46 Dimensions(HxWxD)(in): 21-5/8 x 26.9/16 x 11-3/16 Sound Power Level(dBA): Net Weight(lb): 55 DIMENSIONAL DRAWING - OUTDOOR UNIT 18-,r2 470) 3.13/16t!0-- er DRAIN OUTLET (1 D_0/8(p15.9mm)HOSE FOR CONNECTION rl @ o WITH GRAIN J0WT)_ 4-HOLES FOR FOUNDATION BOLTS twscxlw►10) OUTAOORAIRTHERMISTOR 9/188�1� 26-9/16J16 1.5116 50 5118(0). LIQUID 13116(20) HAN()LE 11111v 8 112.(1114) QRq�p TEAMWAC STOP VALVE BRAND NAME PLATE 1114 4)CUT) 1, 1 MANUFACTURERS SOP VALVE LABEL _ t}58148.5)Cu7) SERVICE PORT w LXAF V 73116I20) 1 IN CASE OF REMOVING WALL HEIGHT ON AIR OUTLET SIDE �' STOP VALVE COVER AND MINIMUM SPACE FOR AIR PASSAGE -LESS THAN 47-1f4(1200) TERMINAL STRIP COVER ruRbt84)'%/fIpYNAiSM!' .�. �_'bVi//.m9vlGSY1////dtal< :Vi.7!/uv+faidllii5///il6t_.��_ oYii/.'.. n.;X//.wv4vc wmJiu/N//aav/i/do-sx__1-,5/,s�9Q1 b 1_t81,8i60� 1 UNIT:inch(mm) 7 7i C:3D092206 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac com www.daikincomfortcom (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without Incurring any obligations) Page 4 of 4 PFDAIKIN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS4 FEATURES BENEFITS Up to 19 SEER/12.5 EER 10 Year limited parts warranty with online registration • High-efficiency Inverter driven swing compressor 5 Year limited parts warranty for commercial applications • Low ambient cooling capable High efficiency cooling and heating operation provides utility bill savings Specialized drain pan design for improved cold climate drainage Low profile indoor unit with matte white finish Mold-resistant washable air filter May qualify for regional utility rebates and incentives Titanium apatite photo catalytic air purification filter Compatible with optional Daikin ENV Wi-FI capable Smart Control Vertical auto-swing air flow • Standby electricity savings mode • Hot-start function to eliminate start-up drafts Powerful(turbo)and Econo mode settings Wireless remote with backlit LCD display INDOOR UNIT OUTDOOR UNIT —_ i Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data vA•nv.daikmac.com wvAv.daikincoudorLcom (Dalkin's products are subject to continuous Improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 4 r'DA,FK,FN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 SYSTEM PERFORMANCE Indoor Unit Model No. FTK12NMVJU Indoor Unit Name: 19 SEER AC DUCTLESS ID 1 TON Outdoor Unit Model No. RK12NMVJU Outdoor Unit Name: 19 SEER AC DUCTLESS OD 1 TON Rated Cooling Capacity(Btu/hr): 10,900 Rated Cooling Conditions: Indoor(°F DBM/B):80/67 Ambient(OF DB/WB):95/75 Sensible Capacity(Btu/hr): 9,480 Rated Piping Length(ft): 25 Max/Min Cooling Capacity(Btu/hr): 13,300/4,400 Rated Height Difference(ft): 49.00 Cooling Input Power(kW): 0.870 Rated Heating Conditions: Indoor(°F DBM/B):70/70 Ambient(°F DB/WB):47/43 SEER(Non-Ducted/Ducted): 19.00/ EER(Non-Ducted/Ducted): 12.50/ Heating COP(Non-Ducted/Ducted): 3.8/ SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 50-115 Holding Refrigerant Charge(lbs): 2.1 Heating Operation Range(OF WB): - Additional Charge(Ib/ft): 0.01 Max.Pipe Length(Vertical)(ft): 49 Pre-charge Piping(Length)(ft): 32 Cooling Range w/BalBe(°F DB): 0-115 Max.Pipe Length(Total)(ft): 66 Heating Range w/Baffle("F WB): Max Height Separation(Ind to Ind ft): 49 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.dalkincomlort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incumng any obligations) Page 2 of 4 i r'DAIKIN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 INDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 434/311/247/145 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 0-5 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 3/8 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch). 1/4 Dimensions(HxWxD)(in): 11-1/4 x 30-5116 x 8-3/4 Condensate Connection(inch): 5/8 Panel(HxWxD)(in): Sound Pressure(H/M/L/SL)(dBA): 4 5/3 713 0/1 9 Net Weight(lb): 18 Sound Power Level(dBA): Panel Weight(lb): Ext.Static Pressure(Rated/Max)(inWg): / DIMENSIONAL DRAWING - INDOOR UNIT INCLUDING THE MARK F-)SHOWS PIPING DIRECTION MOUNTING PLATE REQUIRED SPACE a AIR FLOW(INDOOR) I REAR 30-5/16(770 mrN 61A+735 RIPI % [il�/ie�.'-r9 8Yt'2?3me� w / j V ¢Z LEFT HT Q RIG GENERAL RATING NAME PLATE 10 / II �m a FRONT PANEL FIXING SCREWS -TERMINAL BLOCK WITH EARTH 1.I 5/16(50 ITW MINI n-15/18(so mm)MMt 1P/SIDE1 TERMINAL (SPACE FOR (SPACE FOR Er / (INSIDE) MAINTENANCE) MAINTENANCE) 5-3/16!(32 mm) I DRAIN HOSE n C UP AND DOWN WIND DIRECTION I LIQUID PIPE ,. CONTROL BLADE MOVABLE RANGE '.GAS plpE —r r BOTTOMI FLAPS SIGNAL RECEIVER GAS PIPE 4318(49 5 mm)CuT - ABOUT 13(M nm -OPERATION LAMP (THE LENGTH OF PIPE OUTSIDE DRAIN HOSE ABOUT 14.9116t770 TIMER LAMP THE UNIT:ABOUT 14-3/16(360 mm,))/ I.D 49/16(414 rwn)(CONNECTING PART A90UT IS•3.01390 mm1� INDOOR UNIT ON/OFF SWITCH O.D.4518(416 MM) ROOM TEMP.THERMISTOR LIQUID PIPE 41/4(46.4 mm)CUT (INSIDE) (THE LENGTH OF PIPE OUTSIDE (THE HOSE LENGTH OF OUTSIDE MODEL NAME THE UNIT:ABOUT 16-118(410 mm)) THE UNIT IS ABOUT 18-1,2(470 mm)) CDPLATE —SIGNAL TRANSMITTER STANDARD LOCATIONS OF WALL HOLES 1.771 61B mmI 1 IV20 mm) BLADE ANGLE rn 30.5n6.4779 mm) UP/DOWN(AUTOMATIC) RIGHT/LEFT c 21.118(5388mm) -4.9116(1165mm) `o COOLING DRY (MANUAL) F! � —r E j YI 50` 50• o 0N. a•7B d8 mm t718148 mm I \\ d WALL HOLE FOR EMBEDDED PIPING WALL HOLE WIRELESS REMOTE CONTROLLER 65• 42-9/16(465 mm)HOLE 42-9116(065 mm)HOLE (ARC480A9) 30091705 Daikin North America LLC,5151 San Felipe,Suite 500.Houston,TX,77056 Daikin City Generated Submittal Data www daikinac.corn www-daikincomfort-com (Daikin's products are subject to continuous improvements,Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 4 �.� i I I r""'DAIKIN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: Lt.L2,Ground Capacity Control Range Min.Circuit Amps MCA(A): 12.20 Airflow Rate(H)(CFM): 1,105 Max Overcurrent Protection(MOP)(A): 15.00 Gas Pipe Connection(inch): 3/8 Max Starting Current MSC(A) Liquid Pipe Connection(inch): 1/4 Rated Load Amps RLA(A): 7.5 Sound Pressure(H)(dBA); 49 Dimensions(HxWxD)(in): 21-5/6 x 26-9/16 x 11-3/16 Sound Pourer Level(dBA). Net Weight(lb): 60 DIMENSIONAL DRAWING - OUTDOOR UNIT 18-1/2 312h8L64, �r DRAIN OUTLET 70 II 1).9"4415.9M)HOSE FOR CONNECTIONW mWRH DRAINOR FOUNDATION BOLTS jMB OR M-10) OVTCKKIR AIR TH£gh11STCR 8116af6 26•WI8f876 1-5116 5116481 LIQUID 13r18(_20] HANDLE 11-3/16 112(124 f)RALI NAA1f P-ATE OROI�D TERlAWAL STOP VALVE 114 b C11 r Ktv OCTIAERS _ VBEL STOP VALVE (�'e(�6.5)curt Did I - SERVICE n: - N PORT .16(20) G-114(159) IN CASE OF REMOVING WALL HEIGHT ON AIR CILRIET SIDE STOP VALVE COVER AND MINIMUM SPACE FOR AIR PASSAGE ,LESS THAN 47.11A 11200) ^ TERMINAL STRIP COVER 1.16ri6�50)_ UNIT:Inch(mm) o C:3D092206 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www daikinac-cons www daikincomfort.conl (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 4 of 4 �„ , I ,. I Im JrKIN' AC Submittal Data: BRC944132 VDA RA & - -d Controller absolute comfortim Job Name: Location: Purchaser: Engineer: Submitted To: For: ❑ Reference ❑Approval ❑ Construction Submitted By: Date: Unit Designation: Schedule#: Model No.: For use with the following Daikin RA&RA-Multi Indoor Models: FDXS Slim Duct&CTXS/FTXS Wall Mount For use with the following Daikin RA& RA-Multi Outdoor Models: RX Std. Efficiency, RXS High Efficiency,2MXS&4MXS FEATURES/BENEFITS • Includes 8m (26ft)of cable tEDuLrtW"U r n i • Built in one time or daily timer functionality with up to 2 timer actions per day • " •88:8� • LCD lets you display set point temperature in either'F or°C uo _ VAN V00E units in 1 degree increments -a =� -- oawst Brew rgvma • Monitors room temperature and preset temperature by microcomputer and can select cool or heat operation modes automatically based on the set-point requirement • Selectable auto/cool/heat/dry operation modes with adjustable temperature and airflow rates o 4 3f4 • Approximately two hour battery backup • Required remote control adapter PCB included ool • Controller can be used in conjunction with the factory supplied o c c) o G o standard wireless remote controller `- _. Q Door !per Door tiosod ro Remote Controller Functions i Start/Stop Operation Mode OPERATION Temperature Settingcio 64°F-90°F Set Point Range �:anonunw nDLt Fan Speed L 1/16 11/16 Airflow Direction 7/8 1-1/8 Status Operation Mode 1-13/16 MONITORING Temperature Setting Fan Speed CABLE SPECIFICATIONS Airflow Direction TYPE 4-wire sheathed vinyl cable SCHEDULING One Time Timer TOTAL LENGTH BRCW901A08-Approx. 8m (26ft) Daily Timer Daikin AC (Americas), Inc. ♦ 1646 Wallace Drive - Suite 110 ♦ Carrollton, TX 75006 SDS BRC944B2 10-08 www.daikinac.com (Daikin's products are subject to continuous improvements Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Document No. D300519A (04-18) Obsoletes Document No. D300519 (03-17) Installation/Operation Applies to: Standard Power Vent Unit Heaters: Separated Combustion Unit Heaters: NOTE: OFFICE C Accessories referenced in this installation IWy(-) ,` -'' not apply to all models. BUILDINIG Af.'. "I e .. Y ..'..1 \ V*,Slip PRocJJ MIMED W`S` 13`S ` ail'. ;I'�. ' •_._ A WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. Be sure to read and understand the installation, operation, and service instructions in this manual. Improper installation, adjustment, alteration, service, or maintenance can cause serious injury, death, or property damage. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a phone remote from the building. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service aq cy, or the gas supplier. EZ2ceIV�7� D300519A(04-18�1 PA,0 Afgf,4POs,Page 1 • I . :�; I ��,_� Table of Contents 1. General...................................................... 2--4 7. Electrical Supply and Wiring............... 16-22 1.1 Hazard Labels and Notices............................2 7.1 General..........................................................16 1.2 General Installation Information....................3 7.2 Supply Wiring................................................17 1.3 Warranty..........................................................4 7.3 24V Control Wiring Connections.................17 1.4 Installation Codes...........................................4 7.4 Wiring Diagrams...........................................18 2. Unit Heater Location.................................4-6 7.5 Electrical Operating Components...............21 2.1 Heater Throw ..................................................4 8. Controls and Operation........................ 22-26 2.2 Location Recommendations..........................5 8.1 Thermostat....................................................22 3. Uncrating and Preparation....................... 6-7 8.2 DDC Controls, Options D10 and D14..........23 3.1 Uncrating and Inspecting...............................6 8.3 Ignition System.............................................24 3.2 Preparing for Installation...............................6 9. Commissioning and Startup................ 27-28 4. Clearances and Dimensions ...................7-9 9.1 Check the installation prior to startup:.......27 9.2 Heater Startup:..............................................27 4.1 Clearances.......................................................7 4.2 Dimensions 9.3 Check Installation after startup: 28 """""""'...� 5. Hanging the Heater................................10-11 10. Maintenance and Service................... 29-36 10.1 Maintenance Schedule...............................30 5.1 Weights.......................................................... 10 10.2 Maintenance Procedures 31 .......................... 6.2 Lifting and Suspending.......................... ....10 10.3 Troubleshooting . .. .........................................36 38 6. Mechanical .............................................11-16 APPENDIX....................................................... 6.1 Gas Piping and Pressures............................11 6.2 Combustion Air-Standard Power Vent and Index................................................................ 39 Standard Power Vent with CV Option Models 16 INSTALLATION RECORD ..............................40 1.0 General 1.1 Hazard Labels and Notices There are warning labels on the unit and throughout this manual. For your safety, read the definitions below and comply with all boxes labeled CAUTION, WARNING, and DANGER during installation, operation, maintenance, and service of this heater. Definitions of Hazard Intensity Levels in this Manual HAZARD INTENSITY LEVELS 1. DANGER: Failure to comply will result in severe personal injury or death and/or property damage. 2. WARNING: Failure to comply could result in severe personal injury or death and/or property damage. 3. CAUTION: Failure to comply could result in minor personal injury and/or property damage. Gas-fired appliances are not designed for use in hazardous atmospheres containing flammable vapors or combustible dust, in atmospheres containing chlorinated or halogenated hydrocarbons, or in applications with airborne silicone substances (see Hazard Levels, above). Should overheating occur, or the gas supply control system fail to shut off the flow of gas, shut off the manual gas valve to the utility heater before shutting off the electrical supply. Page 2,D300519A(04-18)1-UDA&APD Series Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any gas control that has been under water. Unit heaters should not be installed in an environment where the ambient temperature is below 60°F. The low space tem- perature may result in condensate forming in the heat ex- chan en 1.2 General 1.2.1 Certification Installation Models 30, 45, 60, 75, 100, and 125 are design certified by the Canadian Standards Information Association for use in residential, industrial, and commercial installations. Utility heat- ers certified for"residential use" are intended for heating of non-living spaces that are attached to,or part of a structure that contains space for family living quarters.They are BOTH this manual not intended to be the primary source of heat in residential applications or to be used and the correct in sleeping quarters. venting manual Models 150, 175,200,225,250,300,350,and 400 are design certified bythe Canadian are REQUIRED for Standards Association for use in industrial and commercial installations only. installation of this All models and sizes are available for use with either natural or propane gas.The type of gas, the gas input rate, and the electrical supply requirement are shown on the heater. heater rating plate. Check the rating plate to verify that the heater is appropriate for the installation site. 1.2.2 Venting Manual Installation requires both this manual AND the venting manual. Venting Manual by Venting Instruction Manuals Look for Matching Label on Model Type Venting Manual and Heater for Indoor Power Vent Units: Label with a RED SQUARE Standard Power Vent Installation (each heater has its own dedicated vent) for Indoor Fan Assist Units: Label with a BLUE TRIANGLE (Sizes 30, 45, 60, 75 & 100 only) Common Vent Installation (with Option AV6) for Combustion Air Inlet Units: Label with a GREEN CIRCLE Separated Combustion (with field installed Option CC2, CC6, or CC14 Vent/Combustion Air Kit) Both this installation manual and the appropriate venting manual are shipped with the heater.Verify that the literature is correct for the heater being installed.If either manual is missing or incorrect, contact your distributor before beginning installation. The instructions in this manual apply only to the models listed. Installation should be done by a qualified agency in accordance with these instructions. The qualified service agency installing this heater is responsible for the installation. D300519A(04-18)WDA&APD Series,Page 3 1.0 General 1.3 Warranty (cont'd) Refer to the limited warranty information on the Warranty Card in the"Literature Bag Warranty is void if... a. Wiring is not in accordance with the diagram furnished with the heater. b. The unit is installed without proper clearance to combustible materials. c. A fan model is connected to a duct system or if the air delivery system is modified. 1.4 Installation These units must be installed in accordance with local building codes. In the absence of Codes local codes, in the United States,the unit must be installed in accordance with the National Fuel Gas Code,ANSI Z223.1.A Canadian installation must be in accordance with the CSA B149 Installation Codes.These codes are available from CSA Information Services, 1-800- 463-6727. Local authorities having jurisdiction should be consulted before installation is made to verify local codes and installation procedure requirements. Special Installations Installations in aircraft hangars should be in accordance with ANSI/NFPA No. 409 (latest (Aircraft Hangars/ edition),Standard forAircraft Hangars;in public garages in accordance with ANSI/NFPA No. Repair Garages/ 88A(latest edition), Standard for Parking Structures; and for repair garages in accordance Parking Garages) with ANSI/NFPA No. 88B (latest edition), Standard for Repair Garages. In Canada, instal- lations in aircraft hangars should be in accordance with the requirements of the enforcing authorities, and in public garages in accordance with CSA B149 codes. California Warning If the heater is being installed in the state of California,the installer MUST attach a warning Label label on the outside of the access door.The California Warning label is shipped in the litera- ture bag along with this manual,the warranty form, and any other paperwork that applies. If installation is in California, select a location on the heater access panel. Be sure the sur- face is clean and dry and adhere the label. Massachusetts If the heater is being installed in the Commonwealth of Massachusetts,these units must be Requirement installed by a licensed plumber or licensed gas fitter. 2.0 Unit Heater Use the sound data in Technical Data table in the APPENDIX (page 38), clearances Location in Paragraph 4.1; the combustion air requirements in Paragraph 6.2; the throw tables, mounting height requirements, and location recommendations in Paragraphs 2.1 and 2.2;the weights in Paragraph 5.1; and the venting requirements in the Venting Manual to determine where to suspend the heater. Unit heaters should not be used in an application where the heated space temperature is below 50T. Operating under low ambient conditions may cause condensation to form in the heat exchanger. 2.1 Heater Throw 'Louver angle listed in the table is relative to the \ top of the heater. FIGURE 1 -Throw for 1 Fan Models H • X ~I Y f, Z** H=Distance from bottom of heater to the floor X=Distance from heater to start of floor coverage Y=Distance to end of floor coverage ""Z=point when the air velocity drops below 50 ft(15.2M)per minute NOTE: Throws listed are with standard adjustable horizontal louvers at the angles listed (angle is relative to the top of the heater). Throw pattern changes with the addi- tion of optional vertical louvers and/or downturn nozzles. Page 4,D300519A(04-18)1-UDA&APD Series I Dimensions X,Y,and Z(feet)Models with Standard Horizontal Louvers at Mounting Heights of 5-18 ft 30 46 s0 76 100 126 H uur dw do, X Y Z X Y z m X Y Z X Y Z X Y Z X Y z 'a J Q J Q J Q J Q J Q J Q 5 R 6 14 30 -21' 7 16 40 -20° 8 18 45 -16° 9 20 57 -14° 9 20 59 -18° 10 22 65 -14° 8ft 7 13 26 -39° 9 16 37 -34° 10 18 42 -29° 12 22 54 -25° 11 21 56 -2B° 12 23 63 -24' 10ft 6 11 22 -52° 9 15 33 -43' 10 17 39 -37° 12 22 52 -32° 12 20 52 -36° 13 24 60 -30° 12ft - - - - 8 12 27 -55' 10 16 34 -46' 12 21 48 -390 11 19 47 -44° 14 23 57 -36° 14ft - - - - - - - 9 14 29 -56° 12 19 44 -46° 11 17 42 -51' 14 22 53 -43° 16ft - - - - - - - - - - - - 11 17 M 10 14 34 -58' 13 20 47 -50° 18n - - - - - - - - - - - - - - - - - 11 17 40 -57° 150 175 200 225 260 300 350 400 H >9! �31 "� �1 "Sd `md t4 du % Y Z o' X Y Z o'a X Y Z e g X Y Z p X Y Z X Y Z m X Y Z 'a X Y Z 'a J Q J Q J Q J Q J Q J Q J Q J Q 8ft 13 24 1 73 -26° 15 2B 1 90 -22° 16 301 93 -20° 14 27 1 86 -24° 16 29 93 -21° 15 28 94 -24° 17 31 105 -20° 18 34 113 -17° 10ft 14 24 1 69 -32° 17 29 87 -27° 17 31 91 -25° 15 27 82 -30° 17 30 90 -26° 16 28 89 -29° 18 32 103 -250 20 35 110 -210 12ft 14 24 64 -39° 18 29 84 -32° 18 31 BB -30° 16 27 78 -35° 18 30 87 -31' 17 28 85 -34' 19 32 98 -30° 21 36 108 -25° 14ft 14 22 59 -45' 18 28 79 -37° 19 30 B4 -34° 16 26 73 -41' 18 30 83 -36' 17 27 1 80 -40' 20 32 95 -34° 231 35 105 -29' 16ft 13 20 1 53 -51° 18 27 74 -42° 19 29 79 -390 16 24 67 -47° 19 28 78 -41' 17 25 1 74 -45° 21 31 90 -38' 23 1 35 1 101 -33' 18ft 11 17 44 -58° 17 26 68 -48° 19 28 74 -44° 14 22 60 -53° 18 27 72 -46° 16 1 24 1 66 -51-1 20 1 30 1 85 1-43-1231 35 1 97 -37° Dimensions X,Y,and Z(meters)Models with Standard Horizontal Louvers at Mounting Heights of 1.5-5.5M 30 45 s0 75 100 125 H i- >4 >= >= >= >4 X YN79 X Y Z 'o X Y Z 'o X Y Z i X Y Z o X YZaJ Q J Q J Q J Q J Q J1.5 M 1�B43 -21' 2.1 49 122 -20° 2.4 5.5 138 -16° 2.76.1 174 -14° 2.7 6.1 18.0 -18° 3.0 6.7 19.9 -14°2.4 M 2.1 4.0 -39' 2.7 4.9 11.3 -34° 3.0 5.5 12.8 -29° 3.7 6.7 16,5 -25° 3.4 6.4 17.1 -28° 3.7 7.0 192 -24° ,3.0 M 1.8 3.4 6.7 -52° 2.7 4.6 10.0 -43° 3,0 5.2 11,9 -37° 3.7 6.7 15.8 -32° 3.7 6,1 15.8 -36° 4.0 7.3 18-3 -30° 3.7 M - - - - 1 241 3.7 82 -55° &0 4.9 10.4 -46° 3.7 6.4 146 -39° 3.4 5.8 14.3 -44° 4.31 70 17.4 -36' 4,3 M - - - - I- - - - 2.7 4,3 8.8 -56° 3.7 &B 13.4 -46° 3.4 5.2 12.8 -51° 43167 161 -43° 4,9 M - - - - - - - - - - - - 3.4 5.2 11.6 -54' 3.0 4.3 10.4 -55' 40 6.1 14.3 -50° 5.5 M - - - - - - - - - - - - - - - - - - - 3.4 5.2 2122 -57° 160 175 200 225 250 300 350 400 H i- d o `o I " w w a `*6 X Y Z �� X Y Z a� X Y Z X Y Z X Y Z o X Y Z X Y Z a c % Y Z J Q J Q J Q J Q J Q J Q J Q J Q 2.4 M 4.0173 22.3 -26° 4 6 1 8.5 27.4 -22° 4.9 9.1 28.0 -20° 4.3 8.2 262 -24° 4.9 B.8 28-3 -21' 4.8 8.5 28.7 -24° 5.2 9.4 32.0 -20° 5.5 11,3 344 -17- 3.0 M 4.3 7.3 21,0 -32° 5.2 a.8 26.6 -27° 5.2 9,4 277 -25° 4.6 8.2 25.0 -30° 52 9.1 27.4 -26° 4.9 8.5 271 -29° 5.5 9.8 31.4 -25° 6.1 10.7 33.5 -21° 3.7 M j4r06,1 19-5 -39° 5 5 8.8 25.6 -32° 5.5 9.4 26 8 -30° 4.9 8.2 23.8 -35° 5.5 9.1 26.5 -31' 5.2 8.5 2fl9 -34° S.B�12 �-3411 �132. -24.3M 18.0 -45° 5.5 8.5 241 -37° 5.8 9.1 25.6 -34' 4.9 7.9 22.3 -41' S.5 9,1 25t -36° 5.2 2 244 -40° 6.1 -29° 4.9 M 16.2 -51' 5.5 82 226 -42' 58 8.8 24.1 -39° 4.9 73 204 -47° 5.88523.8 -41' 5.2 7.6 22.6 -45° 6.4 9.4 2Z4 -38° 70 10.7 30.8 -33°5.5 M 13.4 -58° 5.5 8.2 21.9 -46° 4.9 7,3 20.1 -51' 6.1 9.1 25.9 -43° 7,0 10.7 26.9 -37° 2.2 Location Recommendations NOTE: Venting Locate the heater so that it is a minimum of five feet (1.5M) above the floor and in requirements may compliance with the clearances in Paragraph 4.1. affect location. T T . . Consult the Venting Manual for this heater If touched, the vent pipe and internal heater surfaces that are before making final accessible from outside the heater will cause burns. Suspend the determination. heater a minimum of 5 feet (1.5M) above the floor. For best results, the heater should be placed with certain rules in mind. In general, a unit should be located from 8 to 12 feet (2.4-3.7M) above the floor. Units should always be arranged to blow toward or along exposed wall surfaces, if possible. Where two or more units are installed in the same room, a general scheme of air circulation should be maintained for best results. Suspended heaters are most effective when located as close to the working zone as possible, and this fact should be kept in mind when determining the mounting heights to be used. However, care should be exercised to avoid directing the discharged air directly on the room occupants. Partitions, columns, counters, or other obstructions should be taken into consideration when locating the unit heater so that a minimum quantity of airflow will be deflected by such obstacles. D300519A(04-18)1-UDABAPD Series,Page 5 2.0 Unit Heater When units are located in the center of the space to be heated, the air should be dis- Location charged toward the exposed walls. In large areas, units should be located to discharge (COnt'd) air along exposed walls with extra units provided to discharge air in toward the center of the area. 2.2 Location At those points where infiltration of cold air is excessive, such as at entrance doors and shipping doors, it is desirable to locate the unit so that it will discharge directly toward Recommendations the source of cold air from a distance of 15 to 20 feet(4.6-6.1 M). (cont'd) CAUTION: Do not locate the heater where it may be exposed to water spray, rain, or dripping water. For a location where dirt,dust,or other airborne contaminants are present in the indoor environment, it is recommended to install a separated-combustion unit, Separated Combustion model,that uses outside airfor combustion.Using a separated-combustion unit will reduce the build-up of contaminants on the burner.Any buildup on the burner will adversely affect the combustion process. Hazards of Chlorine - The presence of chlorine vapors in the combustion air of gas-fired heating equipment applies to Separated presents a potential corrosion hazard. Chlorine found usually in the form of freon or Combustion Heaters degreaser vapors, when exposed to flame will precipitate from the compound, and go location with regard to into solution with any condensation that is present in the heat exchanger or associated parts.The result is hydrochloric acid which readily attacks all metals including 300 grade the combustion air inlet stainless steel. Care should be taken to separate these vapors from the combustion process. This may be done by wise location of the unit vent and combustion air terminals with regard to exhausters or prevailing wind directions. Chlorine is heavier than air. Keep these facts in mind when determining installation location of the heater in relation to building exhaust systems. 3.0 Uncrating and 3.1 Uncrating and Inspecting Preparation This unit was test operated and inspected at the factory prior to crating and was in operating condition. If the heater has incurred any damage in shipment, document the damage with the transporting agency and contact an authorized Distributor. If you are an authorized Distributor, follow the FOB freight policy procedures. Check the rating plate for the gas specifications and electrical characteristics of the heater to be sure that they are compatible with the gas and electric supplies at the installation site. 3.2 Preparing for Read this booklet and become familiar with the installation requirements of your par- Installation ticular heater. If you do not have knowledge of local requirements, check with the local gas company or any other local agencies who might have requirements concerning this installation. Before beginning, make preparations for necessary supplies, tools, and manpower. IMPORTANT: Shipping brackets are attached with cabinet screws.When remov- ing shipping brackets, re-insert ALL screws into the cabinet. 3.2.1 Field-Installed Models with Separated Combustion: In the literature bag, find three cap screws, PN Parts 203311, and three sealing washers, PN 61668.After attaching the hanging hardware (Paragraph 5.2), these screws and washers must be used to seal the unused holes in the top of the heater. Models with Standard Power Vent: If the installation includes optional vertical louvers, downturn nozzle, ceiling mounting bracket, hanger kit, high altitude kit, multiple heater control, sensor for DDC control, and/or stepdown transformer, install these options before the heater is suspended. Complete instructions are in this form or in the option package; option packages are shipped separately. Other shipped separate items: Could include a vent cap(Standard Power Vent heaters with Option CC1); a vent/combustion air kit (Separated Combustion heaters with Option CC2 or CC6); a manual gas valve; a thermostat bracket kit; a thermostat; and/ or a thermostat guard. Be sure all options ordered are at the installation site. High Altitude Kit, Option DJ20 or DJ21 If the heater is being installed at an elevation above 2000 ft(610M), the input rate will have to be derated.This is done by adjusting the valve outlet pressure. Page 6,D300519A(04-18)1-UDABAPD Series W I In addition, if the heater is being installed at an altitude above 6000 ft (1830M), the pressure switch will have to be changed. If ordered with the unit as Option DJ20 or DJ21,the pressure switch is shipped separately for field installation. Gas valve adjustment Adjusting the valve outlet pressure is done after the heater is in operation; follow the for high altitude can instructions in Paragraph 6.1. Capacities and inputs for derated units are also listed in only be done after Paragraph 6.1. heater is operating If the pressure switch needs to be changed, do that before the heater is operated; fol- (see Paragraph 6.1) low the instructions in FIGURE 2. FIGURE 2 - Standard Power Vent Models Installing High Size 30 45 60 75 100 125 11501175 200 225 250 300 350 400 Altitude Pressure High Altitude Switch PN 197031 197032 197031 201160 Switch required Negative Pressure OFF Setpoint"w.c. 0.35 045 035 1.05 above 6000 ft Label color Purple Pink Purple Brown (1830M) elevation Standard Power Vent Models with Option AV6 for Common Venting Size 30 45 60 75 100 ♦_ High Altitude Switch PN 197029 197032 196362 196388 Negative Pressure OFF Setpoint"w.c. 0.60 0.45 0.55 0.50 Label color Lt Blue Pink White Orange Separated Combustion Models Size 30 1 45 60 75 100 126 150 175 200 2.51 250 300 350 400 High Altitude Switch PN 197029 196388 197030 197031 201160 Pressure Switch Differential Pressure OFF Setpoint"w.c. 0.60 0.50 0.40 0.35 1.05 Label color Lt.Blue Orange Green Purple Brown Instructions for Changing Pressure Switch 1. In the control compartment, locate the pressure switch. 2. Mark and disconnect the two wires attached to the pressure switch. 3. Disconnect the sensing tubes from the pressure switch. 4. Locate the two screws holding the switch mounting bracket. Remove the screws and the pressure switch. Save the screws. 5. Using the same screws, install the high altitude pressure switch.Attach the sensing tubes and wires. Downturn Nozzle Kits, Follow the instructions with the kit to install.Additional length beyond the front of the Option CD 2, 3, or 4 unit is shown in FIGURE 3. (NOTE:Application specific) Downturn nozzles require Size Options CD2 and CD4 Option CD3 FIGURE 3 - 4-pt suspension. Si With Optional — inches mm inches mm Downturn Nozzle with 30,46 7-1/8 181 12-3/8 314 Dimension "U" A lies c°guon 2 With pp or Option 60,75 8-5/8 219 15 381 to Standard Power Vent co CD3 100,125 12-5/8 321 21-7/8 556 (except as specified) 150,175,200 11-1/2 292 19-7/8 505 and Separated 225,250 14-1/2 368 25-1/8 638 Combustion Models I—U 300,350,400 18-1/2 470 32 813 4.0 Clearances 4.1 Clearances and Units must be installed so that the clearances in the table are provided for combustion Dimensions air space, inspection and service, and for proper spacing from combustible construc- tion. Clearance to combustibles is defined as the minimum distance from the heater to a surface or object that is necessary to ensure that a surface temperature of 90°F Clearances (50°C) above the surrounding ambient temperature is not exceeded. Size Top Flue Connector Access Panel Non-Access Side Bottom's Rear" inches mm inches mm inches mm inches mm inches mm inches mm 30-125 1 25 6 152 18 457 1 25 1 25 18 457 150-400 1 4 102 1 6 152 18 457 2 51 1 25 18 457 *Suspend the heater so that the bottom is a minimum of 5 feet(1.5M) above the floor. "Measure rear clearance from the fan motor. D300519A(04-18)1-UDABAPD Series,Page 7 i 4.0 Clearances and Dimensions (cont'd) 4.2 Dimensions FIGURE 4 -Standard Power Vent Models N M M and N-Hanger Dimensions for both 2-pt and 4-pt Suspension R-Hanger Dimension for 2-pt Suspension PandQ- Hanger P Combustion Dimensions Air Inlet for 4-pt R Suspension t Thermostat REAR (4-pt is TOP VIEW I Connection Q VIEW required if r (30-125 Vertical, installing 150-400 Horizontal) optional Q nozzle.) I 3/8"-16 Female Thread -all suspension points Angular corner G J. (Only available on certain models) Line Voltage K y External Vent Collar(For Inlet(connects H Gas size,see Technical at circuit board) Connection Data in the APPENDIX on page 38.) D —� I 1-114 t F E (32) I I FRONT i I RIGHT SIDE VIEW VIEW I I (Access Panel) A C I Hand Pull(Only available on certain models) I I 10Li O "Finger Holes"(Only available on certain models) :Standard Power Vent Model Dimensions(inches±1/16) Size A B C D E F G H J K M N P Q R 30,45 12-1/8 26-5/8 10 13-13/16 26 21-9/16 5-3116 6-1/2 2-11/16 3-7/8 17-3/8 11/16 4-5/16 13 9-9/16 60 15-1/8 26-5/8 13 13-13/16 27 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 75 15-1/8 26-5/8 13 13-13/16 27-5/8 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 100 23-1/8 26-5/8 21 13-13/16 28-5/8 21-9/16 14-1/2 6-1/2 B-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 125 23-1/8 26-5/8 21 13-13116 29-3/8 21-9/16 14-1/2 6-1/2 1 8-3/4 3-7/8 1 17-3/8 11/16 4-5/16 13 10-1/2 150,175,200 20-1/8 38-3/16 16 23 42 35-3/8 8-1/2 8-1/4 5-7/16 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 16-3/8 225,250 26-1/8 38-3/16 22 23 42 35-3/8 13-1/16 8-13/16 9 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 15-5/8 300,350,400 34-1/8 41 30 1 17-1/16 9 11-13/16 7-5/16 27-11/16 1-3/8 8-3/16 22-3/16 16-3/16 Standard Power Vent Model Dimensions (ruin ±2) Size A B C D E F G H J K I M N P Q R 30,45 308 676 254 351 660 548 132 165 68 98 441 17 110 330 243 60 384 676 330 351 686 548 200 165 140 98 441 17 110 330 267 75 384 676 330 351 702 548 200 165 140 98 441 17 110 330 267 100 587 676 533 351 727 548 368 165 222 98 441 17 110 330 267 125 587 676 533 351 746 548 368 165 222 98 441 17 110 330 267 150, 175,200 511 970 406 584 1067 899 216 210 138 165 652 35 208 564 416 225,250 664 970 559 584 1067 899 332 224 229 165 652 35 208 564 397 300,350,400 867 1041 762 584 1067 899 433 229 300 186 703 35 208 564 411 Page 8,D300519A(04-18)I-UDABAPD Series FIGURE 5 -Separated Combustion Models N M M and N-Hanger Dimensions for both 2-pt and 4-pt Suspension R-Hanger Dimension for Combustion Air Connection 2-pt Suspension (For size,see Technical Data in the APPENDIX on page 38.) PandQ- P I*T- Hanger Dimensions— R Thermostat S for4-ptConnection REAR Suspension TOP VIEW (30.45,150-400 VIEW (4-pt Is ` Horizontals, required if Q 60-125 Vertical) installing Q tl 3/8"-16 Female Thread optional nozzle.) i all suspension points G d Line VoltageJ K External Vent Connection Inlet(connects in H J Gas (For size,see sealed electrical box) Connection Technical Data in the APPENDIX on page 38) I! D I 1-1/4 � E -,{ F (32) I e . RIGHT SIDE VIEW A C FRONT (Access Panel) VIEW LiOILED Mewport Separated Combustion Model Dimensions(inches±1/16) Size A B C D E F G H J K M N P Q R S T 30,45 12-1/8 26-5/8 10 13-13/16 26 21-9/16 5-3/16 6-1/2 2-11/16 3-7/8 17-3/8 11/16 4-5116 13 9-9/16 2-15/16 2-15/16 60 15-1/8 26-5/8 13 13-13/16 27 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 3-1/4 2-15116 75 15-1/8 26-5/8 13 13-13/16 27-5/8 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 3-1/4 2-15/16 100 23-1/8 26-5/8 21 13-13/16 28-5/B 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 4-5/8 2-15/16 125 23-1/8 26-5/8 21 13-13/16 29-3/8 21-9116 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 4-5/8 2-15/16 150,175,200 20-1/8 38-3/16 16 23 42 35-3/8 8-1/2 8-1/4 5-7/16 6-1/2 25-11/16 1-3/8 B-3116 22-3/16 16-3/8 4-1/8 8-5/16 225,250 26-1/8 38-3/16 22 23 42 35-3/8 13-1/16 8-13/16 9 6-1/2 25-11/16 1-3/8 B-3/16 22-3/16 15-5/8 5-9/16 8-5/16 300,350,400 34-1/8 41 30 23 42 35-3/B 17-1/16 9 11-13/16 7-5/i6 27-11116 1-3/8 B-3/16 22-3116 16-3/16 9-1/16 8-9/16 Separated Combustion Model Dimensions(mm±2) Size A B C D E F G H J K M N P Q R S T 30.45 308 676 254 351 660 548 132 165 68 98 441 17 110 330 243 75 75 60 384 676 330 351 686 548 200 165 140 98 441 17 110 330 267 89 75 75 384 676 330 351 702 548 200 165 140 98 441 17 110 330 267 89 75 100 587 676 533 351 727 548 368 165 222 98 441 17 110 330 267 117 75 125 587 676 533 351 746 548 368 165 222 98 1 441 17 1 110 330 267 1 117 75 150.175,200 511 970 406 584 1 1067 899 216 210 138 165 652 35 208 564 416 105 211 225,250 664 970 559 584 1067 899 332 224 229 165 652 35 208 564 397 141 211 300.350,400 867 1041 762 584 1067 899 433 229 300 186 703 35 208 564 411 230 217 D300519A(04-18)I-UDA&APD Series,Page 9 r. �� :� 5.0 Hanging the 5.1 Weights Heater Before suspending the heater, check the supporting structure to be used to verify that it has sufficient load-carrying capacity to support the weight of the unit. Standard Power Vent Model Size 30 45 60 75 100 125 150 176, 200 225 260 300 350 400 lb 54 59 67 72 96 101 172 1 187 203 215 269 294 306 kg 24 1 27 130 33 44 46 78 85 92 98 122 133 139 Separated Combustion Model Size 30 45 60 75 100 126 150 175,200 225 250 300 350 400 lb 55 160 168 73 97 102 173 188 204 216 270 295 307 kg 25 27 31 33 44 46 78 85 93 98 122 134 138 WARNINGS the supporting structure to be used to verify that it has sufficient load carrying capacity to support the weight of the unit. Suspend the heater only from the threaded nut retainers or with a manufacturer provided kit. Do NOT suspend from the heater cabinet. 