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HomeMy WebLinkAbout201 S MACLEOD AVE_BLD2187_2026 Installer's Guide Upflow/Horizontal and Downflow Gas-Fired, Direct/Non-Direct Vent, 2-Stage Condensing Furnaces with High Efficiency Motor Upflow, Convertible to Downflow Only Horizontal Right or S9X2B040D2PSAB Horizontal Left S9X2B060D3PSAB S9X2B040U2PSAB S9X2B080D4PSAB �\ S9X2B040U3PSAB S9X2C100D5PSAB C S9X2B060U3PSAB S9X2D120D5PSAB 0 S9X2B060U4PSAB o0 S9X2B080U3PSAB ®� S9X2B080U4PSAB S9X2C080U4PSAB O S9X2C080U5PSAB ° S9X2C10004PSAB ® �' S9X2C10005PSAB S9X2D120U5PSAB Note:Graphics in this document are for representation only.Actual model may differ in appearance. I IIIIII II I I I IIIIIEIZ1111111 II I II N 18-CASAFETYWARNING Only qualified personnel should install and service the equipment.The installation,starting up,and servicing of heating,ventilating,and air-conditioning equipment can be hazardous and requires specific knowledge and training.Improperly installed,adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment,observe all precautions in the literature and on the tags,stickers,and labels that are attached to the equipment. May 2018 18-CE02D1 -1 D-EN ARD'Ingersoll Rand SAFETY SECTION - FURNACES Ingersoll Rand has a policy of continuous product 1 . ■ and product data improvement and it reserves the ELECTRICAL SHOCK, FIRE, OR right to change design and specifications without notice. EXPLOSION HAZARD! Important: — This document pack contains a wiring Failure to follow this Warning could result in diagram and service information. This is dangerous operation, property damage,severe customer property and is to remain with personal injury,or death. this unit. Please return to service Improper servicing could result in dangerous information pack upon completion of work. operation, property damage,severe personal injury,or death. 1 . ■ FIRE OR EXPLOSION HAZARD! • Before servicing,disconnect all electrical power to furnace. Failure to follow safety warnings exactly • When servicing controls, label all wires prior could result in a fire or explosion causing to disconnection. Reconnect wires correctly. property damage, personal injury or loss • Verify proper operation after servicing. of life. — Do not store or use gasoline or other 1 . ■ flammable vapors and liquids in the vicinity of CARBON MONOXIDE POISONING this or any other appliance. — WHAT TO DO IF YOU SMELL GAS HAZARD! • Do not try to light any appliance. Failure to follow this Warning could result in • Do not touch any electrical switch;do not use property damage,severe personal injury,or any phone in your building. death. To ensure furnace is vented properly,do not • Immediately call your gas supplier from a replace factory supplied venting components with neighbor's phone. Follow the gas supplier's field fabricated parts. Fabricating parts can result instructions. in damaged vents and components allowing • If you cannot reach your gas supplier,call carbon monoxide to escape the venting system. the fire department. — Installation and service must be performed by 1 ■ a qualified installer,service agency,or the gas supplier. CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in property damage,severe personal injury,or 1 . death. EXPLOSION HAZARD! Do not attempt to change the venting system. Failure to follow this Warning could result in Follow the installation and operation instructions property damage, personal injury or death. for the venting system. Install a gas detecting warning device in case of a gas leak. NOTE: The manufacturer of your furnace ! does not test any detectors and makes no FIRE HAZARD! representations regarding any brand or type of detector. Failure to follow this Warning could result in property damage,severe personal injury,or 1 death. Do not install the furnace directly on carpeting,tile EXPLOSION HAZARD! or other combustible material other than wood Failure to follow this Warning could result in flooring. For vertical downflow applications, property damage, personal injury or death. subbase (BAYBASE205) must be used between the Never use an open flame to detect gas leaks. furnace and combustible flooring.When the Explosive conditions may occur. Use a leak test downflow furnace is installed vertically with a solution or other approved methods for leak cased coil,a subbase is not required. testing. ©2018Ingersoll Rand 18-CEND11 D-EN SAFETY SECTION- FURNACES LEAD HAZARD! CARBON MONOXIDE POISONING This product can expose you to chemicals HAZARD! including lead,which are known to the State of Failure to follow this Warning could result in California to cause cancer, birth defects or other property damage,severe personal injury,or reproductive harm. death. For more information go to www.P65Warnings.ca. Follow the service and/or periodic maintenance gov. instructions for the Furnace and venting system. EXPLOSION HAZARD! CARBON MONOXIDE POISONING Failure to follow this Warning could result in HAZARD! property damage,severe personal injury,or Failure to follow this Warning could result in death. Propane gas is heavier than air and may collect in serious personal injury or death. any low areas or confined spaces. In addition, Make sure that the blower door is in place and not odorant fade may make the gas undetectable ajar. Dangerous fumes could escape an except with a warning device. If the gas furnace is improperly secured door. installed in a basement,an excavated areas or a confined space, it is strongly recommended to 1 contact a gas supplier to install a gas detecting ELECTRICAL SHOCK HAZARD! warning device in case of leak.The manufacturer of your furnace does not test any detectors and Failure to follow this Warning could result in makes no representations regarding any brand or property damage,severe personal injury,or type of detector. death. Disconnect power to the unit before removing the 1 blower door.Allow a minimum of 10 seconds for ELECTRICAL SHOCK HAZARD! IFC power supply to discharge to 0 volts. Failure to follow this Warning could result in 1 . ■ property damage,severe personal injury,or death. SAFETY HAZARD! Do not bypass the door switch or panel loop by Failure to follow this Warning could result in any permanent means. property damage,severe personal injury,or death. 1 These furnaces are not approved or intended for installation in trailers or recreational vehicles. ELECTRICAL SHOCK HAZARD! Installation in manufactured (mobile) housing is Failure to follow this Warning could result in only approved with BAYMFGH Kit. property damage,severe personal injury,or death. 1 . ■ Do not touch any components other than the Menu EXPLOSION HAZARD! and Option buttons on the IFC when setting up the system or during fault recovery. Failure to follow this Warning could result in property damage,severe personal injury,or 1 death. In the event that electrical,fuel,or mechanical FIRE OR EXPLOSION HAZARD! failures occur,shut gas supply off at the manual Failure to follow this Warning could result in gas valve located on the supply gas piping coming property damage,severe personal injury,or into the furnace before turning off the electrical death. power to the furnace. Contact the service agency Do NOT attempt to manually light the furnace. designated by your dealer. 18-CE02D1-1 D-EN 3 SAFETY SECTION- FURNACES EXPLOSION HAZARD! CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage,serious personal injury,or property damage,severe personal injury,or death. death. Do not store combustible materials,gasoline,or Furnace venting into an unlined masonry chimney other flammable vapors or liquids near the unit. or concrete chimney is prohibited. SAFETY HAZARD! CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage,severe personal injury,or property damage,severe personal injury,or death. death. Do not use semi-rigid metallic gas connectors The chimney liner must be thoroughly inspected (flexible gas lines)within the furnace cabinet. to insure no cracks or other potential areas for flue gas leaks are present in the liner. Liner leaks will 1 result in early deterioration of the chimney. INSTALLATION WARNING - HIGH 1 . VOLTAGE MOVING PARTS! SHOCK HAZARD! Failure to follow this Warning could result in property damage,severe personal injury,or Failure to follow this Warning could result in death. property damage,severe personal injury,or Bodily injury can result from high voltage death. electrical components,fast moving fans,and If a disconnect switch is present, it must always be combustible gas. For protection from these locked in the open position before servicing the inherent hazards during installation and servicing, unit. the main gas valve must be turned off and the electrical supply must be disconnected. If operating checks must be performed with the unit ELECTRICAL SHOCK HAZARD! operating, it is the technician's responsibility to recognize these hazards and proceed safely. Failure to follow this Warning could result in an electrical shock,fire, injury or death. 1 Ensure cabinet has an uninterrupted or unbroken ground in accordance with National Electrical SAFETY HAZARD! Code,ANSI/NFPA 70—'latest edition'and Failure to follow this Warning could result in Canadian Electrical Code,CSA C22.1 or local codes property damage,severe personal injury,or to minimize personal injury if an electrical fault death. should occur. Do not install the filter in the return duct directly above the furnace in horizontal applications. ! Install the filter remotely. OVERHEATING AND EXPLOSION HAZARD! 1 . • Failure to follow this Warning could result in SAFETY HAZARD! property damage, personal injury or death. Failure to follow this Warning could result in Should overheating occur,or the gas supply fail to property damage,severe personal injury,or shut off,shut off the gas valve to the unit before death. shutting off the electrical supply. Turn the power to the furnace off before servicing filters to avoid contact with moving parts. 4 18-CE02D1-1 D-EN SAFETY SECTION- FURNACES IMPROPER VOLTAGE CONNECTION! FREEZE CAUTION! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage. property damage or personal injury. Do NOT connect the furnace line voltage to a GFCI When the vent pipe is exposed to temperatures protected circuit. below freezing,i.e.,when it passes through unheated spaces, etc.,the pipe must be insulated • with 1/2 inch (12.7 mm)thick Armaflex-type insulation or equal. If the space is heated CORROSION WARNING! sufficiently to prevent freezing,then the insulation Failure to follow this Caution could result in would not be required. If domestic water pipes are property damage or personal injury. not protected from freezing then the space meets Do not install the furnace in a corrosive or the condition of a heated space. contaminated atmosphere. ! • FREEZE CAUTION! SAFETY HAZARD! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage or personal injury. Whenever your house is to be vacant,arrange to The vent for this appliance shall not terminate; (1) have someone inspect your house for proper Over public walkways;or(2) Near soffit vents or temperature.This is very important during crawl space vents or other areas where freezing weather. If for any reason your furnace condensate or vapor could create a nuisance or should fail to operate damage could result,such hazard or cause property damage;or(3)Where as frozen water pipes. condensate vapor could cause damage or could be detrimental to the operation of regulators, relief . • valves,or other equipment. FREEZE CAUTION! • Failure to follow this Caution could result in property damage or personal injury. SHARP EDGE HAZARD! Caution should be taken to prevent drains from Failure to follow this Caution could result in freezing or causing slippery conditions. Excessive property damage or personal injury. draining of condensate may cause saturated Be careful of sharp edges on equipment or any ground conditions that may result in damage to cuts made on sheet metal while installing or plants. servicing. ! • IGNITION FUNCTION! BACKUP WRENCH REQUIRED! Failure to follow this Caution may result in poor Failure to follow this Caution could result in ignition characteristics. property damage or personal injury. Maintain manifold pressure in high altitude Use a backup wrench on the gas valve when installations. installing gas piping to prevent damage to the gas valve and manifold assembly. ! ' • WATER DAMAGE! Failure to follow this Caution could result in FREEZE CAUTION! property damage or personal injury. Failure to follow this Caution could result in It is recommended that an external overflow drain property damage or personal injury. pan be installed in all applications over a finished If complete furnace shutdown is done during the ceiling to prevent property damage or personal cold weather months, provisions must be taken to injury from leaking condensate. prevent freeze-up of all water pipes and water receptacles. 18-CE02D1-1 D-EN 5 SAFETY SECTION— FURNACES HOT SURFACE! CARBON MONOXIDE POISONING Failure to follow this Caution could result in HAZARD! personal injury. Failure to follow the steps outlined below for each Do NOT touch igniter. It is extremely hot. appliance connected to the venting system being placed into operation could result in carbon monoxide poisoning or death. FURNACE SERVICE CAUTION! The following steps shall be followed for Failure to follow this Caution could result in each appliance connected to the venting property damage or personal injury. Label all wires prior to disconnection when system being placed into operation,while servicing controls.Verify proper operation after all other appliances connected to the servicing.Wiring errors can cause improper and venting system are not in operation: dangerous operation. • Inspect the venting system for proper size and horizontal pitch as required in the .AS CONSTRUCTION National Fuel Gas Code,ANSI Z223.1/NFPA DO NOT USE 54 or the CSA B149.1 Natural Gas and HEATER! Propane Installation Code and these Failure to follow this Caution could result in instructions. Determine there is no blockage property damage or personal injury. or restriction, leakage,corrosion or other In order to prevent shortening its service life,the deficiencies which could cause an unsafe Furnace should NOT be used as a "Construction condition. Heater" during the finishing phases of • Close all doors and windows between the construction until the requirements listed in the space in which the appliance(s)connected to safety section of the Installer's Guide have been the venting system are located.Also close met. Condensate in the presence of chlorides and fireplace dampers. fluorides from paint,varnish,stains,adhesives, • Turn on clothes dryers and any appliance not cleaning compounds,and cement create a connected to the venting system.Turn on corrosive condition which may cause rapid any exhaust fans such as range hoods so deterioration of the heat exchanger. they are operating at maximum speed. Do not operate a summer exhaust fan. • Follow the lighting instructions. Place the appliance being inspected into operation. WIRING INFORMATION! Adjust the thermostat so appliance is Failure to follow this Caution could result in operating continuously. property damage or personal injury. • Test for spillage from draft hood equipped The integrated furnace control is polarity appliances at the draft hood relief opening sensitive.The hot leg of the 120 VAC power must after 5 minutes of main burner operation. be connected to the BLACK field lead. Use the flame of a match or candle. • If improper venting is observed during any of the above tests,the venting system must be corrected in accordance with the National Fuel Gas Code,ANSI Z221.1/NFPA 54 and/or CSA 13149.1 Natural Gas and Propane Installation Code. • After it has been determined that each appliance connected to the venting system properly vents when tested, return all doors, windows,exhaust fans,etc.to their previous condition of use. 6 18-CE02D1-1 D-EN SAFETY SECTION- FURNACES VENTING REQUIREMENT! VENTING REQUIREMENT! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage or personal injury. For condensing furnaces, Do NOT run vent Condensing furnaces may be vented through through chimney for wood burning or oil Furnaces UNUSED chimneys. Do NOT run vent through or incinerators. If remaining free area between chimney for wood burning or oil Furnaces or single wall flue pipe and masonry chimney is to be incinerators or any other gas appliance. used for another gas appliance,venting area must IMPORTANT—The single wall flue pipe joints must be sufficient to vent that appliance and that be sealed. The 90'elbow connection to vertical appliance must be connected to chimney with pipe must be sealed to prevent condensate separate entry openings. leakage to base of masonry chimney. IMPORTANT—The single wall flue pipe joints must be sealed. The 90'elbow connection to vertical i pipe must be sealed to prevent condensate leakage to base of masonry chimney. EQUIPMENT DAMAGE! UV light exposure can cause the plastic blower material to deteriorate which could lead to Blower Housing Damage. For units containing a plastic Blower Housing, Do NOT install third party Ultra-Violet Air Cleaners where the Blower Housing can be exposed to UV light. For more information,visit www.IRCO.com or contact your installing dealer. Ingersoll Rand 800 Beaty St. Davidson,NC 28036 18-CE02D1-1 D-EN 7 Table of Contents Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Horizontal Applications. . . . . . . . . . . . . . . 68 Document Pack Contents. . . . . . . . . . . . . . . . . . 9 General Start-up and Adjustment. . . . . . . . . . 69 Furnace Installation Guidelines. . . . . . . . . . . . 