5.1.1 Field-Removal In some cases,the heat exchanger tubes could shift during shipment,causing vibration of Heat Exchanger noise against the support during unit operation. The primary function of the heat Tube Support— exchanger tube support is to support the heat exchanger tubes during shipment. This Model Sizes 30-125 support can be removed without affecting the operation of the unit.It is recommended (Optional) that the supuort be removed prior to installing the unit. Listed below is the steps needed to remove this support: • Remove the discharge air louvers. Be careful not to lose the springs. • Remove and discard the two screws located on top of the unit that secure the heat exchanger support. • Remove the heat exchanger support through the discharge opening and discard the support. • Reinstall the discharge air louvers. 5.2 Lifting and Suspending When the heater is lifted for suspension, support the bottom of the heater with plywood or other appropriately placed material. If the bottom is not supported, damage could occur. Before hanging, verify that any screws used for holding shipping brackets were re-installed in the cabinet. Separated Combustion Models: Whether using the suspension points or a hanger kit, when installing a Separated Combustion Model, any unused suspension points on the control side of the heater MUST be plugged. Plug these holes with the 1/2" long cap screws and flat washers shipped in the bag with the heater(see FIGURE 6). FIGURE 6 -Separated Plug any unusedsuspension points Combustion Models— -- on the control side with the 1/2"long cap screws and flat washers provided. Plug the unused —= suspension points on --� the control side of the heater with the three 1/2" long screws, PN trot S%de 203311, and the three ` Con sealing washers, PN 61658. Find the screws lV and washers in the literature bag shipped inside the heater. • - 7Unit must be level for proper operation. Do not place or add additional ght to the suspended heater(see Hazard Levels, page 2). Page 10,D300519A(04-18)1-UDA&APD Series 5.2.1 Two-Point or Four-Point Suspension The heater is equipped for either two-point or four-point suspension. A 3/8"-16 threaded nut retainer is located at each suspension point.NOTE:Four-point suspension is required when installing an optional downturn nozzle (see Dimensions in Paragraph 4.2 and the illustration in FIGURE 7A). FIGURE 7A- Be sure the threaded hanger rods Suspending the are locked to the heater as illustrated. Heater with Rods from Length of threaded rod extending the Threaded Nut into the heater MUST NOT exceed 1/2" 4-3/8"threaded rodRetainers (either two or (13 mm). (field supplied) four point suspension) Add a 3/8"nuRecommended maximum andwasherthanger rod length islock the hangerod to the heater 6 feet(1.811 5.2.2 Hanger Kits, Option CK8, CK10, and CK22 If ordered with swivel connectors for 1" pipe, Option CK8 or CK10, attach the swivels at the threaded nut retainers. Suspend with 1"pipe (see FIGURE 713). FIGURE 713 -Swivel Be sure the Connectors to Suspend threaded swivel Lock the swivel the Heater from 1" connectors connector to Pipe, Option CK8 (2-pt) are locked to the heater. or CK10 (4-pt) the heater as The connector is threaded for illustrated. hanging from' a 1" pipe. ` If ordered with a ceiling suspension kit, Option CK22,follow the illustrated instructions in the kit(see FIGURE 8). FIGURE 8 -Suspending the Heater using Available for .. o Option CK22, Ceiling Sizes 30-125.Allows the el I I Suspension Kit(no e hanger rods) heater to be installed one inch from the ceiling. , • UDA Series Model Shown 6.0 Mechanical 6.1.1 Gas Supply and Connections 6.1 Gas Piping and ' 104 Pressures This appliance is equipped for a maximum gas supply pressure of 1/2 psi,3.5 kPa,or 14 inches water column.Supply pressure greater than 1/2 psi requires installation of an additional lockup-type service regulator external to the unit. WARNING: PRESSURE TESTING SUPPLY PIPING Test Pressures Above 112 PSI: Disconnect the heater and manual valve from the gas supply line which is to be tested. Cap or plug the supply line. Test Pressures Below 1/2 PSI: Before testing, close the manual valve on the heater. D300519A(04-18)1-UDABAPD Series,Page 11 i 6.0 Mechanical 6.1 Gas Piping and Pressures (cont'd) (cont'd) 6.1.1 Gas Supply and Connections (cont'd) Sizing Capacity of Piping Gas Cubic Feet per Hour based on 0.3"w.c.Pressure Drop Supply Specific Gravity for Natural Gas:0.6(Natural Gas: 1000 BTU/Cubic Ft) Line Specific Gravity for Propane Gas:1.6(Propane Gas:2550 BTU/Cubic Ft) Diameter of Pipe Length 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" of Pipe Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane 20' 92 56 190 116 350 214 730 445 1100 671 2100 1281 30' 73 45 152 93 285 174 590 360 890 543 1650 1007 40' 63 38 130 79 245 149 500 305 760 464 1450 885 50' 56 34 115 70 215 131 440 268 670 409 1270 775 60' 50 31 105 64 195 119 400 244 610 372 1105 674 70' 46 28 96 59 180 110 370 226 560 342 1050 641 80' 43 26 90 55 170 104 350 214 530 323 990 604 90, 40 24 84 51 160 98 320 195 490 299 930 567 100, 38 23 79 48 150 92 305 186 460 281 870 531 125' 34 21 72 44 130 79 275 168 410 250 780 476 150' 31 19 64 39 120 73 250 153 380 232 710 433 175' 28 17 59 36 110 67 225 137 350 214 650 397 200' 26 16 55 34 100 61 210 128 320 195 610 372 Note:When sizing supply lines,consider possibilities of future expansion and increased requirements. Refer to National Fuel Gas Code for additional information on line sizing. All piping must be in accordance with requirements outlined in the National Fuel Gas Code ANSI/Z223.1 a(latest edition)or CSA-13149.1 and B149.2(see Paragraph 2).Gas supply piping installation should conform with good practice and with local codes. Sup- port gas piping with pipe hangers, metal strapping, or other suitable material; do not rely on the heater to support the gas pipe. The heater is orificed for operation with natural gas having a heating value of 1000 (t 50) BTU per cubic ft or propane gas with a heating value of 2500(t100) BTU per cubic ft. If the gas at the installation does not meet these specifications, consult the factory for proper orificing. Pipe joint compounds (pipe dope)shall be resistant to the action of liquefied petroleum gas or any other chemical constituents of the gas being supplied. Install a ground joint union and manual shutoff valve upstream of the unit control sys- tem, as shown in FIGURE 9. Installation of a trap with a minimum 3" (76 mm) drip leg is required. The unit is equipped with a nipple that extends outside the cabinet.The gas connection is either 1/2"or 3/4". Leak-test all connections by brushing on a leak-detecting solution. All components of a gas supply system must be leak tested prior to placing equipment in service. NEVER TEST FOR LEAKS WITH AN OPEN FLAME. Failure to comply could result in personal injury, property damage or death. Gas Connection Size Gas Connection inches Size Natural Propane 30.45, 60, 75. 100, 125. 150. 175 200 1/2 1/2 225, 250, 300, 350, 400 314 3/4 Page 12,D300519A(04-18)I-UDABAPD Series FIGURE 9 -Gas Ground Joint Union connection is at To Gas Valve.*. Manual shutoff (inside the _ lS� the pipe nipple that cabinet) t =J, extends outside the Leg From Gas Supply Drip (horizontal or vertical) cabinet. + Pipe nipple extending outside the cabinet. �.; Illustration shows Manual shutoff both a vertical and To Gas Valve (inside the w: r horizontal gas supply; cabinet) - - requirements are the Ground VDrip Joint Leg same. Union Measuring valve outlet gas pressure cannot be done until the heater is in operation. It 6.1.2 Valve Outlet is included in the steps of the"Check-Test-Start"procedure in Paragraph 9.The follow- or Orifice Pressure ing warnings and instructions apply. Setting Valve outlet gas pressure must never exceed 3.5" w.c. for natural gas NOTE: Gas Conversion and 10" w.c. for propane gas. Maximum inlet supply pressure for natu- Kits are available ral gas or propane is 14" w.c. Maximum gas pressure can never be for changing from exceded either during operation or static (lock up regulator). propane gas to natural For Natural Gas:When the heater leaves the factory,the combination gas valve is set gas or natural gas to so that the valve outlet gas pressure for a single-stage valve or high fire of a two-stage propane gas.A factory- valve is regulated to 3.5"w.c. Low fire on a two-stage valve is set to 1.8"w.c. Inlet sup- authorized conversion ply pressure to the valve for natural gas must be a minimum of 5"w.c. or as noted on the rating plate and a maximum of 14"w.c. kit MUST be used. For Propane Gas: When the heater leaves the factory, the combination gas valve is set so that the valve outlet gas pressure for a single-stage valve or high fire of a two- stage valve is regulated to 10" w.c. Low fire on a two-stage valve is set to 5.0" w.c. Inlet supply pressure to the valve for propane gas must be a minimum of 11"w.c. and a maximum of 14"w.c. Before attempting to measure or adjust valve outlet gas pressure, the inlet supply pressure must be within the specified range both when the heater is in operation and on standby. Incorrect inlet pressure could cause excessive valve outlet gas pressure immediately or at some future time. If natural gas supply pressure is too high, install a regulator in the supply line before it reaches the heater. If natural gas supply pressure Check Valve Outlet is too low, contact your gas supplier. Pressure (can only be Instructions done after heater is NOTE: If operating at high altitude, outlet pressure requires adjustment. Follow operating) instructions on page 14. 1) Locate the 1/8" output pressure tap on the valve (see FIGURE 10). With the man- ual valve turned off to prevent flow to the gas valve, connect a manometer to the 1/8" pipe outlet pressure tap in the valve. NOTE:A manometer(fluid-filled gauge) FIGURE 10 -Top View of Valves showing Outlet Pressure Tap and Adjustment Locations Single-Stage Adjust Outlet 1/8" Outlet Two-Stage Valve Valve Adjust Low Pressure Pressure Tap Adjust High(two styles) _ Fire Outlet Fire OutletPressure Pressure Inlet Pressure Tap - ------------------------------------------ --- Adjust Outlet Pressure—� r Inlet • + I Pressure )-4-1/8 Outlet Tap 1/8 Outlet Inlet Pressure Tap ' =: l Pressure Tan Pressure Tat) D300519A(04-18)1-UDABAPD Series,Page 13 I 6.0 Mechanical is recommended rather than a spring type gauge due to the difficulty of maintaining (cont'd) calibration of a spring type gauge. 2) Open the manual valve and operate the heater. (NOTE: On a Separated Combus- 6.1 Gas Piping tion Model, depress and hold the door safety switch.) Measure the outlet pressure and Pressures of the gas valve. To measure low-stage pressure on a unit equipped with a two- (cont'd) stage valve, disconnect the wire from the"HI"terminal on the valve. (Be sure to reconnect the wire.) 6.1.2 Valve Outlet Normally when operating at sea level, adjustments should not be necessary to the or Orifice Pressure factory setting (for high altitude settings, see next paragraph). Setting (cont'd) If adjustment is necessary, remove the cap from the adjustment screw(s). Set pressure to correct settings by turning the regulator screw IN (clockwise)to increase pressure.Turn regulator screw OUT(counterclockwise)to decrease pressure. CAUTION: DO NOT bottom out the gas valve regulator adjusting screw. This can result in unregulated manifold pressure causing excess overtire and heat exchanger failure. 6.1.3 Derate by Valve instructions for High Altitude Derate Outlet Pressure 1. Determine the required valve outlet pressure for the elevation where the heater will Adjustment for High be operating. If unsure of the elevation, contact the local gas supplier. Altitude Operation Valve Outlet Pressure Settings by Elevation Manifold Pressure Settings by Altitude for the UNITED STATES This adjustment Altitude Natural Gas(inches w.c.) Propane Gas(inches w.c.) can only be done Feet Meters Single-Stage and Two-Stage Single-Stage and Two-Stage after the heater is in Two-Stage High Fire Low Fire Two-Stage High Fire Low Fire 0-2000 0-610 3.5 1.8 10.0 5.0 operation. High altitude 2001-3000 611-915 3.1 1.6 8.8 4.4 adjustment is included 3001-4000 916-1220 3.0 1.5 8.5 4.2 in the startup Steps. 4001-5000 1221-1525 2.8 1.5 8.1 4.1 5001-6000 1526-1830 2.7 1.4 7.7 3.9 NOTE: If elevation is 6001-7000 1831-2135 2.6 1 1.3 7.4 3.7 above 6000 ft (1830M), 7001-8000 2136-2440 2.5 1.3 7.1 3.5 a high altitude pressure 8001-9000 2441-2745 2.4 1.2 6.7 3.4 switch is required (see 9001-10000 2746-3045 1 2.3 1.2 6.7 1 3.4 Paragraph 3.2.1). Manifold Pressure Settings by Altitude for CANADA Altitude Natural Gas(inches w.c.) Propane Gas(inches w.c.) Feet Meters Single-Stage and Two-Stage Single-Stage and Two-Stage Two-Stage High Fire Low Fire Two-Stage High Fire Low Fire 0-2000 0-610 3.5 1.8 10.0 5.0 2001-4500 611-1373 2.8 1.5 8.1 4.1 2. Locate the 1/8"output pressure tap on the valve (see FIGURE 10, page 13).Turn the knob or switch on the top of the valve to"OFF". Connect a manometer to the 1/8" pipe outlet pressure tap in the valve. Use a water column manometer that is readable to the nearest tenth of an inch. 3. Single-Stage and Two-Stage High Fire: Turn the knob or switch on the top of the valve to"ON". Remove the cap from the pressure adjusting screw and adjust the gas train pressure to the pressure selected from the table above.Adjust pressure by turning the regulator screw IN (clockwise)to increase pressure or OUT (counterclockwise)to decrease pressure. Two-Stage Low Fire: Disconnect the wire from the"HI"terminal on the gas valve and check the low fire pressure.Turn the regulator screw to adjust the low fire outlet pressure to the"Low Fire" pressure selected from the table. Re-connect the wire to the gas valve. 4. Turn up the thermostat. (NOTE: On a Separted Combustion model, depress and hold the door safety switch.) Cycle the burner once or twice to properly seat the adjustment spring in the valve. Re-check the pressure(s). When the outlet pressure is right for the installation, remove the manometer and replace the cap. Check for leak at the pressure tap fitting. Page 14,D300519A(04-18)I-UDA&APD Series I ., 5. With the heater operating determine that the inlet pressure to the heater for natural gas is between 5 and 13.5 inches w.c. and for propane between 11 and 13.5 inches w.c.Take this reading as close as possible to the heater(Heaters are equipped with gas valves that have an inlet pressure tap.) If the inlet pressure is not within the specified range, the inlet pressure must be corrected and Steps 3 and 4 repeated. 6. Find the High Altitude Adjustment label in the plastic bag that contained these instructions. Using a permanent marker, fill-in the appropriate information from the tables below. Select a location for the label on the outside of the heater access panel so that it will be conspicuous to anyone operating or servicing the unit. Be sure the surface is clean and dry and adhere the label. High Altitude The input and/or the capacity of the heater changes with the derate.The tables below Capacity Changes list inputs and capacities at altitudes from sea level to 10,000 ft(3045M). BTUH Inputs and Capacities by Altitude in the UNITED STATES for all Models ALTITUDE Normal Thermal Output Mmlmum Normal Thermal Output MlMmum Normal Thermal Output Minimum Normal Thermal Ou[pul Mmimum Input Cale " Input Input Capacity Input Input Capacity Input Input Cal; Input Feet Meters Size 30 Size 45 Size 60 Size 75 0-2000 0-610 30000 24600 30000 45000 37350 45000 6 000 49800 42000 75000 62250 52500 2001-3000 611-915 28200 23124 28200 42300 35109 42300 56400 46812 39480 70500 58515 49350 3001-4000 916-1220 27600 22632 27600 41400 34362 41400 55200 45816 38640 69000 57270 48300 4001-5000 1221-1525 27000 22140 27000 40500 33615 40500 54000 44820 37800 67500 56025 47250 5001-6000 1526-1830 26400 21640 26400 39600 32868 39600 52800 43824 36960 66000 54780 46200 6001-7000 1831-2135 25800 21156 25800 38700 32121 38700 51600 42828 36120 64500 53535 45150 7001-8000 2136-2440 25200 20664 1 25200 37800 31374 37800 50400 41832 35280 6311W 122110 44100 8001-9000 2441-2745 24600 20172 24600 36900 30627 36900 49200 40836 34440 61500 51045 43050 3001-1000 2746-3045 24000 19680 1 24000 36000 29880 36000 48000 39840 1 33600 60000 49800 42000 Feet Meters Size 100 Size 125 Size 150 Size 175 0-2000 0-610 105000 87150 73500 120000 89600 84000 150000 124500 105000 175000 145250 122500 2081-3000 611-915 98700 82908 69090 1128D0 94752 78960 1N 000 117030 98700 164500 136535 115150 3001-4000 916-1220 96600 81144 67620 110400 02736 77280 136000 114540 96600 1161000 133630 112700 4001-5000 1221-1525 94500 79380 66150 108000 90720 75600 135000 112050 94500 1575M 130725 110250 5001-6000 1526-1830 92400 77616 64680 105600 88704 73920 132000 109560 924DO 154000 127820 107800 6001-7000 1831-2135 9030D 75852 63210 103200 86688 72240 129000 107070 90300 150500 124915 105350 7001-8000 2136-2440 88200 74088 61740 100800 84672 70560 1260001 104580 80200 1470001 122010 1029DO 8001-9000 2441-2745 06100 72324 60270 98400 82656 68800 123000 102090 06100 143500 119105 100450 3001-10000 2746-3045 84000 70560 58800 96000 80640 67200 120000 99600 84000 I40000 116200 98000 Feet Meters Size 200 1 Size 225 Size 250 Size 300 0-2000 M10 200000 166000 140000 122SOLO 186750 157500 250000 207500 175000 300000 248000 210000 2001-3000 611-915 188000 156040 131600 211500 175545 148050 235000 195050 164500 282000 234060 197400 3001-4000 916-1220 24000 152720 128800 207000 171810 144900 230000 190900 161000 276000 229080 113210 4601-5000 1221-1525 180000 149400 126000 202500 168075 141750 225DOO 186750 157500 270000 224100 189000 5001-6000 1526-1830 t76000 146080 123200 t98000 164340 130600 220000 182600 154000 264000 219120 184800 6001-7000 1831-2135 172000 142760 120400 193500 160605 135450 215000 170450 150500 258000 214140 180600 7001-8000 2136-2440 768000 139440 117600 189000 156870 132300 210000 174300 147000 2000 209160 176400 8001-9000 2441-2745 164000 136120 114800 1845001 153135 129150 :10500011 170150 143500 12460001 204180 172200 1001-1000 2746-3045 160000 132800 112000 11800001 149400 126000 200000 166000 140000 124DO001 199200 168000 Feet Meters Size 350 1 Size 400 D-2000 0-610 350000 290500 245000 400000 332000 280000 2001-3000 611-915 329000 273070 230300 376000 312080 263200 3001-4000 916-1220 3220DO 287260 225400 36S000 305440 257600 4001-5000 1221-1525 315000 261450 220500 360000 298800 252000 5001-6000 1526-1830:308000 255640 215600 352000 292160 246400 6001-7000 1831-2135 301000 249830 210700 344000 285520 240000 70D1-B000 21]8-2410 294000 2440217 20560D 336000 27BB00 235200 8001-9000 2441-2745 287000 238210 200800 32BDOIt 272240 1 229600 3001-1000 2746- 30451280GO01 232400 1196000 I212000DI 265600 1 224000 BTUH Inputs and Capacities by Altitude in CANADA for all Models ALTITUDE Normal Thermal Output Minimum Normal Thermal Outpu[ Minimum Normal Thermal Output Minimum Normal Thermal Outpu[ Minimum Inpu[ Capacity Input Input Capacity Inp I input Capaci Input Input I Capacity I Input Feet Meters Size 30 Size 45 Size 60 Size 75 0-2000 0-610 30000 24600 30000 45000 37350 45000 60000 49800 42000 75000 62250 52500 2001-4500 611-1373 27000 22140 27000 40500 33615 40500 54000 44820 1 37900 675001 56025 1 47250 Feet Meters Size 100 Size 126 Size 150 Size 175 0-2000 0-610 105000 87150 1 73500 120000 99600 1 84000 150000 124500 1 105000 175000 145250 122500 2001-4500 611-1373 945001 79380 1 66150 1080001 90720 1 756DO 135000 113400 94500 157500 132300 110250 Feet Meters Size 200 Size 225 Size 250 Size 300 0-2000 10 200000 166000 140000 225000 188750 1 157500 250000 2D7500 175000 300000 248000 210000 2001-4500 611-1373 180000 151200 126000 202500 170100 141750 225000 188000 157500 270000 226800 188000 Feet Meters Size 350 Size 400 0-2000 0-610 350000 290500 245000 4000001 332000 1 280000 2001-4500 611-1373 315000 264600 220500 360000 302400 252000 D300519A(04-18)WDABAPD Series,Page 15 1 6.0 Mechanical 6.2 Combustion Air—Standard Power Vent Models (cont'd) This heater must be supplied with the air that enters into the combustion process and is then vented to the outdoors. Sufficient air must enter the equipment location to replace Note: For Separated that exhausted through the heater vent system. In the past,the infiltration of outside air Combustion Model, assumed in heat loss calculations (one air change per hour) was assumed to be suf- ficient. However, current construction methods using more insulation, vapor barriers, see Venting Manual tighter fitting and gasketed doors and windows, weather-stripping, and/or mechanical for combustion air exhaust fans may now require the introduction of outside air through wall openings or requirements. ducts. The requirements for combustion and ventilation air depend upon whether the unit is located in a confined or unconfined space.An"unconfined space"is defined as a space whose volume is not less than 50 cubic feet per 1000 BTUH of the installed appliance. Under ALL conditions, enough air must be provided to ensure there will not be a negative pressure condition within the equipment room or space. 111111 Standard Power Vent Model unit heaters are designed to take combustion air from the space in which the unit is installed and are not designed for connection to outside combustion air intake ducts. Connecting outside air ducts voids the warranty and could cause hazardous operation (see Hazard Levels, page 2). Combustion Air Do not install a unit in a confined space without providing wall openings leading to and Requirements fora from the space. Provide openings near the floor and ceiling for ventilation and air for Heater Located in a combustion as shown in FIGURE 11,depending on the combustion air source as noted Confined Space— in Items 1, 2, and 3 below. applies to Standard Add total BTUH of all appliances in the confined space and divide by figures below for Power Vent Models and square inch free area size of each (top and bottom) opening. Standard Power Vent Models with CV Option FIGURE 11 -Definition Confined Space: of Confined Space and A space whose volume is 5(3) (1); _ _(?)__ Required Openings for less than 50 cubic feet per Combustion Air 1000 BTUH of the installed Confined appliance input rating Space _ _ _ _ (3) 1.Air from inside the building: openings 1 square inch free area per 1000 BTUH. Never less than 100 square inches of free area for each opening (see (1) in FIGURE 11). 2.Air from outside through duct: openings 1 square inch free area per 2000 BTUH (see (2) in FIGURE 11). 3.Air direct from outside: openings 1 square inch free area per 4000 BTUH (see (3) in FIGURE 11). NOTE: For further details on supplying combustion air to a confined space, see the National Fuel Gas Code ANSI Z223.1 a (latest edition). 7.0 Electrical 7.1 General Supply and All electrical wiring and connections, including electrical grounding MUST be made in Wiring accordance with the National Electric Code ANSI/NFPA No. 70 (latest edition) or, in Canada, with CSA Standard C22.1. In addition, the installer should be aware of any local ordinances or gas company requirements that might apply. CAUTION: Route wires so that they do CAUTION: If any of the original wire as supplied with the appliance must not contact the flue be replaced,it must be replaced with wiring material having a temperature wrapper or venter rating of at least 105°C, except for limit control,flame rollout,and sensor housing. lead wires which must be 150°C (see Hazard Levels, page 2). Page 16,D300519A(04-18)1-UDA&APD Series I 7.2 Supply Wiring Check the rating plate on the heater for the supply voltage and current requirements. A dedicated line voltage supply with disconnect switch should be run directly from the main electrical panel to the heater.All external wiring must be within approved conduit and have a minimum temperature rise rating of 60°C Conduit must be run so as not to interfere with the heater access panel. If the installation requires a stepdown trans- former (Option CG on some models), follow the instructions shipped with the option package for attaching the transformer to the heater. The electrical supply enters at the rear of the heater (see FIGURE 13). Separated Combustion Models include a built-in disconnect switch (20A @ 115V; 10A @ 230V Rating). The Separated Compustion Model supply wiring connects to leads located inside a sealed electrical box. To maintain the sealing feature of the electrical box, always replace the cover plate. The Standard Power Vent Model supply wiring con- nects directly to leads on the integrated circuit board. The circuit board (see FIGURE 12) is located inside on the bottom of the control com- partment. The circuit board is polarity sensitive. It is advisable to check the electrical supply to be certain that the black wire is the "hot"wire and that the white wire is the neutral wire.The supply connection made to"L1"on the circuit board must be the"hot" wire. FIGURE 12 -Supply Wiring Connections �� MODEL 1097-210 CO O SEC + at the Circuit Board Spark Lanaormcr o OO y (DSllntegrated O1 H: DOO. 3 Control Module) Supply Wiring O i< 00 Fps u Connections OJ 0� NOTE: Circuit O Thermostat O 3 board is polarity O Q Connections sensitive; "hot" x a" wire MUST BE C y connected to O '^ Terminal L1. Q See section 10.3 END Troubleshooting O U on pages 36 and "EAT O 37 for symptoms. O Status'�a Lights: Y O O � ASP 7.3 24V Control us For all models, the terminal strip for 24 volt thermostat connections is located on the Wiring outside of the cabinet at the back of the heater(see FIGURE 13). Wires from the ter- Connections minal strip are factory wired to the circuit board. FIGURE 13 -Terminal Rear View Standard Rear View Separated Power Vent Model Combustion Model Strip for 24-volt wiring is on the outside rear of the heater. Terminal o Terminal ®NG Strip l_ C Strip NOTE: The size of heater © R illustrated has a vertical '� 1 Built-interminal strip. Some sizes oDisconnect have a horizontal terminal O Switchp Supply Sustrl . Wiring 0 wP n9 Entrance Entrance D300519A(04-18)1-UDABAPD Series,Page 17 7.0 Electrical 7.4 Wiring Diagrams Supply and FIGURE 14A-Typical Wiring Diagram for all Single Stage Model or Wiring (cont'd) Recirculation Models TERMINAL STRIP FACTORY MIRING SYSTEM TRANSFORMER �/'/60 Y FIELD MIRING OPTIONAL FACTORY R G WIRING r WIRE CONNECTOR a G ORD G OK SCREW CG> —I F 1O PR P3-1 o // y �j!i SEC COM L1 NEUTRAL NEUTRAL L1 W1 P3-3 \ W FAN MOTOR DOOR INTERLOCK BK BK W R (UAAS ONLY) P3-4 \ < G / R CAPACITOR C BR P3-5 \ C irn Fi"con" (SEE NOTE /O) D011001.10 UMIj STEADY ON MMUL OPA9 OPOIATIOH NO CMI FOR MEAT RR Pi-8 \ FAST F11 "MW MTIOH GlL FOR MEAT / 7 nmm INU=0UF FROM IN=KNIT"q OR nMW WSSES E W2 2 FLASK FRESIUE I N ICH DOES NOT CIAO WITHIN 30 SECOM P t-3 \ OF VEN IIR ENEII® / 3 FLASH LWr 9WAISI OR ROLLOUT IRWYM OPEN FLAME ROLLOUT 4 FLASH PREMM VW tS CLOSED MOM VENTM CS E)CWM (MOOEIS 30-125 ONLY) 91FA17Y OFF MFIEIN.CONTROL f1YLT OR NO PONEIL P1-5 \ vein,rLm SIEAOY ON FIAIE SENSED o E;PRE;SS�URESWTCH SLOW FLASH WEAK FLAKE P1-5 FAST FLASH LICESS®FIALE OKVE OPEN!NO CALL FOR HEAT) G BL PI IRO �� Wt � QAS VALVE � BIL BR P1-2 \ FLAME OK LED LED Y G O Wt FLAME R P1-7 \ O L�JI FlEC1RODE RC P1-9 TRA�ORAIER (SECAPACITOR E N R R (1 D9 CONTROL k rFLAME �ITL'JI� GROUND SPARK CAP/f7 OPERATING SEQUENCE 1. SET THERMOSTAT AT CALMEST SETTING, (FAN SWITCH AT 'AUTO' POSITION. FIELD CONTROL WIRING 2. TURN ON MANUAL OAS VALVE. TOTAL WIRE DISTANCE FROM MIN. RECOMMENDED 4. SET THERMOSTAT AT DESIRED SETTING. 3. TURN POWER TO UNIT. LENGTH UNIT TO CONTROL WIRE GUAGE 5. THERMOSTAT CADS FOR HEAT, ENERGIZING THE VENTER MOTOR. 150, 75' 18 GA WIRE 8. VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT FULL RATE. 7 ' lylr' 18 CA WIRE 7. BURNER FLUME IS SENSED, AND IN 30 SECONDS THE FAN 350' 125' 14 GA. MARE MOTOR IS ENERGIZED, 8. IF THE FLAME IS EXTINGUISHED WRING MAIN BURNER OPERATION, THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND CODE MUST BE RESET BY INTER. POWER TO THE CONTROL CIRCUIT BLACK _ SK SEF LIGHTING INSTRUCTIONS. BROWN — OR 9. FAN SWITCH AT 'ON' FOR CONTINUOUS FAN OPERATION. RED _ R NOTES ORANGE— 0 1. THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT YELLOW — Y 2. DOTTED WIRING INSTALLED BY OTHERS. CREEK — G 3. CAUTION: IF ANY OF THE ORIGINAL WRING AS SUPPLED WITH THE BLUE — BL APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL PURPLE — PR HAVING A TEMPERATURE RATING OF AT LEAST 105' C. EXCEPT FOR SENSOR WHO _ W LEAD MARE. HA FLAME ROLLOUT AND LIMIT WIRING WHICH MUST BE 'sD C. ALL SINGLE STAGE O R 4. USE /8 CA RE FOR ALL WIRING ON THE UNIT, 5. UNE AND FAN MOTOR BRANCH WIRE STIES SHOULD BE OF A SIZE TO PREVENT VOLTAGE ITO DROPS REMOTE BEYOND N of SUPPLY LINE VOLTAGE O RECIRCULATION MODELS 8. CAPACITOR IS R2MOT/EP MOUNTED MIO INCLUDED ONLY ON 115V MODELS 7. CAPACITTOOR ISS AND R2EAo MO'NNTTEDDAAN°INCL�uDEn ONLY ON Mo°Els 'so — '0°• WD# 185139 REV #5 8. VERIFY JUMPER ON CM THERM ALS THERMOSTAT TERMIN R TO RC. 9. FAN SWITCH OR LOW STAGE OF CL22 THERMOSTAT ENERGIZES THE BLOWER MOTOR. AG 1 —C L 1 O r C L2 Z 10. HIGH STAGE OF CM THERMOSTAT INMTES A CALL FOR HEAT. Page 18,D300519A(04-18)1-UDA&APD Series FIGURE 14B -Typical Wiring Diagram for all Two Stage Gas Valve Models (NOTE:Two Stage Valve circuit is NOT available on all models) TERMINAL STRIP 30 VA UNE/1/60 FACTORY WIRING SYSTEM TRANSFORMER Y FIELD WIRING x x m -i<—n—x—�-K-- OPTIONAL FACTORY R C' U WIRING > �� = n G G Q WIRE NUT a> 4 y II RR ' 3 i GRD t03 SCREW SK N O Y m G Sw1 I'M L1 NEUTRAL NEUTRAL L1 C^ PR P3-1>> Y Z W� W 1 Y P3-2>> G // U NEUTRAL W W �y- IFANMOTOR = DOOR INTERLOCK o U BK W 1 3RR (UDAS ONLY) RP3-4 > RR -- x m �` RC x U 3 CAPACITOR C BR BR P3-5 \ LtD_f.1LS1_LO t5 (SEE NOTE /IB) p / C rnm�Lm LIMIT CONTROL STEADY ON Nf iWL OPERATNI NO au VOR HEAT R R P1—8 \ FAST FLASH NORMAL OPERATION CALL FOR NEAT / 1 FLASH IN LOCKOUr FROM FAM IGHTIONS OR FLAME LASSES W2 R=_�_ P1—3 \ 2 FLASH PRESSURE SWITCH DOES NOT CLOSE WITHIN JO SECONDS /> OF VENTER ElEROQED D FLASH WIT SWITCH OR ROLLOUT SWITCH OPEN FLAME ROLLOUT 0 (MODELS 30-125 ONLY) 4 FLASH PRESSURE SWITCHCLOSED BEFORE VENTER 6 ENERGIZED STEADY OFF INTERNAL CONTROL FAULT OR NO POWER P1-6 \ �,,,Lm STEADY ON FUME SEISED ALT.HONEYWELL HONEYWELL PRESSURE SWITCH SLOW RASH WEAK FLAME P1-5 TWO STAGE TWO STAGE > FAST FLASH UNDESIRED FLAME(VALVE OPEN d NO CALL FOR HEAT) GAS VALVE GAS VALVE 12 MV BL LO BL P��> TEST IND SK O N O MOTOR C BR C BR P. 1-2\\ FLAME E �y yy B LED LED NEUTRAL C YO = U = FLAME P1-7 0: _ _ ELECTRODE m m SPARK CAPACITOR 0 HI O HI P1-9 > DSI CONTROL TRANSFORMER (SEE NOTE /7) FLAME GROUND SPARK GAP/77 OPERATING SEQUENCE 1. SET THERMOSTAT AT LOWEST SETTING, (FAN SWITCH AT "AUTO" POSITION, OPTION CL18 ONLY). 2. TURN ON MANUAL GAS VALVE. 3. TURN ON POWER TO UNIT. FIELD CONTROL WIRING 4. SET THERMOSTAT AT DESIRED SETTING.5. LOW STAGE OF THERMOSTAT CALLS FOR NEAT, ENERGIZING THE VENTER MOTOR. TOTAL WIRE DISTANCE FROM MIN. RECOMMENDED 6. VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT LOW RATE. LENGTH UNIT TO CONTROL WIRE GUAGE 7. BURNER FLAME IS SENSED. AND IN 30 SECONDS THE FAN 1 MOTOR IS ENERGIZED. 50 75' 18 CA. WIRE 8. HIGH STAGE OF THERMOSTAT CALLS FOR HEAT, FIRING UNIT AT FULL RATE. 250' 125' 16 GA. WIRE 9. SET FAN SWITCH AT "ON" POSITION FOR CONTINUOUS FAN OPERATION. OPTION CL18 ONLY. 350' 175 114 GA, WIRE 10. IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION, THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT WIRING CODE (SEE LIGHTING INSTRUCTIONS). BLACK - BK NOTES BROWN - BR 1. THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT RED - R 2. DOTTED WIRING INSTALLED BY OTHERS. ORANGE - 0 3. CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE YELLOW - Y APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL GREEN - G HAVING A TEMPERATURE RATING OF AT LEAST 105' C. EXCEPT FOR SENSOR BLUE - BL LEAD WIRE, FLAME ROLLOUT AND LIMIT WIRING WHICH MUST BE 150' C. PURPLE - PR 4. USE 18 GA. WIRE FOR ALL WIRING ON THE UNIT. WHITE - W 5. LINE AND FAN MOTOR BRANCH WIRE SIZES SHOULD BE OF A SIZE TO PREVENT VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE. 6 APACITOR IS REMOTE 50-400 AND 208/230VUNTED MODELSN1100-400.ED ONLY ON 115V MODELS ALL TWO-STAGE GAS VALVE MODELS 7. CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON MODELS 150 - 400. //,,B. SET THERMOSTAT FIRST STAGE ANTICIPATOR AT 0.6 AMPS AND W D# 185244 REV #5 AG 2-C L2 2 SECOND STAGE ANTICIPATOR AT 0.2 AMPS. 11 9. JUMPER THERMOSTAT TERMINALS RH TO RC. D300519A(04-18)1-UDA&APD Series,Page 19 7.0 Electrical 7.5.1 Combustion Air Proving (Pressure) Switch Supply and The combustion air proving switch is a pressure sensitive switch that monitors air pressure Wiring to ensure that proper combustion airflow is available. On Standard Power Ventmodels, g (COnt'd) the switch is a single pole/normally open device which closes when a negative pressure 7.5 Electrical is sensed in the venter housing. On Separated Combustion models, the switch senses Operating the differential pressure between the negative pressure in the venter housing and the pressure in the cabinet(for switch location, see FIGURE 18, page 30). Components On startup when the heater is cold,the sensing pressure is at the most negative level, and as the heater and flue system warm up, the sensing pressure becomes less negative. After the system has reached equilibrium (about 20 minutes), the sensing pressure levels off. If a restriction or excessive flue length or turns cause the sensing pressure to be outside the switch setpoint,the pressure switch will function to shutoff the main burner. The main burner will remain off until the system has cooled and/or the flue system resistance is reduced. The Tables on the left below list the approximate water column negative pressure readings and switch setpoints for sea level operating conditions for Standard Power Vent and Model heaters. The Table on the right lists the approximate water column differential pressure readings and switch setpoints for sea level operating conditions for Separated Combustion Model heaters. Safe operation of this unit requires proper venting flow. NEVER bypass combustion air proving switch or attempt to operate the unit without the venter running and the proper flow in the vent Pressure Switch system. Hazardous conditions could result (see Hazard Intensity Settings Levels, page 2). Startup Equilibrium Setpoint OFF Setpoint Startup Equilibrium Setpoint Setpoint Std Power Cold Hot ON Std Power Cold Hot OFF ON Label Switch Label Vent Color PN Vent Color Switch PN Models Negative Pressure("w.c.) Models Differential Pressure("w.c.) 30 1.0 0.8 0.4 0.6 Green 197030 30 1.0 0.8 0.65 0.8 Yellow 197028 45 1.0 0.8 0.4 0.6 Green 197030 45 11 , 0.8 0.65 0.8 1 Yellow 197028 60 1.0 0.8 0.5 0.7 Orange 1 196388 60 11 0.9 0.65 0.8 Yellow 197028 75 1.0 0.9 0.5 0.7 Orange 196388 75 1.1 0.9 0.65 0.8 Yellow 197028 100 &9 0.7 0.5 0.7 Orange 196388 100 0.9 0.7 0.55 0.7 White 196362 125 0.8 0.6 0.4 0.6 Green 197030 125 0.8 1 0.6 0.45 0.6 Pink 197032 150,175 0.8 0.7 0.4 0.6 Green 197030 150.175 0.8 0.6 0.40 0.6 Green 197030 200.225 2.2 1.5 1.1 1.3 Blue 201158 200,225 2.2 1.5 1 10 1.3 Blue 201158 250,300 2.3 1.6 1.1 1.3 Blue 201158 250.300 2.3 1.6 1.10 1 3 Blue 201158 350,400 26 1.8 1.1 1.6 Red 201159 350,400 2.6 1.8 1.10 1.6 Blue 201158 Startup Cold Equilibrium Setpoint Setpoint Std Power Vent P Hot OFF ON Label Switch Model with Opt AVB Negative Pressure("w.c.) Color PN 30 1.1 0.8 0-65 0.8 Yellow 197028 45 1.1 08 050 0.7 Orange 196388 60 0.9 08 0.60 0.8 Lt Blue 197029 75 1.0 0.B 0.60 0.8 Lt Blue 197029 100 0.9 1 0.7 0.55 0.7 White 196362 7.5.2 Limit Control All units are equipped with a temperature activated auto reset limit control. The con- trol is factory set and is non-adjustable. If the setpoint is reached, the limit control will interrupt the electric supply to the gas valve. This safety device provides protection in the case of motor failure or lack of airflow due to a restriction at the inlet or outlet (for location, see FIGURE 18, page 30). CAUTION: The auto reset limit control will continue to shut down the heater until the cause is corrected. Never bypass the limit control; hazardous conditions could result(see Hazard Intensity Levels, page 2). Page 20,D300519A(04-18)1-UDA&APD Series i Sizes 30-125 are equipped with a temperature activated manually reset flame rollout switch. The flame rollout switch is located at the top of the burner assembly. It is fac- tory set and is non-adjustable. If the setpoint is reached,the flame rollout acts to inter- rupt the electric supply to the gas valve. If the flame rollout switch activates, identify and correct the cause before resetting the switch. Refer to the Maintenance Section, Paragraph 10.2.10, for information on probable causes and instructions on resetting the flame rollout switch (for location, see FIGURE 18, page 30). If the manual reset flame rollout switch activates, identify and correct the cause before resetting the switch. Never bypass the flame rollout switch; hazardous conditions could result (see Hazard Intensity Levels, page 2). 