10 Preliminary Inspections . . . . . . . . . . . . . . . . . . 69 Safety Practices and Precautions. . . . . . . . . . 10 Lighting Instructions. . . . . . . . . . . . . . . . . . . . . 69 General Guidelines . . . . . . . . . . . . . . . . . . . . . . 10 Control and Safety Switch Locations and Clearances . . . . . . . . . . . . . . . . 11 Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 Outline Drawings. . . . . . . . . . . . . . . . . . . . . . . . . . 12 Furnace Combustion Air Exhaust Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Furnace General Installation. . . . . . . . . . . . . . . 18 Upflow Furnace in Upflow Position — S-Series Furnace Panel Removal. . . . . . . . . . 18 Top Vented Combustion Air . . . . . . . . . . . . . . 72 Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Upflow Furnace in Upflow Position — Combustion and Input Check. . . . . . . . . . 21 Left Side Vented Combustion Air. . . . . . . . . . 73 Gas Valve Adjustment. . . . . . . . . . . . . . . . 22 Upflow Furnace in Horizontal Left High Altitude berate. . . . . . . . . . . . . . . . . . 23 Position — Side Vented Combustion General Venting . . . . . . . . . . . . . . . . . . . . . . . . . 24 Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Special Case Venting . . . . . . . . . . . . . . . . . 25 Upflow Furnace in Horizontal Left Vent Terminations . . . . . . . . . . . . . . . . . . . 27 Position — Top Vented Combustion Attaching Vent Piping . . . . . . . . . . . . . . . . 27 Air. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Maximum Vent Length Table . . . . . . . . . . . . . 30 Upflow Furnace in Horizontal Right Position — Left Side Vented Horizontal Venting. . . . . . . . . . . . . . . . . . . . . . . 31 Combustion Air. . . . . . . . . . . . . . . . . . . . . . 85 Horizontal Venting Through Wall Upflow Furnace in Horizontal Right with Concentric Vent Kit . . . . . . . . . . . . . . 34 Position — Bottom Vented Venting Through The Roof. . . . . . . . . . . . 38 Combustion Air. . . . . . . . . . . . . . . . . . . . . . 89 Air for Combustion and Ventilation. . . . . . . . 40 Downflow Furnace — Top Vented Duct Connections. . . . . . . . . . . . . . . . . . . . . . . . 43 Combustion Air. . . . . . . . . . . . . . . . . . . . . . 94 Downflow Furnace — Left Side Return Air Filters . . . . . . . . . . . . . . . . . . . . . . . . 55 Vented Combustion Air. . . . . . . . . . . . . . . 95 Electrical Connections . . . . . . . . . . . . . . . . . . . 57 Integrated Furnace Control Menu. . . . . . . . . . 99 Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . 57 Twinning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Integrated Furnace Control Display Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Condensate Drain Instructions. . . . . . . . . . . . . 64 Fault Code Recovery. . . . . . . . . . . . . . . . . . . . 105 Vertical Applications. . . . . . . . . . . . . . . . . . . . . 65 Sequence of Operation . . . . . . . . . . . . . . . . . . . 106 8 18-CE02D1-1 D-EN Accessories Table 1. Accessories Model Number Description Use with BAYHANG Horizontal Hanging Kit All Upflow Furnaces BAYVENT200B Sidewall Vent Termination Kit All Furnaces BAYVENTCN200B Sidewall Vent Termination Kit(Canada— All Furnaces CPVC) BAYAIR30AVENTA Concentric Vent Kit All Furnaces BAYAIR30CNVENT Concentric Vent Kit(Canada—CPVC) All Furnaces BAYREDUCE Reducing Coupling(CPVC) All Furnaces BAYLIFTB Dual Return Kit(B size extension) B Cabinet Upflow Furnaces BAYLIFTC Dual Return Kit(C size extension) C Cabinet Upflow Furnaces BAYLIFTD Dual Return Kit(D size extension) D Cabinet Upflow Furnaces BAYBASE205 Downflow Subbase All Downflow Furnaces BAYFLTR206 Filter Access Door Kit(Downflow only) All Downflow Furnaces BAYSF1165AA(a) 1"SlimFit Box with MERV 4 Filter All Upflow Furnaces BAYFLTR203 Horizontal Filter Kit B Cabinet Furnaces in Downflow/Horizontal BAYFLTR204 Horizontal Filter Kit C Cabinet Furnaces in Downflow/Horizontal BAYFLTR205 Horizontal Filter Kit D Cabinet Furnaces in Downflow/Horizontal BAYLPSS400B Propane Conversion Kit with Stainless Steel All Furnaces Burners BAYMFGH200B Manufactured/Mobile Housing Kit All Furnaces BAYCNDTRAP2A Inline Condensate Trap Kit used with Special All Furnaces Venting on 2"Vent Pipe BAYCNDTRAP3A Inline Condensate Trap Kit used with Special All Furnaces Venting on 3"Vent Pipe (a) Airflow greater than 1600 CFM requires dual returns Document Pack Contents S9X2 Doc Pack Contents Item Qty. Description 0 1 1 Condensate Drain Tube Assembly 2 1 Inlet Vent(a) 3 1 Inlet Vent Gasket 4 1 Outlet Vent Assembly 5 1 Outlet Vent Gasket . 6 6 Screws 7 1 Condensate Trap Grommet 0 0 o 8 1 Plug—Condensate/Gas — 9 1 Plug—Electrical - O O 10 2 Grommet—Condensate/Gas 11 1 Installer's Guide 12 1 Service Facts 12 14 O . 10 013 13 1 Owner Guide ® O O 14 1 Limited Warranty 15 O 15 1 2"to 3"Coupling—CPL00938(b) O (a) 3"inlet vent supplied with S9X2D120U5PSAB and S9X2D120D5PSAB only.2"inlet vent supplied with all other models. (b) Supplied with S9X2D120U5PSAB and S9X2D120D5PSAB only 18-CE02D1-1 D-EN 9 Furnace Installation Guidelines The following sections give general guidelines for the d. The Furnace input rate and temperature rise installation of the gas furnaces. must be verified to be within the nameplate S8X1 and S8X2 furnaces are not allowed to be marking. converted for use with liquid propane gas. e. A minimum 4" MERV 11 air filter must be in place. Safety Practices and Precautions f. 100%of the Furnace combustion air requirement must come from outside the The following safety practices and precautions must be structure. followed during the installation,servicing,and operation of this Furnace. g. The Furnace return air temperature range is between 45 and 80 Fahrenheit. 1. Use only with the type gas approved for this Furnace. Refer to the Furnace rating plate. h. Clean the Furnace,duct work,and components upon substantial completion of the construction 2. Install the Furnace only in a location and position as process,and verify Furnace operating specified in "Locations and Clearances" of these conditions including ignition, input rate, instructions. temperature rise,and venting,according to the 3. Provide adequate combustion and ventilation air to manufacturer's instructions. the Furnace space as specified in "Air for 10. In the Commonwealth of Massachusetts,this Combustion and Ventilation" of these instructions. product must be gas piped by a Licensed 4. Combustion products must be discharged Plumber or Gas Fitter. outdoors.Connect this Furnace to an approved vent This Furnace is certified to leak 2%or less of nominal system only,as specified in the "Venting" section air conditioning CFM delivered when pressurized to .5" of these instructions. water column with all inlets,outlets,and drains sealed. 5. Never test for gas leaks with an open flame. Use a commercially available soap solution made General Guidelines specifically for the detection of leaks to check all connections,as specified in the "Gas Piping" The manufacturer assumes no responsibility for section of these instructions. equipment installed in violation of any code or 6. Always install the Furnace to operate within the regulation. Furnace's intended temperature-rise range with a It is recommended that Manual J of the Air duct system which has an external static pressure Conditioning Contractors Association (ACCA)or A.R.I. within the allowable range,as specified on the unit 230 be followed in estimating heating requirements. rating plate.Airflow within temperature rise for cfm When estimating heating requirements for installation versus static is shown in the Service Facts at Altitudes above 2000 ft., remember the gas input accompanying this Furnace. must be reduced. See Combustion and Input Check. 7. When a Furnace is installed so that the supply ducts Material in this shipment has been inspected at the carry air circulated by the Furnace to areas outside factory and released to the transportation agency the space containing the Furnace,the return air without known damage. Inspect exterior of carton shall also be handled by a duct(s)sealed to the for evidence of rough handling in shipment. Furnace casing and terminating outside the space Unpack carefully after moving equipment to containing the Furnace. approximate location. If damage to contents is 8. A gas-fired Furnace for installation in a residential found, report the damage immediately to the garage must be installed as specified in "Location delivering agency. and Clearances"section of these instructions. Codes and local utility requirements governing the 9. The furnace may be used for temporary heating of installation of gas fired equipment,wiring,plumbing, buildings or structures under construction only and flue connections must be adhered to. In the when the following conditions have been met: absence of local codes,the installation must conform with latest edition of the National Fuel Gas Code ANSI a. The Furnace venting system must be complete Z223.1 /NFPA 54•National Installation Code,CAN/CGA and installed per manufacturer's instructions. B149.1.The latest code may be obtained from the b. The Furnace is controlled only by a room American Gas Association Laboratories,400 N.Capitol Comfort Control (no field jumpers). St. NW,Washington D.C. 20001. c. The Furnace return air duct must be complete 1-800-699-9277 or www.aga.org. and sealed to the Furnace. These Furnaces have been classified as CATEGORY IV furnaces in accordance with latest edition of ANSI 10 18-CE02D1-1 D-EN Furnace Installation Guidelines Z21.47 standards•CSA 2.3.Category IV furnaces Bottom o in. operate with positive vent static pressure and with a Flue o in. flue loss less than 17 percent.These conditions require special venting systems,which must be gas tight and watertight.These Category IV Direct Vent Furnaces are 3. Is there sufficient space for servicing the Furnace approved for installation in Manufactured/Mobile and other equipment?A minimum of 24 inches housing when used with BAYMFGH200B. front accessibility to the Furnace must be provided. A manufactured (mobile) home installation must Any access door or panel must permit removal of conform with the Manufactured Home Construction the largest component. and Safety Standard, Title 24 CFR,Part 3280,or when 4. Are there at least 3 inches of clearance between the this Standard is not applicable,the Standard for Furnace combustion air openings in the front panel Manufactured Home Installations(Manufactured Home and any closed panel or door provided? Sites, Communities and Set-Ups),ANSI/NCSA225.1. 5. Are the ventilation and combustion air openings and/or MH Series Mobile Homes,CAN/CSA-Z240. large enough and will they remain unobstructed? If outside air is used,are the openings set 12"above Locations and Clearances the highest snow accumulation level? The location of the Furnace is normally selected by the 6. Allow sufficient height in supply plenum above the architect,the builder,or the installer. However,before Furnace to provide for cooling coil installation, if the Furnace is moved into place, be sure to consider the cooling coil is not installed at the time of this the following requirements: Furnace installation. 1. Is the location selected as near the chimney or vent 7. The Furnace shall be installed so electrical and as centralized for heat distribution as practical? components are protected from water. 2. Do all clearances between the Furnace and 8• If the Furnace is installed in a garage,it must be enclosure equal or exceed the minimums stated in installed so that the burners,and the ignition Clearance Table below? source are located not less than 18 inches above the floor and the Furnace must be located or protected Minimum clearance to combustible materials to avoid physical damage from vehicles. Closet 9. The gas furnace must not be located where excessive exposure to contaminated combustion Sides o in. air will result in safety and performance related Back 1 in. problems.Avoid the following known Top 1 in. contaminants: a. Permanent wave solutions Front 0 in. b. Chlorinated waxes and cleaners Bottom 0 in. c. Chlorine based swimming pool chemicals Flue 0 in. d. Water softening chemicals 24 in.minimum front clearance recommended for service e. De-icing salts or chemicals Horizontal Closet and Alcove f. Carbon tetrachloride Right side 0 in. g. Halogen type refrigerants Left Side 0 in. h. Cleaning solvents(such as Back 1 in. perch loroethylene) Top 1 in. i. Printing inks,paint removers,varnishes,etc. Bottom 0 in. j. Hydrochloric acid Flue 0 in. k. Cements and glues Horizontal Flue(discharge on left) I. Antistatic fabric softeners for clothes dryers Closet m. Masonry acid washing materials IMPORTANT:The Furnace must be installed level.The Right side 0 in. only allowable variation would be slightly to the left Left Side 0 in. and/or forward in upflow installations or slightly toward the front in horizontal installations.This is Rear 1 in. necessary for proper condensate drainage. Top 1 in. 18-CE02D11D-EN 11 Outline Drawings 2 an •� d �: V O v N Ln cn Outline Drawings \ elm i i - i i .� d `a LL Ca � V -_q-_ N Z) V ®OQ a � J71 L2�-177�- i .� d - a^ aW� Outline Drawings � v I I I I I �T N U +� " f6 � L LL > U 0 Q N o EJ ®❑D ry 0Tj 0 L -1 - o i Outline Drawings v v• � d• 4J - v M co c ry :3 v LL C c;-- U � v N � 00 o � M _ rozh- - I I I w I I � I I I I - I � d 9� - - .w Outline Drawings � d ` r W V LLL 0 c � � V - o w - --- -ww - Outline Drawings m mm ML � a + + U m _ i LL o � U � v o U' 0 0 0 0 o � � 3 --_m - Furnace General Installation The following sections give general instructions for the S-Series Furnace Panel Removal installation of the gas furnaces. Note:Use a 5/16'Allen wrench to remove fourscrews on the front panel. Gas Piping Important:When converting the gas piping from the factory default, the plug must be removed from the new gas piping location and swapped with the grommet from the default location.The upflow furnace default is left side gas piping.The downfow furnace default is right side gas piping. Upflow furnace with gas piping on left side Upflow furnace with gas piping on right side Automatic Gas Valve Automatic Gas Valve with Manual Shut-off Main Manual Main Manual with Manual Shut-off Shut-off Valve Shut-off Valve Gas Line Grommet Gas Line ° °° Ground Ground Grommet ° ° ° ° Union Union ° Joint Joint ■ n o ogoa��� Drip Leg Drip Leg e64p0�e o �s Downflow furnace with gas piping on left side Downflow furnace with gas piping on right side r Main Manual `)•• ;d" Shut-off Valve--' 0. ° ° " r Main Manual °aa�o m ° Shut-off Valve Gas Line o6�� o o< oapa��° Ground Grommet ° , °� ° o oQO� o Gas Line Union ® ' a Grommet Ground Joint Union y Joint 0 0 Drip Leg ° ° 0 0 Drip Leg Automatic Gas Valve with Manual Shut-off Automatic Gas Valve with Manual Shut-off 18 18-CE02D1-1 D-EN Furnace General Installation Important.When converting the gas piping from the factory default, the plug must be removed from the new gas piping location and swapped with the grommet from the default location.The upflow furnace default is left side gas piping.The downflow furnace default is right side gas piping. Horizontal left furnace with gas piping out left side Horizontal left furnace with gas piping out right side Main Manual Ground ? Shut-off Valve Union ooaOQo Joint O o Gas Line Automatic Gas Valve e64��°a Grommet with Manual Shut-off 0 " ' Drip Leg �� Main Manual Ground Shut-off Valve Union 0 ° a Joint o eGas Line Grommet ° 00 Automatic Gas Valve o e6Oo a 1 Drip Leg �� with Manual Shut-off Horizontal right furnace with gas piping out left side Horizontal right furnace with gas piping out right side Automatic Gas Valve 00o QOpo . with Manual Shut-off e o e Gas Line 000bb Grommet=L - � L - • Ground Union Main Manual • ®." Joint Shut-off Valve 0 0 0 Ground Main Manual Drip Leg Union Shut-off Valve Joint Automatic Gas 000 4000 o Valve with Manual Shut-off Gas Line • Grommet Drip Leg 18-CE02D1-1 D-EN 19 Furnace General Installation The upflow/horizontal furnace is shipped standard for left side installation of gas piping.An opening with plug is provided on the right NATURAL GAS ONLY side for an alternate gas piping arrangement. TABLE OF CUBIC FEET PER HOUR OF GAS The installation of piping shall be in accordance with piping codes and FOR VARIOUS PIPE SIZES AND LENGTHS the regulations of the local gas company.Pipe joint compound must be resistant to the chemical reaction with liquefied petroleum gases. PIPE LENGTH OF PIPE SIZE 30 20 30 40 50 60 70 Important:If local codes allow the use of flexible gas appliance connector,always use a new listed connector.Do not use 1/2 131 90 72 62 55 50 46 a connector which has previously serviced anothergas appliance. 3/4 273 188 151 129 114 104 95 Refer to the piping table for delivery sizes.Connect gas supply to the 1 514 353 284 243 215 195 179 unit,using a ground joint union and a manual shut-off valve.National codes require a condensation drip leg to be installed ahead of the gas 1-1/4 1060 726 583 499 442 400 368 valve. This table is based on Pressure Drop of 0.3 inch W.C.and 0.6 SP. The furnace and its individual shut-off valve must be disconnected GR.Gas from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig(3.5 kPa). The furnace must be isolated from the gas supply piping by closing its individual manual shut-off valve during any pressure testing ofthe gas supply piping system at test pressures equal to or less than 1/2 psig(3.5 kPa). Note:Maximum pressure to the gas valve for natural gas is 13.8"W. C.Minimum pressure is 5.0"W.C.Maximum pressure to the gas valve for propane is 13.8"W.C.Minimum pressure is 10.0" W.C. All gas fittings must be checked for leaks using a soapy solution before lighting the furnace.DO NOT CHECK WITH AN OPEN FLAME! ORIFICE SIZES INPUT NUMBER OF MAIN BURNER ORIFICE For propane conversions on all S-Series Furnaces,use BAYLPSS400B RATING BURNERS DRILL SIZE conversion kit with stainless steel burners. BTUH When installing our furnaces in a manufactured house,use NAT.GAS PROPANE Manufactured Housing Accessory Kit,BAYMFGH2O0B. GAS 40,000 2 45 56 60,000 3 45 56 80,000 4 45 56 100,000 5 45 56 120,000 6 45 56 20 18-CE02D1-1 D-EN Furnace General Installation Combustion and Input Check 1. Make sure all gas appliances are off except the furnace. 2. Clock the gas meter with the furnace operating(determine the Gas Flow in Cubic Feet Per Hour dial rating of the meter)for one revolution. 2 Cubic Foot Dial 3. Match the"Sec"column in the gas flow table with the time clocked. Sec. Flow Sec. Flow Sec. Flow Sec. Flow 4. Read the"Flow"column opposite the number of seconds clocked. 10 732 31 236 52 141 86 85 5. Use the following factors if necessary: 11 666 32 229 53 138 88 83 a. For 1 Cu.Ft.Dial Gas Flow CFH=Chart Flow Reading_2 12 610 33 222 54 136 90 81 b. For 1/2 Cu Ft.Dial Gas Flow CFH=Chart Flow Reading-4 c. For 5 Cu.Ft.Dial Gas Flow CFH=IOX Chart Flow Reading-4 13 563 34 215 55 133 94 78 6. Multiply the final figure by the heating value of the gas obtained 14 523 35 209 56 131 98 75 from the utility company and compare to the nameplate rating. 15 488 36 203 57 128 100 73 This must not exceed the nameplate rating. 16 458 37 198 58 126 104 70 17 431 38 193 59 124 108 68 18 407 39 188 60 122 112 65 19 385 40 183 62 118 116 63 20 366 41 179 64 114 120 61 21 349 42 174 66 111 130 56 22 333 43 170 68 108 140 52 23 318 44 166 70 105 150 49 24 305 45 163 72 102 160 46 25 293 46 159 74 99 170 43 26 282 47 156 76 96 180 41 27 271 48 153 78 94 190 39 28 262 49 149 80 92 200 37 29 253 50 146 82 89 30 244 51 144 84 87 18-CE02D1-1 D-EN 21 Furnace General Installation Gas Valve Adjustment Changes can be made by adjusting the manifold pressure,or changing White-Rodgers 36J orifices(orifice change may not always be required).To adjust the manifold pressure: Gas Valve On/Off Inlet Pressure 1. Turn off all electrical power to the system. Toggle Switch Boss 2. Attach a manifold pressure gauge with flexible tubing to the outlet pressure boss marked"OUT P"on White-Rodgers gas valve O model 363. n o n (rvl a DGJ � 0 3. Loosen(Do Not remove)the pressure tap test set screw one turn with 3/32"hex wrench. O�J o 0 a. The pressure tap adjustment kit(KIT07611)contains a 3/32" hex wrench,a 5/16"hose and a connector and can be ordered through Global Parts. 4. Turn on system power and make a call for 2nd stage heating. ®° Insure that the unit is in second stage heating by verifying 24 VAC O11P is measured between C and HI on the gas valve. Important:Adjust 2nd stage on the gas valve before attempting to adjust 1 st stage. Outlet Pressure Boss 5. Adjust 2nd stage gas heat by removing the high(HI)adjustment regulator cover screw. 2nd Stage (HI) Manifold Pressure Adjustment a. To increase outlet pressure,turn the regulator adjust screw clockwise. 1st Stage (LO) Manifold Pressure Adjustment b. To decrease outlet pressure,turn the regulator adjust screw White-Rodgers 36J counterclockwise. Gas Valve On/Off c. Adjust regulator until pressure shown on manometer Toggle Switch Inlet Pressure matches the pressure specified in the table. Boss The input of no more than nameplate rating and no less than 93%of the nameplate rating,unless the unit is derated for \ O high altitude. d. Replace and tighten the regulator cover screw securely. e. Remove call for second stage heat,first stage heat is now running. El6. Adjust 1st stage gas heat by removing the low(LO)adjustment regulator cover screw. a. To increase outlet pressure,turn the regulator adjust screw clockwise. b. To decrease outlet pressure,turn the regulator adjust screw counterclockwise. Outlet Pressure Boss c. Adjust regulator until pressure shown on manometer matches the pressure specified in the table. 1st Stage (LO) Manifold Pressure Adjustment The input of no more than nameplate rating and no less than 93%of the nameplate rating,unless the unit is derated for high altitude. Fuel Manifold Pressure Settings(inches w.c.) d. Replace and tighten the regulator cover screw securely. 7. Cycle the valve several times to verify regulator setting. Fuel 2nd Stage Max. 1st Stage Max. a. Repeat steps 5-7 if needed. Natural Gas 3.5"W.C. 1.7"W.C. 8. Turn off all electrical power to the system. Propane Gas 10.0"W.C. 6.0"W.C. 9. Remove the manometer and flexible tubing and tighten the pressure tap screw. 10. Using a leak detection solution or soap suds,check for leaks at the pressure outlet boss and pressure tap test screw. 11. Turn on system power and check operation of the unit. 22 18-CE02D1-1 D-EN Furnace General Installation High Altitude Derate Input ratings(BTUH)of these Furnaces are based on sea level operation and should not be changed at elevations up to 2,000 ft.(610 PART NUMBERS FOR REPLACEMENT ORIFICES m). DRILL SIZE PART DRILL SIZE PART If the installation is 2,000 ft.(610 m)or above,the Furnace input rate NUMBER NUMBER (BTUH)shall be reduced 4%for each 1,000 ft.above sea level. 44 ORF00501 54 ORF00555 Installations of this furnace at altitudes above 2,000 ft.(610 m)shall be made utilizing the Vent Length table and/or Part Numbers for 45 ORF00644 55 ORF00693 Replacement Orifices table in these installation instructions. 46 ORF00909 56 ORF00907 The Furnace input rate shall be checked by clocking the gas flow rate (CFH)and multiplying by the heating value obtained from the local 47 ORF00910 57 ORF00908 utility supplierfor the gas being delivered at the installed altitude. Input rate changes can be made by adjusting the Manifold Pressure 48 ORF01099 58 ORF01338 (min 3.0-max 3.7 in.W.C.-Natural Gas)or changing orifices(orifice change may not always be required). 49 ORF00503 59 ORF01339 If the desired input rate can not be achieved with a change in Manifold 50 ORF00493 Pressure,then the orifices must be changed.Propane installations will require an orifice change. Important:Reinstall the replacement orifices to the same depth as the orifices supplied with the equipment. See the table for help in selecting orifices if orifice change is required. Furnace input rate and temperature rise should be checked again after changing orifices to confirm the proper rate for the altitude. The vent length table shows the required vent lengths for installations at various altitudes.Installations above 12,000 feet are not allowed. Turn the main Gas Valve toggle switch within the unit to the"OFF' position.Turn the external gas valve to"ON".Purge the air from the gas lines.After purging,check all gas connections for leaks with a soapy solution-DO NOT CHECK WITH AN OPEN FLAME.Allow 5 minutes for any gas that might have escaped to dissipate. Propane Gas being heavier than air may require forced ventilation. Turn the toggle switch on the Gas Valve in the unit to the"ON" position. The table lists the main burner orifices used with the furnace.If a change of Orifice Altitude Above Sea Level orifices is required to correct the furnace Twist Drill and Orifice Required at Other Elevations input rating refer to the part number for Size If replacement orifices table. Installed at Installation of this furnace at altitudes Sea Level 2000F 000 4000 5000 6000 7000 8000 9000 10000 above 2000 ft(610m)shall be in 42 42 43 43 43 44 44 45 46 47 accordance with local codes,or in the absence of local codes,the National Fuel 43 44 44 44 45 45 46 47 47 48 Gas Code,ANSI Z223.1/NFPA 54 or National Standard of Canada,Natural 44 45 45 45 46 47 47 48 48 50 Gas and Propane Installation Code,CSA B149.1. 45 46 47 47 47 48 48 49 49 50 46 47 47 47 48 48 49 49 50 51 47 48 48 49 49 49 50 50 51 52 54 54 55 55 55 55 55 56 56 56 55 55 55 55 56 56 56 56 56 57 56 56 56 57 57 57 58 59 59 60 57 58 59 59 60 60 61 62 63 63 58 59 60 60 61 j 62 j 62 63 63 64 From National Fuel Gas Code—Table E.1.1(d) 18-CE02D1-1 D-EN 23 Furnace General Installation General Venting FURNACE EXHAUST MUST BE VENTED TO THE OUTDOORS.THESE Note:When an existing Furnace is removed from a venting system FURNACES ARE INDUCED DRAFT VENTED AND MUST NOT BE serving other gas appliances,the venting system is likely to be CONNECTED TO ANY VENT SERVING ANOTHER APPLIANCE.PLEASE too large to properly vent the remaining attached appliances. NOTE THATTHESE FURNACES USE POSITIVE-PRESSURE VENT SYSTEMS. Important:These Furnaces may be installed as Direct Vent(sealed Proper venting is essential to obtain maximum efficiency from a combustion)or as Nondirect Vent(single pipe).The condensing Furnace.Proper installation of the vent system is Furnaces are shipped DIRECT VENT with sealed necessary to assure drainage of the condensate and prevent combustion. deterioration of the vent system. Important:Products installed in Canada must use vent systems that ETL has certified the design of condensing Furnaces for a minimum of are certified to the Standard for Type BH Gas Venting 0"clearance from combustible materials to single wall plastic vent Systems(ULCS636)for Class II-A venting systems(up to 650C).Components of the vent system must not be The recommended system is assembled from 2"or 3"plastic pipe and interchanged with other fittings found in the Approved Vent Pipe Materials Table.Where the system is routed to the outdoors through an existing masonry fittings.Plastic componenntsts,,specified primers,and glues systems or unlisted pipe or chimney containing flue products from another gas appliance,or must i from a single system manufacturers v not where required by local codes,then 3"venting of Type 29-4C intermixed with addition, the manufacturer's vent stainless steel must be used in place of PVC material. system parts. is addition,the first three feet of the vent These Furnaces have been classified as CATEGORY IV Furnaces in pipe must be visible for inspection. accordance with ANSI Z21.47"latest edition"standards.Category IV Furnaces operate with positive vent pressure and with a vent gas temperature less than 140OFabove the dewpoint.These conditions require special venting systems,which must be gas tight and water tight. 3"Venting nts Important.Toldetermineif oura application uires3"ventin see Y PP q 9. the Maximum Vent Length Table. LABEL Important:Horizontal venting application must use the 2"x 3"offset SAYS I reducing coupling. Vertical venting applications do not "TOP" require the reducing coupling to be offset. I When the vent pipe is exposed to temperatures below freezing,e.g.,when it passes through unheated spaces,etc., the pipe must be insulated with 112 inch(12.7 mm)thick Armaflex-type insulation or equal. If the space is heated sufficiently to prevent freezing,then they insulation will not be required.If domestic water pipes are not protected from freezing then the space meets the condition of a heated space. CPL00938 FIELD SUPPLIED 2"TO 3"COUPLING 2"COUPLING Note:If your furnace comes with a factory supplied 2"X 3"offset BAYREDUCE may be CPL0093815 FACTORY reducing coupling it is used for 3"vent pipe installation.Make used in Canadian SUPPLIED ONLY WITHTHE sure the marking"TOP"is located on the top side of the pipe in applications to meet 120,000 BTUH UPFLOW ULC-S636 FURNACE MODELS horizontal venting applications.The straight side of the coupling must be on bottom for proper drainage of condensate Note:For Canadian applications,BAYREDUCE 2"x 3"offset reducing CPL00938 O coupling meets ULC-S636 requirements.Make sure the 2"TO 3"COUPLING BAYREDUCE may be used in Canadian marking"TOP"is located on the top side of the pipe.The applications to meet straightside of the coupling must be on bottom for proper /\ ULC-S636 drainage of condensate in horizontal venting. FIELD SUPPLIED 2"COUPLING CPL00938 IS FACTORY SUPPLIED ONLY WITHTHE 120,000 BTUH UPFLOW FURNACE MODELS 24 18-CE02D1-1 D-EN Furnace General Installation Special Case Venting Special instructions for direct vent furnace air intake. Note:Inlet airpiping is not considered to be part of the venting In certain applications,particularly when the furnace is located in a system.The inlet air piping may be made from PVC. basement,there are certain conditions that can be met where warm humid air from the outside is drawn into combustion air piping.If the area where the piping is located is conditioned below 701 F, condensation could occur inside the piping and ultimately drain into the furnace compartment,which could lead to premature component failure. We recommend following one of the options to prevent this condition from occurring and possibly damaging components within the furnace: Option 1 Option 1 If possible,slope the inlet combustion air piping away from the furnace.Condensation that may occur will now drain outside of the home.The combustion air outlet piping must remain sloped back to Combustion air the furnace. exhaust Combustion air intake Slope equals 1/4"per foot To an approved O' vented drain f Optional In-line Condenser Trap Kit The BAYCNDTRAP2 and BAYCNDTRAP3 may be used for Option 1 Combustion air venting.The in-line condenser trap kit must be installed on the exhaust vertical section ofthe combustion air intake pipe. Note:The in-line condenser trap may only be installed one way.See Combustion air the imprint on the trap to ensure the arrow is pointing towards intake the furnace. The BAYCNDTRAP2 is used when the system uses 2"vent pipe. The BAYCNDTRAP3 is used when the system uses 3"vent pipe. BAYCNDTRAP2 BAYCNDTRAP3 ' Field fabricated trap To an approved vented drain F 18-CE02D1-1 D-EN 25 Furnace General Installation Option 2—Top combustion air intake Option 2 If sloping the combustion air!ntake pipe is not possible,install a DWV Tee as close to the furnace as possible with drain and trap to prevent condensation from occurring in the furnace cabinet.Do not tee AC condensate and combustion air condensate trap together. Combustion air exhaust Combustion air intake Approved DWV Tee ° Field fabricated trap .O. To an approved 'O' vented drain Option 3—Side combustion air intake Option 3 If sloping the combustion air intake pipe is not possible,install an Combustion air Combustion air approved DWV Tee as close to the furnace as possible with drain and intake exhaust trap. Approved DWV Tee •O• Field fabricated trap To an approved vented drain 26 18-CE02D1-1 D-EN Furnace General Installation Vent Terminations For DIRECT VENT APPLICATION:The Furnaces must be vented to Vent terminations the exterior of the house and combustion air MUSTcome through the BAYVENT200B inlet air pipe from OUTSIDE AIR. Note:BAYVENT*accessories can be used for inlet and outlet ' BAYAIR30AVENTA terminals when the pipes do not exit the structure together.For Vent terminations—Canadian applications.Meets ULC-S636 Canadian applications,venting systems must meet ULC-S636 requirements. requirements. BAYVENTCN200B For NON DIRECT VENT APPLICATION:The Furnace shall be vented BAYAIR30CNVENT to the exterior of the house,but combustion air may enter from the surrounding area as long as combustion air requirements are met. (See AIR FOR COMBUSTION AND VENTILATION) FURNACE VENT/INLET PIPE INSTALLATION IN TWO PRESSURE ZONE CONFIGURATIONS ARE NOT ALLOWED Note:For single pressure zone applications,see the Horizontal Venting section. The following are EXAMPLES ONLY. EX.1- Vent Example 1 shows the vent pipe exhausting through the roof and the inlet air coming from the interior of the house.The inlet air coming from the interior of the house must meet combustion requirements for area,etc.,as shown in the section AIR FOR COMBUSTION AND Air VENTILATION in this Installer's Guide. Inlet Note:If only the flue gas pipe is to the outside of the structure,a straight section of pipe(long enough to exit the Furnace cabinet)must be attached to the inlet airside with an elbow (which is 5 to 10 equiv.ft.)installed on the end to prevent dust Furnace and debris from falling directly into the Furnace. EX.2— Attic The inlet air does not have to come from outside the structure. Vent Ve n t Example 2 shows the inlet air,may come from the attic if the requirements for combustion air are met as shown in the section AIR FOR COMBUSTION AND VENTILATION. Note:If only the flue gas pipe is to the outside of the structure,a straight section of pipe(long enough to exit the Furnace cabinet)must be attached to the inlet air side with an elbow (which is 5 to 10 equiv.ft.)installed on the end to prevent dust Air and debris from falling directly into the Furnace. Inlet (See Note) Furnace Attaching Vent Piping VENT FITTING MATERIAL—PLASTIC Gas and liquid tight single wall vent fittings,designed for resistance to corrosive flue condensate,MUST be used throughout. Listed in the Approved Vent Pipe Materials table are designations for different types of 2"and 3"size pipe and fittings that meet these requirements.The materials listed are various grades of PVC,CPVC, ABS,and DuraVent PolyProp. 