7.6.3 Door Switch All sizes of Separated Combustion Model heaters are equipped with a door switch for Separated which prevents the heater from operating when the service door panel is open. The Combustion Models service panel of a Separated Combustion Models are equipped with a pliable gasket only material that fully seals the door to provide added protection from building air entering the combustion zone of the heater(for switch location, see FIGURE 18, page 30). 7.5.4 Gas Valve The main operating gas valve is powered by the 24-volt control circuit through the ther- mostat and safety controls. The main control valve is of the diaphragm type providing regulated gas flow preset at the factory(for location, see FIGURE 18, page 30). The operating valve is the prime safety shutoff. All gas supply lines must be free of dirt or scale before connecting the unit to ensure positive closure (see Hazard Levels, page 2). 7.5.5 Fan Motor The fan motor is equipped with thermal overload protection of the automatic reset type. Should the motor refuse to run, it may be because of improper current characteristics. Make certain that the correct voltage is available at the motor. NOTE: If the unit is equipped with an optional totally enclosed motor or optional volt- age,the horsepower may be larger than the standard motor. Refer to the motor name- plate to verify horsepower. 7.5.6 Venter Motor The venter motor is assembled to the venter wheel and operates to provide combus- tion airflow. Operation is controlled by the ignition control module(circuit board); refer to ignition system in Paragraph 8.3. 8.0 Controls and 8.1 Thermostat Operation Use either an optional thermostat available with the heater or a field-supplied 24-volt thermostat. Install according to the thermostat manufacturer's instructions, paying par- ticular attention to the requirements regarding the location of the thermostat. Make sure that if there is a heat anticipator setting on the thermostat,it is set at 0.6 amps (or in accordance with the amperage value noted on the heater wiring diagram). Make thermostat connections at the terminal strip on the back of the heater.The strip has four terminals, R, G, W1, and W2; refer to the wiring diagram. IMPORTANT: All units MUST be operated by a 24-volt thermostat. Never use a line voltage disconnect switch as a means of operating the heater. Operating Model Sizes 30-125 by means other than a 24-volt thermostat may result in the flame rollout switch tripping. Multiple Heater Control, Option CL31 and Option CL32: If the heater was ordered with a multiple heater control option, one thermostat can be used to control up to six heaters. The option includes a 40VA transformer that replaces the standard trans- former in the "controlling" unit and a relay assembly that attaches to the additional unit. Option CL31 provides for control of two heaters. If control of additional heaters is desired (up to six total), Option CL32 which is the relay assembly only must be added to each additional heater. The option packages are shipped separately and include complete instructions on installation and wiring. D300519A(04-18)WDABAPD Series,Page 21 8.0 Controls and Operation If the heater was ordered with Option D10 or D14, it is equipped with a Novar Minio (Cont'd) control module.The Novar control with its accompanying relays and power transformer are mounted in the control compartment of the unit (see FIGURE 15A). This control 8.2 DDC Controls, offers a wide variety of input and output points that can be configured to meet a wide Options D10 and range of building management applications. User-selectable input types are Thermis- D14 (ONLY for tor, 4-20 milliamp, 1-5 volts, or digital. sizes 150-400) FIGURE 15A- -.. DDC Control with Transformer and Relays is Mounted onS a Specially Designed Bracket in the Control CompartmentTr - ,- - •-- " -a as Control Option D10 includes the controller and the sensor to be field mounted at the heater discharge. Option D14 requires a field-supplied sensor that is compatible with the control. For regulatory compliance specifications, and safety precautions, review the control manufacturer's installation instructions in the owner's envelope. The recommended location for mounting the sensor is on the side of a field-installed optional downturn nozzle. See FIGURE 15B for an illustration of the sensor included with Option D10 and dimensions for mounting it on the nozzle side. FIGURE 15B - Recommended Location for Mounting Center the the Sensor is on 1"(25mm) the Side Panel of a 9/16" 3" sensor hole (14mm) (76mmf vertically on Discharge Nozzle the nozzle (Option CD 2, 3, or 4) —� side. 9/16"+ (14mm) 0(4)1/8" 2-1/4" (3mm) (57 m) 01, 2-1/4" Before installing the (25mm)+ (57mm) discharge nozzle, drill the holes in the side panel as illustrated. ° Nozzle flange that connects to the heater outlet. Mount the sensor on the nozzle side. Drill a 7/8" hole in the cabinet top above the controller and install the bushing supplied with the unit for running the sensor wire. Wire the sensor to the controller as illustrated on the wiring diagram on the heater. Sensor wire is field-supplied. Page 22,D300519A(04-18)WDABAPD Series 8.3 Ignition System This heater is equipped with a direct spark integrated control module (circuit board). The module monitors the safety devices and controls the operation of the fan and ven- ter motors and the gas valve between heat cycles. FIGURE 16 - DSI Integrated Control Module (circuit board) LED lights are visible through a viewport on Separated Combustion Models. Remove door panel to view LED lights on Standard Power Vent Models. =1a= .�I MODEL 1097-210 CO" SEC Control Status—Green LED Codes O+ Spark - � O+ O Q+ Steady ON..........Normal Operation, No call for heat Trnnsrorrnor o QQCJ Fast Flash...........Normal Operation, Call for heat od CDQ ��a Fua ^ 1 Flash................System Lockout, Failed to detect or sustain flame C 2 Flashes............Pressure Switch Did Not Close within 30 oJ O� Seconds of Venter motor Thamioatat O 2 E connections O r, 3 Flashes............High Limit or Flame Rollout Switch Open -- 4 Flashes............Pressure switch is closed before venter 3 motor is energized Y� Q _ Steady OFF........Blown Fuse, No Power, or Defective Board 3 O Flame Status—Yellow LED Codes ° Steady ON.......Flame is sensed O I Slow Flash.......Weak flame (current below 1.0 CO microamps±50%) Osight.- Lights Fast Flash........Undesired Flame (valve open and no E 1 . I ° call for heat) LED Lights Normal Heat 1) Call for Heat: The thermostat calls for heat by energizing the "W' terminal. The Cycle Operating control checks to see that the limit switch is closed and the pressure switch is open. If Sequence the limit switch is open, the control responds as defined in the"Abnormal Heat Cycle, Limit Switch Operation". If the pressure switch is closed,the control will do four flashes on the green LED and wait indefinitely for the pressure switch to open. If the pressure LED lights are visible switch is open, the control proceeds to prepurge. through viewport on 2)Prepurge:The control energizes the venter motor and waits for the pressure switch to close. If the pressure switch does not close within 30 seconds of the venter motor Separated Combustion energizing,the control will do two flashes on the green LED.The control will leave the Models. Remove door venter motor energized indefinitely as long as the call for heat remains and the pres- panel to view LED lights sure switch is open. on Standard Power Vent When the pressure switch is proven closed, the control begins the prepurge time. If Models. flame is present any time while in prepurge, the prepurge time is restarted. If flame is present long enough to cause lockout, the control responds as defined in "Fault Modes, Undesired Flame". The control runs the venter motor for a 20 second prepurge time,then proceeds to the ignition trial period. 3) Ignition Trial Period: The control energizes the spark and main gas valve. The venter remains energized. If flame is sensed during the first 16 seconds, the spark is de-energized and the control proceeds to heat fan/blower on delay. If flame has not been sensed during the first 16 seconds, the control de-energizes the spark output and keeps the gas valve energized for an additional one second flame proving period. If flame is not present after the flame proving period, the control de-energizes the gas valve and proceeds with ignition re-tries as specified in"Abnormal Heat Cycle, Ignition Retry". If flame is present, the control proceeds to the fan/blower on delay. 4) Fan/Blower On Delay: The control waits for 30 seconds from the time the gas valve opened and then energizes the fan/blower motor. The gas valve and venter motor remain energized. The control proceeds to steady heat mode. 5)Steady Heat:Control inputs are continuously monitored to ensure limit and pressure switches are closed, flame is established, and the thermostat call for heat remains. When the thermostat call for heat is removed, the control de-energizes the gas valve and begins post-purge and fan/blower off delay timing. D300519A(04-18)1-UDA&APD Series,Page 23 8.0 Controls and Normal Heat Cycle Operating Sequence (cont'd) Operation 6)Post Purge:The venter motor output remains on for a 45-second post-purge period (cont'd) after the thermostat is satisfied. 8.3 Ignition System 7) Fan/Blower Off Delay:The fan/blower motor is de-energized after a fan/blower off (cont'd) delay(120 seconds).Timing begins when the thermostat is satisfied. Abnormal Heat Cycle Interrupted Thermostat Call for Heat: If the thermostat demand for heat is removed Functions before the flame is recognized, the control will run the venter motor for the post purge period and de-energize all outputs. If the thermostat demand for heat is removed after successful ignition, the control will de-energize the gas valve, run the venter motor through post purge, and run the fan/ blower motor on heat speed for the selected delay off time. Ignition Retry: If flame is not established on the first trial for ignition period,the control de-energizes the gas valve and the venter motor remains energized for an inter-purge period of 10 seconds.The spark and gas valve are then re-energized, and the control initiates another trial for ignition. If flame is not established on the second trial for ignition, the control de-energizes the gas valve, energizes the fan/blower motor on heat speed, and venter motor remains energized. The fan/blower motor is shut off after 120 seconds. When the fan/blower motor de-energizes,the spark and gas valve are re-energized and the control initiates another trial for ignition. (This fan delay is self-healing feature for an open auxiliary limit switch). If flame is not established on the third trial for ignition period, the control de-energizes the gas valve, and the venter motor remains energized for an inter-purge period of 10 seconds. The control then re-energizes the gas valve and spark and initiates another trial for ignition. If flame is not established on the fourth trial for ignition (initial try plus 3 re-tries), the control de-energizes the gas valve and goes into lockout.The control goes to one flash on the green LED to indicate ignition failure lockout. Limit Switch Operation: The limit switch is ignored unless a call for heat is present (W energized). If the limit switch is open and a call for heat is present, the control de-energizes the gas valve and turns the fan/blower motor on heat speed and runs the venter motor. The control will be in soft lockout and flashing fault code "T' before returning to normal operation. When the switch re-closes or the call for heat is lost, the control runs the venter motor through post purge and runs the blower/fan motor through the selected fan off delay. Pressure Switch: If the pressure switch opens before the trial for ignition period, the venter motor will run through the pressure switch recognition delay (2 seconds), the gas valve will be de-energized, and the venter motor will run through the postpurge time. The control will re-start the heat cycle at the pressure switch proving state if the call for heat still exists. Pressure switch opening for less than 2 seconds during the trial for ignition period shall not interrupt the heat cycle. (Gas valve will de-energize while the pressure switch is open.) If the pressure switch opens after a successful ignition, the control will de-energize the gas valve. If flame is lost before the end of the 2 second pressure switch recogni- tion delay, the control will respond to the loss of flame. If the pressure switch remains open for 2 seconds and the flame remains,the control de-energizes the gas valve,the venter motor runs through post-purge, and the fan/blower motor runs on heat speed through the selected fan off delay. When the fan off delay is over,the fan/blower motor is de-energized, and a heat cycle is begun if the call for heat still exists. When the thermostat calls for continuous fan(G)without a call for heat,the fan motor is energized after a .25 second delay. NOTE:This brief on delay is to allow the"G"termi- nal to energize slightly before"Y"and an external changeover relay to switch from "G" to "W' without causing momentary glitches in the fan/blower output. The fan remains energized as long as the call for fan remains without a call for heat. Page 24,D300519A(04-18)1-UDABAPD Series i. 4' If a call for heat(W) occurs during continuous fan, the fan/blower will de-energize. A call for fan is ignored while in lockout. Continuous Fan Undesired Flame: If flame is sensed longer than 20 seconds while the gas valve is Operation de-energized,the control shall energize the venter motor and fan/blower motor on heat speed. When flame is no longer sensed, the venter motor will run through postpurge, and the fan/blower motor will run through the selected heat fan off delay time. The control will do a soft lockout, but will still respond to open limit and flame. The FLAME (yellow) LED shall flash rapidly when lockout is due to undesired flame. Gas Valve Relay Fault: If the control senses the gas valve as energized for more than Fault Modes one second when the control is not attempting to energize the gas valve, or the gas valve is sensed as not energized when it is supposed to be energized,then the control will lockout with green LED off. The control assumes either the contacts of the relay driving the gas valve have welded shut, or the sensing circuit has failed. The venter motor is forced off to open the pressure switch to stop gas flow unless flame is present. If the gas valve was sensed as closed when it should be open, and has not de-ener- gized after the venter motor was shutoff for 15 seconds, then the venter motor is re- energized to vent the unburned gas. Soft Lockout: The control shall not initiate a call for heat or call for continuous fan while in lockout. The control will still respond to an open limit and undesired flame. Lockout shall automatically reset after one hour. Lockout may be manually reset by removing power from the control for more than one second or removing the thermostat call for heat for more than one and less than 20 seconds. Hard Lockout: If the control detects a fault on the control board,the status LED will be de-energized, and the control will lockout as long as the fault remains.A hard lockout will automatically reset if the hardware fault clears. Lockout Power Interruption: During a momentary power interruption or at voltage levels below the minimum operating voltage(line voltage or low voltage)the system will self-recover without lockout when voltage returns to the operating range. Power interruptions of less than 80mS shall not cause the control to change operating states. Power interruptions greater than 80mS may cause the control to interrupt the current operating cycle and re-start. D300519A(04-18)1-UDABAPD Series,Page 25 i �i 9.0 Commissioning 9.1 Check the installation prior to startup: and Startup ❑Check to be sure that all screws used to hold shipping brackets were re-installed in the heater cabinet. ❑Check suspension. Unit must be secure and level. ❑Check clearances from combustibles. Requirements are in Paragraph 4.1. ❑Check vent system to be sure that it is installed according to the instructions in the appropriate Vent Installation Manual as listed in Paragraph 2.2. ❑Check piping for leaks and proper gas line pressure. Bleed gas lines of trapped air(see Paragraph 6.1). ❑Check electrical wiring. Be sure all wire gauges are as recommended. A service disconnect switch should be used. Verify that fusing or circuit breakers are adequate for the load use. ❑Check polarity. Verify that line voltage exists between the black "L1" and earth ground. ❑ If installed in California, verify that California Warning Label is displayed. 9.2 Heater Startup: WARNINGS For your safety, read before operating. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. • This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. • Before operating, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a phone remote from the building. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call your fire department. • Use only your hand to turn the gas control ON/OFF knob on the gas valve. Never use tools. If the valve ON/OFF knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. • Should overheating occur, or the gas supply control system fail to shut off the flow of gas, turn off the manual gas valve to the appliance before shutting off the electrical supply. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Page 26,D300519A(04-18)1-UDABAPD Series Operating Sequence 1. Set thermostat at lowest setting. FIGURE 17 -Gas Valve 2. Turn off all electric power to the appliance. 3. This appliance is equipped with an ignition device which automatically lights the Top View burner. Do not try to light the burner by hand. Open the access door and locate the gas control (ON/OFF) knob or switch on the gas valve (see FIGURE 17). O ► 4. Turn the gas control switch to"OFF"or the knob clockwise to"OFF". 5. Wait five(5) minutes to clear out any gas.Then smell for gas, including near the ON/OFF switch floor. If you smell gas, STOP! and follow the steps in the WARNINGS printed — _ _ _ above or on the Operating Label on the heater. If you do not smell gas, proceed to Top View the next step. 6. Turn the gas control switch to"ON"or the knob counterclockwise to"ON". Flow ® ° ® 7. Close the access door. 0 0 0 0 8. Turn on the electric power to the heater. 9. Set the thermostat to the desired setting. Gas Control NOTE: If the appliance does not operate, follow the instructions"To Turn Off Gas to Knob (shown Appliance" printed below(and on the Operating Label on the heater) and call your in the ON service technician. position) 10.Thermostat calls for heat, energizing the venter motor. Gas 11.Venter pressure switch closes, firing the unit. Flow 12. Burner flame is sensed and in 30 seconds after the gas valve is energized, the —►_ .. fan motor is energized. 13. If the flame is extinguished during the main burner operation, the integrated con- Side View trol system closes the main valve and must be reset by interrupting power to the control circuit(see lighting instructions on the heater). TO TURN OFF GAS TO THE APPLIANCE 1) Set thermostat to lowest setting 2) If service is to be performed, turn off all electric power to the appliance. 3) Open the access door. 4) Turn the gas control switch to"OFF" or turn knob clockwise to"OFF" (Do not force). 5) Close the access door. 9.3 Check ❑ Vent System Testing Procedure installation after The steps below shall be followed with each heater or utility heater connected to the startup: venting system placed in operation while any other appliance(s)connected to the vent- ing system(s) is not in operation. 1. Seal unused openings(s) in the venting system. 2. Inspect the venting system for proper size and horizontal pitch as required in the National Flue Gas Code,ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, and the venting manual instructions.Verify that there is no blockage or restriction, leakage, corrosion, and/or other deficiencies that could cause an unsafe condition. 3. In so far as is practical, close all doors,windows, other open spaces within the building, and all doors between the space in which the appliance(s) connected to the venting system is located.Turn on clothes dryers and any exhaust fans(such as range hoods and bathroom exhausts) so they operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. 4. Following the lighting instructions, place the utility heater being inspected in operation.Adjust the thermostat so that the utility heater will operate continuously. 5. After it has been determined that each utility heater connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers, and any other gas-burning appliance to their previous condition of use. 6. If improper venting is observed during any of the above tests, the venting system must be corrected. D300519A(04-18)1-UDABAPD Series,Page 27 i 9.0 Commissioning With the unit in operation, measure valve outlet gas pressure. If operated at high and Startup altitude, adjust outlet gas pressure for altitude (see information and instructions in (contd) Paragraph 6.1). 9.3 Check ❑ Turn the unit off and on, pausing two minutes between each cycle. Observe for smooth ignition. installation after startup (cont'd) ❑ Place the"Literature Bag" containing the Limited Warranty, this booklet, the venting manual, and any control or optional information in an accessible location near the heater. The gas burner in this gas-fired equipment is designed and equipped to provide safe controlled complete combustion. However, if the installation does not permit the burner to receive the proper supply of combustion air, complete combustion may not occur. The result is incomplete combustion which produces carbon monoxide, a poisonous gas that can cause death. Safe operation of indirect-fired gas burning equipment requires a properly operating vent system that vents all flue products to the outside atmosphere. FAILURE TO PROVIDE PROPER VENTING WILL RESULT IN A HEALTH HAZARD WHICH COULD CAUSE SERIOUS PERSONAL INJURY OR DEATH. Always comply with the combustion air requirements in the installation codes and in Paragraph 6.2. Combustion air at the burner should be regulated only by manufacturer-provided equipment. NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY OF COMBUSTION AIR TO ANY HEATER. Standard Power Vent models units installed in a confined space must be supplied with air for combustion as required by Code and in Paragraph 6.2 of this heater installation manual. MAINTAIN THE VENT OR VENT/COMBUSTION AIR SYSTEM IN STRUCTURALLY SOUND AND PROPER OPERATING CONDITION. 10.0 Maintenance .and Service If you turn off the power supply, turn off the gas (see Hazard Levels, page 2). The material contained in the MAINTENANCE AND SERVICE Section of this manual is designed to aid a qualified service person in maintaining and servicing this equip- ment.This heater will operate with a minimum of maintenance.To ensure long life and satisfactory performance, a heater that is operated under normal conditions should be inspected and cleaned at the start of each heating season. If the heater is operating in an area where an unusual amount of dust or soot or other impurities are present in the air, more frequent maintenance is recommended. When any service is completed, be careful to reassemble correctly to ensure that no unsafe conditions are created. When re-lighting, always follow the lighting instructions on the heater. Inspect the burner/control compartment annually to determine if cleaning is necessary. Page 28,D300519A(04-18)1-UDABAPD Series 10.1 Maintenance Maintenance Schedule: The following procedures should be carried out at least Schedule annually(see FIGURE 18 and Paragraphs 10.2.1-10.2.14): • Clean all dirt, lint, and grease from the combustion air opening (Standard Power Vent) and venter assembly. • Clean all dirt, lint, and grease from the fan blade,fan guard, and motor. • Check the heat exchanger both internally and externally. • Check the burner for scale, dust, or lint accumulation. Clean if needed. • Check gas valve to ensure that gas flow is being shutoff completely. • Check the vent or vent/combustion air system for soundness. Clean openings. Replace any parts that do not appear sound. • Check the wiring for any damaged wire. Replace damaged wiring (see Paragraph 7 for replacement wiring requirements). NOTE: If replacement parts are required, use only factory-authorized parts. FIGURE 18 - Location of Controls Flame Rollout Switch— a High Temperature Venter Motor(Size 30-75 illustrated. (Sizes 30-125) Sensor Limit Control pressure Switch Venter motor is in the same location for all models, but appearance is different.) Separated Combustion Aa n Unit has a combustion ° 0 o air pipe(not shown) o ° o o Interlock Door Switch % Separated Combustion .0 ° ° O O Units only ee G! ® e O w Fan a Motor � • e d C LGas Valve °0 Terminal Board (24V) ° Disconnect Switch • ° Separated Combustion ° ° ° Units only Electric Box-Separated Combustion units only Ignitor Remove cover to connect ° "�Transformer Control Panel Assy �� supply and access disconnect located the switch wires. Always replace 8 8 Control Compartment 8 cover. Bottom Transformer O Sizes 30-125 _ m ® Sizes 150-400 mamoo._ O _ Venter Motor Capacitor Circuit Board - Circuit Board Fan Motor (DSllntegrated Optional (DSllntegrated Capacitor Control Module Fan Motor Control Module Capacitor D300519A(04-18)1-UDA&APD Series,Page 29 I 10.2 Maintenance Remove any external dirt or dust accumulation. Visually check the heat exchanger for Procedures cracks and holes. If a crack or hole is observed, replace the heat exchanger. 10.2.1 Heat NOTE: Inspection of the lower portion of the heat exchanger is done with the burner removed. See the Burner Service section below for information on inspecting the lower Exchanger portion of the heat exchanger. Maintenance 10.2.2 Burner If there is an accumulation of dirt, dust, and/or lint, clean the compartment and follow Maintenance the instructions below to remove and clean the burner. CAUTION: Use of eye protection is recommended. Burner Removal 1. Outside the cabinet, shut the gas supply off at the manual valve ahead of the Instructions (refer to union. FIGURE 19)" 2. Turn off electric supply. 3. Disconnect the gas supply at the union outside of the cabinet. 4. Remove the access panel. 6. Disconnect and Move the Gas Train:At the gas valve, mark and disconnect the wires. Carefully remove the burner orifice and orifice adapter locking nut. Slide the orifice adapter out through the bracket on the burner pushing the gas train to the right.This will move the gas train out of the way. 6. Move the Control Assembly: Remove the two screws holding the control assembly bracket. Being careful not to disconnect any wires, slide the control assembly to the right. 7. Remove Secondary Air Baffles (Sizes 60-400 Only):Vertical along the right side of the burner, locate the flat plate(s) identified as the secondary air baffle(s). The quantity of baffles could be one to four depending on heater size. Each baffle is held in place by one screw. For re-assembly, on the secondary air shield, mark the location (top and bottom)of each baffle. Remove all baffles. 8. Remove Burner Assembly a) Locate the burner body supports. Depending on the size, the burner will have two or more supports.At each support, remove the one screw that attaches it to the secondary air shield. b) Holding the venturi tube, slide the entire burner assembly slightly to the right to disengage the burner from the supports on the left.Then rotate the open end of the venturi tube inward toward the heater. Carefully pull the burner assembly out of the cabinet. FIGURE 19 - Burner -Burner Body Support(at least two per unit)-Remove screw attaching Removal (Standard to secondary air shield.Support remains attached to burner. Power Vent model o _ o illustrated; same , , O process for both Standard Power a Secondary , , o o Vent and Separated Air Shield Combustion w e e Burner O O models) Q ® ee Orifice ` e o F e e m Venturi Tube Slide right;ro ate Gas Valve inward pull out e —v Slide Right Disconnect gas train 9 at orifice and outside e e heater;slide to the e e right. e Secondary Air Baffle(Qty varies Orifice Adapter Locking Nut per size.) Mark locations before removing. Control Bracket Screws-Loosen bracket;slide right. Page 30,D300519A(04-18)1-UDABAPD Series Inspect and Clean the With the burner assembly removed, shine a flashlight on the burner ribbons. Look for Burner carbon buildup, scale, dust, lint, and/or anything that might restrict flow through the spaces between the burner ribbons. Holding the burner assembly so that any foreign material will fall away from the burner, use a stiff bristle brush to loosen and remove any foreign material(s). If the burner is excessively dirty, remove one of the burner end caps. Remove the four screws that hold the end cap to the burner housing. Lightly tap the end cap to remove it. Clean all foreign material from the burner and venturi. After the burner is thoroughly clean, replace the end cap making certain that it is tight against the burner housing. NOTE: If any of the burner components are damaged or deteriorated, replace the burner assembly. Inspect the Lower Portion of the Heat Exchanger(with burner assembly removed) At the burner flame entrance of each tube, shine a bright light into each heat exchanger section. With the light shining into the heat exchanger, observe the outside for visible light. Repeat this procedure with each heat exchanger section. If any light is observed, replace the heat exchanger. Re-Install the Burner Instructions to Re-Install the Burner(Refer to FIGURE 19) 1. Attach the Burner Assembly: Holding the venturi tube, slide the entire burner assembly into position.Align the supports on the left side with the slots in the burner shield; sliding the supports into the slots. On the right, re-attach each burner body support to the secondary air shield. 2. Attach the Secondary Air Baffles(Sizes 60-400 Only): Re-attach the secondary air baffles as marked. Baffles may be different sizes and each must be attached in the correct location. 3. Attach the Control Assembly: Carefully slide the control assembly into position. Re-attach with the same screws. Check to be sure all wire connections are secure. 4. Attach the Gas Train: Slide the gas train so that the orifice adapter is through the bracket. Fasten the gas train to the bracket with the locking nut. Install the gas orifice. Re-connect the wires to the gas valve. 5. Close the access panel. 6. Reconnect the gas supply at the union outside of the cabinet. Leak test the connection with leak detecting solution. 7. Turn on the electric and the gas. Check for proper operation. 10.2.3 Burner Orifice Burner orifice usually only needs to be replaced when installing a gas conversion kit. If ordering a replacement orifice only, give BTUH content and specific gravity of gas, as well as the model and serial number of the unit.When removing or replacing the burner orifice, be careful not to damage the venturi tube and/or the bracket. 10.2.4 Ignition System DSI Integrated Control Module(circuit board) (see FIGURE 20).The module moni- tors the operation of the heater including ignition. The only replaceable component is the 3 amp Type ATC or ATO fuse. If the fuse is blown, the problem is most likely an external overload. Correct the problem and replace the fuse. FIGURE 20 -DSI Integrated Control ' Module (Circuit Board) ,lima-La.oo0} . — Only replaceable IN. part is a Type ATC or ATO 3 amp fuse (Color Code Violet), PN 201685 D300519A(04-18)WDABAPD Series,Page 31 10.0 Maintenance 10.2.4 Ignition System (cont'd) and Service Do not attempt to disassemble the control module. However, each heating season (cont'd) check the lead wires for insulation deterioration and good connections. Proper operation of the direct spark ignition system requires a minimum flame signal 10.2 Maintenance of 1.0 microamps as measured by a microampmeter. Procedures For further information and check out procedure on the direct spark ignition system, (cont'd) refer to Paragraph 8.3 and the Troubleshooting Flow Chart in Paragraph 10.3. Ignitor: Refer to FIGURE 18 and locate the ignitor. Disconnect the wire; remove the screw and the ignitor. Clean the ignitor assembly with an emery cloth. Spark gap must be maintained to 1/8" (see FIGURE 21). Ignitor FIGURE 21 - Ignitor showing required Spark 1/8 inch Gap measurement (3.2mm) IFI CAUTION: Due to high voltage on the sparkwire and electrode, do not touch when energized (see Hazard Levels, page 2). Flame Sensor Flame Sensor: Refer to FIGURE 18 and locate the flame sensor. Disconnect the wire; remove the screw and the flame sensor. Clean with an emery cloth. 10.2.5 Fan Motor, Fan Remove dirt and grease from the motor, the fan guard, and blades. Use care when Blades, and Guard cleaning the fan blades to prevent causing misalignment or imbalance. Check that the hub of the fan blades is secure to the shaft. Follow these instructions for replacement of the fan guard, fan motor and/or fan blades. FIGURE 22 - Fan Blade Position on the Shaft by Unit Size and Type of Fan Guard Fan A Size(all A=Fan Spacing Setscrew Blade Standard Wire Fan Guard Option AZ8 Wire Fan Guard Torque FU. esq- -3usoModels) with 0.5" 13 mm Spacing with .334" 8.5 mm Spacing (in-lb±10 30 1" 25 mm 1" 1 25 mm 71 Motor 45 9/16" 14 mm 1-1/16" 1 27 mm Setscrews 45-LN 3/4" 19 mm N/A 80 60 1-1/2" 38 mm 1-3/4" 44 mm 75 2-1/8" 54 mm 1-1/2" 38 mm 100 2-3/8" 60 mm 2-3/8" 60 mm A 125 2-5/16" 59 mm 2-1/8" 54 mm 120 Fan Sizes 150 2-3/8" 60 mm Blade 300 175 2-1/8" 54 mm o Motor 200 1-5/8" 41 mm 225/250/300 2" 51 mm N/A 130 Setscrew I 350 1-7/8" 48 mm 1 400 1-3/8" 35 mm 1. If the heater is installed, turn off the gas and disconnect the electric power. 2. Open the access door and disconnect the fan motor wires, capacitor wires at the capacitor, and ground screw. 3. Remove the assembled parts (the fan guard, the motor and the fan blade). 4. Disassemble and replace whatever parts are needed and reassemble using whatever part(s) are being replaced and the original parts. Be sure the fan blade is in the proper position on the shaft; refer to the illustration and table in FIGURE 22. Position the assembly on the heater.Attach the fan guard. Rotate the fan blade to check for adequate clearance. If adjustment is required, loosen the mounting screws, re-position the fan guard, and tighten the screws. Rotate the fan blade and re-check for adequate clearance. Repeat this procedure until the assembly is positioned properly. Page 32,D300519A(04-18)1-UDA&APD Series I 5. Reconnect the fan motor wires according to the wiring diagram and close the access panel. 6. Restore power to the heater and turn on the gas. Light, following the instructions on the lighting instruction plate. Check for proper operation. 10.2.6 Venter Motor Replacement Instructions and Wheel Remove dirt and grease from the motor casing, the venter housing, and the venter wheel.Venter motor bearings are permanently lubricated. Follow these instructions for replacement of the venter motor and wheel assembly. Keep all hardware removed to be used in re-assembling and installing the replacement parts. 1. Turn off the gas and disconnect the electric power. 2. Open the burner/control compartment access panel. 3. Disconnect the three venter motor wires at the DSI control, capacitor wires at the capacitor(if applicable), and ground screw(located on the control panel). 4. Sizes 30 and 45—Disconnect the gas train and move it out of the way. Disconnect the gas supply at the union outside of the cabinet.At the gas valve, mark and disconnect the wires. Carefully remove the burner orifice and orifice adapter locking nut. Slide the orifice adapter out through the bracket on the burner pushing the gas train to the right. This will move the gas train out of the way. 5. Holding the venter motor, remove the three or four screws that attach the venter motor mounting plate to the venter housing. Remove the motor and wheel FIGURE 23 -Venter assembly from the heater. Wheel Position on 6. Re-assemble with the replacement venter motor and wheel assembly(see Shaft FIGURE 23). Venter Wheel, Venter Motor Plate Venter Motor Plate Wheel Venter Sizes Wheel, — Fan Venter Wheel, Sizes 100-175 Fan Motor Mounting ` Motor Mounting Bracket 41—, Motor Mounting Bracket Bracket - — Venter ® Venter p Motor for Motor for 1 Venter Motor for l Sizes Sizes 200-400A Sizes p 150175 p I` 30-125 ® e a 5/16"(Bmm)inside -�I 1 -5/16"(8mm)inside 16"(11mm)inside 7. Follow the wiring diagram to connect the venter wires. 8. Sizes 30 and 45—Reconnect the gas supply at the union outside of the cabinet. Leak test the connection with leak detecting solution. 9. Replace the access panel. Restore power to the heater and turn on the gas. Light, following the instructions on the lighting instruction plate. Check for proper operation. 10.2.7 Operating Gas Carefully remove external dirt accumulation and check wiring connections. Valve .The operating valve is the prime safety shutoff. All gas supply lines must be free of dirt or scale before connecting to the unit to ensure positive closure (see Hazard Levels, page 2). The combination gas valve must be checked annually to ensure that the valve is shut- ting off gas flow completely. Instructions: 1) Locate the 1/8" NPT pressure tap on the combination valve (see FIGURE 24, page 34). D300519A(04-18)1-UDABAPD Series,Page 33 10.0 Maintenance 10.2.7 Operating Gas Valve (cont'd) and Service Single-Stage Valves (cont d) 1/8" Outlet Two-Stage Valve 1/8" Outlet Pressure Tap 10.2 Maintenance Pressure in Procedures LL-- (cont'd) ' ,s FIGURE 24 - Pressure .? ' o Tap for Checking Gas Flow Shutoff 1/8" Outlet Pressure Tap NOTE: Operational 2) With the manual valve turned off to prevent flow to the gas valve, connect a pressure settings and manometer to the 1/8" outlet pressure tap in the valve. NOTE:A manometer(fluid- instructions for checking filled gauge) is recommended. pressure settings are in 3) Turn the manual valve to the ON position and the heater OFF. Use your finger to Paragraph 6.1. fully block the main burner orifice for several seconds. Observe the manometer with the orifice blocked, and if any pressure is indicated, the gas valve is leak- ing. A leaking gas valve must be replaced before the heater is put back in operation. 10.2.8 Combustion Air See FIGURE 18,page 30,for location. (NOTE: Depending on date of manufacture and Pressure Switch size, pressure switch may not be in the location indicated. Check the control bracket _ on the bottom of the compartment or further down on the compartment wall.) If it is determined that the pressure switch needs replacing, use only the factory-authorized replacement part that is designed for the model and size of heater being serviced. NOTE:A unit operating above 6000 ft(1830M) elevation requires a high altitude pres- sure switch (see Paragraph 3.2). 10.2.9 Limit If it is determined that the limit control needs replacing, use only a factory-authorized replacement part that is designed for the size of heater. Control For approximate limit location, see FIGURE 18, page 30. 10.2.10 Flame Rollout The cause of a flame rollout switch activating must be determined. Activation of the Switch—Sizes 30-125 manually reset flame rollout switch could be caused by one or more of the following: only • Restricted or plugged heat • Restricted combustion air inlet or exhaust outlet exchanger in combination with a defective pressure switch • Too much building exhaust • Electrical power interruption during operation • Manifold gas pressure too • Unit being operated with a line voltage high disconnect(a 24-volt thermostat is required) If a flame rollout switch trips, inspect the burner/control compartment for signs of excessive heat and burned wiring. For location, see If the compartment appears normal, reset by depressing the red button on the FIGURE 18, page 30. switch. 15 to 20 minutes are required for the switch to cool sufficiently for reset- ting.A distinct click will be felt when the switch resets. Operate the furnace. If the flame rollout switch trips again, determine and correct the cause before resetting the switch. If there is damage to the control compartment, repairs must be made before resetting the switch. If it is determined that the flame rollout switch needs replacing, use only the factory- authorized replacement part that is designed for that size of heater. The disconnect switch is located in the sealed electrical box inside the control com- partment with the toggle on the rear of the heater. 10.2.11 Door If it is determined that the door switch needs replacing, use only a factory- Switch—Separated authorized replacement part that is designed for the heater. Combustion Model For approximate switch location, see FIGURE 18, page 30. only Page 34,D300519A(04-18)WDA&APD Series 10.2.12 Transformer See FIGURE 18, page 30, for location. Use a voltmeter to verify that i there are 24 volts output from the transformer. If the transformer is not functioning, it must be replaced. Use a replacement transformer identi- cal to the factory-installed model. 10.2.13 Disconnect If it is determined that the disconnect switch needs replacing, use only the Switch—Separated r factory-authorized replacement part that is designed for the heater.Always Combustion model replace electrical box cover. only 10.2.14 Vent or Vent/ Check the complete system at least once a year. Inspection should include all joints, Combustion Air seams, concentric adapter box(Separated Combustion), inlet air guard or inlet air cap System (Separated Combustion), and the vent terminal cap. Clean openings. Replace any defective parts. 10.3 Troubleshooting The integrated circuit board monitors the operation of the heater and includes two Check the Lights On LED signal lights that indicate normal operation and various abnormal conditions. If g the heater fails to operate properly, check this signal to determine the cause and/or the DSI Integrated to eliminate certain causes. LED is visible through viewport on Separated Combus- Control Module tion models. Remove access panel on Standard Power Vent models. See operating (Circuit Board) sequence in Paragraph 9. Do not attempt to repair the DSI integrated control module(circuit board);the only field replaceable component is the fuse. IMPORTANT. When using a multimeter to troubleshoot Control Status—Green LED Codes the 24 volt circuit, place the Steady ON Normal Operation, No call for heat meter's test leads into the 5 Fast Flash.Normal Operation, Call for heat or 9 pin connectors located 1 Flash......System Lockout, Failed to detect or sustain flame on the ignition control. Do 2 Flashes..Pressure Switch Did Not Close within 30 Seconds of Venter Motor not remove connectors or 3 Flashes..High Limit or Flame Rollout Switch Open terminals from the electri- 4 Flashes....Pressure Switch is Closed Before Venter Motor is Energized cal components. Doing so Steady OFF Blown fuse, No Power, or Defective Board can result in misinterpreted Flame Status—Yellow LED Codes readings due to the ignition Steady ON..Flame is sensed control board's fault mode Slow Flash..Weak flame (current below 1.0 microamps t 50%) monitoring circuits. Fast Flash...Undesired Flame (valve open and no call for heat) DSI Integrated Control Module (Circuit Trial for Ignition Board) Trial Troubleshooting Flowchart Call for Heat YES Is there a NO spark across gap at --- ignitor? YES Does gas NO Is there YES Check high ignite? spark voltage at voltage wire \ control] continuity. O YES s there minimum Is the name YES Clean flame Is there 24V P1.2 YES f.. ace name current at the sarisor corroded? se, sor. to power control? rolname sensoR ule. NO O Is there Is the sense) Check wiring minimum name current S Replace control YES Replace flame at the control module. located in name sesnsor. and/or 24VAC module? correctly? transformer output. NO NO Check connections to name Reposition YES Is pas NO sensonndlor molature In the flame sensor. nowlop7 burner assembly. Is the ignitor k1 there Check gas pressure S Replace gas YES IS on correct in the 24VAC at the gas IF either a and supply voltage. gas flow? valve. valve? re low, correct and repeat O startup. NO Check wiring and Is mere 24VAC Replace Reposition YES from pas valve output on NO Ignition spark ignitor. connections to control motluls to control gas valve. chassis? module. D300519A(04-18)WDABAPD Series,Page 35 10.3 Troubleshooting (cont'd) General Troubleshooting PROBLEM PROBABLE CAUSE REMEDY Venter motor will not 1.No power to unit. 1.Turn on power,check supply fuses or circuit breaker. start 2.No 24 volt power to integrated circuit board. 2.Turn up thermostat;check control transformer output. 3.Integrated circuit board fuse blown. 3.Correct cause.Replace fuse(type ATC orATO,32VDC,3A) 4.No power to venter motor. 4.Tighten connections at circuit board and/or motor terminals. 5.Integrated circuit board defective. 5.Replace integrated circuit board. 6.Defective venter motor. 6.Replace venter motor(see Paragraph 29). Burner will not light 1.Manual valve not open. 1.Open manual valve. 2.Air in the gas line. 2.Bleed gas line(initial startup only). 3.Gas pressure too high or too low. 3.Supply pressure should be 5-14"w.c.for natural gas or 11-14"w.c.for propane. 4.No Spark: 14. a)Loose wire connections la)Be certain all wire connections are solid. b)Transformer failure.: I{b)Be sure 24 volts is available. c)Incorrect spark gap. Ic)Maintain spark gap at 1/8". d)Spark cable shorted to ground. Id)Replace worn or grounded spark cable. e)Spark electrode shorted to ground. (e)Replace if ceramic spark electrode is cracked or grounded. f)Burner not grounded. If)Make certain integrated circuit board is grounded(Terminal P1-9). g)Circuit board not grounded. I g)Make certain integrated circuit board is grounded to furnace chassis. h)Unit not properly grounded. h)Make certain unit is properly field grounded to earth ground and properly phased(L1 to hot lead L2 to neutral). i)Integrated circuit board fuse blown. i)Correct cause.Replace fuse(type ATC orATO,32VDC,3A). j)Faulty integrated circuit board. j)If 24 volt is available to the integrated circuit board and all other causes have been eliminated,replace board. 5.Lockout device interrupting control circuit by S.Reset lockout by interrupting control at the thermostat or main power. above causes. 6.Combustion air proving switch not closing. 6. a)Make sure unit is properly vented. b)Remove obstructions from vent. c)Replace faulty tubing to pressure switch. 7.Faulty combustion air proving switch. 7.Replace combustion air proving switch. S.Main valve not operating. 8. a)Defective valve. a)If 24 volt is measured at the valve connections and valve remains closed, replace valve. b)Loose wire connections b)Check and tighten all wiring connections. 9.Integrated circuit board does not power main 9. valve. a)Loose wire connections. (a)Check and tighten all wiring connections. b)Flame sensor grounded. b)Be certain flame sensor lead is not grounded or insulation or ceramic is not cracked.Replace as required. c)Incorrect gas pressure. c)Supply pressure should be 5-14"w.c.for natural gas or 11-14"w c.for pro- pane. d)Cracked ceramic at sensor. d)Replace sensor. Burner cycle on and 1.Gas pressure too high or too low. 1.Supply pressure should be 5-14"w.c.for natural gas or 11-14"w.c.for pro- off pane. 2.Burner not grounded 2.Make certain integrated circuit board is grounded(Terminal P1-9). 3.Circuit board not grounded. 3.Make certain integrated circuit board is grounded to furnace chassis. 4.Faulty integrated circuit board 4.If 24 volt is available to the integrated circuit board and all other causes have been eliminated,replace board. 5.Combustion air proving switch not closing. 5. a)Make sure unit is properly vented. b)Remove obstructions from vent. c)Replace faulty tubing to pressure switch. 6.Faulty combustion air proving switch. 6.Replace combustion air proving switch. 7.Flame sensor grounded. 7.Be certain flame sensor lead is not grounded or insulation or ceramic is not cracked.Replace as required. 8.Cracked ceramic at sensor. 8.Replace sensor. 9.Incorrect polarity. 9.Reverse line volt leads to integrated circuit board. 10.Pin terminal loose on 9 pin plug. 10.Replace wire harness. Page 36,D300519A(04-18)I-UDA&APD Series i No heat(Heater Op- 1.Incorrect valve outlet pressure or orifice 1.Check valve outlet pressure(see Rating plate for manifold pressure). erating) 2.Cycling on limit control. 2.Check air throughput. 3.Improper thermostat location or adjustment. 3.See thermostat manufacturer's instructions. Fan or venter motor 1.Circuit open. 1.Check wiring and connections. will not run 2.Defective integrated circuit board. 2.Replace board. 3.Defective motor or starter. 3.Replace motor or starter. Fan or venter motor 1.Motor overload device cycling on and off. 1.Check motor load against motor rating plate.Replace motor if needed. turns on and off while burner is operating Fan or venter motor 1.Low or high voltage supply. 1.Correct electric supply. cuts out on overload 2.Defective motor. 2.Replace motor. 3.Poor airflow. 13.Clean motor,fan,fan guard,filter,and coils. D300519A(04-18)I-UDA&APD Series,Page 37 i APPENDIX TECHNICAL DATA-Sizes 30-125(Data applies to all Models unless noted otherwise) Size 30 45 60 76 100 126 Input Heating Capacity BTUH 30,000 45.000 60.000 75.000 105.000 120,000 kw 8.8 13.2 17.6 22.0 30.8 35.2 Thermal Efficiency(%) 82 83 83 83 83 83 Output Heating CapacityA BTUH 24,600 37,350 49,800 62,250 87,150 99,600 kw 7.2 11.0 14.6 18.3 25.6 29.2 Gas Connection(inches)' Natural 1/2 1/2 1/2 1/2 1/2 1/2 Propane 1/2 1/2 1/2 1/2 1/2 1/2 Vent Connection(inches diameter)c 4 4 4 4 4 4 Combustion Air Inlet(inches diameter�-Separated Combustion onlyc 4 4 4 4 4 4 Control Amps(24 volt) 1.0 1.0 1.0 1.0 1.0 1.0 Full Load Amps(115 volt) 1.9 2.4 2.4 3.3 3.9 5.1 Maximum Over Current Standard 115V 15 15 15 15 15 15 Protection" Optional 208V or 230V 15 15 15 15 15 15 Normal Power Consumption(watts) 109 155 155 217 276 354 Discharge Air Temperature Rise(°F) 50 55 60 60 60 60 Air Volume CFM 456 629 769 961 1345 1537 MI/minute 12.9 17.8 218 27.5 36.7 45.9 ft Discharge Air Opening Area 2 1.0 1.0 1-2 1.2 2.0 2.0 M' 0.1 0.1 0.1 0.1 0.2 0.2 Output Velocity FPM 475 656 616 770 668 763 M/minute 145 200 188 238 196 245 Fan Motor HP' Standard Open 0,0 0.0 0.0 0.1 1/30 1/20 Optional Enclosed N/A N/A N/A N/A 1/4 1/4 Fan Motor RPM 1550 1550 1550 1550 1050 1050 Fan Diameter(inches) 10 10 12 12 16 16 Sound Level dba @ 15 It 40 40 40 49 54 55 TECHNICAL DATA-Sizes 150-400(Data applies to all Models unless noted otherwise) Size 160 176 200 226 260 300 360 400 Input Heating Capacity BTUH 150,000 175,000 200,000 225.000 250,000 300,000 350,000 400,000 kw 43.9 51.2 58.6 65.9 73.2 87.8 102.5 117.1 Thermal Efficiency(%) 83 83 83 83 83 83 83 83 Output Heating CapacityA BTUH 124,500 145,250 166,000 186,750 207,500 249,000 290,500 332,000 kw 36.4 425 48.6 54.7 60.8 72.9 85.1 97.2 Gas Connection(inches)' Natural 1/2 1/2 112 3/4 3/4 3/4 3/4 3/4 Propane 1/2 1/2 1/2 3/4 3/4 3/4 3/4 314 Vent Connection c(inches diameter) 5 5 5 5 5 6 6 6 Combustion Air Inlet°(inches diameter)---Separated Combustion only 6 6 6 6 6 6 6 6 Control Amps(24 volt) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Full Load Amps(115 volt) 3.8 3 B 7.5 7.5 7.5 10.7 10.7 10.7 Maximum Over Current Standard 115V 15 15 15 15 15 20 20 20 Protection°,E Optional 208V or 230V 15 15 15 15 15 15 15 15 Normal Power Consumption(wafts) 392 392 491 747 747 1086 1086 1086 Discharge Air Temperature Rise(°F) 60 60 60 60 60 60 60 60 Air Volume CFM 1921 2242 2562 2882 3202 3843 4483 5123 M'/minute 544 63.5 72.5 81.6 90.7 108-8 126.9 145.1 Discharge Air Opening Area ft' 2.6 2.6 2.6 3.5 3.5 4.8 4.8 4.8 M' 0.2 0.2 0.2 0.3 0.3 0.5 0.5 0.5 Output Velocity FPM 752 677 1003 820 911 802 936 1069 M/minute 229 267 306 250 278 244 285 326 Fan Motor HP E Standard Open 116 1/6 1/4 1/4 1/4 1/2 1/2 1/2 Optional Enclosed 1/4 1/4 1/4 1/4 1/4 1l2 1/2 112 Fan Motor RPM 1050 1050 1050 1 1050 1050 1050 1050 1050 Fan Diameter(inches) 18 18 18 20 20 24 24 24 Sound Level dba @15ft 51 1 52 53 56 56 59 61 62 ACSA ratings for altitudes to 2000 ft. BSize shown is for gas connection to a single-stage gas valve,not supply line size. Smaller and/or larger vent and combustion air pipe diameters may be permissible.For Separated Combustion models refer to the Venting Installation Manual for Separated Combustion Units.For Standard Power Vent models refer to the Venting Installation Manual for Power Vented units.For a Standard Power Vent model with Option AV6,refer to the Venting Installation Manual for Common Venting. oMOCP=2.25 x(largest motor FLA)+smallest motor FLA,Answer is rounded to the next lower standard circuit breaker size. EExcept where indicated,information in this table is based on a heater equipped with a standard 115 volt open fan motor. Page 38,D300519A(04-18)1-UDA&APD Series i6 INDEX A Gas Supply 11 Power Interruption 25 Abnormal Heat Cycle Functions 24 Gas Supply Line 12 Preparing for Installation 6 Aircraft Hangars 4 Gas Valve 21, 33 Prepurge 23 Control Amps 38 Gas Valve ON/OFF Control Knob 27 Pressure Switch 24 Full Load Amps 38 H Pressure Switch Settings 20 APPENDIX 38 Hanger Kits 11 PRESSURE PIPING E11ESTING SUPPLY B Hanging the Heater 10 Clean the Burner 31 HAZARD INTENSITY LEVELS 2 S Burner Maintenance 30 Hazard Labels and Notices 2 Mounting the Sensor 22 Burner Orifice 31 Heat Exchanger Maintenance 30 Sound Level 38 Burner Removal 30 High Altitude Capacity 15 Spark Gap 32 C High Altitude Derate 14 Startup 26 High Altitude Kit 6, 7 Stepdown transformer 6 California Warning Label 4 Ceiling Suspension Kit 11 1 Supply Wiring 17Suspending 10 Certification 3 Ignition System 23, 31 Check installation after startup 27 Ignition Trial Period 23 Suspending the Heater with Rods 11 Check the installation prior to Ignitor 32 Suspend the Heater from 1"Pipe 11 startup 26 Input Heating Capacity 38 Swivel Connectors 11 Check the Lights 35 Installation Codes 4 T Chlorine 6 L TECHNICAL DATA 38 Clearances 7 Leak-test 12 Thermostat 21 LED Codes 23, 35 Lifting 10 Unit Mounted Thermostat 21 Combustion Air 16 LED lights 23 Throw 4 Combustion Air Inlet 38 Limit Control 20, 34 Transformer 35 Combustion Air Pressure Switch 34 Limit Switch 24 Troubleshooting 35, 36 Combustion Air Proving (Pressure) Literature Bag 28 Troubleshooting Flowchart 35 Switch 20 Location 5 TURN OFF GAS TO THE APPLI- Commissioning 26 H ANCE 27 Unit eater Location 4 Confined Space 16 Location of Controls 29 U Contact 40 Lockout 25 Uncrating and Inspecting 6 Control Wiring 17 Optional vertical louvers 6 V Conversion Kits 13 M Valve Outlet Pressure 13 D Maintenance Procedures 30 Vent 35 DDC Controls 22 Maintenance Schedule 29 Vent/Combustion Air 35 Dimensions 8 Massachusetts Requirement 4 Vent/Combustion Air Kit 3 Disconnect Switch 35 Fan Motor 32 Vent/combustion air kit 6 Door Switch 34 I Venter Motor 33 Vent cap 6 Door Switch—Separated Combustion Motor HP 38 Vent Connection 38 Model only 21 Multiple Heater Control 22 Venter Wheel 33 Downturn Nozzle Kits 7 Venting Manual 3, 5 DSI Integrated Control Module 23, 31 Normal Heat Cycle 23 Vent System Testing Procedure—Stand E Power Vent Model 27 Thermal Efficiency 38 W Electrical Supply 16 Operating Sequence 27 Warranty 4 Option CC1 6 F Option CC2 or CC6 3, 6 Weights 10 Continuous Fan Operation 25 WHAT TO DO IF YOU SMELL GAS 26 Option CD 2, 3, or 4 7 Wiring Connections 17 Fan/Blower On Delay 24 Wiring Diagram for all Single Stage Option CL31 22 Models 18 Fan Blades 32 Option CL32 22 Fan Motor 21 Wiring Diagram for all Two Stage Gas Fault Modes 25 Option CM3 21 Valve 19 Field-Installed Parts 6 Option DJ20 or DJ21 6 Wiring Diagrams 18 Flame Rollout Switch 34 Options D10 and D14 22 Orifice Pressure 13 Flame Sensor 32 Output Heating Capacity 38 G P Garages 4 Plug the unused suspension points 10 Gas Connection 38 Post Purge 24 Gas Connection Size 12 D300619A(04-18)1-UDA&APD Series,Page 39 i INSTALLATION RECORD—to be completed by the installer: Installer: Name Company Address Phone Distributor(company from which the unit was purchased): Company Contact Address Phone Model Serial No. Date of Installation SPECIFIC INSTALLATION NOTES: (i.e. Location,Amps, Gas Pressure, Temperature, Voltage,Adjustments, Warranty, etc.) BUILDING OWNER OR MAINTENANCE PERSONNEL: For service or repair • Contact the installer listed above. • If you need additional assistance, contact the Distributor listed above. • For more information, contact your Local Representative. Specifications&illustrations subject to change without notice of incurring obligations, ®Nortek Global HVAC,LLC 2018 All rights reserved All marks are the property of their respective organizations, O'Fallon,MO I Printed in U.S A.(04-18) Document No.D300619A(04-16)1-UDA&APD Series Page 40,D300519A(04-18)1-UDA&APD Series �. �� I 18y;� 91Q pania; 98 .rr71s awn lhvdgm/" I �l V 0 .4L.Wnia to}au LL-%ISL9E Flan 5.1M'dfYYXI GM _ =WOI 1M/dfYYJO SNIOI[!IB IVIOJ. �r (� d u v co,. �i�I}wolf I—uol }�^�'ir-1e'J2231 Ol 1'HGa►'l 6 sLNvdmao lZL - arm 1NVdf17X1 07$1 T/LOl 6uv+e N]V1NMJ 9N]M1iW 4 3. 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A•.a ,6.Df .O.M I �1ly o� COMMERCIAL MECHANICAL • PERMIT APPLICATION ��ilvGSp Department of Community& Economic Development City of Arlington• 18204 59th Ave NE• Arlington, WA 98223• Phone(360) 403-3551 THIS APPLICATION MUST BE ACCOMPANIED BY TWO (2) SETS OF CONSTRUCTION DRAWINGS AND ALL OTHER INFORMATION OUTLINED IN THE MECHANICAL PERMIT SUBMITTAL REQUIREMENTS, IF APPLICABLE. Type of Permit: �✓ New Installation ❑ Replacement ❑ Alteration Project Address: 19704 60th Avenue N E Arlington WA 98223 Parcel #: TI Project Description: Valuation:$15,000 Owner: MEECO Manufacturing Phone#:206-262-8340 Address: 9100 15th PI S, Suite E City: Seattle State:WA Zip:98108 Email Address: cschaefer@meecomfg.com revor Uaskin Contact Person: Phone #: 425-923-0277 Address: 328 N Olympic Ave City:Arlington State: WA Zip: 98223 Email Address:trevor@coast-group.com Contractor Name:Cozy Heating Phone #: 360-435-4904 Contractor Address: 20221 67th Ave NE City:Arlington State:WA Zip: 98223 Email:kyle91879@gmail.com Contact Person: Kyle Taylor Contractor License Number: COZYHI*122MM Expiration: 12/22/2019 Please indicate type of number of appliances: FURNACE CONDENSING UNIT GAS PIPING OUTLET BOILER HEAT PUMP(multi-split) UNIT HEATER 2 CHILLER HEAT PUMP(mini-split) 1 PAINT BOOTH COOLER HEAT PUMP(other) TYPE I HOOD AC(air cooled) HEAT REJECTION EQUIP TYPE II HOOD AC(water cooled) VENTILATION SYSTEM AST AC(evaporator) PACKAGED UNIT UST AC(VRF) DRYER OTHER I hereby certify that the above information is correct and that the construction on, and the occupancy and the use of the above- described property will bp in acc . ds m - ,e55�'"' laws he l rules and regulation of the State of Washington. �-�w.T,lrJ o�P�raa�� Applicants Signature: Date 03/28/2019 Applicants Printed Name: Kathy Demoors FOR STAFF USE ONLY Permit# Accepted By Amount Received Receipt# Date Received 6/16LP Page 1 of 1 Document No. D300519A (04-18) Obsoletes Document No. D300519 (03-17) Installation/Operation Applies to: Standard Power Vent Unit Heaters: Separated Combustion Unit Heaters: NOTE: Accessories referenced in this installation manual may not apply to all models. 'ROcFs s '4Cos A WARNING : FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. Be sure to read and understand the installation, operation, and service instructions in this manual. Improper installation, adjustment, alteration, service, or maintenance can cause serious injury, death, or property damage. — Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a phone remote from the building. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call the fire department. — Installation and service must be performed by a qualified installer, service agency, or the gas supplier. D300519A(04-18)1-UDA&APD Series, Page 1 Table of Contents 1. General ...................................................... 2-4 7. Electrical Supply and Wiring ............... 16-22 1.1 Hazard Labels and Notices............................2 7.1 General .......................................................... 16 1.2 General Installation Information.................... 3 7.2 Supply Wiring................................................ 17 1.3 Warranty..........................................................4 7.3 24V Control Wiring Connections................. 17 1.4 Installation Codes...........................................4 7.4 Wiring Diagrams........................................... 18 2. Unit Heater Location................................. 4-6 7.5 Electrical Operating Components...............21 2.1 Heater Throw ..................................................4 8. Controls and Operation........................ 22-26 2.2 Location Recommendations.......................... 5 8.1 Thermostat....................................................22 3. Uncrating and Preparation....................... 6-7 8.2 DDC Controls, Options D10 and D14..........23 3.1 Uncrating and Inspecting............................... 6 8.3 Ignition System.............................................24 3.2 Preparing for Installation............................... 6 9. Commissioning and Startup................ 27-28 4. Clearances and Dimensions ................... 7-9 9.1 Check the installation prior to startup:.......27 9.2 Heater Startup:..............................................27 4.1 Clearances....................................................... 7 g.3 Check installation after startup:..................28 4.2 Dimensions .....................................................8 5. Hanging the Heater................................10-11 10. Maintenance and Service................... 29-36 5.1 Weights 10 10.1 Maintenance Schedule............................... 30 5.2 Liftingand Suspending 10 10.2 Maintenance Procedures........................... 31 p g"""""""""""""""" 10.3 Troubleshooting 36 6. Mechanical .............................................11-16 APPENDIX ....................................................... 38 6.1 Gas Piping and Pressures............................11 Index ................................................................ 39 6.2 Combustion Air-Standard Power Vent and Standard Power Vent with CV Option Models 16 INSTALLATION RECORD ..............................40 1.0 General 1.1 Hazard Labels and Notices There are warning labels on the unit and throughout this manual. For your safety, read the definitions below and comply with all boxes labeled CAUTION, WARNING, and DANGER during installation, operation, maintenance, and service of this heater. Definitions of Hazard Intensity Levels in this Manual HAZARD INTENSITY LEVELS 1. DANGER: Failure to comply will result in severe personal injury or death and/or property damage. 2. WARNING: Failure to comply could result in severe personal injury or death and/or property damage. 3. CAUTION: Failure to comply could result in minor personal injury and/or property damage. Gas-fired appliances are not designed for use in hazardous atmospheres containing flammable vapors or combustible dust, in atmospheres containing chlorinated or halogenated hydrocarbons, or in applications with airborne silicone substances (see Hazard Levels, above). Should overheating occur, or the gas supply control system fail to shut off the flow of gas, shut off the manual gas valve to the utility heater before shutting off the electrical supply. Page 2,D300519A(04-18)1-UDA&APD Series . - Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any gas control that has been under water. Unit heaters should not be installed in an environment where the ambient temperature is below 50°F. The low space tem- perature may result in condensate forming in the heat ex- changer. 1.2 General 1.2.1 Certification Installation Models 30, 45, 60, 75, 100, and 125 are design certified by the Canadian Standards Information Association for use in residential, industrial, and commercial installations. Utility heat- ers certified for"residential use" are intended for heating of non-living spaces that are attached to, or part of a structure that contains space for family living quarters.They are BOTH this manual not intended to be the primary source of heat in residential applications or to be used and the correct in sleeping quarters. venting manual Models 150, 175, 200,225,250, 300, 350,and 400 are design certified by the Canadian are REQUIRED for Standards Association for use in industrial and commercial installations only. installation of this All models and sizes are available for use with either natural or propane gas. The type of gas, the gas input rate, and the electrical supply requirement are shown on the heater. heater rating plate. Check the rating plate to verify that the heater is appropriate for the installation site. 1.2.2 Venting Manual Installation requires both this manual AND the venting manual. Venting Manual by Venting Instruction Manuals Look for Matching Label on Model Type Venting Manual and Heater for Indoor Power Vent Units: Label with a RED SQUARE Standard Power Vent Installation (each heater has its own dedicated vent) 0 for Indoor Fan Assist Units: Label with a BLUE TRIANGLE (Sizes 30, 45, 60, 75 & 100 only) Common Vent Installation (with Option AV6) for Combustion Air Inlet Units: Label with a GREEN CIRCLE Separated Combustion (with field installed Option CC2, CC6, or CC14 Vent/Combustion Air Kit) Both this installation manual and the appropriate venting manual are shipped with the heater.Verify that the literature is correct for the heater being installed. If either manual is missing or incorrect, contact your distributor before beginning installation. The instructions in this manual apply only to the models listed. Installation should be done by a qualified agency in accordance with these instructions. The qualified service agency installing this heater is responsible for the installation. D300519A(04-18)WDA&APD Series, Page 3 1.0 General 1.3 Warranty (cont'd) Refer to the limited warranty information on the Warranty Card in the "Literature Bag". Warranty is void if... a. Wiring is not in accordance with the diagram furnished with the heater. b. The unit is installed without proper clearance to combustible materials. c. A fan model is connected to a duct system or if the air delivery system is modified. 1.4 Installation These units must be installed in accordance with local building codes. In the absence of Codes local codes, in the United States,the unit must be installed in accordance with the National Fuel Gas Code,ANSI Z223.1.A Canadian installation must be in accordance with the CSA B149 Installation Codes.These codes are available from CSA Information Services, 1-800- 463-6727. Local authorities having jurisdiction should be consulted before installation is made to verify local codes and installation procedure requirements. Special Installations Installations in aircraft hangars should be in accordance with ANSI/NFPA No. 409 (latest (Aircraft Hangars/ edition),Standard forAircraft Hangars;in public garages in accordance with ANSI/NFPA No. Repair Garages/ 88A(latest edition), Standard for Parking Structures; and for repair garages in accordance Parking Garages) with ANSI/NFPA No. 88B (latest edition), Standard for Repair Garages. In Canada, instal- lations in aircraft hangars should be in accordance with the requirements of the enforcing authorities, and in public garages in accordance with CSA B149 codes. California Warning If the heater is being installed in the state of California,the installer MUST attach a warning Label label on the outside of the access door.The California Warning label is shipped in the litera- ture bag along with this manual, the warranty form, and any other paperwork that applies. If installation is in California, select a location on the heater access panel. Be sure the sur- face is clean and dry and adhere the label. Massachusetts If the heater is being installed in the Commonwealth of Massachusetts,these units must be Requirement installed by a licensed plumber or licensed gas fitter. 2.0 Unit Heater Use the sound data in Technical Data table in the APPENDIX (page 38), clearances Location in Paragraph 4.1; the combustion air requirements in Paragraph 6.2; the throw tables, mounting height requirements, and location recommendations in Paragraphs 2.1 and 2.2; the weights in Paragraph 5.1; and the venting requirements in the Venting Manual to determine where to suspend the heater. Unit heaters should not be used in an application where the heated space temperature is below 50°F. Operating under low ambient conditions may cause condensation to form in the heat exchanger. 