18-CE02D1-1 D-EN 27 Furnace General Installation ATTACHING VENT PIPING Important:Products installed in Canada must use vent systems that are certified to the Standard for Type BH Gas Venting Systems(ULC S636)for Class II-A venting systems(up to 650C).Components of the vent system must not be interchanged with other vent systems or unlisted pipe or fittings.Plastic components,specified primers,and glues must be from a single system manufacturer and not intermixed with other system manufacturer's vent system parts.In addition,the first three feet of the vent pipe must be visible for inspection. PIPE JOINTS:All joints must be fastened and sealed per manufacturer instructions and local and national codes to prevent escape of combustion products into the building. MANUFACTURED MODULAR VENTING SYSTEMS CARBON MONOXIDE POISONING CARBON MONOXIDE POISONING HAZARD! HAZARD! Failure to follow this Warning may result in property Failure to follow this Warning may result in property damage,severe personal injury,or death. damage,severe personal injury,or death. See the Approved Vent Pipe Materials table for Do not use cement on polypropylene venting manufactured modular venting systems that are systems. Follow the manufacturer's installation approved for use with this product. Follow the instructions when installing the venting system. manufacturer's installation instructions when installing the venting system. For manufactured modular venting systems that are approved with this product see PVC vent fitting material table.Do not drill into polypropelene venting pipes BONDING OF PVC Note:It is recommended that the first joints from the Furnace be Note:Follow venting instructions carefully when using PVC cement. connected and sealed with high temperature RTV.This will Important:All joints must be water tight.Flue condensate is enable the pipes to be removed later without cutting. somewhat acidic,and leaks can cause equipment Be sure to properly support these joints. damage. Commercially available solvent cement for PVC must be used to join PVC pipe fittings.Follow instructions on container carefully. Pipe and Fitting-ASTM D1785,D2466,D2661,&D2665 PVC Primer and Solvent Cement-ASTM D2564 Procedure for Cementing Joints-Ref ASTM D2855 1. Cut pipe square,remove ragged edges and burrs.Chamfer end of pipe,then clean fitting socket and pipe joint area of all dirt, grease,moisture or chips. Seal INLET AIR PIPE 2. After checking pipe and socket for proper fit,wipe socket and pipe with RTV sealant with cleaner-primer.Apply a liberal coat of primer to inside surface of socket and outside of pipe. DO NOTALLOW PRIMER TO DRY BEFORE APPLYING CEMENT. 3. Apply a thin coat of cement evenly in the socket.Quickly apply a heavy coat of cement to the pipe end and insert pipe into fitting with a slight twisting movement until it bottoms out. ® e / 4. Hold the pipe in the fitting for 30 seconds to prevent tapered socket from pushing the pipe out of the fitting. 5. Wipe all excess cement from the joint with a rag.Allow 15 minutes before handling.Cure time varies according to fit, temperature and humidity. Connection of the pipe and collar of the combustion air inlet should just be a friction fit.It is recommended that the inlet air joint be sealed with RTV type sealant to allow the joint to be separated for possible future service.The inlet and vent pipes must be properly supported throughout the entire length. 28 18-CE02D1-1 D-EN Furnace General Installation APPROVED VENT PIPE MATERIALS PVC VENT FITTING MATERIAL These fittings are available from your Gas Furnace Distributors. ANSI/UL 1738 APPROVED VENT PIPE MATERIAL PVC ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE OF MARKING F891 CELLULAR CORE 158 ASTM F891 D2665 DWV PIPE 158 ASTM D2665 D1785 SCH 40,80,120 158 ASTM D1785 D2241 SDR SERIES 158 ASTM D2241 CPVC ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE OF MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40,80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE OF MARKING D2661 SCH 40 DWV 180 ASTM D2661 F628 SCH 40 DWV CELLULAR CORE 180 ASTM F628 DuraVent PolyPro@ ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE OF MARKING N/A N/A 230 ULC-S636 18-CE02D1-1 D-EN 29 Furnace General Installation Maximum Vent Length Table Maximum Vent Length Table Maximum Total Equivalent Length In Feet for Vent and Inlet Air(See Notes) Model 2 Inch or 2.5 Inch Pipe 3 Inch or 4 Inch Pipe Altitude 0-2,000 Feet S9X2BO4OU2PS,S9X2BO4OU3PS, S9X2BO4OD2PS,S9X2BO6OU3PS, 200 200 S9X2BO6OD3PS,S9X2BO6OU4PS S9X2BO8OU3PS,S9X2BO8OU4PS, S9X2BO8OD4PS,S9X2CO8OU4PS, 100 200 S9X2CO8OU5PS S9X2C10004PS,S9X2C100U5PS, 50 200 S9X2C100D5PS S9X2D12OU5PS,S9X2D12OD5PS Note 200 Altitude 2,001-5,400 Feet S9X2BO4OU2PS,S9X2BO4OU3PS, S9X2BO4OD2PS,S9X2BO6OU3PS, 200 200 S9X2BO6OD3PS,S9X2BO6OU4PS S9X2BO8OU3PS,S9X2BO8OU4PS, S9X2BO8OD4PS,S9X2CO8OU4PS, 80 120 S9X2CO8OU5PS S9X2C10004PS,S9X2C100U5PS, 50 150 S9X2C100D5PS S9X2D12OU5PS,S9X2D12OD5PS Note 200 Altitude 5,401-7,800 Feet S9X2BO4OU2PS,S9X2BO4OU3PS, S9X2BO4OD2PS,S9X2BO6OU3PS, 100 150 S9X2BO6OD3PS,S9X2BO6OU4PS S9X2BO8OU3PS,S9X2BO8OU4PS, S9X2BO8OD4PS,S9X2CO8OU4PS, 50 70 S9X2CO8OU5PS S9X2C10004PS,S9X2C100U5PS, Note 100 S9X2C100D5PS S9X2D12OU5PS,S9X2D12OD5PS Note 100 Altitude 7,801-10,100 Feet S9X2BO4OU2PS,S9X2BO4OU3PS, S9X2BO4OD2PS,S9X2BO6OU3PS, 50 90 S9X2BO6OD3PS,S9X2BO6OU4PS S9X2BO8OU3PS,S9X2BO8OU4PS, S9X2BO8OD4PS,S9X2CO8OU4PS, Note 50 S9X2CO8OU5PS S9X2C10004PS,S9X2C100U5PS, Note 50 S9X2C100D5PS S9X2D12OU5PS,S9X2D12OD5PS Note 50 Notes: 1. Not allowed 2. FOR DURAVENT MANUFACTURED MODULAR VENTING SYSTEMS THAT ARE IN THE APPROVED VENT PIPE MATERIAL TABLE, EQUIVALENT VENT LENGTHS MAY BE DIFFERENT FROM WHAT IS SHOWN ABOVE.REFER TO THE VENTING SYSTEM MANUFACTURER'S INSTALLATION INSTRUCTIONS FOR APPROPRIATE VENTING DIAMETERS AND EQUIVALENT LENGTHS. 3. Minimum vent length for all models: 15'equivalent. 4. DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF PIPE OUTSIDE THE FURNACE CABINET(Except adapters at the top of the furnace). If different inlet and vent pipe sizes are used,the vent pipe must adhere to the maximum length limit shown in the table above(See note 7 below for exception).The inlet pipe can be of a larger diameter,but never smaller than the vent pipe. 5. MAXIMUM PIPE LENGTHS MUST NOT BE EXCEEDED!THE LENGTH SHOWN IS NOTA COMBINED TOTAL,IT IS THE MAXIMUM LENGTH OF EACH(Vent or Inlet air pipes). 6. One SHORTradius 900 elbow is equivalent to 10'of 4"pipe,10'of 3"pipe,or 8'of 2"pipe.One LONG radius elbow is equivalent to 6'of 4" pipe,7'of 3"pipe,or 5'of 2"pipe.Two 451 elbows equal one 901 LONG elbow.One MITERED elbow is equivalent to 12'of 3"pipe or 12'of 2"pipe. 7. The termination tee or bend must be included in the total number of elbows.If the BAYAIR30AVENTA or BAYAIR30CNVENT termination kit is used,the equivalent length of pipe is 5 feet.For BAYVENT200B and BAYVENTCN200B the equivalent length is 0 feet. 8. For Canadian applications,venting systems must meet ULC-S636 requirements. 9. The INLETAIR of one pipe systems require the installation of a minimum of one 900 elbow(to prevent dust and debris from falling straight into the furnace). 30 18-CE02D1-1 D-EN Furnace General Installation Horizontal Venting 3"Venting requirements Important:To determine if your application requires 3"venting,see FvePti NON the Maximum Vent Length Table. 1'co 01 Important:Horizontal venting application must use the 2"x 3"offset LABEL a C-) reducing coupling. Vertical venting applications do not SAYS f require the reducing coupling to be offset. _ "TOP" When the vent pipe is exposed to temperatures below freezing,e.g.,when it passes through unheated spaces,etc., " the pipe must be insulated with 112 inch(12.7 mm)thick [ f Armaflex-type insulation or equal. If the space is heated sufficiently to prevent freezing,then the insulation will not be required.If domestic water pipes are not protected from freezing then the space meets the condition of a heated space. Note:If your furnace comes with a factory supplied 2"X 3"offset 0 �� reducing coupling it is used for 3"vent pipe installation.Make sure the marking"TOP"is located on the top side of the pipe in CPL00938 FIELD SUPPLIED horizontal venting applications.The straight side of the 2"TO 3"COUPLING 2"COUPLING coupling must be on bottom for proper drainage of condensate. BAYREDUCE may be CPL00938 IS FACTORY Note:For Canadian applications,BAYREDUCE 2"x 3"offset reducing used in Canadian SUPPLIED ONLY WITH THE coupling meets ULC-5636 requirements.Make sure the applications to meet 120,000 BTUH UPFLOW marking"TOP"is located on the top side of the pipe.The ULC-5636 FURNACE MODELS straight side of the coupling must be on bottom for proper drainage of condensate in horizontal venting. CPL00938 O BAYREDUCE may be 2"TO 3"COUPLING used in Canadian applications to meet ULC-S636 FIELD SUPPLIED 2"COUPLING CPL00938 IS FACTORY SUPPLIED ONLY WITH THE 120,000 BTUH UPFLOW FURNACE MODELS 18-CE02D1-1D-EN 31 Furnace General Installation COMBUSTIBLE MATERIAL WALL COUPLING PVC WALL A minimum clearance of 1"to combustible materials must be (PLASTIC r MOUNT FLANGE maintained when using single wall stainless steel venting. VENTING) STUD (OPTIONAL) Shield material to be a minimum of 24 gauge stainless or aluminized sheet metal.Minimum dimensions are 12"x12".Shield must be 6IN.MIN. fastened to both inside and outside of wall.Use screws or anchor type (TO JOINT) APPROVED fasteners suited to the outside or inside wall surfaces. TERMINATION f 12"MINIMUM ABOVE NORMALLY EXPECTED SNOW ACCUMULATION 1"CLEARANCE LEVEL (AIR SPACE) VENTING THROUGH COMBUSTIBLE WALLS Pitch-1/4 Inch Per Foot CLEARANCE(0"ACCEPTABLE FOR PVC VENT PIPE) (1"ACCEPTABLE FOR TYPE 294C STAINLESS STEEL VENT PIPE) NONCOMBUSTIBLE MATERIAL WALL The hole through the wall must be large enough to maintain pitch of PVC WALL Vent and properly seal. COUPLING MOUNT FLANGE Use cement mortar seal on Inside and outside of wall. (PLASTIC (OPTIONAL) VENTING) 6IN.MIN. APPROVED (TO JOINT) TERMINATION 12"MINIMUM ABOVE CEMENT NORMALLY EXPECTED MORTAR SEAL SNOW ACCUMULATION INSIDE& LEVEL OUTSIDE VENTING THROUGH NON-COMBUSTIBLE WALLS Pitch-1/4 Inch Per Foot 32 18-CE02D1-1 D-EN Furnace General Installation Table 2. Horizontal Venting Through Wall The vent for this appliance shall not terminate 1. Over public walkways;or 2. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause property damage;or 3. Where condensate vapor could cause damage or could be detrimental to the operation of regulators,relief valves.or other equipment. Possible configurations for two pipe venting system.Both terminations must be located in the same pressure zone. Important:Maintain 12"minimum clearance above highest anticipated snow level or grade,whichever is greater. Note:All distances are centerline to centerline. 12"Min. X 15"Max. 12 Min. /DTI 15"Max. 6"Min. 6"Min.—`F 24"Max. 24"Max. INLET VENT INLET 6" VENT `l ivi 9"Minimu minimum from end 6•• of exhaust pipe to 9"Minimum MAX end of inlet pipe minimum from end 6•• � of exhaust pipe to MAX end of inlet pipe 12"Min. i 15"Max. 6"Min.�� A—24"Max. _\ 4"Min. 74.. INLET 24"Max. I VENT INLET VENT .� 9"Minimum minimum from end of exhaust pipe to end of inlet pipe 8" MAX / J MAX Elbow and Tee / Must be as close�; together as possible 4"Minim, 12" 24"Max. I INLET VENT 6" MAX_� 18-CE02D1-1 D-EN 33 Furnace General Installation Horizontal Venting Through Wall with Concentric Vent Kit These Furnaces may be installed as direct vent(as shipped)or BAYVENT200B/BAYVENTCN200B as nondirect vent.Installation must conform to national, Note:For Canadian applications,horizontal vent termination kits state,and local codes. must meet ULC-S636. The IR30C T200B,vent &inlet terminals s kits must be located and BAYAIR30CNVENTvent&inlet terminals kits must be located at least 12"minimum above normally expected snow accumulation level. ANCHORS Avoid areas where staining or condensate drippage may be a problem. �/(4,aq.) Location ofthe vent/wind terminal should be chosen to meet the requirements for either direct or non-direct vent applications. �/ VENT PITCH—Venting through the wall must maintain 1/4"per foot PLATE. " /VENT pitched upward to insure that condensate drains back to the Furnace. z •. y'FLUE GAS DEGRADATION—The moisture content of the flue gas 12"MINIMUM � "��� TO OVERHANG may have a detrimental effect on some building materials.This can be avoided b using the roof or chimney ventingoption.When wall ARMBUS ION / o Y g y p •' SCREWS venting is used on any surface that can be affected by moisture,it is � (4-q.) recommended that a corrosion resistant shield(24 inches square)be o used behind the vent terminal.This shield can be wood,plastic,sheet metal,etc.Also,silicone caulk all cracks,seams and joints within 3 y; VENT feet of the vent terminal. VENT y CAP MAINTAIN 12"MINIMUM CLEARA CE The vent for this appliance shall not terminate I�1`. ABOVE HIGHEST ANTICIPATED SNOW LEVEL .' OR GRADE WHICHEVER IS GREATER 1. Over public walkways;or 2. Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause BAYAIR30AVENTA/BAYAIR30CNVENT(Sidewall) property damage;or 3. Where condensate vapor could cause damage or could be detrimental to the operation of regulators,relief valves.or other COMBUSTION equipment. STRAP For Canadian installations,if you used aULC-5636 approved (FIELD SUPPLIED)\ RAIN CAP manufactured modular venting system,a copy of the manufacturer's \y / instructions should remain with the system.The installation VENT a d/ instruction can be obtained from the vent termination manufacturer. o BAYVENTCN200B and BAYAIR30CNVENT meet ULC-S636 a requirements. a VENT 1 112" COMBUSTION AIR ELBOW (FIELD SUPPLIED) 12"MIN TO OVERHANG i COMBUSTION ® ✓�� / AIR VENT MAINTAIN 12 IN. �w MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SHOW LEVEL OR GRADE WHICH EVER IS GREATER 34 18-CE02D1-1 D-EN Furnace General Installation Important:The Commonwealth of Massachusetts requires compliance with regulation 248 CMR 4.00 and 5.00 for installation of through-the -wall vented gas appliances as follows: For all side wall horizontally vented gas fueled equipment installed in every dwelling,building or structure used in whole or in part for residential purposes,including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven(7) feet above finished grade in the area of the venting,including but not limited to decks and porches,the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS.At the time of installation of the side wall horizontal vented gas fueled equipment,the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed.In addition,the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling,building or structure served by the side wall horizontal vented gas fueled equipment.It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic,the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision can not be met at the time of completion of installation,the owner shall have a period of thirty(30)days to comply with the above requirements;provided,however,that during said thirty(30)day period,a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS.Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. 3. SIGNAGE.A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read,in print size no less than one-half(1/2)inch in size,"GAS VENT DIRECTLY BELOW.KEEP CLEAR OFALL OBSTRUCTIONS". 4. INSPECTION.The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless,upon inspection,the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4. This appliance requires a special venting system.If BAYAIR30AVENTA or BAYVENT200B are used,a copy of the installation instructions for the kit shall remain with the appliance or equipment at the completion of installation.The venting system installation instructions can be obtained from the manufacturer by writing to the following address: Ingersoll Rand 6200 Troup Highway Tyler,TX 75707 Attention:Manager of Field Operations Excellence Horizontal Vent Clearances INSIDE CORNER DETAIL -G- __LI T A H D 'O E -.�C'- - B FIXED 1_ L�B, CLOSED B---- t FIXED � ? OPERABLE CLOSED -}--- OPERABLE 1 M r B f <—J B. 1 <K+ VENTTERMINAL ® AIR SUPPLY INLET ® AREA WHERE TERMINAL IS NOT PERMITTED 18-CE02D1-1 D-EN 35 Furnace General Installation Non-Direct Vent Termination Clearances Canadian Installations US Installations A= Clearance above grade,veranda,porch, 12 inches(30 cm) 12 inches(30 cm) deck,or balcony B= Clearance to window or door that may be 6 inches(15 cm)for appliances<_10,000 4 feet(1.2m)below or to the side of opened BTUH(3 kw),12 inches(30 cm)for opening; 1 foot(0.3m)above opening. appliances>10,000 BTUH(3 kw)and< 100,000 BTUH(30 kw),36 inches(91 cm)for appliances>100,000 BTUH(30 kw) C= Clearance to permanently closed window D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet(61 cm)from the center line of the terminal E= Clearance to unventilated soffit F= Clearance to outside corner G= Clearance to inside corner H= Clearance to each side of center line 3 feet(91 cm)with a height 15 feet(4.5 extended above meter/regulator m)above the meter/regulator assembly assembly I= Clearance to service regulator vent outlet 3 feet(91 cm) J= Clearance to nonmechanical air supply 6 inches(15 cm)for appliances<_10,000 4 feet(1.2 m)below orto side of opening; inlet to building orthe combustion air BTUH(3 kw),12 inches(30 cm)for 1 foot(300 m)above opening inlet to any other appliance appliances>10,000 BTUH(3 kw)and<_ 100,000 BTUH(30 kw),36 inches(91 cm)for appliances>100,000 BTUH(30 kw) K= Clearance to a mechanical air supply inlet 6 feet(1.83m) 3 feet(91 cm)above if within 10 feet (3m)horizontally L= Clearance above a paved sidewalk or 7 feet(2.13 m) 7 feet(2.13 m) paved driveway located on public property M= Clearance under veranda,porch,deck,or 12 inches(30 cm) balcony Notes: 1.In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code. 2.In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code. t.A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwelling and serves both dwellings. t.Permitted only if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor. *Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer's Installation Instructions. 