2.1 Heater Throw *Louver angle listed in the table is relative to the top of the heater. FIGURE 1 -Throw for I Fan Models H E X - Y Z** H=Distance from bottom of heater to the floor X=Distance from heater to start of floor coverage Y=Distance to end of floor coverage **Z=point when the air velocity drops below 50 ft(15.2M)per minute NOTE: Throws listed are with standard adjustable horizontal louvers at the angles listed (angle is relative to the top of the heater). Throw pattern changes with the addi- tion of optional vertical louvers and/or downturn nozzles. Page 4,D300519A(04-18)I-UDA&APD Series Dimensions X,Y,and Z(feet)Models with Standard Horizontal Louvers at Mounting Heights of 5-18 ft 30 45 60 75 100 125 H X Y Z 3 m X Y Z m X Y Z X Y Z 3 m X Y Z m X Y Z �m J Q J Q J Q J Q J Q J Q 5ft 6 14 30 -21° 7 16 40 -20° 8 18 45 -160 9 20 57 -14° 9 20 59 -18° 10 22 65 -14° 8ft 7 13 26 -39° 9 16 37 -34° 10 18 42 -29° 12 22 54 -25° 11 21 56 -28° 12 23 63 -24° 10ft 6 11 22 -52° 9 15 33 -43° 10 17 39 -37° 12 22 52 -32° 12 20 52 -360 13 24 60 -30° 12ft - 8 12 27 -550 10 16 34 1-460 12 21 48 -39° 11 19 47 -44° 14 23 57 -36° 14ft 9 14 29 -56° 12 19 44 -46° 11 17 42 -51° 14 22 53 -43' 16ft - - - - - - - - - - - 11 17 38 -54° 10 14 34 -58° 13 20 47 -50° 18ft 11 17 1 40 -57° 150 175 200 225 250 300 350 400 H > ad `> d'v `vy `va > m"v >- >- >- >- >- >- >- >- X Y Z ii X Y Z 'o X Y Z 'o X Y Z ii X Y Z ii X Y Z 'o X Y Z 'o X Y Z o c J Q J Q J Q J Q J Q J Q J Q J Q 8ft 13 24 73 -26° 15 28 90 -220 16 30 93 -200 14 27 86 -24° 16 29 93 -21° 15 28 94 -24° 17 31 105 -20° 18 34 113 -17° 10ft 14 24 69 -320 17 29 87 -27' 17 31 91 -25° 15 27 82 -300 17 30 90 -26° 16 28 89 -290 18 32 103 -250 20 35 110 -21° 12ft 14 24 64 -39° 18 29 84 -32° 18 31 88 -30° 16 27 78 -35° 18 30 87 -31° 17 28 85 -34° 19 32 98 -30° 21 36 108 -25° 14ft 14 22 59 -450 18 28 79 -370 19 30 84 -34° 16 26 73 -410 18 30 83 -360 17 27 80 -40° 20 32 95 -340 23 35 105 -290 16ft 13 20 53 -51° 18 27 74 -42° 19 29 79 -39° 16 24 67 -47° 19 28 78 -410 1 17 1 25 1 74 -45°1 21 1 31 1 90 1-38°123 1 35 1 101 -33° 18ft 1 11 1 17 1 44 1-580 17 26 68 -48° 19 LL8 74 -44° 14 1 22 1 60 -530 18 1 27 1 72 -46°1 16 1 24 1 66 -510 1 20 1 30 1 85 -43° 23 35 1 97 -370 Dimensions X,Y,and Z(meters)Models with Standard Horizontal Louvers at Mounting Heights of 1.5-5.5M 30 45 60 75 100 125 H --[ >d d d >d d d `v`y `>'- X Y Z m X Y Z m X Y Z m X Y Z � m X Y Z � X Y Z J Q J Q J Q J Q J Q J Q 1.5 M 1.8 4.3 9.1 -210 2.1 4.9 12.2 -20° 2.4 5.5 13.8 -160 2.7 6.1 17.4 -140 2.7 6.1 18.0 -180 3.0 6.7 19.9 -140 2.4 M 2.1 4.0 7.9 -39° 2.7 4.9 11.3 -34° 3.0 5.5 12.8 -29° 3.7 6.7 16.5 -25° 3.4 6.4 17.1 -28° 3.7 7.0 19.2 -240 3.0 M 1.8 3.4 6.7 -52° 2.7 4.6 10.0 -43° 3.0 5.2 11.9 -37° 3.7 6.7 15.8 -32° 3.7 6.1 15.8 -36° 4.0 7.3 18.3 -300 3.7 M - 2.4 3.7 8.2 -55° 3.0 4.9 10.4 -46' 3.7 6.4 14.6 -39° 3.4 5.8 14.3 -440 4.3 7.0 17.4 -36° 4.3 M - 2.7 4.3 8.8 -56° 3.7 5.8 13.4 -46° 3.4 5.2 12.8 -51° 4.3 6.7 16.1 -43° 4.9 M 3.4 5.2 111.6 -540 3.0 14.3 10.4 -580 4.0 6.1 14.3 -500 5.5 M - 3.4 5.2 12.2 -57° 150 175 200 225 250 300 350 400 H d ad `vy d'v `vy `va and m"v > > > > > > > > XTYFZ �o 5 X Y Z 'o � X Y Z ' X Y Z ii � X Y Z ii � X Y Z ii � X Y Z >= X Y Z o c J Q J Q J Q J Q J Q J Q J Q J Q 2.4 M 4.0 7.3 22.3 -26° 4.6 8.5 27.4 -22° 4.9 9.1 28.0 -20° 4.3 8.2 26.2 -24° 4.9 8.8 28.3 -21° 4.6 8.5 28.7 -24° 5.2 9.4 32.0 -200 5.5 11.3 34.4 -170 3.0 M 4.3 7.3 21.0 -32° 5.2 8.8 26.6 -27° 5.2 9.4 27.7 -25° 4.6 8.2 25.0 -30° 5.2 9.1 27.4 -26° 4.9 8.5 27.1 -29° 5.5 9.8 31.4 -25° 6.1 10.7 33.5 -21' 3.7 M 4.3 7.3 19.5 -390 5.5 8.8 25.6 -32' 5.5 9.4 26.8 -300 4.9 8.2 23.8 -350 5.5 9.1 26.5 -310 5.2 8.5 25.9 -340 5.8 9.8 29.9 -300 6.4 11.0 32.9 -250 4.3 M 4.3 6.7 18.0 -45° 5.5 8.5 24.1 -37° 5.8 9.1 25.6 -34° 4.9 7.9 22.3 -41° 5.5 9.1 25.3 -36° 5.2 8.2 24.4 -40° 6.1 9.8 29.0 -34° 7.0 10.7 32.0 -290 4.9 M 4.0 6.1 16.2 -510 5.5 8.2 22.6 -420 5.8 8.8 24.1 -39° 4.9 7.3 20.4 -47° 5.8 8.5 23.8 -410 5.2 7.6 22.6 -450 6.4 9.4 27.4 -38° 7.0 10.7 30.8 -33° 5.5 M 3.4 5.2 13.4 -58° 5.2 7.9 20.7 1-48° 5.8 8.5 22.6 1-440 1 4.3 1 6.7 118.3 1-530 5.5 8.2 21.9 -46°1 4.9 1 7.3 1 20.1 1-510 6.1 19.1 125.91-43° 7.0 10.7 26.9 -37° 2.2 Location Recommendations NOTE: Venting Locate the heater so that it is a minimum of five feet (1.5M) above the floor and in requirements may compliance with the clearances in Paragraph 4.1. affect location. Consult the Venting Manual for this heater If touched, the vent pipe and internal heater surfaces that are before making final accessible from outside the heater will cause burns. Suspend the determination. heater a minimum of 5 feet (1.5M) above the floor. For best results, the heater should be placed with certain rules in mind. In general, a unit should be located from 8 to 12 feet (2.4-3.7M) above the floor. Units should always be arranged to blow toward or along exposed wall surfaces, if possible. Where two or more units are installed in the same room, a general scheme of air circulation should be maintained for best results. Suspended heaters are most effective when located as close to the working zone as possible, and this fact should be kept in mind when determining the mounting heights to be used. However, care should be exercised to avoid directing the discharged air directly on the room occupants. Partitions, columns, counters, or other obstructions should be taken into consideration when locating the unit heater so that a minimum quantity of airflow will be deflected by such obstacles. D300519A(04-18)1-UDA&APD Series, Page 5 2.0 Unit Heater When units are located in the center of the space to be heated, the air should be dis- Location charged toward the exposed walls. In large areas, units should be located to discharge (cont'd) air along exposed walls with extra units provided to discharge air in toward the center of the area. 2.2 Location At those points where infiltration of cold air is excessive, such as at entrance doors and shipping doors, it is desirable to locate the unit so that it will discharge directly toward Recommendations the source of cold air from a distance of 15 to 20 feet(4.6-6.1 M). (cont'd) CAUTION: Do not locate the heater where it may be exposed to water spray, rain, or dripping water. For a location where dirt,dust,or other airborne contaminants are present in the indoor environment, it is recommended to install a separated-combustion unit, Separated Combustion model,that uses outside air for combustion. Using a separated-combustion unit will reduce the build-up of contaminants on the burner.Any buildup on the burner will adversely affect the combustion process. Hazards of Chlorine - The presence of chlorine vapors in the combustion air of gas-fired heating equipment applies to Separated presents a potential corrosion hazard. Chlorine found usually in the form of freon or Combustion Heaters degreaser vapors, when exposed to flame will precipitate from the compound, and go location with regard to into solution with any condensation that is present in the heat exchanger or associated parts.The result is hydrochloric acid which readily attacks all metals including 300 grade the combustion air inlet stainless steel. Care should be taken to separate these vapors from the combustion process. This may be done by wise location of the unit vent and combustion air terminals with regard to exhausters or prevailing wind directions. Chlorine is heavier than air. Keep these facts in mind when determining installation location of the heater in relation to building exhaust systems. 3.0 Uncrating and 3.1 Uncrating and Inspecting Preparation This unit was test operated and inspected at the factory prior to crating and was in operating condition. If the heater has incurred any damage in shipment, document the damage with the transporting agency and contact an authorized Distributor. If you are an authorized Distributor, follow the FOB freight policy procedures. Check the rating plate for the gas specifications and electrical characteristics of the heater to be sure that they are compatible with the gas and electric supplies at the installation site. 3.2 Preparing for Read this booklet and become familiar with the installation requirements of your par- Installation ticular heater. If you do not have knowledge of local requirements, check with the local gas company or any other local agencies who might have requirements concerning this installation. Before beginning, make preparations for necessary supplies, tools, and manpower. IMPORTANT: Shipping brackets are attached with cabinet screws. When remov- ing shipping brackets, re-insert ALL screws into the cabinet. 3.2.1 Field-Installed Models with Separated Combustion: In the literature bag, find three cap screws, PN Parts 203311, and three sealing washers, PN 61658. After attaching the hanging hardware (Paragraph 5.2), these screws and washers must be used to seal the unused holes in the top of the heater. Models with Standard Power Vent: If the installation includes optional vertical louvers, downturn nozzle, ceiling mounting bracket, hanger kit, high altitude kit, multiple heater control, sensor for DDC control, and/or stepdown transformer, install these options before the heater is suspended. Complete instructions are in this form or in the option package; option packages are shipped separately. Other shipped separate items: Could include a vent cap(Standard Power Vent heaters with Option CC1); a vent/combustion air kit (Separated Combustion heaters with Option CC2 or CC6); a manual gas valve; a thermostat bracket kit; a thermostat; and/ or a thermostat guard. Be sure all options ordered are at the installation site. High Altitude Kit, Option DJ20 or DJ21 If the heater is being installed at an elevation above 2000 ft (610M), the input rate will have to be derated. This is done by adjusting the valve outlet pressure. Page 6,D300519A(04-18)1-UDA&APD Series In addition, if the heater is being installed at an altitude above 6000 ft (1830M), the pressure switch will have to be changed. If ordered with the unit as Option DJ20 or DJ21, the pressure switch is shipped separately for field installation. Gas valve adjustment Adjusting the valve outlet pressure is done after the heater is in operation; follow the for high altitude can instructions in Paragraph 6.1. Capacities and inputs for derated units are also listed in only be done after Paragraph 6.1. heater is operating If the pressure switch needs to be changed, do that before the heater is operated; fol- (see Paragraph 6.1) low the instructions in FIGURE 2. FIGURE 2 - Standard Power Vent Models Installing High Size 30 1 45 60 1 75 1 100 125 1 150 175 200 225 1 250 1 300 1 350 400 Altitude Pressure High Altitude Switch PN 197031 197032 197031 201160 Switch required Negative Pressure OFF Setpoint"w.c. 0.35 0.45 0.35 1.05 above 6000 ft Label color Purple Pink Purple Brown Standard Power Vent Models with Option AV6 for Common Venting (1830M) elevation Size 30 45 60 75 100 High Altitude Switch PN 197029 197032 196362 196388 Negative Pressure OFF Setpoint"w.c. 0.60 0.45 0.55 0.50 y; Label color Lt Blue Pink White Orange Separated Combustion Models Size 30 1 45 60 75 100 125 150 175 200 225 250 300 350 400 High Altitude Switch PN 197029 196388 197030 197031 201160 Pressure Switch Differential Pressure OFF Setpoint"w.c. 0.60 0.50 0.40 0.35 1.05 Label color Lt.Blue Orange Green Purple Brown Instructions for Changing Pressure Switch 1. In the control compartment, locate the pressure switch. 2. Mark and disconnect the two wires attached to the pressure switch. 3. Disconnect the sensing tubes from the pressure switch. 4. Locate the two screws holding the switch mounting bracket. Remove the screws and the pressure switch. Save the screws. 5. Using the same screws, install the high altitude pressure switch.Attach the sensing tubes and wires. Downturn Nozzle Kits, Follow the instructions with the kit to install.Additional length beyond the front of the Option CD 2, 3, or 4 unit is shown in FIGURE 3. (NOTE:Application specific) Downturn nozzles require Options CD2 and CD4 Option CD3 FIGURE 3 - 4-pt suspension. Size p p With Optional inches mm inches mm Downturn Nozzle with 30,45 7-1/8 181 12-3/8 314 O tion Dimension "U"—Applies c�2 with 60,75 8-5/8 219 15 381 to Standard Power Vent co �CD3n 100,125 12-5/8 321 21-7/8 556 (except as specified) 150,175,200 11-1/2 292 19-7/8 505 and Separated 225,250 14-1/2 368 25-1/8 638 Combustion Models U U 300,350,400 18-1/2 470 32 813 4.0 Clearances 4.1 Clearances and Units must be installed so that the clearances in the table are provided for combustion Dimensions air space, inspection and service, and for proper spacing from combustible construc- tion. Clearance to combustibles is defined as the minimum distance from the heater to a surface or object that is necessary to ensure that a surface temperature of 90°F Clearances (50°C) above the surrounding ambient temperature is not exceeded. Size Top Flue Connector Access Panel Non-Access Side Bottom* Rear** inches mm inches mm inches mm inches mm inches mm inches mm 30-125 1 25 6 152 18 457 1 25 1 25 18 457 150-400 1 4 102 6 152 1 18 457 1 2 51 1 25 18 457 *Suspend the heater so that the bottom is a minimum of 5 feet(1.5M)above the floor. **Measure rear clearance from the fan motor. D300519A(04-18)1-UDA&APD Series, Page 7 4.0 Clearances and Dimensions (cont'd) 4.2 Dimensions FIGURE 4 - Standard Power Vent Models N M M and N-Hanger Dimensions for both 2-pt and 4-pt Suspension R-Hanger Dimension for 2-pt Suspension PandQ- Hanger p Combustion Dimensions Air Inlet for 4-pt— R Suspension t Thermostat REAR (4-pt isI t TOP VIEW Connection Q VIEW required if b (30-125 vertical; installing 150-400 Horizontal) optional Q nozzle.) 3/8"-16 Female Thread -all suspension points G � Angular corner (Only available on certain models) Line Voltage Collar(For Inlet connects K H External Gas size,t see Technical at circuit board) H Connection Data in the APPENDIX on page 38.) D B I 1"1141 I0 F E (32) I I FRONT I I RIGHT SIDE VIEW VIEW I I (Access Panel) A C I Hand Pull(Only available on certain models) LiI I I 10 O "Finger Holes"(Only available on certain models) Standard Power Vent Model Dimensions (inches±1/16) Size A B C D E F G H J K M N P Q R 30,45 12-1/8 26-5/8 10 13-13/16 26 21-9/16 5-3/16 6-1/2 2-11/16 3-7/8 17-3/8 11/16 4-5/16 13 9-9/16 60 15-1/8 26-5/8 13 13-13/16 27 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 75 15-1/8 26-5/8 13 13-13/16 27-5/8 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 100 23-1/8 26-5/8 21 13-13/16 28-5/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 125 23-1/8 26-5/8 1 21 13-13/16 29-3/8 21-9/16 14-1/2 6-1/2 1 8-3/4 3-7/8 1 17-3/8 11/16 4-5/16 13 1 10-1/2 150, 175,200 20-1/8 38-3/16 16 23 42 35-3/8 8-1/2 8-1/4 5-7/16 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 16-3/8 225,250 26-1/8 38-3/16 22 23 42 35-3/8 13-1/16 8-13/16 9 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 15-5/8 300,350,400 34-1/8 41 30 23 42 35-3/8 17-1/16 9 11-13/16 7-5/16 27-11/16 1-3/8 8-3/16 22-3/16 16-3/16 Standard Power Vent Model Dimensions (mm ±2) Size A B C D E F G H J K M N P Q R 30,45 308 676 254 351 660 548 132 165 68 98 441 17 110 330 243 60 384 676 330 351 686 548 200 165 140 98 441 17 110 330 267 75 384 676 330 351 702 548 200 165 140 98 441 17 110 330 267 100 587 676 533 351 727 548 368 165 222 98 441 17 110 330 267 125 587 676 533 351 746 548 368 165 222 98 441 17 110 330 267 150, 175,200 511 970 406 584 1067 899 216 210 138 165 652 35 208 564 416 225,250 664 970 559 584 1067 899 332 224 229 165 652 35 208 564 397 300,350,400 1 867 1 1041 762 584 1 1067 1 899 1 433 1 229 1 300 1 186 1 703 1 35 1 208 1 564 1 411 Page 8,D300519A(04-18)I-UDA&APD Series FIGURE 5 - Separated Combustion Models N • M M and N-Hanger Dimensions for both 2-pt and 4-pt Suspension R-Hanger Dimension for Combustion Air Connection 2-pt Suspension (For size,see Technical Data in the APPENDIX on page 38.) PandQ- P �.T. Hanger Dimensions— R Thermostat S for 4-pt Connection --L REAR Suspension TOP VIEW (30-45,150-400 VIEW (4-pt Is Horizontal; required if 60-125 Vertical) installing Q 3/8"-16 Female Thread i optional nozzle.) i all suspension points Line Voltage K External Vent Connection Inlet(connects in H Gas (For size,see sealed electrical box) Connection Technical Data in the APPENDIX D B 1-1/4 on page 38.) � (32)� F E , RIGHT SIDE rrrrrrc VIEW A C FRONT (Access Panel) VIEW i LED Viewport Separated Combustion Model Dimensions(inches±1/16) Size A B C D E F G H J K M N P Q R S T 30,45 12-1/8 26-5/8 10 13-13/16 26 21-9/16 5-3/16 6-1/2 2-11/16 3-7/8 17-3/8 11/16 4-5/16 13 9-9/16 2-15/16 2-15/16 60 15-1/8 26-5/8 13 13-13/16 27 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 3-1/4 2-15/16 75 15-1/8 26-5/8 13 13-13/16 27-5/8 21-9/16 7-7/8 6-1/2 5-1/2 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 3-1/4 2-15/16 100 23-1/8 26-5/8 21 13-13/16 28-5/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 4-5/8 2-15/16 125 23-1/8 26-5/8 21 13-13/16 29-3/8 21-9/16 14-1/2 6-1/2 8-3/4 3-7/8 17-3/8 11/16 4-5/16 13 10-1/2 4-5/8 2-15/16 150,175,200 20-1/8 38-3/16 16 23 42 35-3/8 8-1/2 8-1/4 5-7/16 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16 16-3/8 4-1/8 8-5/16 225,250 26-1/8 38-3/161 22 1 23 42 35-3/8 13- - 3/161 9 6-1/2 25-11/16 1-3/8 8-3/16 22-3/16/16 15-5/8 5-9/16 8-5/16 300,350,400 34-1/8 41 30 23 42 35-3/8 17-1/16 9 11-13/16 7-5/16 27-11/16 1-3/8 8-3/16 22-316-3/16 9-1/16 8-9/16 Separated Combustion Model Dimensions(mm±2) Size A B C D E F G H J K M N P Q R S T 30,45 308 676 254 351 660 548 132 165 68 98 441 17 110 330 243 75 75 60 384 676 330 351 686 548 200 165 140 98 441 17 110 330 267 89 75 75 384 676 330 351 702 548 200 165 140 98 441 17 110 330 267 89 75 100 587 676 533 351 727 548 368 165 222 98 441 17 110 330 267 117 75 125 587 676 533 351 746 548 368 165 222 98 441 17 110 330 267 117 75 150,175,200 511 970 406 584 1067 899 216 210 138 165 652 35 208 564 416 105 211 225,250 664 970 559 584 1067 899 332 224 229 165 652 35 208 564 397 141 211 300,350,400 867 1041 762 584 1067 899 433 229 300 186 703 35 208 564 411 230 217 D300519A(04-18)I-UDA&APD Series, Page 9 5.0 Hanging the 5.1 Weights Heater Before suspending the heater, check the supporting structure to be used to verify that it has sufficient load-carrying capacity to support the weight of the unit. Standard Power Vent Model Size 30 45 60 75 100 125 150 175,200 225 250 300 350 400 lb 54 59 67 72 96 101 172 187 203 215 269 294 306 kg 24 27 30 33 44 46 78 85 92 98 122 133 139 Separated Combustion Model Size 30 45 60 75 100 125 150 175,200 225 250 300 350 400 lb 55 60 68 73 97 102 173 188 204 216 270 295 307 kg 25 27 31 33 44 46 78 85 93 98 122 134 138 Check the supporting structure to be used to verify that it has sufficient load carrying capacity to support the weight of the unit. Suspend the heater only from the threaded nut retainers or with a manufacturer provided kit. Do NOT suspend from the heater cabinet. 5.1.1 Field-Removal In some cases,the heat exchanger tubes could shift during shipment, causing vibration of Heat Exchanger noise against the support during unit operation. The primary function of the heat Tube Support— exchanger tube support is to support the heat exchanger tubes during shipment. This Model Sizes 30-125 support can be removed without affecting the operation of the unit. It is recommended (Optional) that the support be removed prior to installing the unit. Listed below is the steps needed to remove this support: • Remove the discharge air louvers. Be careful not to lose the springs. • Remove and discard the two screws located on top of the unit that secure the heat exchanger support. • Remove the heat exchanger support through the discharge opening and discard the support. • Reinstall the discharge air louvers. 5.2 Lifting and Suspending When the heater is lifted for suspension, support the bottom of the heater with plywood or other appropriately placed material. If the bottom is not supported, damage could occur. Before hanging, verify that any screws used for holding shipping brackets were re-installed in the cabinet. Separated Combustion Models: Whether using the suspension points or a hanger kit, when installing a Separated Combustion Model, any unused suspension points on the control side of the heater MUST be plugged. Plug these holes with the 1/2" long cap screws and flat washers shipped in the bag with the heater(see FIGURE 6). FIGURE 6 - Separated Plug any unused suspension points Combustion Models— - on the control side with the 1/2"long cap screws and flat washers provided. Plug the unused suspension points on the control side of the heater with the three 1/2" long screws, PN ntro�Side 203311, and the three Co sealing washers, PN 61658. Find the screws and washers in the literature bag shipped inside the heater. 7Unitmustbe level for proper operation. Do not place or add additional he suspended heater (see Hazard Levels, page 2). Page 10,D300519A(04-18)1-UDA&APD Series 5.2.1 Two-Point or Four-Point Suspension The heater is equipped for either two-point or four-point suspension. A 3/8"-16 threaded nut retainer is located at each suspension point. NOTE: Four-point suspension is required when installing an optional downturn nozzle (see Dimensions in Paragraph 4.2 and the illustration in FIGURE 7A). FIGURE 7A - Be sure the threaded hanger rods Suspending the are locked to the heater as illustrated. Heater with Rods from Length of threaded rod extending the Threaded Nut into the heater MUST NOT exceed 1/2" 3/8"threaded rod Retainers (either two or (13 mm). (field supplied) four point suspension) Add a 3/8" nut Recommended maximum and washer to hanhanger rod length is lock the hanger g g rod to the heater. 6 feet (1.8M). 5.2.2 Hanger Kits, Option CK8, CK10, and CK22 If ordered with swivel connectors for 1" pipe, Option CK8 or CK10, attach the swivels at the threaded nut retainers. Suspend with 1" pipe (see FIGURE 7113). FIGURE 713 - Swivel Be sure the ---- Connectors to Suspend threaded swivel Lock the swivel the Heater from 1" connectors connector to Pipe, Option CK8 (2-pt) are locked to the heater. or CK10 (4-pt) the heater as The connecto is threaded for illustrated. hanging from a 1" pipe. II If ordered with a ceiling suspension kit, Option CK22, follow the illustrated instructions in the kit (see FIGURE 8). FIGURE 8 - Suspending the Heater using Available for �o Option CK22, Ceiling Sizes 30-125. Suspension Kit (no Allows the hanger rods) heater to be installed one I - inch from the l o ceiling. l ® UDA_Series Model Shown 6.0 Mechanical 6.1.1 Gas Supply and Connections 6.1 Gas Piping and Pressures This appliance is equipped for a maximum gas supply pressure of 1/2 psi, 3.5 kPa, or 14 inches water column. Supply pressure greater than 1/2 psi requires installation of an additional lockup-type service regulator external to the unit. WARNING: PRESSURE TESTING SUPPLY PIPING Test Pressures Above 1/2 PSI: Disconnect the heater and manual valve from the gas supply line which is to be tested. Cap or plug the supply line. Test Pressures Below 1/2 PSI: Before testing, close the manual valve on the heater. D300519A(04-18)1-UDA&APD Series,Page 11 6.0 Mechanical 6.1 Gas Piping and Pressures (cont'd) (cont'd) 6.1.1 Gas Supply and Connections (cont'd) Sizing Capacity of Piping Gas Cubic Feet per Hour based on 0.3"w.c.Pressure Drop Supply Specific Gravity for Natural Gas:0.6(Natural Gas: 1000 BTU/Cubic Ft) Line Specific Gravity for Propane Gas: 1.6(Propane Gas:2550 BTU/Cubic Ft) Diameter of Pipe Length 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" of Pipe Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane Natural Propane 20' 92 56 190 116 350 214 730 445 1100 671 2100 1281 30, 73 45 152 93 285 174 590 360 890 543 1650 1007 40' 63 1 38 130 79 245 149 500 305 760 464 1450 885 50' 56 34 115 1 70 215 131 440 268 1 670 409 1270 775 60' 50 31 105 64 195 119 400 244 610 372 1105 674 70' 46 28 96 59 180 110 370 226 560 342 1050 641 80' 43 26 90 55 170 104 350 214 530 323 990 604 90, 40 1 24 84 51 160 98 320 195 490 299 930 567 100, 38 23 79 48 150 92 305 186 460 281 870 531 125' 34 21 72 44 130 1 79 275 168 410 250 780 476 150' 31 19 64 39 120 73 250 153 380 232 710 433 175' 28 17 59 36 110 67 225 137 350 214 650 397 200' 26 16 55 34 100 61 210 128 320 195 610 372 Note:When sizing supply lines,consider possibilities of future expansion and increased requirements. Refer to National Fuel Gas Code for additional information on line sizing. All piping must be in accordance with requirements outlined in the National Fuel Gas Code ANSI/Z223.1a(latest edition)or CSA-B149.1 and B149.2 (see Paragraph 2). Gas supply piping installation should conform with good practice and with local codes. Sup- port gas piping with pipe hangers, metal strapping, or other suitable material; do not rely on the heater to support the gas pipe. The heater is orificed for operation with natural gas having a heating value of 1000 (± 50) BTU per cubic ft or propane gas with a heating value of 2500 (±100) BTU per cubic ft. If the gas at the installation does not meet these specifications, consult the factory for proper orificing. Pipe joint compounds (pipe dope)shall be resistant to the action of liquefied petroleum gas or any other chemical constituents of the gas being supplied. Install a ground joint union and manual shutoff valve upstream of the unit control sys- tem, as shown in FIGURE 9. Installation of a trap with a minimum 3" (76 mm) drip leg is required. The unit is equipped with a nipple that extends outside the cabinet.The gas connection is either 1/2" or 3/4". Leak-test all connections by brushing on a leak-detecting solution. MENVI . - All components of a gas supply system must be leak tested prior to placing equipment in service. NEVER TEST FOR LEAKS WITH AN OPEN FLAME. Failure to comply could result in personal injury, property damage or death. Gas Connection Size Gas Connection inches Size Natural Propane 30 45 60 75 100 125 150 175 200 1/2 1/2 225, 250, 300, 350, 400 3/4 3/4 Page 12, D300519A(04-18)1-UDA&APD Series FIGURE 9 - Gas Ground Joint Union connection is at To Gas Valve-- Manual shutoff (inside the the pipe nipple that cabinet) o Drip From Gas Supply extends outside the Leg (horizontal or vertical) cabinet. + Pipe nipple extending outside the cabinet. Illustration Shows —Manual shutoff both a vertical and To Gas Valve (inside the �- horizontal gas supply; cabinet) f requirements are the Ground Drip Joint Leg same. Union Measuring valve outlet gas pressure cannot be done until the heater is in operation. It 6.1.2 Valve Outlet is included in the steps of the"Check-Test-Start'procedure in Paragraph 9.The follow- or Orifice Pressure ing warnings and instructions apply. Setting Orlym Valve outlet gas pressure must never exceed 3.5" w.c. for natural gas and 10" w.c. for propane gas. Maximum inlet supply pressure for natu- Kits are available NOTE: Gas Conversion ral gas or propane is 14" w.c. Maximum gas pressure can never be for changing from exceded either during operation or static (lock up regulator). propane gas to natural For Natural Gas:When the heater leaves the factory,the combination gas valve is set gas or natural gas to so that the valve outlet gas pressure for a single-stage valve or high fire of a two-stage propane gas.A factory- valve is regulated to 3.5"w.c. Low fire on a two-stage valve is set to 1.8"w.c. Inlet sup- ply pressure to the valve for natural gas must be a minimum of 5"w.c. or as noted on authorized conversion the rating plate and a maximum of 14"w.c. kit MUST be used. For Propane Gas: When the heater leaves the factory, the combination gas valve is set so that the valve outlet gas pressure for a single-stage valve or high fire of a two- stage valve is regulated to 10" w.c. Low fire on a two-stage valve is set to 5.0" w.c. Inlet supply pressure to the valve for propane gas must be a minimum of 11"w.c. and a maximum of 14"w.c. Before attempting to measure or adjust valve outlet gas pressure, the inlet supply pressure must be within the specified range both when the heater is in operation and on standby. Incorrect inlet pressure could cause excessive valve outlet gas pressure immediately or at some future time. If natural gas supply pressure is too high, install a regulator in the supply line before it reaches the heater. If natural gas supply pressure Check Valve Outlet is too low, contact your gas supplier. Pressure (can only be Instructions done after heater is NOTE: If operating at high altitude, outlet pressure requires adjustment. Follow operating) instructions on page 14. 1) Locate the 1/8" output pressure tap on the valve (see FIGURE 10). With the man- ual valve turned off to prevent flow to the gas valve, connect a manometer to the 1/8" pipe outlet pressure tap in the valve. NOTE:A manometer(fluid-filled gauge) FIGURE 10 -Top View of Valves showing Outlet Pressure Tap and Adjustment Locations Single-Stage Adjust Outlet 1/8 Outlet Two-Stage Valve Valve Pressure TM Adjust Low Pressure Adjust High (two styles) Fire Outlet Fire Outlet Pressure Pressure Inlet'r Pressure Tap ---------------------------------------------- ' Adjust Outlet Pressure—'�r. Inlet w�Pressure ?..—, -ter ►•-1/8" Outlet Tap 1/8" Outlet Inlet Pressure Tap „ 1 Pressure Tag Pressure Taa D300519A(04-18)1-UDA&APD Series,Page 13 6.0 Mechanical is recommended rather than a spring type gauge due to the difficulty of maintaining (cont'd) calibration of a spring type gauge. 2) Open the manual valve and operate the heater. (NOTE: On a Separated Combus- 6.1 Gas Piping tion Model, depress and hold the door safety switch.) Measure the outlet pressure and Pressures of the gas valve. To measure low-stage pressure on a unit equipped with a two- (cont'd) stage valve, disconnect the wire from the "HI"terminal on the valve. (Be sure to reconnect the wire.) 6.1.2 Valve Outlet Normally when operating at sea level, adjustments should not be necessary to the or Orifice Pressure factory setting (for high altitude settings, see next paragraph). Setting (cont'd) If adjustment is necessary, remove the cap from the adjustment screw(s). Set pressure to correct settings by turning the regulator screw IN (clockwise)to increase pressure. Turn regulator screw OUT(counterclockwise)to decrease pressure. CAUTION: DO NOT bottom out the gas valve regulator adjusting screw. This can result in unregulated manifold pressure causing excess overfire and heat exchanger failure. 6.1.3 Derate by Valve Instructions for High Altitude Derate Outlet Pressure 1. Determine the required valve outlet pressure for the elevation where the heater will Adjustment for High be operating. If unsure of the elevation, contact the local gas supplier. Altitude Operation Valve Outlet Pressure Settings by Elevation Manifold Pressure Settings by Altitude for the UNITED STATES This adjustment Altitude Natural Gas(inches w.c.) Propane Gas(inches w.c.) can only be done Feet Meters Single-Stage and Two-Stage Single-Stage and Two-Stage Two-Stage High Fire Low Fire Two-Stage High Fire Low Fire after the heater is in 0-2000 0-610 3.5 1.8 10.0 5.0 operation. High altitude 2001-3000 611-915 3.1 1.6 8.8 4.4 adjustment is included 3001-4000 916-1220 3.0 1.5 8.5 4.2 in the startup Steps. 4001-5000 1221-1525 2.8 1.5 8.1 4.1 5001-6000 1526-1830 2.7 1.4 7.7 3.9 NOTE: If elevation is 6001-7000 1831-2135 2.6 1.3 7.4 3.7 above 6000 ft (1830M), 7001-8000 2136-2440 2.5 1.3 7.1 3.5 a high altitude pressure 8001-9000 2441-2745 2.4 1.2 6.7 3.4 switch is required (see 1 9001-10000 1 2746-3045 1 2.3 1 1.2 1 6.7 1 3.4 Paragraph 3.2.1). Manifold Pressure Settings by Altitude for CANADA Altitude Natural Gas(inches w.c.) Propane Gas(inches w.c.) Feet Meters Single-Stage and Two-Stage Single-Stage and Two-Stage Two-Stage High Fire Low Fire Two-Stage High Fire Low Fire 0-2000 0-610 3.5 1.8 10.0 5.0 2001-4500 611-1373 2.8 1.5 8.1 4.1 2. Locate the 1/8"output pressure tap on the valve (see FIGURE 10, page 13). Turn the knob or switch on the top of the valve to"OFF". Connect a manometer to the 1/8" pipe outlet pressure tap in the valve. Use a water column manometer that is readable to the nearest tenth of an inch. 3. Single-Stage and Two-Stage High Fire: Turn the knob or switch on the top of the valve to"ON". Remove the cap from the pressure adjusting screw and adjust the gas train pressure to the pressure selected from the table above.Adjust pressure by turning the regulator screw IN (clockwise)to increase pressure or OUT (counterclockwise)to decrease pressure. Two-Stage Low Fire: Disconnect the wire from the "HI"terminal on the gas valve and check the low fire pressure. Turn the regulator screw to adjust the low fire outlet pressure to the "Low Fire" pressure selected from the table. Re-connect the wire to the gas valve. 4. Turn up the thermostat. (NOTE: On a Separted Combustion model, depress and hold the door safety switch.) Cycle the burner once or twice to properly seat the adjustment spring in the valve. Re-check the pressure(s). When the outlet pressure is right for the installation, remove the manometer and replace the cap. Check for leak at the pressure tap fitting. Page 14, D300519A(04-18)I-UDA&APD Series 5. With the heater operating determine that the inlet pressure to the heater for natural gas is between 5 and 13.5 inches w.c. and for propane between 11 and 13.5 inches w.c. Take this reading as close as possible to the heater(Heaters are equipped with gas valves that have an inlet pressure tap.) If the inlet pressure is not within the specified range, the inlet pressure must be corrected and Steps 3 and 4 repeated. 6. Find the High Altitude Adjustment label in the plastic bag that contained these instructions. Using a permanent marker, fill-in the appropriate information from the tables below. Select a location for the label on the outside of the heater access panel so that it will be conspicuous to anyone operating or servicing the unit. Be sure the surface is clean and dry and adhere the label. High Altitude The input and/or the capacity of the heater changes with the derate. The tables below Capacity Changes list inputs and capacities at altitudes from sea level to 10,000 ft(3045M). BTUH Inputs and Capacities by Altitude in the UNITED STATES for all Models ALTITUDE Normal Thermal Output Minimum Normal Thermal Output Minimum Normal Thermal Output Minimum Normal Thermal Output Minimum Input Capacity Input Input Capacity Input Input Capacity Input Input Capacity Input Feet Meters Size 30 Size 45 Size 60 Size 75 0-2000 0-610 30000 24600 30000 45000 37350 45000 60000 49800 42000 75000 62250 52500 2001-3000 611-915 28200 23124 28200 42300 35109 42300 56400 46812 39480 70500 58515 49350 3001-4000 916-1220 27600 22632 27600 41400 34362 41400 55200 45816 38640 69000 57270 48300 4001-5000 1221-1525 27000 22140 27000 4050 333615 40500 54000 44820 37800 67500 56025 47250 5001-6000 1526-1830 26400 21648 26400 39600 32868 39600 52800 43824 36960 66000 54780 46200 6001-7000 1831-2135 25800 21156 25800 38700 32121 38700 51600 42828 36120 64500 53535 45150 7001-8000 2136-2440 25200 20664 25200 37800 31374 37800 50400 41832 35280 63000 52290 44100 8001-9000 2441-2745 24600 20172 24600 36900 30627 36900 49200 40836 34440 61500 51045 43050 001-10000 2746-3045 24000 19680 24000 36000 29880 36000 48000 39840 33600 60000 49800 42000 Feet Meters Size 100 Size 125 Size 150 Size 175 0-2000 0-610 105000 87150 73500 120000 99600 84000 150000 124500 105000 175000 145250 122500 2001-3000 611-915 98700 82908 69090 112800 94752 78960 141000 117030 98700 164500 136535 115150 3001-4000 916-1220 96600 81144 67620 110400 92736 77280 138000 114540 96600 161000 133630 112700 4001-5000 1221-1525 94500 79380 66150 108000 90720 75600 135000 112050 94500 157500 130725 110250 5001-6000 1526-1830 92400 77616 64680 105600 88704 73920 132000 109560 92400 154000 127820 107800 6001-7000 1831-2135 90300 75852 63210 103200 86688 72240 129000 107070 90300 150500 124915 105350 7001-8000 2136-2440 88200 74088 61740 1008001 84672 70560 126000 104580 88200 147000 122010 102900 8001-9000 2441-2745 86100 72324 60270 98400 1 82656 68880 123000 102090 86100 143500 119105 100450 001-10000 2746-3045 840100 1 70560 58800 96000 80640 67200 120000 99600 1 84000 140000 116200 1 98000 Feet Meters Size 200 Size 225 Size 250 Size 300 0-2000 0-610 200000 166000 140000 225000 186750 157500 250000 207500 175000 300000 249000 210000 2001-3000 611-915 188000 156040 131600 211500 175545 148050 235000 195050 164500 282000 234060 197400 3001-4000 916-1220 184000 152720 128800 207000 171810 144900 1230000 190900 161000 276000 229080 193200 4001-5000 1221-1525 180000 149400 126000 202500 168075 141750 225000 186750 157500 270000 224100 189000 5001-6000 1526-1830 176000 146080 123200 198000 164340 138600 220000 182600 154000 264000 219120 184800 6001-7000 1831-2135 172000 142760 120400 193500 160605 135450 215000 178450 150500 258000 214140 180600 7001-8000 2136-2440 1680001 139440 117600 11890001 156870 132300 210000 174300 147000 252000 209160 176400 8001-9000 2441-2745 164000 136120 114800 184500 153135 129150 205000 170150 1 143500 246000 204180 172200 9001-10000 2746-3045 160000 132800 112000 180000 149400 126000 200000 166000 140000 240000 199200 168000 Feet Meters Size 350 Size 400 0-2000 0-610 350000 290500 245000 400000 332000 280000 2001-3000 611-915 329000 273070 230300 376000 312080 263200 3001-4000 916-1220 322000 267260 225400 368000 305440 257600 4001-5000 1221-1525 315000 261450 220500 360000 298800 252000 5001-6000 1526-1830 308000 255640 215600 352000 292160 246400 6001-7000 1831-2135 301000 249830 210700 344000 285520 240800 7001-8000 2136-2440 294000 244020 205800 336000 278880 235200 8001-9000 2441-2745 287000 238210 200900 328000 272240 229600 001-10000 2746-3045 280000 232400 1 196000 320000 265600 224000 BTUH Inputs and Capacities by Altitude in CANADA for all Models ALTITUDE Normal Thermal Oulpul Minimum Normal Thermal Output Minimum Normal Thermal Output Minimum Normal Thermal Output Minimum Input Capacity Input Input Capacity Input Input Capacity Input input Capacity Input Feet Meters Size 30 Size 45 Size 60 Size 75 0-2000 0-610 30000 1 24600 30000 45000 37350 45000 60000 49800 42000 75000 62250 52500 2001-4500 611-1373 27000 22140 27000 40500 33615 40500 54000 44820 1 37800 67500 56025 1 47250 Feet Meters size 100 Size 125 Size 150 Size 175 0-2000 0-610 105000 87150 73500 120000 99600 1 84000 150000 124500 1 105000 175000 145250 122500 2001-4500 611-1373 94500 79380 1 66150 108000 90720 1 75600 135000 113400 1 94500 157500 132300 1 110250 Feet Meters Size 200 Size 225 Size 250 Size 300 0-2000 0-610 200000 166000 140000 225000 186750 1 157500 250000 207500 I= 210000 2001-4500 611-1373 180000 151200 1 126000 202500 170100 1 141750 225000 189000 1 157500 270000 226800 1 189000 Feet Meters Size 350 Size 400 0-2000 0-610 350000 290500 1 245000 400000 332000 280000 2001-4500 611-1373 315000 264600 1 220500 360000 302400 252000 D300519A(04-18)1-UDA&APD Series,Page 15 6.0 Mechanical 6.2 Combustion Air—Standard Power Vent Models (cont'd) This heater must be supplied with the air that enters into the combustion process and is then vented to the outdoors. Sufficient air must enter the equipment location to replace Note: For Separated that exhausted through the heater vent system. In the past, the infiltration of outside air assumed in heat loss calculations (one air change per hour) was assumed to be suf- Combustion Model, ficient. However, current construction methods using more insulation, vapor barriers, see Venting Manual tighter fitting and gasketed doors and windows, weather-stripping, and/or mechanical for combustion air exhaust fans may now require the introduction of outside air through wall openings or requirements. ducts. The requirements for combustion and ventilation air depend upon whether the unit is located in a confined or unconfined space.An"unconfined space"is defined as a space whose volume is not less than 50 cubic feet per 1000 BTUH of the installed appliance. Under ALL conditions, enough air must be provided to ensure there will not be a negative pressure condition within the equipment room or space. Standard Power Vent Model unit heaters are designed to take combustion air from the space in which the unit is installed and are not designed for connection to outside combustion air intake ducts. Connecting outside air ducts voids the warranty and could cause hazardous operation (see Hazard Levels, page 2). Combustion Air Do not install a unit in a confined space without providing wall openings leading to and Requirements fora from the space. Provide openings near the floor and ceiling for ventilation and air for Heater Located in a combustion as shown in FIGURE 11, depending on the combustion air source as noted Confined Space— in Items 1, 2, and 3 below. applies to Standard Add total BTUH of all appliances in the confined space and divide by figures below for Power Vent Models and square inch free area size of each (top and bottom) opening. Standard Power Vent Models with CV Option FIGURE 11 - Definition Confined Space: of Confined Space and A space whose volume is ;(3) (1); _ —(?)— — Required Openings for less than 50 cubic feet per Ij Confined Combustion Air 1000 BTUH of the installed Space appliance input rating ; (3) (1); 1.Air from inside the building: openings 1 square inch free area per 1000 BTUH. Never less than 100 square inches of free area for each opening (see (1) in FIGURE 11). 2.Air from outside through duct: openings 1 square inch free area per 2000 BTUH (see (2) in FIGURE 11). 3.Air direct from outside: openings 1 square inch free area per 4000 BTUH (see (3) in FIGURE 11). NOTE: For further details on supplying combustion air to a confined space, see the National Fuel Gas Code ANSI Z223.1a (latest edition). 7.0 Electrical 7.1 General Supply and All electrical wiring and connections, including electrical grounding MUST be made in accordance with the National Electric Code ANSI/NFPA No. 70 (latest edition) or, in Wiring Canada, with CSA Standard C22.1. In addition, the installer should be aware of any local ordinances or gas company requirements that might apply. CAUTION: Route CAUTION: If any of the original wire as supplied with the appliance must wires so that they do not contact the flue be replaced, it must be replaced with wiring material having a temperature wrapper or venter rating of at least 105°C, except for limit control, flame rollout, and sensor housing. lead wires which must be 1500C (see Hazard Levels, page 2). Page 16, D300519A(04-18)1-UDA&APD Series 7.2 Supply Wiring Check the rating plate on the heater for the supply voltage and current requirements. A dedicated line voltage supply with disconnect switch should be run directly from the main electrical panel to the heater.All external wiring must be within approved conduit and have a minimum temperature rise rating of 60oC Conduit must be run so as not to interfere with the heater access panel. If the installation requires a stepdown trans- former (Option CG on some models), follow the instructions shipped with the option package for attaching the transformer to the heater. The electrical supply enters at the rear of the heater (see FIGURE 13). Separated Combustion Models include a built-in disconnect switch (20A @ 115V; 10A @ 230V Rating). The Separated Compustion Model supply wiring connects to leads located inside a sealed electrical box. To maintain the sealing feature of the electrical box, always replace the cover plate. The Standard Power Vent Model supply wiring con- nects directly to leads on the integrated circuit board. The circuit board (see FIGURE 12) is located inside on the bottom of the control com- partment. The circuit board is polarity sensitive. It is advisable to check the electrical supply to be certain that the black wire is the "hot" wire and that the white wire is the neutral wire.The supply connection made to"L1"on the circuit board must be the"hot" wire. FIGURE 12 - Supply 109)-03-]IOX xSCI Wiring Connections Q MODEL 1097-210 C� OO e0Q at the Circuit Board Spark o OOQ` Transformer u (DSllntegrated O� O OE: DOO �� Control Module) Supply Wiring O " OOQ Fus - Connections 0= Qu NOTE: Circuit OJ O Thermostat O 3 board is polarity 0 _ Connections O sensitive; "hot" Q wire MUST BE 3} connected to O Terminal L1. O See section 10.3 E;QLD Troubleshooting O I MEeT on pages 36 and O COOL W 37 for symptoms. O 4© M1 Status LL Lights<�x O O �� o [ u 7.3 24V Control For all models, the terminal strip for 24 volt thermostat connections is located on the Wiring outside of the cabinet at the back of the heater(see FIGURE 13). Wires from the ter- Connections minal strip are factory wired to the circuit board. FIGURE 13 -Terminal Rear View Standard Rear View Separated Power Vent Model Combustion Model Strip for 24-volt wiring is on the outside rear of the heater. Terminalso Terminal o® C Strip Strip IS R NOTE: The size of heater � w1 illustrated has a vertical Built-in ® W2 terminal strip. Some sizes Disconnect have a horizontal terminal strip. supply Supply-- e Wiring Wiring p Entrance Entrance D300519A(04-18)1-UDA&APD Series,Page 17 7.0 Electrical 7.4 Wiring Diagrams Supply and FIGURE 14A -Typical Wiring Diagram for all Single Stage Model or Wiring (cont'd) Recirculation Models TERMINAL STRIP SYSTEM TRANSFORMER UNE/1/60 FACTORY WIRING Y FIELD WIRING x Ym �— OPTIONAL FACTORY R N 3� G WIRING �r U)z o II WIRE CONNECTOR a N Oj W Oy G II BR 3 i$ GRID m G aviv SCREW a BK 5 Y �o PR P3-1\\ Y a SEC COM L1 NEUTRAL NEUTRAL L1 0 W1 Y P3-2 > G �r W — NEUTRAL W to W TMOTORDOOR INTERLOCK B BKR R NDAS ONLY) R P3-4 R WU Z > <R � 3 CAPACITOR C BR P3-5 > Lm Fuses CODES (SEE NOTE #6) G GREEN LEO LLIMIT CONTROL STEADY ON NORMAL OPERATION NO CALL FOR HEAT R R Pl-8 \ FAST FLASH NORMAL OPERATION CALL FOR HEAT / 1 FLASH IN LOCKOUT FROM FAILED IGNITIONS OR FLAME LOSSES W2 P1-3 2 FLASH PRESSURE SWITCH DOES NOT CLOSE WITHIN 30 SECONDS R R \ OF VENTER ENERGIZED E / 3 FLASH LIMIT SWITCH OR ROLLOUT SWITCH OPEN FLAME ROLLOUT 4 FLASH PRESSURE SWITCH IS CLOSED BEFORE VENTER IS ENERGIZED (MODELS 30-125 ONLY) STEADY OFF INFERNAL CONTROL FAULT OR NO POWER P1-6 \ )9iL9w LED STEADY ON FLAME SENSED Q o PRESSURE SWITCH P1-5 SLAW FLASH WEAK FLAME FAST FLASH UNDESIRED FLAME(VALVE OPEN R NO CALL FOR HEAT) 0 j3l P1-4 If.�II > IND BK GAS VALVE &MOFTOOMRBL BR P1-2 \ FLAME OKz LED LED NEUTRALWWIw G NFLAME P1-7 xELECTRODE SPARK ~ BR Pi TRANSFORMER CAPACITOR N RC �InI > DSI CONTROL (SEE NOTE #7) v� R Raj LLLJJJ� FLAME SPARK GAP!T/ a x GROUND Oi "3 OPERATING SEQUENCE 1. SET THERMOSTAT AT LOWEST SETTING, (FAN SWITCH FIELD CONTROL WIRING AT "AUTO" POSITION. 2. TURN ON MANUAL GAS VALVE. TOTAL WIRE DISTANCE FROM MIN. RECOMMENDED 3. TURN ON POWER TO UNIT. LENGTH UNIT TO CONTROL WIRE GUAGE 4. SET THERMOSTAT AT DESIRED SETTING. 5. THERMOSTAT CALLS FOR HEAT, ENERGIZING THE VENTER MOTOR. 150, 75' #18 GA. WIRE 6. VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT FULL RATE. 250' 125' 16 GA. WIRE 7. BURNER FLAME IS SENSED, AND IN 30 SECONDS THE FAN 350' 175' 14 GA. WRE MOTOR IS ENERGIZED. B. IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION, THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND WIRING CODE MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT BLACK - BK (SEE LIGHTING INSTRUCTIONS). BROWN - BR 9. SET FAN SWITCH AT "ON" POSITION FOR CONTINUOUS FAN OPERATION. RED - R NOTES ORANGE - 0 1. THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT YELLOW - Y 2. DOTTED WIRING INSTALLED BY OTHERS. GREEN - G 3. CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE BLUE - BL APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL PURPLE - PR HAVING A TEMPERATURE RATING OF AT LEAST 105' C. EXCEPT FOR SENSOR WHITE - W LEAD WIRE, FLAME ROLLOUT AND LIMIT WIRING WHICH MUST BE 150' C. 5. LINE AND FAN(MOTOR BRANCH WIRING RE SIZES SHOULD BE OF A SIZE TO PREVENT ALL SINGLE �II N G L E STAGE OR VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE. RECIRCULATION MODELS 6. CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON 115V MODELS /, 150-ITO AND 20OTE MO MODELS D INCLUDED D. W D Yt 185139 REV #5 7. CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON MODELS 150 - 400. II 8. VERIFY JUMPER ON CL22 THERMOSTAT TERMINALS R TO RC. 9. FAN SWITCH OR LOW STAGE OF CL22 THERMOSTAT ENERGIZES THE BLOWER MOTOR. AG 1 —C L 1 O I" CL22 10. HIGH STAGE OF CL22 THERMOSTAT INITIATES A CALL FOR HEAT. Page 18, D300519A(04-18)1-UDA&APD Series FIGURE 14B -Typical Wiring Diagram for all Two Stage Gas Valve Models (NOTE: Two Stage Valve circuit is NOT available on all models) TERMINAL STRIP 30 VA LINE/1/60 FACTORY WIRING SYSTEM TRANSFORMER Y FIELD WIRING x m >� OPTIONAL FACTORY R M WIRING N� c� G n DOJ �O /4IIr\ WIRE NUT `q 0 Zv� G BR u� 3 zo GIRDcoin SCREW BK 0 � Y m G SW1 G —— SEC COI NEUTRAL NEUTRAL L1 oM //^ PR P3-1\\ Y w� LLJ W1 Y P3-2 \ G ~o a Z W1 —— cD NEUTRAL W oED P3-3 W a Ld N FAN MOTOR = DOOR INTERLOCK o EAC/BLO BK BK W R R (UDAS ONLY) R P3-4 R of G 3 Q OV) D 3 Z R —— m Q ED � m N RC 04 r CAPACITOR 3 (SEE NOTE #6) a C BR BR P3-5 C LED FLASH CODES O GREEN IFA LIMIT CONTROL STEADY ON NORMAL OPERATION NO CALL FOR HEAT R R P1-6 \ FAST FLASH NORMAL OPERATION CALL FOR HEAT / 1 FLASH IN LOCKOUT FROM FAILED IGNITIONS OR FLAME LOSSES P1-3 2 FLASH PRESSURE SWITCH DOES NOT CLOSE WITHIN 30 SECONDS W2 R R \ OF VENTER ENERGIZED / 3 FLASH LIMIT SWITCH OR ROLLOUT SWITCH OPEN FLAME ROLLOUT O (MODELS 30-125 ONLY) 4 FLASH PRESSURE SWITCH IS CLOSED BEFORE VENTER IS ENERGIZED STEADY OFF INTERNAL CONTROL FAULT OR NO POWER P 1-6 \ YELLOW LED /J STEADY ON FLAME SENSED ALT. PRESSURE SWITCH SLOW FLASH WEAK FLAME HONEYWELL HONEYWELL Y Y P1-5 FAST FLASH UNDESIRED FLAME(VALVE OPEN&NO CALL FOR HEAT) TWO STAGE TWO STAGE GAS VALVE GAS VALVE MV BL LO BL P1-4 TEST ND BK &VENTER o N o C BR C BR P1-2 \ FLAME LED NEUTRAL W W J G Y G r FLAME R P1-7 ELECTRODE SPARK CAPACITOR 0 HI 0 HI EIR P1-9 TRANSFORMER (SEE NOTE #7) DSI CONTROL FLAME GROUND SPARK GAP OPERATING SEQUENCE 1. SET THERMOSTAT AT LOWEST SETTING, (FAN SWITCH AT "AUTO" POSITION, OPTION CL18 ONLY). 2. TURN ON MANUAL GAS VALVE. 3. TURN ON POWER TO UNIT. FIELD CONTROL WIRING 4. SET THERMOSTAT AT DESIRED SETTING. 5. LOW STAGE OF THERMOSTAT CALLS FOR HEAT, ENERGIZING THE VENTER MOTOR. TOTAL WIRE DISTANCE FROM MIN. RECOMMENDED 6. VENTER PRESSURE SWITCH CLOSES, FIRING UNIT AT LOW RATE. LENGTH UNIT TO CONTROL WIRE GUAGE 7. BURNER FLAME IS SENSED, AND IN 30 SECONDS THE FAN MOTOR IS ENERGIZED. 150' 75' #18 GA. WIRE 8. HIGH STAGE OF THERMOSTAT CALLS FOR HEAT, FIRING UNIT AT FULL RATE. 250' 125' #16 GA. WIRE 9. SET FAN SWITCH AT "ON" POSITION FOR CONTINUOUS FAN OPERATION, OPTION CL18 ONLY. 350' 175' #14 GA. WIRE 10. IF THE FLAME IS EXTINGUISHED DURING MAIN BURNER OPERATION, THE INTEGRATED CONTROL SYSTEM CLOSES THE MAIN VALVE AND WIRING CODE MUST BE RESET BY INTERRUPTING POWER TO THE CONTROL CIRCUIT (SEE LIGHTING INSTRUCTIONS). BLACK - BK NOTES BROWN - BR 1. THE FOLLOWING CONTROLS ARE FIELD INSTALLED OPTIONS: THERMOSTAT RED - R 2. DOTTED WIRING INSTALLED BY OTHERS. ORANGE - O 3. CAUTION: IF ANY OF THE ORIGINAL WIRING AS SUPPLIED WITH THE YELLOW - Y APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL GREEN - G HAVING A TEMPERATURE RATING OF AT LEAST 105' C. EXCEPT FOR SENSOR BLUE - BL LEAD WIRE, FLAME ROLLOUT AND LIMIT WIRING WHICH MUST BE 150' C. PURPLE - PR 4. USE 18 GA. WIRE FOR ALL WIRING ON THE UNIT. WHITE - W 5. LINE AND FAN MOTOR BRANCH WIRE SIZES SHOULD BE OF A SIZE TO PREVENT VOLTAGE DROPS BEYOND 5% OF SUPPLY LINE VOLTAGE. 6. CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON 115V MODELS ALL TWO-STAGE GAS VALVE MODELS 150-400 AND 208/230V MODELS 100-400. 7. CAPACITOR IS REMOTE MOUNTED AND INCLUDED ONLY ON MODELS 150 - 400. 8. SET THERMOSTAT FIRST STAGE ANTICIPATOR AT 0.6 AMPS AND W D� 185244 REV #5 A G 2-C L 2 2 SECOND STAGE ANTICIPATOR AT 0.2 AMPS. 9. JUMPER THERMOSTAT TERMINALS RH TO RC. D300519A(04-18)1-UDA&APD Series,Page 19 7.0 Electrical 7.5.1 Combustion Air Proving (Pressure) Switch Supply and The combustion air proving switch is a pressure sensitive switch that monitors air pressure to ensure that proper combustion airflow is available. On Standard Power Ventmodels, Wiring (cont d) the switch is a single pole/normally open device which closes when a negative pressure 7.5 Electrical is sensed in the venter housing. On Separated Combustion models, the switch senses Operating the differential pressure between the negative pressure in the venter housing and the pressure in the cabinet(for switch location, see FIGURE 18, page 30). Components On startup when the heater is cold, the sensing pressure is at the most negative level, and as the heater and flue system warm up, the sensing pressure becomes less negative. After the system has reached equilibrium (about 20 minutes), the sensing pressure levels off. If a restriction or excessive flue length or turns cause the sensing pressure to be outside the switch setpoint, the pressure switch will function to shutoff the main burner. The main burner will remain off until the system has cooled and/or the flue system resistance is reduced. The Tables on the left below list the approximate water column negative pressure readings and switch setpoints for sea level operating conditions for Standard Power Vent and Model heaters. The Table on the right lists the approximate water column differential pressure readings and switch setpoints for sea level operating conditions for Separated Combustion Model heaters. Safe operation of this unit requires proper venting flow. NEVER bypass combustion air proving switch or attempt to operate the unit without the venter running and the proper flow in the vent Pressure Switch system. Hazardous conditions could result (see Hazard Intensity Settings Levels, page 2). Startup Equilibrium Setpoint Startup Equilibrium Setpoint Setpoint Std Power Cold Hot Setpoint OFF ON Std Power Cold Hot OFF ON Label Switch Label Vent Color PN Vent Color Switch PN Models Negative Pressure("w.c.) Models Differential Pressure("w.c.) 30 1.0 0.8 0.4 0.6 Green 197030 30 1.0 0.8 0.65 0.8 Yellow 197028 45 1.0 0.8 0.4 0.6 Green 197030 45 1.1 0.8 0.65 0.8 Yellow 197028 60 1.0 0.8 0.5 0.7 Orange 196388 60 1.1 0.9 0.65 0.8 Yellow 197028 75 1.0 0.9 0.5 0.7 Orange 196388 75 1.1 0.9 0.65 0.8 Yellow 197028 100 0.9 0.7 0.5 0.7 Orange 196388 100 0.9 0.7 0.55 0.7 White 196362 125 0.8 0.6 0.4 0.6 Green 197030 125 0.8 0.6 0.45 0.6 Pink 197032 150, 175 0.8 0.7 0.4 0.6 Green 197030 150, 175 0.8 0.6 0.40 0.6 Green 197030 200,225 2.2 1.5 1.1 1.3 Blue 201158 200,225 2.2 1.5 1.10 1.3 Blue 201158 250,300 2.3 1.6 1.1 1.3 Blue 201158 250,300 2.3 1.6 1.10 1.3 Blue 201158 350,400 2.6 1.8 1 1.1 1.6 Red 201159 350,400 2.6 1.8 1.10 1.6 Blue 201158 Startup Cold Equilibrium Setpoint Setpoint Std Power Vent p Hot OFF ON Label Switch Model with Opt AV6 Color PN Negative Pressure("w.c.) 30 1.1 0.8 0.65 0.8 Yellow 197028 45 1.1 0.8 0.50 0.7 Orange 196388 60 0.9 0.8 0.60 0.8 Lt Blue 197029 75 1.0 0.8 0.60 0.8 Lt Blue 197029 100 0.9 0.7 0.55 0.7 White 196362 7.5.2 Limit Control All units are equipped with a temperature activated auto reset limit control. The con- trol is factory set and is non-adjustable. If the setpoint is reached, the limit control will interrupt the electric supply to the gas valve. This safety device provides protection in the case of motor failure or lack of airflow due to a restriction at the inlet or outlet (for location, see FIGURE 18, page 30). CAUTION: The auto reset limit control will continue to shut down the heater until the cause is corrected. Never bypass the limit control; hazardous conditions could result(see Hazard Intensity Levels, page 2). Page 20, D300519A(04-18)1-UDA&APD Series Sizes 30-125 are equipped with a temperature activated manually reset flame rollout switch. The flame rollout switch is located at the top of the burner assembly. It is fac- tory set and is non-adjustable. If the setpoint is reached, the flame rollout acts to inter- rupt the electric supply to the gas valve. If the flame rollout switch activates, identify and correct the cause before resetting the switch. Refer to the Maintenance Section, Paragraph 10.2.10, for information on probable causes and instructions on resetting the flame rollout switch (for location, see FIGURE 18, page 30). If the manual reset flame rollout switch activates, identify and correct the cause before resetting the switch. Never bypass the flame rollout switch; hazardous conditions could result (see Hazard Intensity Levels, page 2). 7.5.3 Door Switch All sizes of Separated Combustion Model heaters are equipped with a door switch for Separated which prevents the heater from operating when the service door panel is open. The Combustion Models service panel of a Separated Combustion Models are equipped with a pliable gasket only material that fully seals the door to provide added protection from building air entering the combustion zone of the heater(for switch location, see FIGURE 18, page 30). 7.5.4 Gas Valve The main operating gas valve is powered by the 24-volt control circuit through the ther- mostat and safety controls. The main control valve is of the diaphragm type providing regulated gas flow preset at the factory (for location, see FIGURE 18, page 30). The operating valve is the prime safety shutoff. All gas supply lines must be free of dirt or scale before connecting the unit to ensure positive closure (see Hazard Levels, page 2). 7.5.5 Fan Motor The fan motor is equipped with thermal overload protection of the automatic reset type. Should the motor refuse to run, it may be because of improper current characteristics. Make certain that the correct voltage is available at the motor. NOTE: If the unit is equipped with an optional totally enclosed motor or optional volt- age, the horsepower may be larger than the standard motor. Refer to the motor name- plate to verify horsepower. 7.5.6 Venter Motor The venter motor is assembled to the venter wheel and operates to provide combus- tion airflow. Operation is controlled by the ignition control module (circuit board); refer to ignition system in Paragraph 8.3. 8.0 Controls and 8.1 Thermostat Operation Use either an optional thermostat available with the heater or a field-supplied 24-volt thermostat. Install according to the thermostat manufacturer's instructions, paying par- ticular attention to the requirements regarding the location of the thermostat. Make sure that if there is a heat anticipator setting on the thermostat, it is set at 0.6 amps (or in accordance with the amperage value noted on the heater wiring diagram). Make thermostat connections at the terminal strip on the back of the heater. The strip has four terminals, R, G, W1, and W2; refer to the wiring diagram. IMPORTANT: All units MUST be operated by a 24-volt thermostat. Never use a line voltage disconnect switch as a means of operating the heater. Operating Model Sizes 30-125 by means other than a 24-volt thermostat may result in the flame rollout switch tripping. Multiple Heater Control, Option CL31 and Option CL32: If the heater was ordered with a multiple heater control option, one thermostat can be used to control up to six heaters. The option includes a 40VA transformer that replaces the standard trans- former in the "controlling" unit and a relay assembly that attaches to the additional unit. Option CL31 provides for control of two heaters. If control of additional heaters is desired (up to six total), Option CL32 which is the relay assembly only must be added to each additional heater. The option packages are shipped separately and include complete instructions on installation and wiring. D300519A(04-18)WDA&APD Series,Page 21 8.0 Controls and Operation If the heater was ordered with Option D10 or D14, it is equipped with a Novar Minio (Cont'd) control module.The Novar control with its accompanying relays and power transformer are mounted in the control compartment of the unit (see FIGURE 15A). This control 8.2 DDC Controls, offers a wide variety of input and output points that can be configured to meet a wide Options D10 and range of building management applications. User-selectable input types are Thermis- D14 (ONLY for tor, 4-20 milliamp, 1-5 volts, or digital. sizes 150-400) FIGURE 15A- DDC Control with Transformer and Relays is Mounted on a Specially Designed Bracket in the Control Compartment Control Option D10 includes the controller and the sensor to be field mounted at the heater discharge. Option D14 requires a field-supplied sensor that is compatible with the control. For regulatory compliance specifications, and safety precautions, review the control manufacturer's installation instructions in the owner's envelope. The recommended location for mounting the sensor is on the side of a field-installed optional downturn nozzle. See FIGURE 15B for an illustration of the sensor included with Option D10 and dimensions for mounting it on the nozzle side. FIGURE 15B - Recommended ° Location for Mounting Center the the Sensor is on 1" 25mmsensor hole the Side Panel of a (14m7j) (76mm) vertically on Discharge Nozzle the nozzle (Option CD 2, 3, or 4) 9/16 side. (14mm)+ 0(4)1/8" 2-1/4" (3mm) (57mm) *1, 2-1/4" Before installing the (25+>+ (57mm) discharge nozzle, drill the holes in the side panel as illustrated. Nozzle flange that connects to the heater outlet. Mount the sensor on the nozzle side. Drill a 7/8" hole in the cabinet top above the controller and install the bushing supplied with the unit for running the sensor wire. Wire the sensor to the controller as illustrated on the wiring diagram on the heater. Sensor wire is field-supplied. Page 22, D300519A(04-18)1-UDA&APD Series 8.3 Ignition System This heater is equipped with a direct spark integrated control module (circuit board). The module monitors the safety devices and controls the operation of the fan and ven- ter motors and the gas valve between heat cycles. FIGURE 16 - DSI Integrated Control Module (circuit board) LED lights are visible through a viewport on Separated Combustion Models. Remove door panel to view LED lights on Standard Power Vent Models. 10 a3-Z1GX xSCI MODEL 1097-210 EOM SEC Control Status—Green LED Codes {��} Q+ w w Spark - CDQ+ O Q+ Steady ON..........Normal Operation, No call for heat Transformer o QQQ� Fast Flash...........Normal Operation, Call for heat CD� Ea �00 Q4" 1 Flash................System Lockout, Failed to detect or O Oa Fuse i = sustain flame O Q" 2 Flashes............Pressure Switch Did Not Close within 30 O Seconds of Venter motor Thermostat O 3 Q Connections O x 3 Flashes............High Limit or Flame Rollout Switch Open = 4 Flashes............Pressure switch is closed before venter Q motor is energized Ll Steady OFF........Blown Fuse, No Power, or Defective Board L Flame Status—Yellow LED Codes �D Steady ON.......Flame is sensed HEAT SlowSlow Flash.......Weak flame (current below 1.0 =O = microamps±50%) O Status`©LL Lights- Fast Flash........Undesired Flame (valve open and no O+ O+ co 6 call for heat) E us LED Lights Normal Heat 1) Call for Heat: The thermostat calls for heat by energizing the "W" terminal. The Cycle Operating control checks to see that the limit switch is closed and the pressure switch is open. If Sequence the limit switch is open, the control responds as defined in the "Abnormal Heat Cycle, Limit Switch Operation". If the pressure switch is closed,the control will do four flashes on the green LED and wait indefinitely for the pressure switch to open. If the pressure switch is open, the control proceeds to prepurge. LED lights are visible Combustion 2) Prepurge: The control energizes the venter motor and waits for the pressure switch through vi to close. If the pressure switch does not close within 30 seconds of the venter motor Separated Combuss tion energizing, the control will do two flashes on the green LED. The control will leave the Models. Remove door venter motor energized indefinitely as long as the call for heat remains and the pres- panel to view LED lights sure switch is open. on Standard Power Vent When the pressure switch is proven closed, the control begins the prepurge time. If Models. flame is present any time while in prepurge, the prepurge time is restarted. If flame is present long enough to cause lockout, the control responds as defined in "Fault Modes, Undesired Flame". The control runs the venter motor for a 20 second prepurge time, then proceeds to the ignition trial period. 3) Ignition Trial Period: The control energizes the spark and main gas valve. The venter remains energized. If flame is sensed during the first 16 seconds, the spark is de-energized and the control proceeds to heat fan/blower on delay. If flame has not been sensed during the first 16 seconds, the control de-energizes the spark output and keeps the gas valve energized for an additional one second flame proving period. If flame is not present after the flame proving period, the control de-energizes the gas valve and proceeds with ignition re-tries as specified in "Abnormal Heat Cycle, Ignition Retry". If flame is present, the control proceeds to the fan/blower on delay. 4) Fan/Blower On Delay: The control waits for 30 seconds from the time the gas valve opened and then energizes the fan/blower motor. The gas valve and venter motor remain energized. The control proceeds to steady heat mode. 5)Steady Heat: Control inputs are continuously monitored to ensure limit and pressure switches are closed, flame is established, and the thermostat call for heat remains. When the thermostat call for heat is removed, the control de-energizes the gas valve and begins post-purge and fan/blower off delay timing. D300519A(04-18)1-UDA&APD Series,Page 23 8.0 Controls and Normal Heat Cycle Operating Sequence (cont'd) Operation 6) Post Purge:The venter motor output remains on for a 45-second post-purge period (cont'd) after the thermostat is satisfied. 8.3 Ignition System 7) Fan/Blower Off Delay: The fan/blower motor is de-energized after a fan/blower off (cont'd) delay (120 seconds). Timing begins when the thermostat is satisfied. Abnormal Heat Cycle Interrupted Thermostat Call for Heat: If the thermostat demand for heat is removed Functions before the flame is recognized, the control will run the venter motor for the post purge period and de-energize all outputs. If the thermostat demand for heat is removed after successful ignition, the control will de-energize the gas valve, run the venter motor through post purge, and run the fan/ blower motor on heat speed for the selected delay off time. Ignition Retry: If flame is not established on the first trial for ignition period,the control de-energizes the gas valve and the venter motor remains energized for an inter-purge period of 10 seconds. The spark and gas valve are then re-energized, and the control initiates another trial for ignition. If flame is not established on the second trial for ignition, the control de-energizes the gas valve, energizes the fan/blower motor on heat speed, and venter motor remains energized. The fan/blower motor is shut off after 120 seconds. When the fan/blower motor de-energizes, the spark and gas valve are re-energized and the control initiates another trial for ignition. (This fan delay is self-healing feature for an open auxiliary limit switch). If flame is not established on the third trial for ignition period, the control de-energizes the gas valve, and the venter motor remains energized for an inter-purge period of 10 seconds. The control then re-energizes the gas valve and spark and initiates another trial for ignition. If flame is not established on the fourth trial for ignition (initial try plus 3 re-tries), the control de-energizes the gas valve and goes into lockout.The control goes to one flash on the green LED to indicate ignition failure lockout. Limit Switch Operation: The limit switch is ignored unless a call for heat is present (W energized). If the limit switch is open and a call for heat is present, the control de-energizes the gas valve and turns the fan/blower motor on heat speed and runs the venter motor. The control will be in soft lockout and flashing fault code "Y before returning to normal operation. When the switch re-closes or the call for heat is lost, the control runs the venter motor through post purge and runs the blower/fan motor through the selected fan off delay. Pressure Switch: If the pressure switch opens before the trial for ignition period, the venter motor will run through the pressure switch recognition delay (2 seconds), the gas valve will be de-energized, and the venter motor will run through the postpurge time. The control will re-start the heat cycle at the pressure switch proving state if the call for heat still exists. Pressure switch opening for less than 2 seconds during the trial for ignition period shall not interrupt the heat cycle. (Gas valve will de-energize while the pressure switch is open.) If the pressure switch opens after a successful ignition, the control will de-energize the gas valve. If flame is lost before the end of the 2 second pressure switch recogni- tion delay, the control will respond to the loss of flame. If the pressure switch remains open for 2 seconds and the flame remains, the control de-energizes the gas valve, the venter motor runs through post-purge, and the fan/blower motor runs on heat speed through the selected fan off delay. When the fan off delay is over, the fan/blower motor is de-energized, and a heat cycle is begun if the call for heat still exists. When the thermostat calls for continuous fan (G)without a call for heat,the fan motor is energized after a .25 second delay. NOTE: This brief on delay is to allow the"G"termi- nal to energize slightly before "Y" and an external changeover relay to switch from "G" to "W" without causing momentary glitches in the fan/blower output. The fan remains energized as long as the call for fan remains without a call for heat. Page 24, D300519A(04-18)1-UDA&APD Series If a call for heat (W)occurs during continuous fan, the fan/blower will de-energize. A call for fan is ignored while in lockout. Continuous Fan Undesired Flame: If flame is sensed longer than 20 seconds while the gas valve is Operation de-energized, the control shall energize the venter motor and fan/blower motor on heat speed. When flame is no longer sensed, the venter motor will run through postpurge, and the fan/blower motor will run through the selected heat fan off delay time. The control will do a soft lockout, but will still respond to open limit and flame. The FLAME (yellow) LED shall flash rapidly when lockout is due to undesired flame. Gas Valve Relay Fault: If the control senses the gas valve as energized for more than Fault Modes one second when the control is not attempting to energize the gas valve, or the gas valve is sensed as not energized when it is supposed to be energized, then the control will lockout with green LED off. The control assumes either the contacts of the relay driving the gas valve have welded shut, or the sensing circuit has failed. The venter motor is forced off to open the pressure switch to stop gas flow unless flame is present. If the gas valve was sensed as closed when it should be open, and has not de-ener- gized after the venter motor was shutoff for 15 seconds, then the venter motor is re- energized to vent the unburned gas. Soft Lockout: The control shall not initiate a call for heat or call for continuous fan while in lockout. The control will still respond to an open limit and undesired flame. Lockout shall automatically reset after one hour. Lockout may be manually reset by removing power from the control for more than one second or removing the thermostat call for heat for more than one and less than 20 seconds. Hard Lockout: If the control detects a fault on the control board, the status LED will be de-energized, and the control will lockout as long as the fault remains. A hard lockout will automatically reset if the hardware fault clears. Lockout Power Interruption: During a momentary power interruption or at voltage levels below the minimum operating voltage(line voltage or low voltage)the system will self-recover without lockout when voltage returns to the operating range. Power interruptions of less than 80mS shall not cause the control to change operating states. Power interruptions greater than 80mS may cause the control to interrupt the current operating cycle and re-start. D300519A(04-18)1-UDA&APD Series,Page 25 9.0 Commissioning 9.1 Check the installation prior to startup: and Startup ❑ Check to be sure that all screws used to hold shipping brackets were re-installed in the heater cabinet. ❑ Check suspension. Unit must be secure and level. ❑ Check clearances from combustibles. Requirements are in Paragraph 4.1. ❑ Check vent system to be sure that it is installed according to the instructions in the appropriate Vent Installation Manual as listed in Paragraph 2.2. ❑ Check piping for leaks and proper gas line pressure. Bleed gas lines of trapped air (see Paragraph 6.1). ❑ Check electrical wiring. Be sure all wire gauges are as recommended. A service disconnect switch should be used. Verify that fusing or circuit breakers are adequate for the load use. ❑ Check polarity. Verify that line voltage exists between the black "L1" and earth ground. ❑ If installed in California, verify that California Warning Label is displayed. 9.2 Heater Startup: For your safety, read before operating. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. • This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand. • Before operating, smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. • Do not touch any electrical switch; do not use any phone in your building. • Leave the building immediately. • Immediately call your gas supplier from a phone remote from the building. Follow the gas supplier's instructions. • If you cannot reach your gas supplier, call your fire department. • Use only your hand to turn the gas control ON/OFF knob on the gas valve. Never use tools. If the valve ON/OFF knob will not turn by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion. • Should overheating occur, or the gas supply control system fail to shut off the flow of gas, turn off the manual gas valve to the appliance before shutting off the electrical supply. • Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Page 26, D300519A(04-18)1-UDA&APD Series Operating Sequence 1. Set thermostat at lowest setting. FIGURE 17 - Gas Valve 2. Turn off all electric power to the appliance. 3. This appliance is equipped with an ignition device which automatically lights the Top View burner. Do not try to light the burner by hand. Open the access door and locate the gas control (ON/OFF) knob or switch on the gas valve (see FIGURE 17). 4. Turn the gas control switch to"OFF' or the knob clockwise to"OFF'. 5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the ON/OFF Switch floor. If you smell gas, STOP! and follow the steps in the WARNINGS printed above or on the Operating Label on the heater. If you do not smell gas, proceed to Top View the next step. f;0,3,40 ° 6. Turn the gas control switch to"ON" or the knob counterclockwise to "ON". Flow 7. Close the access door. c o 8. Turn on the electric power to the heater. 9. Set the thermostat to the desired setting. Gas Control NOTE: If the appliance does not operate, follow the instructions 'To Turn Off Gas to Knob Appliance" printed below (and on the Operating Label on the heater)and call your (shown in the ON 0 service technician. position) 10. Thermostat calls for heat, energizing the venter motor. Gas 11. Venter pressure switch closes, firing the unit. Flow 12. Burner flame is sensed and in 30 seconds after the gas valve is energized, the ow fan motor is energized. 