36 18-CE02D1-1 D-EN Furnace General Installation Direct Vent Termination Clearances Canadian Installations US Installations A= Clearance above grade,veranda,porch, 12 inches(30 cm) 12 inches(30 cm) deck,or balcony B= Clearance to window or door that may be 6 inches(15 cm)for appliances<_10,000 6 inches(15 cm)for appliances=/< opened BTUH(3 kw),12 inches(30 cm)for 10,000 Btuh(3 kw),9 inches(23 cm)for appliances>10,000 BTUH(3 kw)and< appliances> 10,000 Btuh(3 kw)and=/< 100,000 BTUH(30 kw),36 inches(91 50,000 Btuh(15 kw),12 inches(30 cm) cm)for appliances>100,000 BTUH(30 for appliances>50,000 Btuh(15 kw) kw) C= Clearance to permanently closed window D= Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet(61 cm)from the center line of the terminal E= Clearance to unventilated soffit F= Clearance to outside corner G= Clearance to inside corner H= Clearance to each side of center line 3 feet(91 cm)with a height 15 feet(4.5 extended above meter/regulator m)above the meter/regulator assembly assembly I= Clearance to service regulator vent outlet 3 feet(91 cm) J= Clearance to nonmechanical air supply 6 inches(15 cm)for appliances=/< 6 inches(15 cm)for appliances=/< inlet to building orthe combustion air 10,000 Btuh(3 kw),12 inches(30 cm) 10,000 Btuh(3 kw),12 inches(30 cm)for inlet to any other appliance for appliances>10,000 Btuh(3 kw)and appliances> 10,000 Btuh(3 kw)and=/< =/< 100,000 Btuh(30 kw),36 inches(91 100,000 Btuh(30 kw),36 inches(91 cm) cm)for appliances>100,000 Btuh(30 for appliances> 100,000 Btuh(30 kw) kw) K= Clearance to a mechanical air supply inlet 6 feet(1.83m) 3 feet(91 cm)above if within 10 feet (3m)horizontally L= Clearance above a paved sidewalk or 7 feet(2.13 m) paved driveway located on public property M= Clearance under veranda,porch,deck,or 12 inches(30 cm) balcony Notes: 1.In accordance with the current CSA B149.1 Natural Gas and Propane Installation Code. 2.In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Code. t.A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwelling and serves both dwellings. $.Permitted only if veranda,porch,deck,or balcony is fully open on a minimum of two sides beneath the floor. *Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer's Installation Instructions. 18-CE02D1-1 D-EN 37 Furnace General Installation Venting Through The Roof Support Horizontal pipe every 3'0"with the first support as close to the furnace as possible.Induced draft blower,housing,and furnace must not support the weight of the flue pipe. Supports DD D 0 INLEF� RLEL iIIL _i RLEI I COUPLING IPLASfIL VEMI� IT UPWARD PITCH-114"PER FOOT I- A.I.--= 34"UPFLOW OR DOWNFLOW FURNACE i HORIZONTAL AND VERTICAL VERTICAL BAYAIR30AVENTA/BAYAIR30CNVENT VENT VENf B'MIN.. - � 12 INCHES MIN.CLEARANCE MUST BE ' MAINTAINED ABOVE HIGHEST ' 17 S 1' ANTICIPATED SNOW LEVEL. MAXIMUM NOT TO EXCEED • DISWJCE FROM TOP 24 INCHES ABOVE ROOF. OF AIR T T LE I BOTTOM AIR / OF 1 MUSE BE 12•.1' MAINTAIN 12 IN. COMBUSTION (18 IN.FOR CANADA) AIR COMBUSTION MINIMUM CLEARANCE AIR INLET ABOVE HIGHEST ANTICIPATED SNOW LEVEL.MAXIMUM OF 24 IN.ABOVE ROOF. Note:All measurements are from centerline to centerline. BAYAIR30AVENTA/BAYAIR30CNVENT SEAL BETWEEN FLANGE,PIPE, MAINTAIN 12 IN. COUPLING AND METAL PANEL VENT (18 IN.FOR CANADA) WITH HI TEMP RTV SILICONE SEALANT REMOVE RIBS * MINIMUM CLEARANCE FROM CAP ABOVE HIGHEST FLUE PIPE ANTICIPATED SNOW LEVEL. MAXIMUM OF COUPLING COMBUSTION AIR 24 IN.ABOVE ROOF \ ROOF FLASHING BOOT \\/� (FIELD SUPPLIED) c Op0 SUPPORT �`> 0000 O FLANGE i SUPPORT (FIELD SUPPLIED) E ELBOW (FIELD SUPPLIED) CEILING GALVANIZED FIRESTOP SHOULD BE FABRICATED WITH 3-7/8"DIA. HOLE FOR SUPPORT FLANGE VENT COMBUSTION (12"x 12"PANEL OR 12"DIA MIN.) AIR CLEARANCE-0"ACCEPTABLE FOR PVC VENT PIPE 1"ACCEPTABLE FOR TYPE 294C STAINLESS STEEL VENT PIPE VENTING THROUGH CEILING 38 18-CE02D1-1 D-EN Furnace General Installation When penetrating roof with PVC vent pipe,a flexible flashing may be SEAL BETWEEN FLANGE,PIPE, used for a weather tight seal.Lubricate flexible seal on flashing before COUPLING AND METAL PANEL PVC pipe is pushed through the seal.(Field Supplied) WITH HI TEMP RTV SILICONE SEALANT Note:NO vent cap is the preferred method for vertical vent SUPPORT COUPLING termination in extremely cold climates. FLANGE GALVANIZED Note:In extreme climate conditions,insulate the exposed pipe above PANEL(FIRESTOP) the roof line with Armaflex type insulation. FLOOR FLUE PIPE CLEARANCE 0"ACCEPTABLE FOR PVC VENT PIPE 1"ACCEPTABLE FOR TYPE 29-4C STAINLESS STEEL VENT PIPE VENTING THROUGH FLOOR Venting Through an UNUSED Chimney PVC PLASTIC VENTING Venting Routed Through a Masonry Chimney THROUGH UNUSED CHIMNEY STAINLESS Important:Refer to Section 12.6.8 of NFPA 54/ANSI 223.1 2012 STEEL when routing vent piping through a chimney. VENT CAP (OPTIONAL) Important:The single wall flue pipe joints must be sealed. The 901 elbow connection to vertical pipe must be sealed SEE CAUTION __ 6 Irv.MIN. to prevent condensate leakage to base ofmasonry FLUE PIPE JIB/ chimney. COUPLING TO SUPPORT SUPPORT THE SINGLE WALL FLUE PIPE AND PIPE FROM ANGLES CENTER IT IN THE OR OTHER SUITABLE CHIMNEY OPENING WITH SUPPORT METHOD ANGLES AS SHOWN OR ANOTHER EQUIVALENT MANNER. COUPLING AS REQUIRED FLUE PIPE i i NOTE: HORIZONTAL VENTING TO VERTICAL VENTING Venting Through an UNUSED Chimney TYPE 29-4C STAINLESS STEEL VENTING Important:Refer to Section 12.6.8 of NFPA 54/ANSI 223.1 2012 STAINLEsH ROUG H UNUSED CHIMNEY when routing vent piping through a chimney. STEEL VENT CAP Important:The Single Wall flue pipe joints must be Sealed. (OPTIONAL) The 901 elbow connection to vertical pipe must be sealed SEE CAUTION _ 61N.MIN. to prevent condensate leakage to base of masonry ' chimney. J� VENT FITTING MATERIAL—STAINLESS STEEL Gas and liquid tight single wall metal vent fitting,designed for SUPPORT THE SINGLE WALL resistance to corrosive flue condensate such as Type 29-4C MUST be STAINLESS STEEL GAS VENTING AND CENTER IT IN used throughout. THE CHIMNEY OPENING WITH These fittings and fitting accessories are to be field supplied. A A NNGLES AS SHOWN OR OTHER EQUIVALENT DIRECTION OF STAINLESS STEEL FITTING y' MANNER. All stainless steel fitting must be installed with male end towards the Furnace. All horizontal stainless steel sections must be positioned with the seam on top. All long horizontal sections must be supported to prevent sagging. All pipe joints must be fastened and sealed to prevent escape of combustion products into the building. NOTE: HORIZONTAL VENTING TO VERTICAL VENTING 18-CE02D1-1 D-EN 39 Furnace General Installation Downward Venting Downward Venting Furnace may be in vertical or horizontal configuration. Notes: 1. Condensate trap for vent pipe must be a minimum of 6 All horizontal pipes must be inches in height. suppoAamum of 2. Condensate trap for vent and inlet pipe must be ls connected into a condensate drain pump;an open or vented drain;or it can be connected to the outlet hose ofDownward vent length the Furnace condensate trap.Outdoor draining of theis limited to a maximum Furnace and coil condensate is permissible if allowed byof 15 equivalent feet. local codes. SEE 3. The condensate trap should be primed at initial startupNOTES prior to heating season operation. Upflow or . DownfloW Furnace Caution should be taken to prevent drains from freezing or causing slippery conditions that could lead to personal injury.ExcessiveSl .draining ofcondensate may cause saturated ground conditions that 6"Min. may result in damage to plants. + Air for Combustion and Ventilation Adequate flow of combustion and ventilating air must not be obstructed from reaching the Furnace.Air openings provided in the Furnace casing must be kept free of obstructions which restrict the flow of air.Airflow restrictions affect the efficiency and safe operation of the Furnace.Keep this in mind should you choose to remodel or change the area which contains your Furnace.Furnaces must have a free flow of air for proper performance. Provisions for combustion and ventilation air shall be made in accordance with"latest edition"of Section 9.3,Air for Combustion and Ventilation,ofthe National Fuel Gas Code,ANSI Z223.1/NFPA 54,or Sections 8.2,8.3 or 8.4 of CSA B149.1 Installation Codes,and applicable provisions of the local building codes.Special conditions created by mechanical exhausting of air and fireplaces must be considered to avoid unsatisfactory Furnace operation. Furnace location may be in an unconfined space or confined space. Unconfined space are installations with 50 cu.ft.or more per 1000 BTU/hr input from all equipment installed.Unconfined spaces are Minimum Area in Square Feet for Unconfined Space Installations defined in the table and illustration for various furnace sizes.These spaces may have adequate air by infiltration to provide air for Furnace Maximum BTUH Input With 8 Ft.Ceiling, combustion,ventilation,and dilution offlue gases.Buildings with tight Rating Minimum Area in Square Feet of construction(for example,weather stripping,heavily insulated, Unconfined Space caulked,vapor barrier,etc.),may need additional air provided as described for confined space. 40,000 250 60,000 375 80,000 500 100,000 625 120,000 750 UNCONFINED NO DOORS I 50 CU. FT. OR MORE \ PER 1000 BTU/HR INPUT WATER CLOTHES ALL EQUIP. INSTALLED FURNACE HEATER DRYER 40 18-CE02D1-1 D-EN Furnace General Installation Confined spaces are installations with less than 50 cu.ft.of space per 1000 BTU/hr input from all equipment installed.Confined spaces are Minimum Free Area in Square Inches Each Opening(Furnace Only) defined in the table and illustration for various furnace sizes.Air for in a Confined Space combustion and ventilation requirements can be supplied from inside the building. Furnace Max Air From Air From Outside 1. The following types of installations will require use of OUTDOOR BTUH.Input Inside AIR for combustion,due to chemical exposures: Rtg. Vertical Duct Horizontal *Commercial buildings (a) Duct(b) *Buildings with indoor pools 40,000 100 10 20 60,000 100 15 30 *Furnaces installed in commercial laundry rooms 80,000 100 20 40 *Furnaces installed in hobby or craft rooms 100,000 100 25 50 120,000 120 30 60 *Furnaces installed near chemical storage areas 140,000 140 35 70 Exposure to the following substances in the combustion air supply will (a)1 Square inch per 4000 BTU/hr Vertical Duct. also require OUTDOOR AIR for combustion: (b)1 Square inch per 2000 BTU/hr Horizontal Duct. *Permanent wave solutions *Chlorinated waxes and cleaners CONFINED *Chlorine based swimming pool chemicals *Water softening chemicals FURNACE *Deicing salts or chemicals LESS THAN 50 CU. FT. - *Carbon Tetrachloride PER 1000 BTU/HR INPUT ALL EQUIP. INSTALLED *Halogen type refrigerants *Cleaning solvents(such as perchloroethylene) *Printing inks,paint removers,varnish,etc. *Hydrochloric acid *Cements and glues *Antistatic fabric softeners for clothes dryers *Masonry acid washing material Note:Extended warranties are not available in some instances. Extended warranty does not cover repairs to equipment installed in establishments with corrosive atmospheres, including but not limited to,dry cleaners,beauty shops,and printing facilities. All air from inside the building The confined space shall be provided with two permanent openings communicating directly with an additional room(s)of sufficient volume so that the combined volume CONFINED SPACE of all spaces meets the criteria for an unconfined space.The total AIR FROM INSIDE BUILDING input of all gas utilization equipment installed in the combined space shall be considered in making this determination.Refer to the Minimum Free Area in square inches for confined spaces table,for minimum open areas required. CONFINED SPACE PERMANENT OPENINGS 18-CE02D1-1 D-EN 41 Furnace General Installation All air from outdoors The confined space shall be provided with two permanent openings,one commencing within 12 inches of the top and one commencing within 12 inches of the bottom of the enclosure. CONFINED SPACE The openings shall communicate directly,or by ducts,with the AIR FROM OUTDOORS outdoors or spaces(crawl or attic)that freely communicate with the outdoors.Refer to the Minimum Free Area in square inches for confined spaces table,for minimum open areas required. CONFINED OUTLET SPACE OUTDOOR AIR DUCTS INLET CONFINED SPACE AIR FROM VENTILATED ATTIC/CRAWL SPACE ATTIC LOUVERS ON TO OUTDOORS OUTLET CONFINED AIR SPACE ALTERNATE INLET INLET AIR AIR DUCT CONFINED SPACE /� AIR FROM VENTILATED ATTIC ATTIC LOUVERS TO OUTDOORS OUTLET CONFINED AIR SPACE INLET AIR DUCT 42 18-CE02D1-1 D-EN Furnace General Installation Duct Connections Air duct systems should be installed in accordance with standards for When the furnace is located in a utility room adjacent to the living air conditioning systems,National Fire Protection Association area,the system should be carefully designed with returns which Pamphlet No.90.They should be sized in accordance with ACCA minimize noise transmission through the return air grille.Although Manual D or whichever is applicable.Check on controls to make these winter air conditioners are designed with large blowers certain they are correct for the electrical supply. operating at moderate speeds,any blower moving a high volume of Central furnaces,when used in connection with cooling units,shall be air will produce audible noise which could be objectionable when the installed in parallel or on the upstream side of the cooling units to unit is located very close to a living area.It is often advisable to route avoid condensation in the heating element,unless the furnace has the return air ducts under the floor or through the attic.Such design been specifically approved for downstream installation.With a parallel permits the installation of air return remote from the living area(i.e. flow arrangement,the dampers or other means used to control flow of central hall). air shall be adequate to prevent chilled air from entering the furnace, When the furnace is installed so that the supply ducts carry air and if manually operated,must be equipped with means to prevent circulated by the furnace to areas outside the space containing the operation of either unit unless the damper is in full heat or cool furnace,the return air shall also be handled by a duct(s)sealed to the position. furnace and terminating outside the space containing the furnace. Flexible connections of nonflammable material may be used for return For furnaces not equipped with a cooling coil,it is recommended that air and discharge connections to reduce the transmission of vibration. the outlet duct be provided with a removable access panel.The Though these units have been specifically designed for quiet,vibration opening shall be accessible when the furnace is installed and shall be free operation,air ducts can act as sounding boards and could,if of such a size that the heat exchanger can be viewed for possible poorly installed,amplify the slightest vibration to the annoyance level. openings using light assistance or a probe can be inserted for sampling the air stream.The removable cover must be sealed to prevent air leaks. Where there is no complete return duct system,the return connection must be run full size from the Furnace to a location outside the utility room,basement,attic,or crawl space. Do Not install return air through the back of the Furnace cabinet. Do Not install return air through the side of the furnace cabinet on horizontal applications without following the guidelines in Figure 1, p. 56 Carbon monoxide,fire or smoke can cause serious bodily injury, Note:The manufacturer of yourFurnace DOES NOT testany death,and/or property damage. detectors and makes no representations regarding any brand A variety of potential sources of carbon monoxide can be found in a or type of detector. building or dwelling such as gas-fired clothes dryers,gas cooking stoves,water heaters,furnaces and fireplaces.The U.S.Consumer Product Safety Commission recommends that users of gas-burning appliances install carbon monoxide detectors as well as fire and smoke detectors per the manufactures installation instructions to help alert dwelling occupants of the presence of fire,smoke or unsafe levels of carbon monoxide.These devices should be listed by Underwriters Laboratories,Inc.Standards for Single and Multiple Station Carbon Monoxide Alarms,UL 2034 or CSA International Standard,Residential Carbon Monoxide Alarming Devices,CSA 6.19. Note:Seal per local codes 18-CE02D1-1 D-EN 43 Furnace General Installation Table 3. Supply Duct Connections Upflow Furnace with Coil 1. Bend furnace flanges up. O 1. Set the coil on top of the furnace. 2. Screw through the coil cabinet into the furnace flange.Guide a 0 holes are located on the coil. Note:There are no longer guide holes located on the furnace flange. 3. Seal per local codes and requirements. 00 a� a O 44 18-CE02D1-1 D-EN Furnace General Installation Furnace in Horizontal Left with Coil e 1. Bend furnace flanges up. a a ,O VB 1. Support the furnace and coil independently. 2. Screw through the coil cabinet into the furnace flange.Guide ° holes are located on the coil. Note:There are no longer guide holes located on the furnace flange. ° 3. Seal per local codes and requirements. 0 V 00 18-CE02D1-1 D-EN 45 Furnace General Installation Furnace in Horizontal Right with"A"Coil 1. Bend furnace flanges down. 2. Support the furnace and coil independently. a Note:Flat or dedicated horizontal coils may require flanges to be bent a upward. >o® e �I. 1. Match the coil up flush to the back of the furnace. O 2. Seal per local codes and requirements. �o®O o 0 a 46 18-CE02D1-1 D-EN Furnace General Installation Downflow Furnace with Coil 1. Bend furnace flanges down. 1. Set the furnace on top of the coil so that it is flush with the back of the furnace. 2. Seal per local codes and requirements. r O 1. O d17 18-CE02D1-1 D-EN 47 Furnace General Installation Horizontal Right and Downflow Furnace—no Coil Important:A BAYBASE is required when installing the furnace on a combustible floor. . Bend furnace flanges up.2 O . Attach ducting. a 3. Seal per local codes and requirements. 48 18-CE02D1-1 D-EN Furnace General Installation Table 4. Return Duct Connections Return Ducting General Guidelines • Back returns are not allowed on any S-Series Furnaces • Side returns are not allowed on downflow or horizontal S-Series Furnaces • Mounting flanges must be located on ducting • Shoot screws through the mount flanges into the furnace cabinet • Always seal per local codes and requirements • Furnace,coil,and ducting must be supported separately • An external overflow drain pan must be installed in all applications over finished ceiling to prevent property damage Upflow Furnace with Bottom Return in Closet with Remote Filter 1. Remove the bottom plate. 2. Set the furnace on the base inside closet. 3. Install remote filter. 4. Seal per local codes and requirements. .0. -11 Upflow Furnace with Bottom Return in Closet with Filter Box 1. Remove the bottom plate. 2. Set the furnace on the filter box inside closet. 3. Must have grill present for air. 4. Seal per local codes and requirements. 1EJY 18-CE02D1-1 D-EN 49 Furnace General Installation Table 4. Return Duct Connections(continued) Upflow Furnace with Bottom Return Mounted on a Ducted Pedestal 1. Remove the bottom plate. 2. Set the furnace on the ducted pedestal.The ducted pedestal will use ducted air from a remote location. 3. Install filter at a remote location. 0 0 4. Seal per local codes and requirements. O 100 C. 0 Upflow Furnace with Bottom Return Mounted on a Ducted Pedestal with Filter Box 1. Remove the bottom plate. 2. Set the furnace on the filter box.The ducted pedestal will use ducted air from a remote location. 3. Seal per local codes and requirements. 0 0 El J 0 0 50 18-CE02D1-1 D-EN Furnace General Installation Table 4. Return Duct Connections(continued) Upflow Furnace with Bottom and Side Returns Mounted on a Ducted Pedestal with Side Return and Filter Box Important:Make sure the condensate and thermostat wiring holes are sealed on the cabinet side with the side return.The plugs and grommets may need to be changed with those on the opposite side of the cabinet. Important:Make sure not to cut the cabinet in the"No Cut"area. 1. Remove the bottom plate. ®O® 2. Create ducting and set the furnace in place. Note:Use Optional BAYLIFT kit to lift furnace.Follow kit instructions. Note:The furnace bottom pedestal must be a minimum of 6"in height. 3. Match the filter cabinet flush to the back and bottom sides of the furnace cabinet and secure in place with screws. 4. Mark the two areas to be cut out for the return air. 5. Cut out the two sections of the cabinet and BAYLIFT kit to be removed. 6. Attach ducting to the filter box.7. The ducted pedestal will use ducted air from a remote location. 00 8. Seal per local codes and requirements. C. 17.5"Filter Cabinet with BAYLIFT Kit 21"Filter Cabinet with BAYLIFT Kit o o u' O O O o O o 0 0 0 0 ®O o 0 0 ®O o 0 0 - O O TT No Cut Area Cutouts Flush with back No Cut Area Cutouts Flush with back of furnace cabinet of furnace cabinet 18-CE02D1-1 D-EN 51 Furnace General Installation Table 4. Return Duct Connections(continued) Upflow Furnace with Side Return o ° 0 Important:Make sure the condensate and thermostat wiring holes are sealed on the cabinet side with the side return.The plugs and grommets may need to be changes with those on the opposite side of the cabinet. O Important:Make sure not to cut the cabinet in the"No Cut"area. O ° Note:Return air on right side with the condensate on the left or return air on left with the condensate on the right do not require a transition. ° ° 1. Using guides,remove the cutout for the side return. ® o ° 2. Create ducting and set the furnace in place.Use screws to attach ducting to the furnace cabinet. O o 0 0 Note:If using a filter box,use a transition,if possible,to attach the ° o filter box to the furnace cabinet. 3. Seal bottom panel per local codes and requirements. O 4. Seal all other panels per local codes and requirements. X ° Use four corner guides to create cutout I ° o 0 No Cut Area Upflow Furnace with Two Side Returns 0 Important:One of the sides must have a transition to allow the condensate and thermostat wiring to exit the cabinet. Important:If a transition is not a viable option,a hole may be drilled Fo— cabinet in the bottom of the cabinet to allow the condensate to exit.Also,a hole will need to be drilled in the side of the o for the thermostat wiring to exit. O Important:Make sure not to cut the cabinet in the"No Cut"area. 0 0 Note:If using one transition,the condensate and thermostat wiring will exit on the transition side. 000 o 0 1. Using guides,remove the two cutouts for the side returns. 2. Create ducting and set the furnace in place.Use screws to attach 0 0 0 ducting to the furnace cabinet. ° o Note:If using a filter boxes,use transitions,if possible,to attach the filter boxes to the furnace cabinet.If transitions are not used, O condensate may exit through the bottom of the furnace. 3. Seal bottom panel per local codes and requirements. ° Use four corner guides 4. Seal all other panels per local codes and requirements. 0 Xto create cutout � I ° I o � a No Cut Area 52 18-CE02D1-1 D-EN Furnace General Installation Table 4. Return Duct Connections(continued) Downflow Furnace with Top Return 1. Remove the top plate. 2. Attach the ducting to the top of the furnace. 3. Install remote filter. 4. Seal per local codes and requirements. o 0 LEI 0 0 Downflow Furnace with Top Return and Plenum 1. Remove the top plate. 2. Attach the plenum ducting to the top of the furnace. 3. Install remote filter. 4. Seal per local codes and requirements. o 0 I FIE11 >1 0 18-CEUD1-11D-EN 53 Furnace General Installation Table 4. Return Duct Connections(continued) Downflow Furnace with Top Return and Plenum with Filter Box 1. Remove the top plate. 2. Attach the filter box to the top of the furnace. 3. Attach ducting. 4. Seal per local codes and requirements. C. 0 00 0 0 54 18-CE02D1-1 D-EN Furnace General Installation Return Air Filters Return Air Filters TYPICAL UPFLOW RETURN AIR FILTER INSTALLATIONS Filters are not factory supplied for upflow furnaces.Filter size needed Upflow Return Air Filters will be dependent on type of filter and CFM requirement.Filters must be installed externally to the unit. Furnace Width Filter Qty and Size Important:It is recommended to transition return ducting to the same size as the opening.It is acceptable for return duct 17-1/2" 1—16"x 25"x 1" or filter frame to extend forward of the opening but plastic plugs MUST be installed in any opening that the 21" 1—20"x 25"x 1" duct or filter frame may cover. 24-1/2" 1—24"x 25"x 1" Note:For upflow airflow furnaces where the airflow requirement exceeds 1600 CFM-Furnaces will require return air openings and filters on:(1)both sides,or(2)one side and the bottom,or(3)just on the bottom. Preparation for Upflow Bottom and Side Return Air Filter UPFLOW FURNACES ONLY Installations All return air duct systems should provide for installation of return air filters. 1. Determine the appropriate position to set the furnace in order to connect to existing supply and return ductwork. / 2. For upflow side return installations,remove the insulation around the opening in the blower compartment 3. The side panels of the upflow furnace include locating notches that are used as guides for cutting an opening for return air,refer to the figure and the upflow furnace outline drawing for duct connection dimensions for various furnaces. O 4. If a 3/4"flange is to be used for attaching the air inlet duct,add to O cut where indicated by dotted lines.Cut corners diagonally and * O bend outward to form flange. \ IR 5. If flanges are not required,and a filter frame is installed,cut I} \ Q between locating notches as in illustration. LOCATING ° 6. The bottom panel of the upflow furnace must be removed for NOTCHES \ ®0 bottom return air. PROVIDED FOR SIDE RETURN II p CUTOUT \+l \ 0 t � , o .a FRONT OFFURNACE "SEE OUTLINE DRAWING 18-CE02D1-1 D-EN 55 Furnace General Installation 1. Upflow Furnaces: Figure 1. Horizontal upflow furnace with side return When the upflow furnace is installed in the horizontal right or left application and a return duct is attached to the top side,do not install a filter in the return duct directly above the furnace.Install V the filter in a remote location. When the upflow furnace is installed in the horizontal right or left application and a close coupled(less than 36")return duct is attached to the bottom side of the furnace as shown above, ";I �R securely attach a 1/2"mesh metal hardware cloth protective screen to the inside bottom of the filter grill to prevent personal injury from contacting moving parts when reaching into the return opening to replace the filter. Close coupled(less than 36")return(filter directly beneath bottom side return)is not recommended due to noise considerations. 2. Connect the duct work to the furnace.See Outline Drawing for supply and return duct size and location. Flexible duct connectors are recommended to connect both LESS THAN 36" supply and return air ducts to the furnace. If only the front of the furnace is accessible,it is recommended CLOSE COUPLED(LESS THAN 36") that both supply and return air plenums are removable. RETURN(FILTER DIRECTLY BENEATH BOTTOM 3. When replacing a furnace,old duct work should be cleaned out. SIDE RETURN)NOT RECOMMENDED DUE TO Thin cloths should be placed over the registers and the furnace NOISE CONSIDERATIONS. IF USED,SECURELY fan should be run for 10 minutes.Don't forget to remove the ATTACH 1/2"MESH METAL HARDWARE CLOTH cloths before you start the furnace. PROTECTIVE SCREEN TO THE INSIDE BOTTOM OF THE FILTER GRILL. 4. The horizontal installation of the upflow furnace requires an external filter section.Filter kits are available for horizontal applications. RETURN AIR FILTERS FOR UPFLOW FURNACE IN HORIZONTAL CONFIGURATION When the Upflow Furnace is installed in the horizontal configuration, the return air filters must be installed exterior to the furnace cabinet. Remote filter grilles may be used for homeowner convenience or the filters may be installed in the duct work upstream of the furnace. TYPICAL DOWNFLOW FURNACE RETURN AIR FILTER INSTALLATIONS Downflow Return Air Filters Filters are not factory supplied for downflow furnaces.Filter size needed will be dependent on type of filter and CFM requirement. Furnace Width Filter Filters must be installed externally to the unit. Qty and Size 17-1/2" 2—14"x 20"x 1" 21" 2—16"x 20"x 1" 24-1/2" 2—16"x 20"x 1" 56 18-CE02D1-1 D-EN Furnace General Installation Electrical Connections Make wiring connections to the unit as indicated on enclosed wiring diagram.As with all gas appliances using electrical power,this furnace shall be connected into a permanently live electric circuit.It is recommended that furnace be provided with a separate"circuit protection device" electric circuit.The furnace must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code,ANSI/NFPA 70 or CSA C22.1 Electrical Code,if an external electrical source is utilized.The integrated furnace control is polarity sensitive.The hot leg of the 120V power supply must be connected to the black power lead as indicated on the wiring diagram. Refer to the SERVICE FACTS literature and unit wiring diagram attached to furnace. Field Wiring Two stage Thermostat Furnace FIELD WIRING DIAGRAM FOR TWO STAGE HEATING THERMOSTAT,TWO STAGE COOLING NOTES: 1) The factory Y1-O jumper must remain in place for proper W2 - W2 LED read out in cooling mode. Outdoor Unit 2) Y1 and Y2 wiring from the thermostat must connect to W1 -- ----- -- W1 (No Transformer) the IFC for proper airflow and LED readout. Q 3) Single compressor and two stage airflow is automatically �__ ----- --® LB/C set with the IFC Menu options in ODU section. _ 2-1=2 stage/ 1 compressor Note: First stage airflow should be set to deliver © between 70-80% of second stage airflow _Y2 BIC -- ----- -- Y2 -- ----- -- Y2--- - tY1 Y1 -- ----- -- Y1 -- -------- O INTER-COMPONENT WIRING 0_1SEE --------- 24 V FIELD WIRING NOTE 1 24 V FACTORY WIRING 18-CE02D1-1 D-EN 57 Furnace General Installation Two Stage Thermostat Furnace FIELD WIRING DIAGRAM FOR TWO STAGE HEATING THERMOSTAT,TWO STAGE HEAT PUMP Outdoor Unit NOTES: (No Transformer) 1) Remove the factory Y1-O jumper for HP systems W2 -- ----- -- W2 for proper LED read out. 2) Y1 and Y2 wiring from the thermostat must connect to Y1 and W1 - ----- -- W1 -- ----- -- X2 Y2 of the IFC for proper airflow and LED readout. 3) Single compressor and two stage airflow is automatically - ----- --jr —J __ _____ __J R set with the IFC Menu options in ODU section. Q 2-1=2 stage/ 1 compressor J� -- - ;LB/C Note: First stage airflow should be set to deliver u between 70-80% of second stage airflow BIC - ---- -- -Y2 Y2 - ---- -- Y2-- - -- ----- -- Y1 SEE NOTE 1 �- -- - - - -' INTER-COMPONENT WIRING 24 V FIELD WIRING 24 V FACTORY WIRING SingleSt age Furnace FIELD WIRING DIAGRAM FOR Thermostat SINGLE STAGE HEATING THERMOSTAT,SINGLE STAGE COOLING NOTES: 1) The factory Y1-O jumper must remain in place for proper SEE W2 -- - LED read out in cooling mode. NOTE 3 2) Y1 wiring from the thermostat must connect to Y1 of the IFC for proper airflow and LED readout. 3) Place field supplied jumper between W1 and W2 on the IFC. Interstage delay is factory set for 10 minutes but is field ® R r Outdoor Unit adjustable with the Menu option in the ISD section. © (No Transformer) Note: HT2 will be shown during the entire heating cycle but the interstage delay setting will control when 2nd stage heating is actually energized. BIC -- ----- -- BIC -- ---- - B/C 4) Single stage airflow is set with the IFC Menu options in ODU section. Select 1-1. Y2 ',LY1 Y1 -- ----- --Er- -------- INTER-COMPONENT WIRING SEE --------- 24V FIELD WIRING NOTE 1 24 V FACTORY WIRING 58 18-CEUD1-1 D-EN Furnace General Installation Single Stage Thermostat Furnace FIELD WIRING DIAGRAM FOR SINGLE STAGE HEATING THERMOSTAT,SINGLE STAGE HEAT PUMP NOTES: SEE Outdoor Unit 1) Remove the factory Y1-O jumper for HP systems NOTE 3 (No Transformer) W2 -- --= for proper LED read out. t2) Y1 wiring from the thermostat must connect to Y1 of W1 -- ----- -- W1 =_ -- ___I the IFC for proper airflow and LED readout. 3) Place field supplied jumper between W1 and W2 on the f - -- - -1,t f- - - R IFC. Interstage delay is factory set for 10 minutes but is field L,� adjustable with the Menu option in the ISD section. Note: HT2 will be shown during the entire heating cycle but the -- ---- --© interstage delay setting will control when 2nd stage heating is actually energized. B/C -- ----- -- B/C -- ----- ---' BIC 4) Single stage airflow is set with the IFC Menu options in ODU section. Select 1-1. Y2 Y1 Y1 -- ----- -- Y1 - ----- -- SEE NOTE 1 -- ----- --�-- ----- -- o INTER-COMPONENT WIRING 24 V FIELD WIRING 24 V FACTORY WIRING 18-CE02D1-1 D-EN 59 Furnace General Installation Twinning Lorem ipsum NOTES: TWINNING CONNECTION DIAGRAM 1.BOTH FURNACES MUST BE POWERED FROM FOR TW INNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG ATTHE CIRCUIT BREAKER. 2.TRANSFORMERS MUST BE IN PHASE. 2 STAGE HEAT/1 STAGE COOLING THERMOSTAT -MEASURE THE VOLTAGE BETWEEN THE'R"TERMINALS ON BOTH FURNACES,VOLTAGE SHOULD BE LESS THAN 2 STAGE HEATING 10 VOLTS. 1 STAGE COOLING -IF GREATER,REVERSE THE LOW VOLTAGE ON ONE OF THE THERMOSTAT FURNACE NO.1 FURNACE NO.2 TRANSFORMERS AND RECHECK. 3.HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4.OD UNITTVPE SETUP MUST BE THE SAME FOR BOTH FURNACES. Yl --- -------- ---- y1 --- -------- --- Y1 ---- ------------------------------- iS-10N R- 1STAGE ODU --� (NO TRANSFORMER) ----------------- R1: ; R1; Y4----- ---- R2: T1 ; l I B R2I L-IV i i R -- ------- --- R R -- ---�— I I G ------------ --- G - - - - - G i I B ----------- -- -- — --- --------------------- 60 18-CE02D1-1 D-EN Furnace General Installation TWINNING CONNECTION DIAGRAM NOTES: 1. BOTH FURNACES MUST BE POWERED FROM FOR TWINNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. 2 STAGE HEAT/2 STAGE COOLING THERMOSTAT 2.TRANSFORMERS MUST BE IN PHASE. -MEASURE THE VOLTAGE BETWEEN THE"R"TERMINALS 2 STAGE HEATING ON BOTH FURNACES,VOLTAGE SHOULD BE LESS THAN 1 STAGE COOLING 10 VOLTS. THERMOSTAT FURNACE NO.1 FURNACE NO.2 - IF GREATER,REVERSE THE LOW VOLTAGE ON ONE OF THE TRANSFORMERS AND RECHECK. 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. Yl --- -------- ---- y1 --- -------- ----FY-11---- -------------------------------- I Y2 --- -------- ---- Y2 ---- -------- ---- Y2 SOLATION RELAY ---- ------------------------------, ISOLATION RELAY 2 STAGE ODU I ---- (FIELD SUPPLIED) --I (NO TRANSFORMER) W1 --- -------- I I R11 4 I I R1 Y2J '------I - I I W 2 --- ------ - ---- W 2 -- W 2 -- --�Q I I I I r--� R2i Il i Y1 `----- --� R2: I I l i I b I I B I I I ___ ________ ____ _. I I [it I ; I ' I I I ------------ ----�--- -------I ---- ❑ I I I I I I I I FD [it _________________ _ _ -- ___ _____________________________________ 18-CE02D1-1 D-EN 61 Furnace General Installation NOTES: 1.BOTH FURNACES MUST BE POWERED FROM TWINNING CONNECTION DIAGRAM THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. FOR TWINNING S-SERIES FURNACES 2.TRANSFORMERS MUST BE IN PHASE. 2 STAGE HEAT/1 STAGE COOLING -MEASURE THE VOLTAGE BETWEEN THE-R"TERMINALS ON BOTH FURNACES,VOLTAGE SHOULD BE LESS THAN (WITH TRANSFORMER)THERMOSTAT 10 VOLTS. 2 STAGE HEATING -IF GREATER,REVERSE THE LOW VOLTAGE ON ONE OF THE 1 STAGE COOLING TRANSFORMERS AND RECHECK. THERMOSTAT FURNACE NO.1 FURNACE NO.2 3.HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4.OD UNIT TYPE SETUP MUST BE SET FOR 1-1. Y1 --- -------- ---- yl --- -------- --- yl ---- -------------------------------, ISOLATION RELAY ISOLATION RELAY (FIELD SUPPLIED) W l --- -------- --- q I I R1 OUTDOORUNIT INTER-COMPONENT WIRING R1' I I� (WITH TRANSFORMER) I I � I 'L — I I a _ Q QI ------ 24 V. FIELD — —'- L L I i I —, . I R2! R Y --LINE V.