13. If the flame is extinguished during the main burner operation, the integrated con- Side View trol system closes the main valve and must be reset by interrupting power to the control circuit(see lighting instructions on the heater). TO TURN OFF GAS TO THE APPLIANCE 1) Set thermostat to lowest setting 2) If service is to be performed, turn off all electric power to the appliance. 3) Open the access door. 4) Turn the gas control switch to "OFF' or turn knob clockwise to "OFF' (Do not force). 5) Close the access door. 9.3 Check ❑ Vent System Testing Procedure installation after The steps below shall be followed with each heater or utility heater connected to the startup: venting system placed in operation while any other appliance(s)connected to the vent- ing system(s) is not in operation. 1. Seal unused openings(s) in the venting system. 2. Inspect the venting system for proper size and horizontal pitch as required in the National Flue Gas Code,ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, and the venting manual instructions. Verify that there is no blockage or restriction, leakage, corrosion, and/or other deficiencies that could cause an unsafe condition. 3. In so far as is practical, close all doors, windows, other open spaces within the building, and all doors between the space in which the appliance(s)connected to the venting system is located. Turn on clothes dryers and any exhaust fans (such as range hoods and bathroom exhausts)so they operate at maximum speed. Do not operate a summer exhaust fan. Close fireplace dampers. 4. Following the lighting instructions, place the utility heater being inspected in operation.Adjust the thermostat so that the utility heater will operate continuously. 5. After it has been determined that each utility heater connected to the venting system properly vents when tested as outlined above, return doors, windows, exhaust fans, fireplace dampers, and any other gas-burning appliance to their previous condition of use. 6. If improper venting is observed during any of the above tests, the venting system must be corrected. D300519A(04-18)1-UDA&APD Series,Page 27 9.0 Commissioning — With the unit in operation, measure valve outlet gas pressure. If operated at high and Startup altitude, adjust outlet gas pressure for altitude (see information and instructions in (cont'd) Paragraph 6.1). 9.3 Check ❑ Turn the unit off and on, pausing two minutes between each cycle. Observe for smooth ignition. installation after startup (cont'd) ❑ Place the "Literature Bag" containing the Limited Warranty, this booklet, the venting manual, and any control or optional information in an accessible location near the heater. 0I The gas burner in this gas-fired equipment is designed and equipped to provide safe controlled complete combustion. However, if the installation does not permit the burner to receive the proper supply of combustion air, complete combustion may not occur. The result is incomplete combustion which produces carbon monoxide, a poisonous gas that can cause death. Safe operation of indirect-fired gas burning equipment requires a properly operating vent system that vents all flue products to the outside atmosphere. FAILURE TO PROVIDE PROPER VENTING WILL RESULT IN A HEALTH HAZARD WHICH COULD CAUSE SERIOUS PERSONAL INJURY OR DEATH. Always comply with the combustion air requirements in the installation codes and in Paragraph 6.2. Combustion air at the burner should be regulated only by manufacturer-provided equipment. NEVER RESTRICT OR OTHERWISE ALTER THE SUPPLY OF COMBUSTION AIR TO ANY HEATER. Standard Power Vent models units installed in a confined space must be supplied with air for combustion as required by Code and in Paragraph 6.2 of this heater installation manual. MAINTAIN THE VENT OR VENT/COMBUSTION AIR SYSTEM IN STRUCTURALLY SOUND AND PROPER OPERATING CONDITION. 10.0 Maintenance and Service If you turn off the power supply, turn off the gas (see Hazard Levels, page 2). The material contained in the MAINTENANCE AND SERVICE Section of this manual is designed to aid a qualified service person in maintaining and servicing this equip- ment. This heater will operate with a minimum of maintenance. To ensure long life and satisfactory performance, a heater that is operated under normal conditions should be inspected and cleaned at the start of each heating season. If the heater is operating in an area where an unusual amount of dust or soot or other impurities are present in the air, more frequent maintenance is recommended. When any service is completed, be careful to reassemble correctly to ensure that no unsafe conditions are created. When re-lighting, always follow the lighting instructions on the heater. Inspect the burner/control compartment annually to determine if cleaning is necessary. Page 28, D300519A(04-18)1-UDA&APD Series 10.1 Maintenance Maintenance Schedule: The following procedures should be carried out at least Schedule annually (see FIGURE 18 and Paragraphs 10.2.1-10.2.14): • Clean all dirt, lint, and grease from the combustion air opening (Standard Power Vent) and venter assembly. • Clean all dirt, lint, and grease from the fan blade, fan guard, and motor. • Check the heat exchanger both internally and externally. • Check the burner for scale, dust, or lint accumulation. Clean if needed. • Check gas valve to ensure that gas flow is being shutoff completely. • Check the vent or vent/combustion air system for soundness. Clean openings. Replace any parts that do not appear sound. • Check the wiring for any damaged wire. Replace damaged wiring (see Paragraph 7 for replacement wiring requirements). NOTE: If replacement parts are required, use only factory-authorized parts. FIGURE 18 - Location of Controls Flame Rollout Switch— S High Temperature Venter Motor(Size 30-75 illustrated. Sensor(Sizes 30-125) Limit Control Pressure Switch Venter motor is in the same location for all models, but appearance is 0 o different.) e o Separated Combustion Unit has a combustion 0 0 o air pipe (not shown) 0 ° 0 0 Interlock Door Switch 21 Separated Combustion -0 O O O O Units only o� m ® 0 0 cn Fan � O o Q Motor L O O L � 'E4 as Valve m Terminal Board (24V) • ° Disconnect Switch 0 o Separated Combustion • • O Units only -A--A / Electric Box-Separated Combustion units only Ignitor Remove cover to connect • • Transformer Control Panel Assy • Oo supply and access disconnect located on the switch wires. Always replace B B Control Compartment B B cover. Bottom Transformer O Sizes 30-125 _0Im - � Sizes 150-400 mmm1p. u Venter Motor Capacitor Circuit Board - Circuit Board Fan Motor - Optional (DSI Integrated (DSllntegrated • Capacitor Control Module) _ Fan Motor Control Module) _ Capacitor D300519A(04-18)WDA&APD Series,Page 29 10.2 Maintenance Remove any external dirt or dust accumulation. Visually check the heat exchanger for Procedures cracks and holes. If a crack or hole is observed, replace the heat exchanger. NOTE: Inspection of the lower portion of the heat exchanger is done with the burner 10.2.1 Heat removed. See the Burner Service section below for information on inspecting the lower Exchanger portion of the heat exchanger. Maintenance 10.2.2 Burner If there is an accumulation of dirt, dust, and/or lint, clean the compartment and follow Maintenance the instructions below to remove and clean the burner. CAUTION: Use of eye protection is recommended. Burner Removal 1. Outside the cabinet, shut the gas supply off at the manual valve ahead of the Instructions (refer to union. FIGURE 19) 2. Turn off electric supply. 3. Disconnect the gas supply at the union outside of the cabinet. 4. Remove the access panel. 5. Disconnect and Move the Gas Train:At the gas valve, mark and disconnect the wires. Carefully remove the burner orifice and orifice adapter locking nut. Slide the orifice adapter out through the bracket on the burner pushing the gas train to the right. This will move the gas train out of the way. 6. Move the Control Assembly: Remove the two screws holding the control assembly bracket. Being careful not to disconnect any wires, slide the control assembly to the right. 7. Remove Secondary Air Baffles (Sizes 60-400 Only): Vertical along the right side of the burner, locate the flat plate(s) identified as the secondary air baffle(s). The quantity of baffles could be one to four depending on heater size. Each baffle is held in place by one screw. For re-assembly, on the secondary air shield, mark the location (top and bottom) of each baffle. Remove all baffles. 8. Remove Burner Assembly a) Locate the burner body supports. Depending on the size, the burner will have two or more supports.At each support, remove the one screw that attaches it to the secondary air shield. b) Holding the venturi tube, slide the entire burner assembly slightly to the right to disengage the burner from the supports on the left. Then rotate the open end of the venturi tube inward toward the heater. Carefully pull the burner assembly out of the cabinet. FIGURE 19 - Burner Burner Body Support(at least two per unit)-Remove screw attaching Removal (Standard I r to secondary air shield.Support remains attached to burner. Power Vent model ® _ illustrated; same O , ° process for both 0 0 Standard Power Secondary ° o 0 0 Vent and Separated � Air Shield Combustion 0 ° o 0 Burner models) a ® �� Orifice ° 0 0 L F O O op Venturi Tube Slide right; E>rotate Gas Valve inward; Dull out o Slide Right jh onnect gas train ifice and outside a eater;slide to the 0 oright. o In] Secondary Air Baffle(Qty varies —Orifice Adapter Locking Nut per size.)Mark locations before removing. Control Bracket Screws-Loosen bracket;slide right. Page 30,D300519A(04-18)1-UDA&APD Series Inspect and Clean the With the burner assembly removed, shine a flashlight on the burner ribbons. Look for Burner carbon buildup, scale, dust, lint, and/or anything that might restrict flow through the spaces between the burner ribbons. Holding the burner assembly so that any foreign material will fall away from the burner, use a stiff bristle brush to loosen and remove any foreign material(s). If the burner is excessively dirty, remove one of the burner end caps. Remove the four screws that hold the end cap to the burner housing. Lightly tap the end cap to remove it. Clean all foreign material from the burner and venturi. After the burner is thoroughly clean, replace the end cap making certain that it is tight against the burner housing. NOTE: If any of the burner components are damaged or deteriorated, replace the burner assembly. Inspect the Lower Portion of the Heat Exchanger (with burner assembly removed) At the burner flame entrance of each tube, shine a bright light into each heat exchanger section. With the light shining into the heat exchanger, observe the outside for visible light. Repeat this procedure with each heat exchanger section. If any light is observed, replace the heat exchanger. Re-Install the Burner Instructions to Re-Install the Burner (Refer to FIGURE 19) 1. Attach the Burner Assembly: Holding the venturi tube, slide the entire burner assembly into position.Align the supports on the left side with the slots in the burner shield; sliding the supports into the slots. On the right, re-attach each burner body support to the secondary air shield. 2. Attach the Secondary Air Baffles (Sizes 60-400 Only): Re-attach the secondary air baffles as marked. Baffles may be different sizes and each must be attached in the correct location. 3. Attach the Control Assembly: Carefully slide the control assembly into position. Re-attach with the same screws. Check to be sure all wire connections are secure. 4. Attach the Gas Train: Slide the gas train so that the orifice adapter is through the bracket. Fasten the gas train to the bracket with the locking nut. Install the gas orifice. Re-connect the wires to the gas valve. 5. Close the access panel. 6. Reconnect the gas supply at the union outside of the cabinet. Leak test the connection with leak detecting solution. 7. Turn on the electric and the gas. Check for proper operation. 10.2.3 Burner Orifice Burner orifice usually only needs to be replaced when installing a gas conversion kit. If ordering a replacement orifice only, give BTUH content and specific gravity of gas, as well as the model and serial number of the unit. When removing or replacing the burner orifice, be careful not to damage the venturi tube and/or the bracket. 10.2.4 Ignition System DSI Integrated Control Module (circuit board) (see FIGURE 20). The module moni- tors the operation of the heater including ignition. The only replaceable component is the 3 amp Type ATC or ATO fuse. If the fuse is blown, the problem is most likely an external overload. Correct the problem and replace the fuse. FIGURE 20 - DSI Integrated Control o�f A Module (Circuit Board) me* . . L• .00Q Only replaceable part is a Type 4'i •;Q�"++��' ;-, ATC or ATO 3 t1 � �V` " }; amp fuse (Color Code Violet), •J rT PN 201685 D300519A(04-18)1-UDA&APD Series,Page 31 10.0 Maintenance 10.2.4 Ignition System (cont'd) and Service Do not attempt to disassemble the control module. However, each heating season (cont d) check the lead wires for insulation deterioration and good connections. Proper operation of the direct spark ignition system requires a minimum flame signal 10.2 Maintenance of 1.0 microamps as measured by a microampmeter. Procedures For further information and check out procedure on the direct spark ignition system, (cont'd) refer to Paragraph 8.3 and the Troubleshooting Flow Chart in Paragraph 10.3. Ignitor: Refer to FIGURE 18 and locate the ignitor. Disconnect the wire; remove the screw and the ignitor. Clean the ignitor assembly with an emery cloth. Spark gap must be maintained to 1/8" (see FIGURE 21). Ignitor FIGURE 21 - Ignitor showing required Spark 1/8 inch Gap measurement (3.2mm) CAUTION: Due to high voltage on the spark wire and electrode, l do not touch when energized (see Hazard Levels, page 2). Flame Sensor Flame Sensor: Refer to FIGURE 18 and locate the flame sensor. Disconnect the wire; remove the screw and the flame sensor. Clean with an emery cloth. 10.2.5 Fan Motor, Fan Remove dirt and grease from the motor, the fan guard, and blades. Use care when Blades, and Guard cleaning the fan blades to prevent causing misalignment or imbalance. Check that the hub of the fan blades is secure to the shaft. Follow these instructions for replacement of the fan guard, fan motor and/or fan blades. FIGURE 22 - Fan Blade Position on the Shaft by Unit Size and Type of Fan Guard Fan A Size all A=Fan Spacing Setscrew Blade Models) Standard Wire Fan Guard Option AZ8 Wire Fan Guard Torque SizesT with 0.5" 13 mm Spacing with .334" 8.5 mm Spacing in-lb±10 30-250 30 1" 25 mm 1" 1 25 mm 0 Motor 45 9/16" 14 mm 1-1/16" 1 27 mm 45-LN 3/4" 19 mm N/A 80 Setscrew 60 1-1/2" 38 mm 1-3/4" 44 mm 75 2-1/8" 54 mm 1-1/2" 38 mm 100 2-3/8" 60 mm 2-3/8" 60 mm A 120 125 2-5/16" 59 mm 2-1/8" 54 mm Fan 150 2-3/8" 60 mm Blade Sizes 175 2-1/8" 54 mm 300-400 o Motor 200 1-5/8" 41 mm N/A 130 225/250/300 2" 51 mm Setscrew I 350 1-7/8" 48 mm 400 1-3/8" 35 mm 1. If the heater is installed, turn off the gas and disconnect the electric power. 2. Open the access door and disconnect the fan motor wires, capacitor wires at the capacitor, and ground screw. 3. Remove the assembled parts (the fan guard, the motor and the fan blade). 4. Disassemble and replace whatever parts are needed and reassemble using whatever part(s)are being replaced and the original parts. Be sure the fan blade is in the proper position on the shaft; refer to the illustration and table in FIGURE 22. Position the assembly on the heater.Attach the fan guard. Rotate the fan blade to check for adequate clearance. If adjustment is required, loosen the mounting screws, re-position the fan guard, and tighten the screws. Rotate the fan blade and re-check for adequate clearance. Repeat this procedure until the assembly is positioned properly. Page 32, D300519A(04-18)1-UDA&APD Series 5. Reconnect the fan motor wires according to the wiring diagram and close the access panel. 6. Restore power to the heater and turn on the gas. Light, following the instructions on the lighting instruction plate. Check for proper operation. 10.2.6 Venter Motor Replacement Instructions and Wheel Remove dirt and grease from the motor casing, the venter housing, and the venter wheel.Venter motor bearings are permanently lubricated. Follow these instructions for replacement of the venter motor and wheel assembly. Keep all hardware removed to be used in re-assembling and installing the replacement parts. 1. Turn off the gas and disconnect the electric power. 2. Open the burner/control compartment access panel. 3. Disconnect the three venter motor wires at the DSI control, capacitor wires at the capacitor(if applicable), and ground screw (located on the control panel). 4. Sizes 30 and 45—Disconnect the gas train and move it out of the way. Disconnect the gas supply at the union outside of the cabinet.At the gas valve, mark and disconnect the wires. Carefully remove the burner orifice and orifice adapter locking nut. Slide the orifice adapter out through the bracket on the burner pushing the gas train to the right. This will move the gas train out of the way. 5. Holding the venter motor, remove the three or four screws that attach the venter motor mounting plate to the venter housing. Remove the motor and wheel FIGURE 23 -Venter assembly from the heater. Wheel Position on 6. Re-assemble with the replacement venter motor and wheel assembly (see Shaft FIGURE 23). Venter Wheel, Venter Motor Plate Venter Motor Plate Wheel Venter Sizes Wheel, — Fan Venter Wheel, _Fan Sizes 100-175 Motor Mounting Motor Mounting Bracket Motor Mounting Bracket Bracket e e e e Venter o Venter Motor for Venter Motor for Motor for Sizes 12 Sizes 200-400A Sizes 150-175 30-125 e e e e 5/16"(8mm)inside —>I ��5/16"(8mm)inside 1-7/16"(11mm)inside 7. Follow the wiring diagram to connect the venter wires. 8. Sizes 30 and 45—Reconnect the gas supply at the union outside of the cabinet. Leak test the connection with leak detecting solution. 9. Replace the access panel. Restore power to the heater and turn on the gas. Light, following the instructions on the lighting instruction plate. Check for proper operation. 10.2.7 Operating Gas Carefully remove external dirt accumulation and check wiring connections. Valve 11111111111q 1111qThe operating valve is the prime safety shutoff. All gas supply lines must be free of dirt or scale before connecting to the unit to ensure positive closure (see Hazard Levels, page 2). The combination gas valve must be checked annually to ensure that the valve is shut- ting off gas flow completely. Instructions: 1) Locate the 1/8" NPT pressure tap on the combination valve (see FIGURE 24, page 34). D300519A(04-18)1-UDA&APD Series,Page 33 10.0 Maintenance 10.2.7 Operating Gas Valve (cont'd) and Service Single-Stage Valves (cont'd) 1/8 Outlet Two-Stage Valve 1/8" Outlet Pressure Tap 10.2 Maintenance Pressure Tap Procedures Ad =, (cont'd) E ° FIGURE 24 - Pressure Tap for Checking Gas Flow Shutoff - � ,_�� 1/8" Outlet Pressure Tap NOTE: Operational 2) With the manual valve turned off to prevent flow to the gas valve, connect a pressure settings and manometer to the 1/8" outlet pressure tap in the valve. NOTE:A manometer(fluid- instructions for checking filled gauge) is recommended. pressure settings are in 3) Turn the manual valve to the ON position and the heater OFF. Use your finger to Paragraph 6.1. fully block the main burner orifice for several seconds. Observe the manometer with the orifice blocked, and if any pressure is indicated, the gas valve is leak- ing. A leaking gas valve must be replaced before the heater is put back in operation. 10.2.8 Combustion Air See FIGURE 18, page 30,for location. (NOTE: Depending on date of manufacture and Pressure Switch size, pressure switch may not be in the location indicated. Check the control bracket on the bottom of the compartment or further down on the compartment wall.) If it is determined that the pressure switch needs replacing, use only the factory-authorized replacement part that is designed for the model and size of heater being serviced. NOTE:A unit operating above 6000 ft(1830M)elevation requires a high altitude pres- sure switch (see Paragraph 3.2). 10.2.9 Limit If it is determined that the limit control needs replacing, use only a factory-authorized Control replacement part that is designed for the size of heater. For approximate limit location, see FIGURE 18, page 30. 10.2.10 Flame Rollout The cause of a flame rollout switch activating must be determined. Activation of the Switch—Sizes 30-125 manually reset flame rollout switch could be caused by one or more of the following: only • Restricted or plugged heat • Restricted combustion air inlet or exhaust outlet exchanger in combination with a defective pressure switch • Too much building exhaust • Electrical power interruption during operation • Manifold gas pressure too • Unit being operated with a line voltage high disconnect(a 24-volt thermostat is required) If a flame rollout switch trips, inspect the burner/control compartment for signs of excessive heat and burned wiring. For location, see If the compartment appears normal, reset by depressing the red button on the FIGURE 18, page 30. switch. 15 to 20 minutes are required for the switch to cool sufficiently for reset- ting.A distinct click will be felt when the switch resets. Operate the furnace. If the flame rollout switch trips again, determine and correct the cause before resetting the switch. If there is damage to the control compartment, repairs must be made before resetting the switch. If it is determined that the flame rollout switch needs replacing, use only the factory- authorized replacement part that is designed for that size of heater. The disconnect switch is located in the sealed electrical box inside the control com- partment with the toggle on the rear of the heater. 10.2.11 Door If it is determined that the door switch needs replacing, use only a factory- Switch—Separated authorized replacement part that is designed for the heater. Combustion Model For approximate switch location, see FIGURE 18, page 30. only Page 34,D300519A(04-18)1-UDA&APD Series 10.2.12 Transformer - - See FIGURE 18, page 30, for location. Use a voltmeter to verify that there are 24 volts output from the transformer. If the transformer is not functioning, it must be replaced. Use a replacement transformer identi- cal to the factory-installed model. 10.2.13 Disconnect If it is determined that the disconnect switch needs replacing, use only the Switch—Separated factory-authorized replacement part that is designed for the heater.Always Combustion model replace electrical box cover. only 10.2.14 Vent or Vent/ Check the complete system at least once a year. Inspection should include all joints, Combustion Air seams, concentric adapter box(Separated Combustion), inlet air guard or inlet air cap System (Separated Combustion), and the vent terminal cap. Clean openings. Replace any defective parts. 10.3 Troubleshooting The integrated circuit board monitors the operation of the heater and includes two LED signal lights that indicate normal operation and various abnormal conditions. If Check the Lights on the heater fails to operate properly, check this signal to determine the cause and/or the DSI Integrated to eliminate certain causes. LED is visible through viewport on Separated Combus- Control Module tion models. Remove access panel on Standard Power Vent models. See operating (Circuit Board) sequence in Paragraph 9. Do not attempt to repair the DSI integrated control module(circuit board); the only field replaceable component is the fuse. IMPORTANT. When using a multimeter to troubleshoot Control Status—Green LED Codes the 24 volt circuit, place the Steady ON Normal Operation, No call for heat meter's test leads into the 5 Fast Flash.Normal Operation, Call for heat or 9 pin connectors located 1 Flash......System Lockout, Failed to detect or sustain flame on the ignition control. Do 2 Flashes..Pressure Switch Did Not Close within 30 Seconds of Venter Motor not remove connectors or 3 Flashes..High Limit or Flame Rollout Switch Open terminals from the electri- 4 Flashes....Pressure Switch is Closed Before Venter Motor is Energized cal components. Doing so Steady OFF Blown fuse, No Power, or Defective Board can result in misinterpreted Flame Status—Yellow LED Codes readings due to the ignition Steady ON..Flame is sensed control board's fault mode Slow Flash..Weak flame (current below 1.0 microamps ±50%) monitoring circuits. Fast Flash...Undesired Flame (valve open and no call for heat) DSI Integrated Control Module (Circuit Trial for Ignition Call for Heat Board) Trial Troubleshooting Flowchart YES Is there a NO spark across gap at ignitor? Is there Check high YES Does gas NO YES ignite? spark voltage at voltage wire control? continuity. O YES Is there minimum NO Is the flame YES Clean flame Is there 24V P1-2 YES Replace flame current at the sensor corroded? sensor. to power control. control flame sensor? module. NO NO Is there Is the sensor Check wiring minimum flame current ES Replace control located in flame YES Replace flame and/or 24VAC at the control module. correctly? sesnsor. transformer output. module? NO NO Check connections to flame Reposition YES Is gas NO sensor and/or moisture in the flame sensor. flowing? burner assembly. Is the ignitor Is there Check gas pressure YES Replace gas YES position correct in the 24VAC at the gas and supply voltage. gas flow? valve' valve? If either are low, correct and repeat O startup. NO Check wiring and Is there 24VAC Replace Reposition YES from gas valve output on NO ignition spark ignitor. connections to control module to control gas valve. chassis? module. D300519A(04-18)1-UDA&APD Series,Page 35 10.3 Troubleshooting (cont'd) General Troubleshooting PROBLEM PROBABLE CAUSE REMEDY Venter motor will not 1.No power to unit. 1.Turn on power,check supply fuses or circuit breaker. start 2.No 24 volt power to integrated circuit board. 2.Turn up thermostat;check control transformer output. 3.Integrated circuit board fuse blown. 3.Correct cause.Replace fuse(type ATC orATO,32VDC,3A). 4.No power to venter motor. 4.Tighten connections at circuit board and/or motor terminals. 5.Integrated circuit board defective. 5.Replace integrated circuit board. 6.Defective venter motor. 6.Replace venter motor(see Paragraph 29). Burner will not light 1.Manual valve not open. 1.Open manual valve. 2.Air in the gas line. 2.Bleed gas line(initial startup only). 3.Gas pressure too high or too low. 3.Supply pressure should be 5-14"w.c.for natural gas or 11-14"w.c.for propane. 4.No Spark: 14. a)Loose wire connections Ia)Be certain all wire connections are solid. b)Transformer failure.: I b)Be sure 24 volts is available. c)Incorrect spark gap. Ic)Maintain spark gap at 1/8". d)Spark cable shorted to ground. Id)Replace worn or grounded spark cable. e)Spark electrode shorted to ground. Ie)Replace if ceramic spark electrode is cracked or grounded. f)Burner not grounded. If)Make certain integrated circuit board is grounded(Terminal P1-9). g)Circuit board not grounded. Ig)Make certain integrated circuit board is grounded to furnace chassis. h)Unit not properly grounded. h)Make certain unit is properly field grounded to earth ground and properly phased(L1 to hot lead L2 to neutral). i)Integrated circuit board fuse blown. I i)Correct cause.Replace fuse(type ATC or ATO,32VDC,3A). j)Faulty integrated circuit board. j)If 24 volt is available to the integrated circuit board and all other causes have been eliminated,replace board. 5.Lockout device interrupting control circuit by 5.Reset lockout by interrupting control at the thermostat or main power. above causes. 6.Combustion air proving switch not closing. 6. Ia)Make sure unit is properly vented. b)Remove obstructions from vent. c)Replace faulty tubing to pressure switch. 7.Faulty combustion air proving switch. 7.Replace combustion air proving switch. 8.Main valve not operating. 8. a)Defective valve. I a)If 24 volt is measured at the valve connections and valve remains closed, replace valve. b)Loose wire connections b)Check and tighten all wiring connections. 9.Integrated circuit board does not power main 9. valve. a)Loose wire connections. Ia)Check and tighten all wiring connections. b)Flame sensor grounded. I b)Be certain flame sensor lead is not grounded or insulation or ceramic is not cracked.Replace as required. c)Incorrect gas pressure. Ic)Supply pressure should be 5-14"w.c.for natural gas or 11-14"w.c.for pro- pane. d)Cracked ceramic at sensor. d)Replace sensor. Burner cycle on and 1.Gas pressure too high or too low. 1.Supply pressure should be 5-14"w.c.for natural gas or 11-14"w.c.for pro- off pane. 2.Burner not grounded 2.Make certain integrated circuit board is grounded(Terminal P1-9). 3.Circuit board not grounded. 3.Make certain integrated circuit board is grounded to furnace chassis. 4.Faulty integrated circuit board 4.If 24 volt is available to the integrated circuit board and all other causes have been eliminated,replace board. 5.Combustion air proving switch not closing. 5. a)Make sure unit is properly vented. b)Remove obstructions from vent. c)Replace faulty tubing to pressure switch. 6.Faulty combustion air proving switch. 6.Replace combustion air proving switch. 7.Flame sensor grounded. 7.Be certain flame sensor lead is not grounded or insulation or ceramic is not cracked.Replace as required. 8.Cracked ceramic at sensor. 8.Replace sensor. F9.Incorrect polarity. 9.Reverse line volt leads to integrated circuit board. 10.Pin terminal loose on 9 pin plug. 10.Replace wire harness. Page 36,D300519A(04-18)I-UDA&APD Series No heat(Heater Op- 1.Incorrect valve outlet pressure or orifice. 1.Check valve outlet pressure(see Rating plate for manifold pressure). erating) 2.Cycling on limit control. 2.Check air throughput. 3.Improper thermostat location or adjustment. 3.See thermostat manufacturer's instructions. Fan or venter motor 1.Circuit open. 1.Check wiring and connections. will not run 2.Defective integrated circuit board. 2.Replace board. 3.Defective motor or starter. 3.Replace motor or starter. Fan or venter motor 1.Motor overload device cycling on and off. 1.Check motor load against motor rating plate.Replace motor if needed. turns on and off while burner is operating Fan or venter motor 1.Low or high voltage supply. 1.Correct electric supply. cuts out on overload 2.Defective motor. 2.Replace motor. 3.Poor airflow. 13.Clean motor,fan,fan guard,filter,and coils. D300519A(04-18)1-UDA&APD Series,Page 37 APPENDIX TECHNICAL DATA-Sizes 30-125(Data applies to all Models unless noted otherwise) Size 30 45 60 75 100 125 Input Heating Capacity BTUH 30,000 45,000 60,000 75,000 105,000 120,000 kw 8.8 13.2 17.6 22.0 30.8 35.2 Thermal Efficiency(%) 82 83 83 83 83 83 Output Heating Capacity^ BTUH 24,600 37,350 49,800 62,250 87,150 99,600 kw 7.2 11.0 14.6 18.3 25.6 29.2 Gas Connection(inches)e Natural 1/2 1/2 112 1/2 1/2 1/2 Propane 1/2 1/2 1/2 112 1/2 1/2 Vent Connection(inches diameter)c 4 4 4 4 4 4 Combustion Air Inlet(inches diameter)-Separated Combustion onlyc 4 4 4 4 4 4 Control Amps(24 volt) 1.0 1.0 1.0 1.0 1.0 1.0 Full Load Amps(115 volt) 1.9 2.4 2.4 3.3 3.9 5.1 Maximum Over Current Standard 115V 15 15 15 15 15 15 Protection°,E Optional 208V or 230V 15 15 15 15 15 15 Normal Power Consumption(watts) 109 155 155 217 276 354 Discharge Air Temperature Rise(°F) 50 55 60 60 60 60 CFM 456 629 769 961 1345 1537 Air Volume MI/minute 12.9 17.8 21.8 27.5 36.7 45.9 ft Discharge Air Opening Area z 1.0 1.0 1.2 1.2 2.0 2.0 M2 0.1 0.1 0.1 0.1 0.2 0.2 FPM 475 656 616 770 668 763 Output Velocity M/minute 145 200 188 238 196 245 Fan Motor HPE Standard Open 0.0 0.0 0.0 0.1 1/30 1/20 Optional Enclosed N/A N/A N/A N/A 1/4 1/4 Fan Motor RPM 1550 1550 1550 1550 1050 1050 Fan Diameter(inches) 10 10 12 12 16 16 Sound Level dba @ 15 ft 40 40 40 49 54 55 TECHNICAL DATA-Sizes 150-400(Data applies to all Models unless noted otherwise) Size 150 175 200 225 250 300 350 400 Input Heating Capacity BTUH 150,000 175,000 200,000 225,000 250,000 300,000 350,000 400,000 kw 43.9 51.2 58.6 65.9 73.2 87.8 102.5 117.1 Thermal Efficiency(%) 83 83 83 83 83 83 83 83 Output Heating Capacity" BTUH 124,500 145,250 166,000 186,750 207,500 249,000 290,500 332,000 kw 36.4 42.5 48.6 54.7 60.8 72.9 85.1 97.2 Natural 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4 Gas Connection(inches)B Propane 1/2 112 1/2 3/4 3/4 3/4 3/4 3/4 Vent Connection c(inches diameter) 5 5 5 5 5 6 6 6 Combustion Air Inlet c(inches diameter)-Separated Combustion only 6 6 6 6 6 6 6 6 Control Amps(24 volt) 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 Full Load Amps(115 volt) 3.8 3.8 7.5 7.5 7.5 10.7 10.7 10.7 Maximum Over Current Standard 115V 15 15 15 15 15 20 20 20 Protection°,E Optional 208V or 230V 15 15 15 15 15 15 15 15 Normal Power Consumption(watts) 392 392 491 747 747 1086 1086 1086 Discharge Air Temperature Rise(°F) 60 60 60 60 60 60 60 60 CFM 1921 2242 2562 2882 3202 3843 4483 5123 Air Volume MI/minute 54.4 63.5 72.5 81.6 90.7 108.8 126.9 145.1 Discharge Air Opening Area ftz 2.6 2.6 2.6 3.5 3.5 4.8 4.8 4.8 Mz 0.2 0.2 0.2 0.3 0.3 0.5 0.5 0.5 FPM 752 877 1003 820 911 802 936 1069 Output Velocity M/minute 229 267 306 250 278 244 285 326 Fan Motor HPE Standard Open 1/6 1/6 1/4 1/4 1/4 1/2 1 1/2 1/2 Optional Enclosed 1/4 1/4 1/4 1/4 1/4 1/2 1/2 1/2 Fan Motor RPM 1050 1050 1050 1050 1050 1050 1050 1050 Fan Diameter(inches) 18 18 18 20 20 24 24 24 Sound Level dba @ 15 ft 51 52 53 56 56 59 61 62 ^CSA ratings for altitudes to 2000 ft. BSize shown is for gas connection to a single-stage gas valve,not supply line size. cSmaller and/or larger vent and combustion air pipe diameters may be permissible. For Separated Combustion models refer to the Venting Installation Manual for Separated Combustion Units. For Standard Power Vent models refer to the Venting Installation Manual for Power Vented units. For a Standard Power Vent model with Option AV6,refer to the Venting Installation Manual for Common Venting. oMOCP=2.25 x (largest motor FLA)+smallest motor FLA.Answer is rounded to the next lower standard circuit breaker size. EExcept where indicated,information in this table is based on a heater equipped with a standard 115 volt open fan motor. Page 38,D300519A(04-18)I-UDA&APD Series INDEX A Gas Supply 11 Power Interruption 25 Abnormal Heat Cycle Functions 24 Gas Supply Line 12 Preparing for Installation 6 Aircraft Hangars 4 Gas Valve 21, 33 Prepurge 23 Control Amps 38 Gas Valve ON/OFF Control Knob 27 Pressure Switch 24 Full Load Amps 38 H Pressure Switch Settings 20 APPENDIX 38 Hanger Kits 11 PRESSURE TESTING SUPPLY B Hanging the Heater 10 PIPING 11 Clean the Burner 31 HAZARD INTENSITY LEVELS 2 S Burner Maintenance 30 Hazard Labels and Notices 2 Mounting the Sensor 22 Burner Orifice 31 Heat Exchanger Maintenance 30 Sound Level 38 Burner Removal 30 High Altitude Capacity 15 Spark Gap 32 C High Altitude Derate 14 Startup 26 California Warning Label 4 High Altitude Kit 6, 7 Stepdown transformer 6 Ceiling Suspension Kit 11 1 Supply Wiring 17 Certification 3 Ignition System 23, 31 Suspending 10 Check installation after startup 27 Ignition Trial Period 23 Suspending the Heater with Rods 11 Check the installation prior to Ignitor 32 Suspend the Heater from 1" Pipe 11 startup 26 Input Heating Capacity 38 Swivel Connectors 11 Check the Lights 35 Installation Codes 4 T Chlorine 6 L TECHNICAL DATA 38 Clearances 7 Leak-test 12 Thermostat 21 LED Codes 23, 35 Lifting 10 Unit Mounted Thermostat 21 Combustion Air 16 LED lights 23 Throw 4 Combustion Air Inlet 38 Limit Control 20, 34 Transformer 35 Combustion Air Pressure Switch 34 Limit Switch 24 Troubleshooting 35, 36 Combustion Air Proving (Pressure) Literature Bag 28 Troubleshooting Flowchart 35 Switch 20 Location 5 TURN OFF GAS TO THE APPLI- Commissioning 26 Unit Heater Location 4 ANCE 27 Confined Space 16 Location of Controls 29 U Contact 40 Lockout 25 Uncrating and Inspecting 6 Control Wiring 17 Optional vertical louvers 6 V Conversion Kits 13 M Valve Outlet Pressure 13 D Maintenance Procedures 30 Vent 35 DDC Controls 22 Maintenance Schedule 29 Vent/Combustion Air 35 Dimensions 8 Massachusetts Requirement 4 Vent/Combustion Air Kit 3 Disconnect Switch 35 Fan Motor 32 Vent/combustion air kit 6 Door Switch 34 Venter Motor 33 Vent cap 6 Door Switch—Separated Combustion Motor HP 38 Vent Connection 38 Model only 21 Multiple Heater Control 22 Venter Wheel 33 Downturn Nozzle Kits 7 N Venting Manual 3, 5 DSI Integrated Control Module 23, 31 Normal Heat Cycle 23 Vent System Testing Procedure—Stand E Power Vent Model 27 Thermal Efficiency 38 W Electrical Supply 16 Operating Sequence 27 Warranty 4 F Option CC1 6 Weights 10 Option C2 or 3, 6 WHAT TO DO IF YOU SMELL GAS 26 Continuous Fan Operation 25 Option CDD 2, 3,, or or 4 7 Fan/Blower Off Delay 24 Option CK8, CK10, and CK22 11 Wiring Connections 17 Fan/Blower On Delay 24 Option CL31 22 Wiring Diagram for all Single Stage Fan Blades 32 Models 18 Option CL32 22 Wiring Diagram for all Two Stage Gas Fan Motor 21 Option CM3 21 Valve 19 Fault Modes 25 Option DJ20 or DJ21 6 p Wiring Diagrams 18 Field-Installed Parts 6 Options D10 and D14 22 Flame Rollout Switch 34 Orifice Pressure 13 Flame Sensor 32 Output Heating Capacity 38 G P Garages 4 Plug the unused suspension points 10 Gas Connection 38 Post Purge 24 Gas Connection Size 12 D300519A(04-18)1-UDA&APD Series,Page 39 INSTALLATION RECORD—to be completed by the installer: Installer: Name Company Address Phone Distributor(company from which the unit was purchased): Company Contact Address Phone Model Serial No. Date of Installation SPECIFIC INSTALLATION NOTES: (i.e. Location,Amps, Gas Pressure, Temperature, Voltage,Adjustments, Warranty, etc.) BUILDING OWNER OR MAINTENANCE PERSONNEL: For service or repair • Contact the installer listed above. • If you need additional assistance, contact the Distributor listed above. • For more information, contact your Local Representative. Specifications&illustrations subject to change without notice of incurring obligations. ©Nortek Global HVAC,LLC 2018.All rights reserved. All marks are the property of their respective organizations. O'Fallon,MO I Printed in U.S.A.