}WIRING aI R2 24 V. FACTORY * � I LINE V.}WIRING ID--- -------- --- ❑ — --'--' nl R -• I R , B Yl �AaaTI E- (FIELD SUPPLIED) ALTERNATE CONNECTION From Dwg.21 B341337 Rev.2 I I I L J =[D --- -- - I - - - -' 62 18-CE02D1-1 D-EN Furnace General Installation NOTES: 1.BOTH FURNACES MUST BE POWERED FROM THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. TWINNING CONNECTION DIAGRAM 2.TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE"R"TERMINALS FOR TWINNING S-SERIES FURNACES ON BOTH FURNACES,VOLTAGE SHOULD BE LESS THAN 2 STAGE HEAT/1 STAGE COOLING THERMOSTAT 10 VOLTS. WITH SINGLE STAGE THERMOSTAT - IF GREATER,REVERSE THE LOW VOLTAGE ON ONE OF THE 2 STAGE HEATING TRANSFORMERS AND RECHECK. 1 STAGE COOLING 3.HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR THERMOSTAT FURNACE NO.1 FURNACE NO.2 BOTH FURNACES. 4.OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. 5.WHEN USING A SINGLE STAGE THERMOSTAT,JUMPER W1/W2 TOGETHER.THE INTERSTAGE DELAY MUST BE SET THE SAME FOR BOTH UNITS. Y1 -- - -- - - - Y1 - - -------- ---- Y SOLATION RELAY 1 ---- -- ----- I I I I I ISOLATION RELAY 1 STAGE ODU I I (FIELD SUPPLIED) r--t (NO TRANSFORMER) W 1 --- -------- --I- W 1 - -----'- I I R1' T I ' SEE NOTE 5 R1: �- Y1-1 ------ --J Fw 2 R1 B --- -------- --- ❑ I I I I ' I I G ------------ ---- G ----------- I - G I 'I I -----------------�_- I -------------------------- 18-CE02D1-1 D-EN 63 Condensate Drain Instructions The following sections give general instructions for the Repositioning of the condensate trap is covered in the installation of the gas furnace condensate drains. exhaust air options section. Cutouts with plugs and grommets are provided on the left and right hand side of the furnace cabinets for drain connections IN VERTICAL i • APPLICATIONS.The standard arrangement is for the drain connection on the left side.The tubing may have to be trimmed in this application to avoid kinking. Water Damage/Property Damage! The upflow(vertical application)also has provisions for right side It is recommended that a drain pan be installed drain connections.Exchange the grommet and plugs from the left and under the furnace to prevent property damage or right side.Trim all excess tubing to avoid kinking. It is always recommended that an auxiliary drain pan be installed personal injury from leaking condensate. under a horizontally installed evaporator or 90%Gas Furnace. Connect the auxiliary drain line to a separate drain line(no trap is needed in this line). Horizontal applications require repositioning the condensate canister trap.Additionally the drain tubing connected to the inducer housing may need to be repositioned for removing the plug and reconnecting the tubing to the lower connection on the inducer housing. Connections must be made to an OPEN/VENTED DRAIN. Note:All condensate drain piping supplies included with the furnace are intended for internal piping only and should not be applied external to the furnace.All external piping must use 112" minimum size PVC pipe and fittings throughout for drain connections(fittings,pipe and PVC solvent cement not provided with furnace,must be field supplied).A 314"coupling is supplied to connect to systems that are using 314"piping with an air conditioner coil. Note:A corrosion resistant condensate pump must be used if a pump is required for a specific drain system. Important:The condensate drain should be installed with provisions to prevent winter freeze-up of the condensate drain line. Frozen condensate will block drains,resulting in furnace shutdown.If the drain line cannot be installed in a conditioned space and/or its surrounding ambient temperature is expected to fall below freezing,then heat tape should be applied as required to prevent freezing (per manufacturer's instructions). The heat tape should be rated at S or 6 watts per foot at 120 volts.Self- regulating(preferred)or thermostatically controlled heat tape is required. Typical sources of UL listed heat tapes are W.W.Granger,Inc. (Wintergard PlusTM Series),McMaster Carr Supply Co.(3554 Series), or your equipment supplier. The condensate drain may be cleaned or inspected by removal of the drain tube at the header. Evaporator and Furnace condensate drain piping may be manifolded together.A primary drain vent stack must be installed and terminated below the outlet of the secondary heat exchanger drain connection to prevent water from damaging Furnace controls if the primary drain outlet plugs up. Where the Furnace is installed above a finished ceiling,the primary drain vent stack must be installed such that overflow from the vent stack opening will flow into an auxiliary drain pan in order to prevent water damage to the finished ceiling below. 64 18-CEUD1-1 D-EN Condensate Drain Instructions Vertical Applications VERTICAL APPLICATIONS Note:For easiest installation,remove the spring clip from the end of Upflow furnace- the condensate line and feed through the grommet. Remove the plug from the side panel where the condensate will exit. Install the condensate grommet into the side panel. Important:Condensate grommetmust be installed for proper Install the connection tubing from the trap to the side of the unit and operation. trim all excess tubing to avoid kinks. COIL PRIMARY DRAIN e O COIL PRIMARY O DRAIN CONDENSATE GROMMET CONDENSATE GROMMET — — e •� -� RIGHT SIDE LEFT SIDE DRAIN DRAIN 0 ® 8 COIL PRIMARY RIGHT SIDE LEFT SIDE DRAIN DRAIN DRAIN COIL PRIMARY •.e )",� IF THE FURNACE IS DRAIN V ' INSTALLED OVER A FINISHED IF THE FURNACE IS CEILING,OVERFLOW FROM INSTALLED OVER A FINISHED THE PRIMARY DRAIN VENT CEILING,OVERFLOW FROM STACK MUST FLOW INTO AN THE PRIMARY DRAIN VENT AUXILIARY DRAIN PAN TO STACK MUST FLOW INTO AN PREVENT DAMAGE TO THE AUXILIARY DRAIN PAN TO CONDENSATE - FINISHED CEILING BELOW PREVENT DAMAGETOTHE FINISHED CEILING BELOW GROMMET CONDENSATE O O GROMMET PRIMARY DRAIN VENT PRIMARY DRAIN VENT STACK MUST TERMINATE _ BELOW THE BOTTOM OF THE _ STACK MUST TERMINATE CONDENSATE TRAP n BELOW THE BOTTOM OF THE CONDENSATE TRAP OR 0 A CONDENSATE PIPED T.00TDENATEPIPES MUST CONDENSATE PIPED TO OPEN BE BELOW TO OPEN VENTED DRAIN WATER SURFACE VENTED DRAIN OR CONDENSATE PUMP CONDENSATE PUMP 18-CE02D1-1 D-EN 65 Condensate Drain Instructions Downflow furnace-Cut the 90 degree section of the condensate tubing off and connect the tubing to the condensate trap.Install the condensate grommet into the bottom panel.Cut to length as needed. DOWNFLOW FURNACES LEFT SIDE DRAIN WITH Q WITH BOTTOM DRAIN EVAPORATOR AND CONDENSATE V DRAIN PIPING MANIFOLDED ® � TOGETHER. IF THE FURNACE IS COIL PRIMARY INSTALLED OVER A FINISHED ❑ DRAIN CEILING,OVERFLOW FROM m THE PRIMARY DRAIN VENT _ CONDENSATE• • STACK MUST FLOW INTO AN GROMMET AUXILIARY DRAIN PAN TO PREVENT DAMAGE TO THE IF THE FURNACE IS FINISHED CEILING BELOW O INSTALLED OVER A FINISHED CEILING,OVERFLOW FROM THE PRIMARY DRAIN VENT _ STACK MUST FLOW INTO AN AUXILIARY DRAIN PAN TO CONDENSATE PREVENT DAMAGE TO THE GROMMET FINISHED CEILING BELOW O PRIMARY DRAIN VENT PRIMARY DRAIN VENT —= o STACK MUST TERMINATE STACK MUST TERMINATE BELOW THE BOTTOM OF THE BELOW THE BOTTOM OF THE ❑ CONDENSATE TRAP CONDENSATE TRAP OR 8 CONDENSATE PIPED TO OPEN VENTED DRAIN COIL PRIMARY CLONDENSATE PIPE MUST DRAIN NOT BE BELOW WATER SURFACE ,�• • CONDENSATE PUMP CONDENSATE PIPED TO OPEN VENTED DRAIN Downflow furnace with Left Side Condensate-Drill a 1-5/8 inch diameter hole in the left side ofthe case at the dimensions shown. o 0 O 0O ® 0 00 1-5/8 m O 0 3.00 0 1 0 1 4.50-- 66 18-CE02D1-1 D-EN Condensate Drain Instructions Plug the bottom hole with plug provided in document pack. a' qao °000'o` Attaching the condensate drain line. DOWNFLOW FURNACES 1. Locate the condensate grommet and the condensate drain line LEFT SIDE DRAIN assembly in the doc pack. 1-5/8"DIAMETER HOLE MUST 2. Insert the condensate grommet in the 1-5/8"hole in the side of BE CUT IN LEFT SIDE OF CASE. BOTTOM HOLE MUST BE PLUGGED. the cabinet. ❑ 3. Remove the fitting at the end of the drain line assembly and insert IF THE FURNACE IS it through the cabinet from the inside out.Attach the 90 degree INSTALLED OVER A FINISHED m CEILING,OVERFLOW FROM section of the hose to the condensate drain trap. THE PRIMARY DRAIN VENT 4. Cut off the excess tube and reinstall the end fitting to the drain STACK MUST FLOW INTO AN hose. AUXILIARY DRAIN PAN TO PREVENT DAMAGE TO THE 0 FINISHED CEILING BELOW CONDENSATE GROMMET Downflow furnace with Right Side Condensate-Drill an 11/16 0 0 inch diameter hole in the right side of the case at the dimensions shown. O o 0 0 m 00 0 O 11/16 1.00 0 0 0 —4.60 Plug the bottom hole with plug provided in document pack. a 4oao ova 6QaD� e 18-CE02D1-1 D-EN 67 Condensate Drain Instructions Attaching the condensate drain line. I 1. Locate the condensate drain line assembly in the doc pack. �I Important:It is best to cut the condensate drain hose assembly longer than 4 inches and then fit in place.It can then be I trimmed to needed length.The 4 inch measurement is an Cut hose approximation. 2. Cut the condensate drain line assembly as shown. Approx. I 4„ 3. Use a field supplied hose clamp to secure the condensate drain line to the condensate trap. DOWNFLOW FURNACES 4. Insert a field supplied piece of 1/2"CPVC pipe though the 11/16" ® RIGHT SIDE DRAIN hole drilled through the cabinet and insert into drain line hose. Secure with the spring clip. _ 11/16"DIAMETER HOLE MUST BE CUT IN RIGHT SIDE OF CASE. Note:Seal around the condensate drain tubing where it exits the m BOTTOM HOLE MUST BE PLUGGED. cabinet. ❑ CUT FACTORY SUPPLIED ® CONDENSATE ASSEMBLY HOSE AND ATTACH TO FIELD SUPPLIED C° CPVC TUBE. SECURE WITH SPRING CLIP AND FIELD SUPPLIED HOSE CLAMP. • O IF THE FURNACE IS INSTALLED OVER A FINISHED CEILING,OVERFLOW FROM THE PRIMARY DRAIN VENT STACK MUST FLOW INTO AN AUXILIARY DRAIN PAN TO PREVENT DAMAGE TO THE FINISHED CEILING BELOW Horizontal Applications HORIZONTAL APPLICATIONS Upflow furnaces-It is always recommended that the auxiliary drain pan be installed under a horizontally installed evaporator and/or 90% 0 gas furnace.Connect the auxiliary drain pan to a separate drain line I (no trap is needed in this line). Connections must be made to an OPEN/VENTED DRAIN.Outdoor draining of the furnace and coil condensate is permissible if allowed by local codes.Caution should be taken to prevent drains from freezing j or causing slippery conditions that could lead to personal injury. j Excessive draining of condensate may cause saturated ground I O conditions that may result in damage to plants. Note:Use 112"or larger PVC or CPVC pipe and fittings as required for __ _ ,0 drain connections(fittings,pipe and solvent cement not provided). Note:A corrosion resistant condensate pump must be used ifa pump is required for a specific drain system. Important:The condensate drain should be installed with provisions FURNACE MUST BE SUPPORTED TO APPROVED OPEN/VENTED DRAIN to prevent winterfreeze-up of the condensate drain line. AT ALL FOUR CORNERS Frozen condensate will block drains,resulting in furnace shutdown.If the drain line cannot be installed in a BAYHANG-OPTIONAL HORIZONTAL conditioned space,then UL listed heat tape should be HANGING BRACKET KIT applied as required to prevent freezing(per manufacturer's instructions). The heat tape should be rated at 5 or 6 watts per foot at 120 volts.Self-regulating (preferred)or thermostatically controlled heat tape is required. 68 18-CE02D1-1 D-EN General Start-up and Adjustment The following sections give instructions for the general Preliminary Inspections start-up and adjustment of the gas furnaces. With gas and electrical power"OFF",ensure: Turn knob on main gas valve within the unit to the"OFF'position. 1. Duct connections are properly sealed. Turn the external gas valve to"ON".Purge the air from the gas lines. After purging,check all gas connections for leaks with a soapy 2. Filters are in place. solution. 3. Venting is properly assembled. —DO NOT CHECK WITH AN OPEN FLAME.Allow 5 minutes for any gas that might have escaped to dissipate.Turn the gas valve in the 4. Blower vestibule panel is in place and all screws in place. unit to the"ON"position. Lighting Instructions Lighting instructions appear on each unit.Each installation must be checked out at the time of initial start up to ensure proper operation of I all components.Checkout should include putting the unit through one complete cycle as outlined below. FIRE OR EXPLOSION HAZARD! Turn on the main electrical supply and set the comfort control above the indicated temperature.The ignitor will automatically heat,then Failure to follow this Warning could result in the gas valve is energized to permit the flow of gas to the burners. property damage,severe personal injury,or death. After ignition and flame is established,the flame control module monitors the flame and supplies power to the gas valve until the Do NOT attempt to manually light the furnace. comfort control is satisfied. To shut off For complete shutdown:Turn the toggle or control switch located on the main gas valve inside the unit to the"OFF"position and the external main gas shutoff valve to the"OFF'position.Disconnect the electrical supply to the unit. Whenever your house is to be vacant,arrange to have someone inspect your house for proper temperature.This is very important I • during freezing weather.If for any reason your furnace should fail to operate damage could result,such as frozen water pipes. FREEZE CAUTION Failure to follow this Caution could result in property damage or personal injury. If complete furnace shutdown is done during the cold weather months, provisions must be taken to prevent freeze-up of all water pipes and water receptacles. Control and Safety Switch Adjustment LIMIT SWITCH CHECK OUT To check for proper operation of the limit switches,set the thermostat The limit switch is a safety device designed to close the gas valve to a temperature higher than the indicated temperature to bring on should the furnace become overheated.Since proper operation of this the gas valve.Restrict the airflow by blocking the return air to the switch is important to the safety of the unit,it must be checked out blower.When the furnace reaches the maximum outlet temperature on initial start up by the installer. as shown on the rating plate,the burners must shut off.If they do not shut off after a reasonable time and overheating is evident,a faulty limit switch is probable and the limit switch must be replaced.After checking the operation of the limit control,be sure to remove the paper or cardboard from the return air inlet,or reconnect the blower. 18-CE02D1-1 D-EN 69 Furnace Combustion Air Exhaust Options Important:All plugs must be in place for sealed combustion. Note:If the electrical and natural gas connections are moved to the Note:Default is left side for electric and natural gas connections. right side,remove the plugs and move them to the left side. Default for the combustion air inlet and exhaust is top of the The grommets will move from the left side to the right side. furnace. Note:The grommets are different for the natural gas and condensate Important:If the locations are changed from the defaults,the connections. default holes not being used must be plugged. The following sections give instructions for the Important:When looking at the different orientations, different furnace orientations and the options for the direction of the combustion air exhaust venting the inlet and exhaust combustion air. in the illustration's description is after the furnace has been rotated,if needed. Table 5. Combustion Air Venting Options Refer to the illustrations below to find the approved venting options for upflow and horizontal left furnace models. Important:The combustion air exhaust must be vented to the outdoors. Note:The combustion air inlet does not have to be on the same side as the combustion air exhaust. Note:Right side combustion air entry is allowed in upflow applications. Upflow Orientation or Installation Combustion air exhaust vented out top. Combustion air exhaust vented through left side. 0 O ❑ Lcw) 0 O O Horizontal Left Orientation or Installation Combustion air exhaust vented out top. tCombustion air exhaust vented through left side. 1C 7:)- .a' E I 4s, IGO lie li-rr 70 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options Table 6. Combustion Air Venting Options Continued Refer to the illustrations below to find the approved venting options for horizontal right furnace models. Important:The combustion air exhaust must be vented to the outdoors. Note:The combustion air inlet does not have to be on the same side as the combustion air exhaust. Horizontal Right Orientation or Installation Combustion air exhaust vented through left side. Combustion air exhaust vented out top. Note:Requires a hole to be drilled in the case. 1 E) AEJd O 09:EJ .MEP .❑. 0 Refer to the illustrations below to find the approved venting options for downflow furnace models. Important:The combustion air exhaust must be vented to the outdoors. Note:The combustion air inlet does not have to be on the same side as the combustion air exhaust. Note:Right side combustion air entry is allowed. Downf low Orientation or Installation Combustion air exhaust vented out top. Combustion air exhaust vented through left side. F1 E, 00 00 Ej. Eh- Ll 'EJ L 14.) 0 0 18-CE02D1-1D-EN 71 Furnace Combustion Air Exhaust Options Upflow Furnace in Upflow Position — Top Vented Combustion Air No changes need to be made to the inducer when installing the upflow furnace with the combustion air vented through the top. .O� a 1. Attach the vent outlet gasket to the vent outlet. 