(04-18) Document No.D300519A(04-18)1-UDA&APD Series Page 40,D300519A(04-18)1-UDA&APD Series FA Submittal Data Sheet 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 FEATURES BENEFITS • Up to 19 SEER/12.5 EER • 10 Year limited parts warranty with online registration • Mold-resistant washable air filter • 5 Year limited parts warranty for commercial applications • Inverter driven swing compressor • Low profile indoor unit with matte white finish • Specialized drain pan design for improved cold climate drainage • Compatible with optional Daikin ENVi Wi-Fi capable Smart Control • Vertical auto-swing air flow • Hot-start function to eliminate start-up drafts • Powerful(turbo)and Econo mode settings • Wireless remote included INDOOR UNIT OUTDOOR UNIT 1 ji— IDA/Kf1V , 1 A �. Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 4 r'DAIKIN Submittal Data Sheet 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 SYSTEM PERFORMANCE Indoor Unit Model No. FTK24NMVJU Indoor Unit Name: 18 SEER AC DUCTLESS ID 2 TON Outdoor Unit Model No. RK24NMVJU Outdoor Unit Name: 18 SEER AC DUCTLESS OD 2 TON Rated Cooling Capacity(Btu/hr): 21,200 Rated Cooling Conditions: Indoor(°F DB/WB):80/67 Ambient(°F DB/WB):95/75 Sensible Capacity(Btu/hr): 15,760 Rated Piping Length(ft): 25 Max/Min Cooling Capacity(Btu/hr): 24,000/5,500 Rated Height Difference(ft): 65.60 Cooling Input Power(kW): 1.700 Rated Heating Conditions: Indoor(°F DB/WB):70/70 Ambient(°F DBIWB):47/43 SEER(Non-Ducted/Ducted): 18.00/ EER(Non-Ducted/Ducted): 12.50/ Heating COP(Non-Ducted/Ducted): 3.7/ SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 50-115 Holding Refrigerant Charge(lbs): 2.5 Heating Operation Range(°F WB): - Additional Charge(Ib/ft): 0.01 Max.Pipe Length(Vertical)(ft): 66 Pre-charge Piping(Length)(ft): 32 Cooling Range w/Baffle(°F DB): 0-115 Max.Pipe Length(Total)(ft): 98 Heating Range w/Baffle(°F WB): - Max Height Separation(Ind to Ind ft): 66 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 2 of 4 r'DAIKIN Submittal Data Sheet 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 DOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 713/579/512/403 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 1.2 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 5/8 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 1/4 Dimensions(HxWxD)(in): 11-5/8 x 39 x 10-3/8 Condensate Connection(inch): 5/8 Panel(HxWxD)(in): Sound Pressure(H/M/L/SL)(dBA): 53/45/39/34 Net Weight(lb): 27 Sound Power Level(dBA): Panel Weight(lb): Ext.Static Pressure(Rated/Max)(inWg): / DIMENSIONAL DRAWING - INDOOR UNIT THE MARK I—)SHOWS PIPING DIRECTION b AIR FLOW(INDOOR) REAR 39(990mm) LEFT RIGHT Z U (INCLUDING ' w CC MOUNTING PLATE ro C7 O 10-7116 265 m SIX 10-3R 263mm 1-1SM6 50mm MIN a (SPACE FOR 1-15116(50mm)MIN E GENERAL RATING MAINTENANCE) REQUIRED SPACE (SPACE FOR NAME PLATE MAINTENANCE) TERMINAL BLOCK WITH EARTH TERMINAL I (INSIDE) BOTTOM I i FRONT GRILLE FIXING SCREWS 1 E UP AND DOWN WIND DIRECTION __ ") (INSIDE) CONTROL BLADE MOVABLE RANGE ` ABOUT 15314(400mm) DRAIN HOSE �� Q GAS PIPE+W(+15.9mm)CUT GAS PIPE ABOUT 17-5/16(440mm) LIQUID PIPE SIGNAL RECEIVER BOUT 18-1/8(460mm) OPERATION LAMP TIMER LAMP INDOOR UNIT ON/OFF SWITCH DRAIN HOSE LIQUID PIPE+1/4(+6.4mm)CUT ROOM TEMP.THERMISTOR (CONNECTING PART ABOUT 143116(360mm) (INSIDE) I.D.0/16(+14mm) MODEL NAME PLATE O.D.0/8(+16mm) ABOUT ICA(366mm) SIGNAL TRANSMITTER JE ABOUT 17�14(450mm) BLADEANGLES 39(990mm) m) UP/DOWN(AUTOMATIC) 29-318(746mm) 5(126.5mm) COOLING,DRY FAN EE 55* V, � 0* ss RIGHT/LEFT(MANUAL) 1_7�(48mm WALL HOLE�PIPING2-3/8(60mm +3 IM(OWn)HOLE WALL HOLE STANDARD LOCATIONS OF WALL HOLES 0-1/8(+80mm)HOLE WIRELESS REMOTE CONTROLLER S (ARC480A9) 3DO91782 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 4 r'DAIKIN Submittal Data Sheet 2.0-Ton Wall Mounted Unit Cooling Only-FTK24NMVJURK24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-1/MS-2 OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: L1,L2,Ground Capacity Control Range(%): Min.Circuit Amps MCA(A): 18.30 Airflow Rate(H)(CFM): 2,101 Max Overcurrent Protection(MOP)(A): 20.00 Gas Pipe Connection(inch): 5/8 Max Starting Current MSC(A): Liquid Pipe Connection(inch): 1/4 Rated Load Amps RLA(A): 12.0 Sound Pressure(H)(dBA): 55 Dimensions(HxWxD)(in): 28-15/16 x 34-1/4 x 12-5/8 Sound Power Level(dBA): Net Weight(lb): 108 DIMENSIONAL DRAWING - OUTDOOR UNIT HANDLE 9/16 04) 34-1/4(870) 2-3/4(70) 1/4� 12-5/8(320) 1-XII6(30) BRAND NAME PLATE ELECTRIC WIRE INTAKE OUTDOOR AIR THERMISTOR MANUFACTURERS LABEL N n m n 3/4(19) m N i 9/16(14.5) 7/8(23) 4-HOLES FOR FOUNDATION BOLTS 23-5/8(600) 4-15/16(125) MB OR MI O 13-5A1(346) 7/16(,1) (INSTALLATION LEG PITCH) N 14-,2(368) p_ tp D g GROUNDTERMINAL O Cali O WALL HEIGHT ON AIR OUTLET SIDE m MINIMUM SPACE FOR AIRPASSAGE -LESS THAN 47-1/4(1200) 0000 0 LIQUID STOP VALVE 20.11/16(525) (}1/4(46.4)CUT) DRAIN OUTLET U GAS (LD.�W(#15.9)HOSE FOR STOP VALVE CONNECTION WRH DRAIN JOINT) a m � s ]4— (50) SERVICEPORT m 6-13116(173) IN CASE OF REMOVING unit:inch(mm) STOP VALVE COVER AND C:3DO92230 TERMINAL STRIP COVER Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 4 of 4 PF Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 FEATURES BENEFITS • Up to 19 SEER/12.5 EER • 10 Year limited parts warranty with online registration • High-efficiency inverter driven swing compressor • 5 Year limited parts warranty for commercial applications • Low ambient cooling capable • High efficiency cooling and heating operation provides utility bill savings • Specialized drain pan design for improved cold climate drainage • Low profile indoor unit with matte white finish • Mold-resistant washable air filter • May qualify for regional utility rebates and incentives • Titanium apatite photo catalytic air purification filter • Compatible with optional Daikin ENVi Wi-Fi capable Smart Control • Vertical auto-swing air flow • Standby electricity savings mode • Hot-start function to eliminate start-up drafts • Powerful(turbo)and Econo mode settings • Wireless remote with backlit LCD display INDOOR UNIT OUTDOOR UNIT DAIK/N �Sm Y � Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 4 "'DAIKIN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 SYSTEM PERFORMANCE Indoor Unit Model No. FTK09NMVJU Indoor Unit Name: 19 SEER AC DUCTLESS ID 3/4 TON Outdoor Unit Model No. RK09NMVJU Outdoor Unit Name: 19 SEER AC DUCTLESS OD 3/4 TON Rated Cooling Capacity(Btu/hr): 9,000 Rated Cooling Conditions: Indoor(°F DB/WB):80/67 Ambient(°F DB/WB):95/75 Sensible Capacity(Btu/hr): 8,170 Rated Piping Length(ft): 25 Max/Min Cooling Capacity(Btu/hr): 10,200/4,400 Rated Height Difference(ft): 49.00 Cooling Input Power(kW): 0.720 Rated Heating Conditions: Indoor(°F DB/WB):70/70 Ambient(°F DBIWB):47/43 SEER(Non-Ducted/Ducted): 19.00/ EER(Non-Ducted/Ducted): 12.50/ Heating COP(Non-Ducted/Ducted): 3.7/ SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 50-115 Holding Refrigerant Charge(lbs): 1.5 Heating Operation Range(°F WB): - Additional Charge(Ib/ft): 0.01 Max.Pipe Length(Vertical)(ft): 49 Pre-charge Piping(Length)(ft): 32 Cooling Range w/Baffle(°F DB): 0-115 Max.Pipe Length(Total)(ft): 66 Heating Range w/Baffle(°F WB): - Max Height Separation(Ind to Ind ft): 49 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 2 of 4 "'DAIKIN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 DOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 417/297/244/141 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 0.3 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 3/8 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 1/4 Dimensions(HxWxD)(in): 11-1A x 30-5/16 x 8-3/4 Condensate Connection(inch): 5/8 Panel(HxWxD)(in): Sound Pressure(H/M/L/SL)(dBA): 43/36/30/19 Net Weight(lb): 18 Sound Power Level(dBA): Panel Weight(lb): Ext.Static Pressure(Rated/Max)(inWg): / DIMENSIONAL DRAWING - INDOOR UNIT INCLUDING REQUIRED SPACE b AIR FLOW(INDOOR) THE MARK I—)SHOWS PIPING DIRECTION MOUNTING PLATE REAR 30-5/16(770 MM) 18-718(225 mm) w (` 8-3%(223mm) z U � ¢5zg LEFT RIGHT E GENERAL RATING E S¢ m NAME PLATE ¢0 cc N N W e a FRONT PANEL FIXING SCREWS TERMINAL BLOCK 1-15/16(50 mm)MINI 1-15/16(50 mm)MIN (INSIDE) WITH EARTH TERMINAL (SPACE FOR (SPACE FOR E (INSIDE) MAINTENANCE) MAINTENANCE) _C1 5-3116(132 mm) L L DRAIN HOSE m = UP AND DOWN WIND DIRECTION LIQUID PIPE CONTROL BLADE MOVABLE RANGE GAS PIPE L BOTTOMt I FLAPS 1 SIGNAL RECEIVER GAS PIPE+3/8(0.5 mm)CuT ABOUT 13(330 mm) --OPERATION LAMP (THE LENGTH OF PIPE OUTSIDE DRAIN HOSE ABOUT 14-9/16(370 mm) —TIMER LAMP THE UNIT:ABOUT 14-3/16(360 mm)) (CONNECTING PART I.D.49/16(+14 mm) ABOUT 15-378(390 mm) INDOOR UNIT ONIOFF SWITCH O.D.+518(+16 mm) ROOM TEMP.THERMISTOR LIQUID PIPE+114(46.4 mm)CUT (THE HOSE LENGTH OF OUTSIDE (INSIDE) (THE LENGTH OF PIPE OUTSIDE THE UNIT IS ABOUT 18-112(470 mm)) MODEL NAME THE UNIT:ABOUT 16-1/8(410 mm)) PLATE _ SIGNAL TRANSMITTER E STANDARD LOCATIONS OF WALL HOLES E E E 1-7/8(48 mm) 1 1 (20 mm) BLADE ANGLE rn 30-5/16 770 mm m I _�1 ^ a UPIDOWN(AUTOMATIC) RIGHT/LEFT m(MANUAL) 21-1/8(536.6 mm) 4-9/16(116.5 mm) m COOLING DRY E E 5 5: \�Y// V v 3 g O CD m 50° 50° '? FAN o E 0-�- E 1-7/8(48 mm 1-7/8(48 mm � v WALL HOLE FOR EMBEDDED PIPING WALL HOLE WIRELESS REMOTE CONTROLLER 5' $2-9/16(+65 mm)HOLE +2-9/16(465 mm)HOLE 05 (ARC480A9) Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 4 "'DAIKIN Submittal Data Sheet 0.75-Ton Wall Mounted Unit Cooling Only-FTK09NMVJURK09NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-3 OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: L1,L2,Ground Capacity Control Range(%): Min.Circuit Amps MCA(A): 12.10 Airflow Rate(H)(CFM): 1,102 Max Overcurrent Protection(MOP)(A): 15.00 Gas Pipe Connection(inch): 3/8 Max Starting Current MSC(A): Liquid Pipe Connection(inch): 1/4 Rated Load Amps RLA(A): 6.8 Sound Pressure(H)(dBA): 46 Dimensions(HxWxD)(in): 21-5/8 x 26-9/16 x 11-3/16 Sound Power Level(dBA): Net Weight(lb): 55 DIMENSIONAL DRAWING - OUTDOOR UNIT 18-1/2(470) 3-13/16(97) N 16-1116 408 m DRAIN OUTLET v m M (I.D.+5/8(+15.9mm)HOSE FOR CONNECTION WITH DRAIN JOINT) M N V. 4-HOLES FOR FOUNDATION BOLTS MB OR M10 OUTDOOR AIR THERMISTOR 9/16(15) 26-9/16(675) 1b/16(50) 5116(8) LIQUID 13/16 20 HANDLE 113/16(284) 1/2 02-4) BRAND NAME PLATE GROUND TERMINAL STOP VALVE (+114(¢6.4)CuT) GAS MANUFACTURER'S STOP VALVE OO gg �� (ate(e9.5)C71T) OQ .71 SERVICE o O^ g PORT 00 ao 1.16(20) - - 6-1/4 159 IN CASE OF REMOVING STOP VALVE COVER AND MINIMUM SPACE FOR AIR PASSAGE WALL HEIGHT ON AIR OUTLET SIDE v TERMINAL STRIP COVER =LESS THAN 47-1/4(1200) n N a a m m 1-15/16 50 1-15/16 50 UNIT:inch(mn) tD C:3D092206 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 4 of 4 OF Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 FEATURES BENEFITS • Up to 19 SEER/12.5 EER • 10 Year limited parts warranty with online registration • High-efficiency inverter driven swing compressor • 5 Year limited parts warranty for commercial applications • Low ambient cooling capable • High efficiency cooling and heating operation provides utility bill savings • Specialized drain pan design for improved cold climate drainage • Low profile indoor unit with matte white finish • Mold-resistant washable air filter • May qualify for regional utility rebates and incentives • Titanium apatite photo catalytic air purification filter • Compatible with optional Daikin ENVi Wi-Fi capable Smart Control • Vertical auto-swing air flow • Standby electricity savings mode • Hot-start function to eliminate start-up drafts • Powerful(turbo)and Econo mode settings • Wireless remote with backlit LCD display INDOOR UNIT OUTDOOR UNIT DAIK/N �Sm Y � Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 4 FV'DAIKIN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 SYSTEM PERFORMANCE Indoor Unit Model No. FTK12NMVJU Indoor Unit Name: 19 SEER AC DUCTLESS ID 1 TON Outdoor Unit Model No. RK12NMVJU Outdoor Unit Name: 19 SEER AC DUCTLESS OD 1 TON Rated Cooling Capacity(Btu/hr): 10,900 Rated Cooling Conditions: Indoor(°F DB/WB):80/67 Ambient(°F DB/WB):95/75 Sensible Capacity(Btu/hr): 9,480 Rated Piping Length(ft): 25 Max/Min Cooling Capacity(Btu/hr): 13,300/4,400 Rated Height Difference(ft): 49.00 Cooling Input Power(kW): 0.870 Rated Heating Conditions: Indoor(°F DB/WB):70/70 Ambient(°F DBIWB):47/43 SEER(Non-Ducted/Ducted): 19.00/ EER(Non-Ducted/Ducted): 12.50/ Heating COP(Non-Ducted/Ducted): 3.8/ SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 50-115 Holding Refrigerant Charge(lbs): 2.1 Heating Operation Range(°F WB): - Additional Charge(Ib/ft): 0.01 Max.Pipe Length(Vertical)(ft): 49 Pre-charge Piping(Length)(ft): 32 Cooling Range w/Baffle(°F DB): 0-115 Max.Pipe Length(Total)(ft): 66 Heating Range w/Baffle(°F WB): - Max Height Separation(Ind to Ind ft): 49 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 2 of 4 "DAIKIN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 DOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 434/311/247/145 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 0.5 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 3/8 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 1/4 Dimensions(HxWxD)(in): 11-1A x 30-5/16 x 8-3/4 Condensate Connection(inch): 5/8 Panel(HxWxD)(in): Sound Pressure(H/M/L/SL)(dBA): 45/37/30/19 Net Weight(lb): 18 Sound Power Level(dBA): Panel Weight(lb): Ext.Static Pressure(Rated/Max)(inWg): / DIMENSIONAL DRAWING - INDOOR UNIT INCLUDING REQUIRED SPACE b AIR FLOW(INDOOR) THE MARK I—)SHOWS PIPING DIRECTION MOUNTING PLATE REAR 30-5/16(770 MM) 18-718(225 mm) w (` 8-3%(223mm) z U � ¢5zg LEFT RIGHT E GENERAL RATING E S¢ m NAME PLATE ¢0 cc N N W e a FRONT PANEL FIXING SCREWS TERMINAL BLOCK 1-15/16(50 mm)MINI 1-15/16(50 mm)MIN (INSIDE) WITH EARTH TERMINAL (SPACE FOR (SPACE FOR E (INSIDE) MAINTENANCE) MAINTENANCE) _C1 5-3116(132 mm) L L DRAIN HOSE m = UP AND DOWN WIND DIRECTION LIQUID PIPE CONTROL BLADE MOVABLE RANGE GAS PIPE L BOTTOMt I FLAPS 1 SIGNAL RECEIVER GAS PIPE+3/8(0.5 mm)CuT ABOUT 13(330 mm) --OPERATION LAMP (THE LENGTH OF PIPE OUTSIDE DRAIN HOSE ABOUT 14-9/16(370 mm) —TIMER LAMP THE UNIT:ABOUT 14-3/16(360 mm)) (CONNECTING PART I.D.49/16(+14 mm) ABOUT 15-378(390 mm) INDOOR UNIT ONIOFF SWITCH O.D.+518(+16 mm) ROOM TEMP.THERMISTOR LIQUID PIPE+114(46.4 mm)CUT (THE HOSE LENGTH OF OUTSIDE (INSIDE) (THE LENGTH OF PIPE OUTSIDE THE UNIT IS ABOUT 18-112(470 mm)) MODEL NAME THE UNIT:ABOUT 16-1/8(410 mm)) PLATE _ SIGNAL TRANSMITTER E STANDARD LOCATIONS OF WALL HOLES E E E 1-7/8(48 mm) 1 1 (20 mm) BLADE ANGLE rn 30-5/16 770 mm m I _�1 ^ a UPIDOWN(AUTOMATIC) RIGHT/LEFT m(MANUAL) 21-1/8(536.6 mm) 4-9/16(116.5 mm) m COOLING DRY E E 5 5: \�Y// V v 3 g O CD m 50° 50° '? FAN o E 0-�- E 1-7/8(48 mm 1-7/8(48 mm � v WALL HOLE FOR EMBEDDED PIPING WALL HOLE WIRELESS REMOTE CONTROLLER 5' $2-9/16(+65 mm)HOLE +2-9/16(465 mm)HOLE 05 (ARC480A9) Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 4 FV'DAIKIN Submittal Data Sheet 1.0-Ton Wall Mounted Unit Cooling Only-FTK12NMVJURK12NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MS-4 OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: L1,L2,Ground Capacity Control Range(%): Min.Circuit Amps MCA(A): 12.20 Airflow Rate(H)(CFM): 1,105 Max Overcurrent Protection(MOP)(A): 15.00 Gas Pipe Connection(inch): 3/8 Max Starting Current MSC(A): Liquid Pipe Connection(inch): 1/4 Rated Load Amps RLA(A): 7.5 Sound Pressure(H)(dBA): 49 Dimensions(HxWxD)(in): 21-5/8 x 26-9/16 x 11-3/16 Sound Power Level(dBA): Net Weight(lb): 60 DIMENSIONAL DRAWING - OUTDOOR UNIT 18-1/2(470) 3-13/16(97) N 16-1116 408 m DRAIN OUTLET v m M (I.D.+5/8(+15.9mm)HOSE FOR CONNECTION WITH DRAIN JOINT) M N V. 4-HOLES FOR FOUNDATION BOLTS MB OR M10 OUTDOOR AIR THERMISTOR 9/16(15) 26-9/16(675) 1b/16(50) 5116(8) LIQUID 13/16 20 HANDLE 113/16(284) 1/2 02-4) BRAND NAME PLATE GROUND TERMINAL STOP VALVE (+114(¢6.4)CuT) GAS MANUFACTURER'S STOP VALVE OO gg �� (ate(e9.5)C71T) OQ .71 SERVICE o O^ g PORT 00 ao 1.16(20) - - 6-1/4 159 IN CASE OF REMOVING STOP VALVE COVER AND MINIMUM SPACE FOR AIR PASSAGE WALL HEIGHT ON AIR OUTLET SIDE v TERMINAL STRIP COVER =LESS THAN 47-1/4(1200) n N a a m m 1-15/16 50 1-15/16 50 UNIT:inch(mn) tD C:3D092206 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 4 of 4 Vr "F_& RA-Multi Wired Controller DAFJKINACIm® absolute cornfortTM INIM Job Name: Location: Purchaser: Engineer: Submitted To: For: ❑ Reference ❑ Approval ❑ Construction Submitted By: Date: Unit Designation: Schedule#: Model No.: For use with the following Daikin RA& RA-Multi Indoor Models: FDXS Slim Duct&CTXS/FTXS Wall Mount For use with the following Daikin RA& RA-Multi Outdoor Models: RX Std. Efficiency, RXS High Efficiency, 2MXS&4MXS FEATURES/BENEFITS 1111111 ON OFF FDA/KIN • • Includes 8m (26ft)of cable • Built in one time or daily timer functionality with up to 2 timer actions per day • LCD lets you display set point temperature in either°F or°C UP _ *FAN ,M00E units in 1 degree increments u c._� 1___J — DOWN lIEMP SWING • Monitors room temperature and preset temperature by microcomputer and can select cool or heat operation modes automatically based on the set-point requirement ' • Selectable auto/cool/heat/dry operation modes with adjustable temperature and airflow rates °o a sfa • Approximately two hour battery backup • Required remote control adapter PCB included o ___)o 0 0 0 °o 00r-n r 1 • Controller can be used in conjunction with the factory supplied o o J standard wireless remote controller e Door areo Door closed Remote Controller Functions _ = Start/Stop Operation Mode Temperature Setting OPERATION cdbo 64°F—90°F Set Point Range CORD OUTLET HOLE Fan Speed 11/16 11/16 Airflow Direction 7/8 1-1/8 Status Operation Mode 1-13/16 MONITORING Temperature Setting Fan Speed CABLE SPECIFICATIONS Airflow Direction TYPE 4-wire sheathed vinyl cable SCHEDULING One Time Timer TOTAL LENGTH BRCW901A08—Approx. 8m (26ft) Daily Timer Daikin AC (Americas), Inc. ♦ 1645 Wallace Drive — Suite 110 ♦ Carrollton, TX 75006 SDS BRC94482 10-08 www.daikinac.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) v,!P sauermann° 2 4 6 8 10 12 14 16 18 20(Nt) Total tube length (m) using'14"(6mm)hose, AIN (Ft) ------------------------------------------- 14 15ft 30ft 60ft 100ft 40 . (4.5m) (9m) (18m) (30m) --- --------------------------------------- 12 �_ p 5.0 4.7 4.5 4.2 Si =3032 ---- ------------------------- 10 4.2 3.9 3.7 3.5 W 3 2.9 2.8 2.6 -------I-- ------------------------------- mini condensate removal 1 8 2.5 2 1.7 zo --- --------------------------- 6 1.6 1.3 1.1 c 1.1 0.9 0.7 to - ----------------- 4 i 3.7 3.4 3.2 2.9 i 2.9 2.6 2.4 2.1 2 0.5 1.8 1.6 1.3 2.1 1., _ 1 2 3 4 5 5.2(US gph) 2.9 2.6 2.4 2.1 FLOW RATE � 2.4 2.1 1.8 1.6 • 1.5 1.3 1.2 ,,,sauerqma""'' 2.6 2.4 2.1 1.8 O Si-JO T J� :., 1. . 1.3 � 1.33 1.1 o CE ONE PUMP C)l One pump suitable for ALL Daikin models CD from 0 to 42 kBtu/hr(12.5 kW-3.5 tons*) • 5 gph Manufactured to FrDA#KiN specification • High capacity, less run time pr RELIABILITY *The indicated 3.5 ton rating applies to approved Daikin models.The 0!F1 � performance rating of the Si-30 pump allows for use on units up to 5.6 tons > Engineered in partnership > Best-in-class reliability, manufactured specifically for condensate removal SILENT OPERATION > Patented 5 gph pump technology • High performance with low operating sound levels > Specific wiring schematic for Daikin models(see reverse page) O Complete with Drain Safe Device • Flexible&Easy to install and maintain ' 20 dBA • Ideal for Bedroom use mumID 06 0 COMPLETE INSTALLATION KIT INCLUDED Everything you need for a complete installation r • Unique self sealing discharge fitting included • Drain Safe Device 1D ''', 4 Combines mechanical and gravity drain 10114 o Allows condensates to clear efficiently, keeping the LMM pump primed at all times. F'DAIKIN v%sauermann° FDAFKIN oosauermann° DACA-CP3-1 Wiring instructions DACA-CP3-1 Wiring instructions (230 V)Mini&Multi-Split,SKYAIR& S i-30 ETV„s (230V)VRV&SKYAIR SERIES INDOOR UNITS QUATERNITY INDOOR UNITS Inter ETAus tek Models with GREEN jumper: Si-3O I. SkyAir:(FHQ18,24,30 PVJU)(FHQ36,42 MVJU) c Models:(FTXS09,12,15,18,24,30,36 LVJU)(FTXN09,12 KEVJU)(FTXN15,18,24 112447 VRV:(FXHQ12,24,36 MVJU)(FXLQ12,18,24 MVJU)(FXNQ12,18,24 MVJU) Intertek 112447 KVJU) (FTXG09,12,15 HVJU)(CTX507 HVJU)(CTX507 LVJU)(CTXS09,12 HVJU) (230V)VRV&SKYAIR SERIES IN (FDXS09,12 DVJU)(FDXS09,12 LVJU)(CDXS15,18 LVJU) Models with WHITE jumper: SkyAir:FTXS30,36 LVJU SkyAir:(FAQ18,24 PVJU) VRV:(FXAQ07,09,12,18,24 PVJU) Power from O.D.Unit 1 Line 1 BLACK 9 L2 ❑1-- 0 Y Line 1 Line 2 Ground Always refer to local code Terminal block 20 Line 2 RED OUTDOOR UNIT 3 Communication (Condenser) G Wire Gee 208 - 230 VAC 208-230 VAC Ground f Check if voltage is correct A Check if voltage is correct Do not break Always refer to local code To pump power COMMUNICATION wire- I.D.unit Terminal block BLU u Note:C double L2 BRN insulated pump,no INDOOR UNIT G need for separated (Evaporator) Pump wiring ground. harness Ell ) On indoor unit PCB ----------- X8A or X15A Green 2 1 2 1 White Jumper Jumper I.D.unit Terminal block G To pump power Note:0 double 3 BLU insulated pump,no vLW INDOOR UNIT 2 BRN need for separated b (Evaporator) 1 vow ground. WH wNt Pump wiring harness To safety shut off To safety shut off (5A Max-NC contact volt-free) (5A Max-NC contact volt-free) To Drain To Drain Condensate pump Condensate pump Air vent Air vent Condensate pump Condensate pump NC detection line NC detection line Condensate drain hose Detection unit Clear condensate hose: Condensate drain hose Detection unit from indoor unit Clear condensate hose: from indoor unit 1/4"vinyl tubing 1/4"vinyl tubing PF Submittal Data Sheet 3 PORT HP, DUCTLESS OD 2 TON-3MXS24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1,2,3,4 FEATURES • Up to 18.9 SEER/Up to 12.7 EER/Up to 12.5 HSPF • High-efficiency inverter driven swing compressor • Low ambient heating to 5°F/-4°F with optional drain pan heater • Specialized drain pan design for improved cold climate drainage BENEFITS , • 12 Year limited parts warranty with online registration • 5 Year limited parts warranty for commercial applications • High efficiency cooling and heating operation provides utility bill savings • Multiple indoor unit style options: wall mounted,floor standing,ceiling cassette,slim duct • May qualify for regional utility rebates and incentives • Compatible with optional Daikin ENVi Wi-Fi capable Smart Control Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 3 "DA/K/N Submittal Data Sheet 3 PORT HP, DUCTLESS OD 2 TON-3MXS24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1,2,3,4 PERFORMANCE Outdoor Unit Model No. 3MXS24NMVJU Outdoor Unit Name: 3 PORT HP,DUCTLESS OD 2 TON Type: Heat Pump Rated Cooling Conditions: Indoor(°F DB/DB):80/67 Rated Heating Conditions: Indoor(°F DB/WB):70/60 Ambient(°F DB/WB):95/75 Ambient(°F DB/WB):47/43 Rated Piping Length(ft): 25 Rated Height Difference(ft): 49.00 Rated Cooling Capacity(Btu/hr): 24,000 Rated Heating Capacity(Btu/hr): 24,000 Cooling Input Power(kW): Heating Input Power(kW): EER(Non-Ducted/Ducted): 12.70/9.70 Heating COP(Non-Ducted/Ducted): 4.6/3.2 SEER(Non-Ducted/Ducted): 17.90/14.00 HSPF(Non-Ducted/Ducted): 12.5/8.2 Max/Min Cooling Capacity(Btu/hr): 30,000/ Max/Min Heating Capacity(Btu/hr): 36,000/ OUTDOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Compressor Type: Inverter Power Supply Connections: L1,L2,Ground Capacity Control Range(%): Min.Circuit Amps MCA(A): 18.70 Airflow Rate(H)(CFM): 2,094 Max Overcurrent Protection(MOP)(A): 20.00 Gas Pipe Connection(inch): 1/2 Max Starting Current MSC(A): 15.50 Liquid Pipe Connection(inch): 1/4 Rated Load Amps RLA(A): 15.5 Sound Pressure(H)(dBA): 52 Dimensions(HxWxD)(in): 28-15/16 x 34-1/4 x 12-5/8 Sound Power Level(dBA): Net Weight(lb): 137 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 2 of 3 "DA/K/N Submittal Data Sheet 3 PORT HP, DUCTLESS OD 2 TON-3MXS24NMVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1,2,3,4 SYSTEM DETAILS Refrigerant Type: R-410A Cooling Operation Range(°F DB): 14-115 Holding Refrigerant Charge(lbs): 6.2 Heating Operation Range ff WB): 5-72 Additional Charge(lb/ft): 0.01 Max.Pipe Length(Vertical)(ft): 49 Pre-charge Piping(Length)(ft): 132 Cooling Range w/Baffle(°F DB): 14-115 Max.Pipe Length(Total)(ft): 230 Heating Range w/Baffle ff WB): -4-72 Max Height Separation(Ind to Ind ft): 49 DIMENSIONAL DRAWING HANDLE 9/16(14) 34-1/4(870) 3-9/16(90) WIRING 1/4(7) 12-5/8(320) 1-3/16(30 INTERCONNECTING PIPING OUTDOOR AIR THERMISTOR BRAND NAME PLATE 0 FRI MANUFACTURER'S LABEL _ } a o m � � N 4-H6LES FOR FOUNDATION BOLTS M8 OR M70 23-5/8(600) 4-15116(125) 14-1/2( E 3-1116(78) z. n �s N m o MINIMUM SPACE FOR AIR PASSAGE w <ROOM A> WALL HEIGHT ON AIR OUTLET SIDE-LESS THAN 1200 — GAS PIPE ooco o (OW8(09.5)SINGLE UNION) LIQUID PIPE 4 v 20-11116(525) (01/4(06.4)SINGLE UNION) DRAIN OUTLET <ROOM B> g $ fO (I.DW8(g15.9)HOSE FOR CONNECTION GAS PIPE WITH DRAIN JOINT) (0112(012.7)SINGLE UNION) m 1-15/16(59) LIQUID PIPE 1-16116(50) 05 4-GROUND TERMINALS (01/4(06.4)SINGLE UNION) chi GROOM C> 0o GAS PIPE ° (01/2(012.7)SINGLE UNION) LIQUID PIPE (01/4(06.4)SINGLE UNION) 8 iy m _g o uv« m m LIQUID 01 A 8�9.5 3-11li6 93 N m IF 1-15/16 50 GAS 1Q 12.7 3-5/16 84 � g N � n M N ch SERVICE PORT o LIQUID STOP VALVE^ `� GAS STOP VALVE C:3DO93198 IN CASE OF REMOVING STOP VALVE 1-11/16 43 11/16(18) COVER AND TERMINAL STRIP COVER Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 3 " DA/K/N Submittal Data Sheet FDXS09LVJU-FDXS09LVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1A,B,C:MHP-2A,B,C:MHP-3A,B,C;MHP-4A,B,C FEATURES • Intelligent eye occupancy sensor • Weekly timer for programmable comfort • Low ambient heat operation down to 0°F • Low ambient cooling kit available • 12 year limited parts and compressor warranty with online registration BENEFITS • Quiet operation DNS ERTF� cM C US INVERTER ILA�/STEM Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 1 of 3 "'DAIKIN Submittal Data Sheet FDXS09LVJU-FDXS09LVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1A,B,C:MHP-2A,B,C:MHP-3A,B,C;MHP-4A,B,C PERFORMANCE Indoor Unit Model No. FDXS09LVJU Indoor Unit Name: FDXS09LVJU Type: Ducted Rated Cooling Conditions: Indoor(°F DB/WB):80/67 Ambient(°F DB/WB):95/75 Rated Cooling Capacity(Btu/hr): 9,000 Rated Heating Conditions: Indoor(°F : /60 Ambient(°F DB/WBIWB):47/43 Sensible Capacity(Btu/hr): Rated Piping Length(ft): Cooling Input Power(kW): Rated Height Separation(ft): Rated Heating Capacity(Btu/hr): 9,000 DOOR UNIT DETAILS Power Supply(V/Hz/Ph): 208-230/60/1 Airflow Rate(H/M/L/SL)(CFM): 305/280/260/235 Power Supply Connections: See Outdoor Unit for Electrical Specs Moisture Removal(Gal/hr): 2.5 Min.Circuit Amps MCA(A): Gas Pipe Connection(inch): 3/8 Max Overcurrent Protection(MOP)(A): Liquid Pipe Connection(inch): 1/4 Dimensions(HxWxD)(in): 7-7/8 x 27-9/16 x 24-7/16 Condensate Connection(inch): 1-1/32 Panel(HxWxD)(in): Sound Pressure(H/M/L)(dBA): 35/33/31 Net Weight(lb): 47 Sound Power Level(dBA): 51 Panel Weight(lb): Ext.Static Pressure(Rated/Max)(inWg): 0.12/0.12 Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 2 of 3 " DA/K/N Submittal Data Sheet FDXS09LVJU-FDXS09LVJU Project:Hampton Inn Redmond Submitted by:Mike Zimmerman of Washington Air Reps Inc.on 2/11/2016 Submitted to:No Engineer Name Specified Tags:MHP-1A,B,C:MHP-2A,B,C:MHP-3A,B,C;MHP-4A,B,C DIMENSIONAL DRAWING 27-9/16 12 OR MORE (SERVICE SPACE) fr Cc 0 0 24 7/16 I I 1 I I = 0 0 15-3/4 OR MORE F L--I T m r t0 N r � Z wa- 7 ' ¢ CEILING 0 4A M r Cr «SERVICE SPACE» �� 7 O 1643/16 HOLE E5x(P3 15/16)=19-11/16 l c? Z;5 (ALL AROUND) 29-1/8 N ALLOW VIEW A (SUSPENSION BOLT PITCH) (CEPLWGION DOOR SUSPENSION BOLT 26-3/4 4-M8 10 26 5-1/8 2-1/2 N a 4x(P5 7/8)=23-5/8 a M 2 1 M DO \\ r I� cooT M i // co Co 14-M4 HOLES 1-3/16 4 i2 (ALL AROUND) M 13 3 5 NOTE)1.IN CASE OF BACK-SUCTION, MOUNT CHAMBER COVER TO BOTTOM SIDE OF THE UNIT. 9 IN CASE OF BOTTOM-SUCTION, MOUNT CHAMBER COVER TO BACK SIDE OF THE UNIT. 2.LOCATION OF UNIT'S NAME PLATE:CONTROL BOX COVER cD 3.MOUNTTHE AIR FILTER ATTHE SUCTION SIDE. SELECT ITS COLORIMETHOD(GRAVITY METHOD) 6 `50%OR MORE. IT CAN NOT BE EQUIPPED WITH AIR FILTER(ACCESSORY) Co A (0 co 0 WHEN CONNECTING DUCT TO SUCTION SIDE. 10 I 75x(P3-15/16=19-11/16 5-1/2 4.PIPE SPECIFICATION 22-13/16 3-15/16 16-M5 HOLES 23-5/8 3-9/16 (ALL AROUND) 24-7/16 3-1/8 <(IN CASE OF BOTTOM-SUCTION)) Daikin North America LLC,5151 San Felipe,Suite 500,Houston,TX,77056 Daikin City Generated Submittal Data www.daikinac.com www.daikincomfort.com (Daikin's products are subject to continuous improvements.Daikin reserves the right to modify product design,specifications and information in this data sheet without notice and without incurring any obligations) Page 3 of 3 I 2 3 4 5 b 8 9 �e ® V 4 1 I C) D, I I o B � . zF� RN1A PKK rvlsT Party wcwtle I ®� ® I LL.. 3i I I I I® ® p I f I O I® 4a!: ID R�TR1lo•,sO P. I S8 1'G ' • 0 ' �Fj 15TT p q a wo PI Poa I I L"J � g S� p n O PRMUCTICN 1 p 1 1 I "O . c g �je i I 41 I I I I 1 • 1 4`a(tY. 1 I I I m ry m G SVBVIN6 SV8YIN6 9fB.V1N6 :JavIN6 YG.V 51✓dVIHS SNtiV1NS SI vlV 'JBVIIM ----� TAR S1N, -_ -� - p G Q rn 3 a<�n -------------------- O --- -SI I I ° I I I I - EY jry - ❑ ITI I I I �� y ❑ . q MA1N n aae ao,ala s.P.MEE" - � ...__.___.. __ _( _._____ _..- I Mmvnle P ❑ I 1 I I TOTK 3t.N'I,.P. I 1 I ____ ------------ -- ______ -- ---- 1 4 � -- -'---'--- ----- --- -----------I__ I ® I I 1 S o F o I I I I I I z ---- -- ------ ------ ------------------ - I ® I I I > E ------- ------- �- E dc I m•{• I I I I I I I I G WALL TYPES o I I I I I I I I I Q C,"truct wall from floor to undersl de of wiling above using 3625125-21 metal studs a 24' z 0.1. w/g' 6N8 aa. side. 1 1 I b b b from a ngcl using fn obove 600s125-2T metal studs a 24' Z) I GG bUPANT LOADS: z 3 4 5 b T 8 4 o.c. w/1' 606 ea. side Q COUNTRY SAVE ©Construct woll from floor to unders I de of LL MAIN FLOOR: Gelling oboes us Ong aWEI25-45 metal studs 024' :--) r, 0FFIPANT5 ICE 341 50. FT./100.3 0.0. w/g' (*e ea. side. Z OCCUPANTS 10 321 5D FT/100.103 MAIN FLOOR PLAN ® g m Furr wall us In 3b25125-2T metal studs a 24' 3 TOTAL OCCUPANTS 106 OCCUPANTS 3/32' • 1'-0' o.c. w/�' 6f8 on Inside of wall. hSCO K"FAMIRIN6 ©Construct wal I from floor to IC'-O' A.F.F. MAIN FLOOR OFFICE = 1,46T 50. FT./100-14 using 6OOs125-2T metal studs a 24'o.c- w/a' 6P6 LLJ $ LL auIPANT5 FLOOR PLAN NOTES ea. ,Ide. LU g 9 y MAIN FLOOR INDUSTRIAL I5,114 50. FT./I°0=18'f I, SEE 3/A5.1 FOR INTERIOR ELEVATI". 2 m 5 (CI,UPMtT�. 2 NOT USED ©Furr wo I I us I ng 6009 12549 metal studs a 24'o.c. 8 MEZZANINE INDUSTRIAL 2,613 50 FT/100-26 3. NOT USEIP w/ 6Y18 on Ins Ode. OCCUPANTS 4. DRIN046 FOUNTAIN. avnng: TOTAL MEMO OCCUPANT LOAD: - 22T OCCUPANTS 5. LADDM TO ME=. a Construct low wall from floor to 42' A.F.F- using 3625125-2-1 metal studs a 24' o.c. TOTAL BUILDIN6 OCCUPANT LOAD: - 333 OCCUPANTS 6M ea. side. •P05 °ccUP LOAD st • ..... 18c-3910 coCITY OF ARLINGTON 238 N. OLYMPIC AVE - ARLINGTON, WA. 98223 PHONE; (360) 403-3551 BUILDING PERMIT Address:19704 60th Ave NE Permit#:2481 Parcel#:00746300001100 Valuation: 15000.00 OWNER APPLICANT CONTRACTOR Name: 19704 Properties LLC Name:Meeco Manufacturing Name:Coast Construction Group Address:7722 21st Ave NE Address:9100 15th PL S. Address:328 N Olympic Ave City,State Zip:Seattle,WA 98115 City,State Zip:Seattle,WA 98108 City,State Zip:Arlington,WA 98223 Phone: Phone:206-262-8340 Phone:360-474-0600 LIC: EXP: MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Name:Cozy Heating Name: Address:20221 67th Ave NE Address: City,State,Zip:Arlington,WA 98223 City,State,Zip: Phone:360-435-4904 Phone: LIC#:COZYHI*122MM EXP: 12/22/2019 LIC#: EXP: JOB DESCRIPTION PERMIT TYPE: Commercial Mechanical CODE YEAR: 2015 STORIES: CONST.TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY, NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC 110/IRCI10. ALES TAX NOTI .E:Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax ret form and c g�Cit o lington N3101. Signature Pbdt Name Date Released By D is CONDITIONS Adhere to approved plans and red lines. Call for final inspection. THIS PERMIT AUTHORIZS ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS,MARQUEES,ETC.)WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 4/19/2019 Heat Pump $25.00 4/19/2019 Mechanical Fee(Enter Fixture Fee) $50.00 4/19/2019 Mechanical Permit Base Fee $25.00 4/19/2019 Mechanical Plan Review Fee $250.00 4/19/2019 Processing/Technology Fee $25.00 Total Due: $375.00 Total Payment: $0.00 Balance Due: $375.00 CALL FOR INSPECTIONS BUILDING(360)403-3417 When calling for an inspection please leave the following information: Permit Number,Type of Inspection being requested,and whether you prefer morning or afternoon Permit#: 2481 Permit Date: 03/29/19 Permit Type: COMMERCIAL MECHANICAL Project Name: Meeco Manufacturing Applicant Name: Meeco Manufacturing Applicant Address: 9100 15th PL S. Applicant, City, State, Zip: Seattle,WA 98108 Contact: Phone: 206-262-8340 Email: cschaefer@meecomfg.com Scope of Work: Commercial Mechanical Valuation: 15000.00 Square Feet: 0 Number of Stories: 0 Construction Type: Occupancy Group: ID Code: Permit Issued: 04/22/2019 Permit Expires: Form Permit Type: Status: LASERFICHE Assigned To: Raelynn Jones Property Parcel# Address Legal Description Owner Name Owner Phone Zoning 399 Other 00746300001100 19704 60TH AVE NE LLC 4 Properties Miscellaneous Manufacturing NEC Contractors Contractor Primary Contact Phone Address Contractor Type License License# COAST TREVOR 328 N OLYMPIC CONSTRUCTION CONSTRUCTION GASKIN 360-474-0600 AVE CONTRACTOR Labor&Industries COASTCG865CG GROUP COAST TREVOR 328 N OLYMPIC CONSTRUCTION CONSTRUCTION GASKIN 360-474-0600 AVE CONTRACTOR UBI 602 626 922 GROUP COZY HEATING Vince Willett 360-435-4904 20221 67TH AVE CONSTRUCTION City of Arlington 601 088 561 NE CONTRACTOR COZY HEATING Vince Willett 360-435-4904 20221 67TH AVE CONSTRUCTION LABOR& COZYHI*122MM NE CONTRACTOR INDUSTRIES Fees Fee Description Notes Amount Heat Pump/Heat Exchangers $25.00 Mechanical Fee(Enter Fixture Fee) 2 @$25 ea. $50.00 Mechanical Base Permit Fee $25.00 Mechanical Commercial Plan Review Table 4-1 $250.00 Processing/Technology $25.00 Credit Card Service $11.25 Total $386.25 Attached Letters Date Letter Description 04/19/2019 Building Permit Payments Date Paid By Description Payment Type Accepted By Amount 04/19/2019 Clark Schaefer 74967527 iTransactCC $375.00 04/19/2019 CC surcharge CC Surcharge Raelynn Jones $11.25 7497527 Outstanding Balance $0.00 Notes Date Note Created By: 03/29/2019 Emailed for site plans Raelynn Jones Uploaded Files Date File Name 04/22/2019 4789721-2481 Signed permit.pdf 04/02/2019 4709679-MEECO Layout.pdf 03/29/2019 4698834-2481 Attachments.pdf 03/29/2019 4698833-2481 Apnlication.pdf