1 2. Install vent outlet to top of cabinet using 2 screws supplied in the t 1 1 doc pack. 1 P 3. Install vent inlet gasket and vent inlet using 4 screws supplied in the doc pack. - 0 1. Slide PVC pipe through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the clamp on the end of the 45 degree elbow. 4. Tighten the clamp on the outlet vent adapter. Note:The vent outlet adapter is used forstrain relief against the ; weight of the venting.The clamp should be tightened after the internal connection is made. 5. Install the combustion air inlet PVC pipe. wor ooa Note:If required,transition to larger venting within 2'of the cabinet. ° CPL00938-2"x 3"offset coupling may be used and is factory supplied with 120 KBTUH furnaces.Canadian applications may use BAYREDUCE to meet ULC-S636 requirements. _ ® ¢ ❑ A 72 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options Upflow Furnace in Upflow Position — Left Side Vented Combustion Air Changes need to be made to the inducer orientation when installing the upflow furnace with the combustion air vented through the side. Additional changes are needed for hose routing and PS2 rotation. o 0 The figure to the right shows the furnace as it is sent from the factory. 0 0 Use the following steps to modify the furnace for upflow with side venting of combustion air. ° l Important:Right side vent outlet is not allowed because condensate ,will not drain. (� e ° tJ o O e o a s 11 I 1 I I I 1111 0 8 Before proceeding,lay unit on its back to make conversion easier. 1. Disconnect all drain tubes from condensate trap. Note:When removing condensate hoses from the condensate trap, ° hold the trap with your hand to prevent the trap from breaking. Removing the trap before the hoses is also an option. ° ° 2. Remove drain tubing from bottom of inducer housing. 5 ° 3. Remove rain gutter tubing from inducer outlet. _ ° 4. Remove tubing from condensate pressure switch. 5. Remove tubing from PS2 to cold header. ° •• e 4+ e g00D�o o O o ° o�D00b � o a 2 3 18-CE02D1-1 D-EN 73 Furnace Combustion Air Exhaust Options 1. Remove two 3"plugs on left side of cabinet.To be used for combustion air and vent exhaust. �t 2. Install the two 3"plugs into the two 3"default openings on the top of the cabinet. O O m ® G 1 m m 1. Loosen the clamp holding the 450 elbow.Remove the elbow and discard. 0 0 0 0 w& l c UU LLII o O g ,o o`er 00 ' T_ 74 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Remove the three inducer mounting screws. 2. Rotate inducer counter-clockwise so that the inducer outlet aligns with the exhaust vent outlet. 0 0 3. Insert and re-tighten screws to 30 in.-lbs.Do not overtighten. 0 0 N o O O Q�Ot1� O �O o a � o ® at `T- O O O O sw� , d l r 0� 0 00 Q��o a 0 0 0 o•� ° �OpjJO� 6 > a o 0 e _ ly ® 6 1. Remove the pressure switch bracket assembly. 2. Remove the screw that holds PS2,rotate 90 degrees clockwise, and reattach. 0 0 3. Reattach the pressure switch bracket assembly. Note:Illustration shows the PS2 pressure switch in the final rotated position. 0 0�4000 0 16 o`er ® op0�pow e >o OO � ® � e 18-CE02D1-1 D-EN 75 Furnace Combustion Air Exhaust Options 1. Attach the vent outlet gasket to the vent outlet. 60 2. Install vent outlet to top of cabinet using 2 screws supplied in the o dock pack. o o 3. Install vent inlet gasket and vent inlet using 4 screws supplied in the dock pack. o 4. Install the grommet for the condensate drain tube.The drain may be located on either side of the cabinet. � m or 0 m 1. Slide PVC through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. ° ° 3. Tighten the two clamps. 4. Install the combustion air inlet pipe. IL Note:The vent outlet adapter is used for strain relief against the weight of the venting.The clamp should be tightened after the ° internal connection is made. Note:If required,transition to larger venting within 2'of the cabinet. o fl moo°pro " o An 2"x 3"offset coupling is required if the transition is made in 0000oo ° e ;o a horizontal plane.Use coupling CPL00938(Canadian o " o applications may use BAYREDUCE to meet ULC-5636 requirements.)See Horizontal Venting section for proper JJL orientation of 2"x 3"offset coupling. ® e 1. Connect PS2 tubing to switch and sensing location. Important:Cut to length but insure there is a rise in the tubing to avoid condensed flue gases from entering pressure switch. o 0 2. Remove port cap at bottom of inducer and connect inducer 5 ° condensate tubing.Connect other end of inducer condensate O 6 tubing to top port on the condensate trap.Cut tubing to length,if necessary. 3. Install previously removed port cap onto bottom port ofthe inducer.(As viewed in upflow) ° 0 4. Connect condensate pressure switch tubing to pressure port on the condensate trap.Cut to length,if necessary. S. Remove port plug from rain gutter and install in new position on - ° op00 e 3 ;o opposite side of the rain gutter. e; o 6. Connect rain gutter condensate hose to the rain gutter and the 4 lower port of the condensate trap.Cut to length,as required. e O� 76 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options Upflow Furnace in Horizontal Left Position — Side Vented Combustion Air Changes need to be made to the inducer orientation when installing the upflow furnace in the horizontal left position with the combustion ElTheair vented through the side.Additional changes are needed for hose routing,condensate trap orientation,and inducer hoses. C figure to the right shows the furnace as it is sent from the factory. ° in Use the following steps to modify the furnace for horizontal left with side venting of combustion air. � •° eaO e s= h C=o Before proceeding,lay unit on its back to make the conversion easier. 1. Remove all drain hoses from condensate trap. Note:When removing condensate hoses from the condensate trap, o hold the trap with your hand to prevent the trap from breaking. Removing the trap before the hoses is also an option. o 4 I a 2. Remove tubing from PS2 to cold header. ° 3. Remove drain tubing from bottom of inducer housing. 4. Remove rain gutter tubing from inducer outlet. 5. Remove tubing from condensate pressure switch. Qp�0Qo ®.. 6. Remove the screws that hold the condensate trap bracket.The 0o 0 condensate trap should not be removed from the condensate trap ® 0�400�o bracket.Remove assembly and retain for later installation. _ Note:There is a plastic adapter with O-rings located inside the cold `� 5 header that is held in place by the condensate trap bracket.Do not lose this adapter.This adapter needs to be in place when the condensate trap bracket is reattached, FM 0 0 1. Loosen the clamp holding the 450 elbow.Remove the elbow and discard. I o Q O O *E O' i e C. O s O o a r °®'•0 640b o ' ' 0 O 0 6• C 0 18-CE02D1-1 D-EN 77 Furnace Combustion Air Exhaust Options 1. Remove three inducer screws. 2. Rotate the inducer so that the outlet is pointing vertically. 3. Use the three screws to reattach the inducer to the cold header to 30 in.-lbs.Do not overtighten. O O Q 0 0 ® of ,. r ® e o '$ cz 02 0 o 0 O O ^§ � 000 4000 m o oo�0po� o � o - 00 0 0 78 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Remove 3"plug on left side of unit.To be used for condensate o trap. 2. Install condensate trap grommet. 3. Remove two 3"plugs on right side of cabinet.To be used for combustion air exhaust and inlet. '•• 4. Reuse the two 3"plugs to seal the two 3"default openings on the top of the furnace. Fi f p 0 \� O t 1. Attach the vent outlet gasket to the vent outlet. 2. Install vent outlet to top of cabinet using 2 screws supplied in the dock pack.. 3. Install vent inlet gasket and vent inlet using 4 screws supplied in the dock pack. e m m e � ' m e �J n 0®® 18-CE02D1-1 D-EN 79 Furnace Combustion Air Exhaust Options 1. Slide PVC through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the two clamps. 4. Install the combustion air inlet PVC pipe. Note:The vent outlet adapter is used forstrain relief against the weight of the venting.The clamp should be tightened after the internal connection is made. Note:If required,transition to larger venting within 2'of the cabinet. CPL00938-2"x 3"offset coupling may be used and is factory 1,01, T0 supplied with 120 MBTUH furnaces.Canadian applications may ®W 9 " " use BAYREDUCE to meet ULC-S636 requirements. o o ; s ® oOQ g0oo a . e op0�po� e• w I I :' Condensate Trap Installation e a 1. Reinstall the condensate adapter if it was earlier removed or 0 ensure adapter is still in place. Important:The condensate adaptermustbe present for proper condensate drain operation. �1 0 1 ' 2. Install condensate trap into new location by fitting into grommet and aligning the hole on the condensate trap with the hole labeled H L". Important:When installing a 21.0"wide S-Series furnace,the �• i condenser trap grommet must be rotated so that the �y notch in the grommet faces the outer edge of the furnace 0 cabinet as shown in the illustrations.This allows the rain gutter tubing to fully seat onto the lower condensate port O O trap. 3. Hand tighten screws. �e 6 � o o O 4 r K UP 0 r v v v . O O 80 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Connect PS2 tubing to switch and new sensing location. Important:Cut to length and ensure there is a rise in the tubing to avoid condensed flue gases from entering pressure switch. 2. Remove port cap on left of inducer and connect inducer 1 0 t condensate tubing.Connect other end of inducer condensate o o ; tubing to top port on the condensate trap.Cut tubing to length,if necessary. 3. Install previously removed port cap onto bottom port of the ° 5 inducer. 4. Connect condensate pressure switch tubing to pressure port on the condensate trap.Cut to length,if required. CO 4 • o • tF_ 5. Connect rain gutter condensate hose to the rain gutter and the lower port of the condensate trap. 0 0 0 2 3 Upflow Furnace in Horizontal Left Position — Top Vented Combustion Air Changes do not need to be made to the inducer orientation when installing the upflow furnace in the horizontal left position with the combustion air vented through the top.Changes are needed for hose routing,condensate trap orientation,and inducer port caps. El The figure to the right shows the furnace as it is sent from the factory. ° Use the following steps to modify the furnace for horizontal left with top venting of combustion air. g000�o 0 0 - r Before proceeding,lay unit on its back to make the conversion easier. 1. Remove all drain hoses from condensate trap. Note:When removing condensate hoses from the condensate trap, o hold the trap with your hand to prevent the trap from breaking. Removing the trap before the hoses is also an option. o 0 4 I 2. Remove tubing from PS2 to cold header. ° 3. Remove drain tubing from bottom of inducer housing. 4. Remove rain gutter tubing from inducer outlet. 5. Remove tubing from condensate pressure switch. Qp00Qo ®, 6. Remove the screws that hold the condensate trap bracket.The condensate trap should not be removed from the condensate trap 060��b o - bracket.Remove assembly and retain for later installation. _ Note:There is a plastic adapter with O-rings located inside the cold 5 header that is held in place by the condensate trap bracket.Do not lose this adapter.This adapter needs to be in place when the condensate trap bracket is reattached. Volo FM0 0 18-CE02D1-1 D-EN 81 Furnace Combustion Air Exhaust Options 1. Remove plug from 3"hole. 2. Install condensate trap grommet. a _O U 0 0 . � p 0 1. Remove the pressure switch bracket assembly. 2. Remove the screw that holds PS2,rotate 90 degrees clockwise, and reattach. 3. Reattach the pressure switch bracket assembly. O Q O O o • oQO�o O a � ® ` O C�QpO°�O m 0 O O � O � N P82 �QO��O o • • o0g O^ � . ® 0040.00 • 0 as O 82 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Attach the vent outlet gasket to the vent outlet. 2. Install vent outlet to top of cabinet using 2 screws supplied in the I �� doc pack. 3. Install vent inlet gasket and vent inlet using 4 screws supplied in ( 1� the doc pack. ( �� [ 1� I ar' ' 1. Slide PVC through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the two clamps. o Q 4. Install the combustion air inlet PVC pipe. 0 0 Note:The vent outlet adapter is used forstrain relief against the 0 a weight of the venting.The clamp should be tightened after the internal connection is made. Note:If required,transition to larger venting within 2'of the cabinet. An 2"x 3"offset coupling is required if the transition is made in a horizontal plane.Use coupling CPL00938(Canadian applications may use BAYREDUCE to meet ULC-S636 • o o requirements.)See Horizontal Venting section for proper ® �j orientation of 2"x 3"offset coupling. 9 � m o q 18-CE02D1-1 D-EN 83 Furnace Combustion Air Exhaust Options Condensate Trap Installation — 1. Reinstall the condensate adapter if it was earlier removed or ensure adapter is still in place. Important:The condensate adapter must be present for proper condensate drain operation. oo®9e 2. Install condensate trapinto new location b fitting into grommet Y 9� 9 and aligning the hole on the condensate trap with the hole labeled H L". When installing a 21.0"wide S-Series furnace,the condenser trap grommet must be rotated so that the notch in the grommet faces the outer edge of the furnace cabinet as shown in the illustrations.This allows the rain gutter tubing to fully seat onto the lower condensate port trap. 3. Hand tighten screws. 6 � G C O 4 r K r II v 11 1. Connect PS2 tubing to switch and new sensing location. Important:Cut to length but insure there is a rise in the tubing to 5 avoid condensed flue gases from entering pressure switch. 2. Remove port cap on left side of inducer and connect inducer ° ° °° 6 condensate tubing.Connect other end of inducer condensate tubing to top port on the condensate trap.Cut tubing to length,if g necessary. - 3. Install previously removed port cap onto bottom port of the p o - inducer.(As viewed in upflow) •° .aa 4 4. Connect condensate pressure switch tubing to pressure port on the condensate trap.Cut to length,if required. 5. Remove port plug from rain gutter and install in new position on opposite side of the rain gutter. ° ° 2 FM 6. Connect rain gutter condensate hose to the rain gutter and the lower port of the condensate trap.Route rain gutter condensate hose to the right of the inducer motor. 84 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options Upflow Furnace in Horizontal Right Position — Left Side Vented Combustion Air Changes need to be made to the inducer orientation when installing the upflow furnace in the horizontal right position with the combustion n a air vented through the left side.Additional changes are needed for 11E] cn hose routing,condensate trap location,and inducer port caps,and the a= « ° ° condensate plug. s The figure to the right shows the furnace as it is sent from the factory. Use the following steps to modify the furnace for horizontal right with left side venting of combustion air. _ •000�po O o �6D ICI o 0 Before proceeding,lay unit on its back to make the conversion easier. 1. Remove all drain hoses from condensate trap. Note:When removing condensate hoses from the condensate trap, ® C C a m hold the trap with your hand to prevent the trap from breaking. Removing the trap before the hoses is also an option. o 0 2. Remove tubing from PS2 to cold header. 3. Remove drain tubing from bottom of inducer housing. 4 5 , - J 4. Remove rain gutter tubing from inducer outlet. _ _ 5. Remove tubing from condensate pressure switch. _', , Q�0Qo� C. 0 6. Remove the screws that hold the condensate trap bracket.The = 3 0� condensate trap should not be removed from the condensate trap bracket.Remove assembly and retain for later installation. ° 2 7. Remove the adapter located inside the condensate trap connection on the cold header and retain for later installation. d 0 Note:The plastic adapter with O-rings located inside the cold header that is held in place by the condensate trap bracket.Do not lose •I o 0 this adapter.This adapter needs to be in place when the o, condensate trap bracket is reattached. 1. Remove 3"plug on right side of unit.To be used for condensate trap. • 2. Install condensate trap grommet. .� 3. Remove two 3"plugs on left side of cabinet. 4. Reuse the two 3"plugs to seal the two 3"default openings on the O top of the cabinet. o 1 .O C 18-CE02D1-1 D-EN 85 Furnace Combustion Air Exhaust Options 1. Attach the vent outlet gasket to the vent outlet. 2. Install vent outlet to top of cabinet using 2 screws supplied in the doc pack. t 3. Install vent inlet gasket and vent inlet using 4 screws supplied in 1 the doc pack. t a e 0 . e o e o 1 .. o 1. Remove three inducer screws. a a 2. Rotate the inducer so that the outlet is pointing vertically. 3. Use the three inducer screws to reattach the inducer to the cold header.Torque to 30 in.-lbs.Do not overtighten. aS e w o 0 I� a a' �J-J l� 0 0 PC a• e dQ.o e e OpOb 00 i e <�e ® El ° 0 0 86 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Remove condensate drain plug from top right location on cold 02 header. (2-)l 0 2. Place condensate drain plug onto the cold header outlet located a= ®, 0 0 on the bottom left of the cold header. AM WNW' ® ° ® a 1. Slide PVC through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the two clamps. 4. Install the combustion air inlet PVC pipe. Note:The vent outlet adapter is used forstrain relief against the weight of the venting.The clamp should be tightened after the internal connection is made. Note:If required,transition to larger venting within 2'of the cabinet. I���I CPL00938-2"x 3"offset coupling may be used and is factory IFM supplied with 120 MBTUH furnaces.Canadian applications may use BAYREDUCE to meet ULC-5636 requirements. 0 = c tt opt 40po � ° _ eaQoe 0 18-CE02D1-1 D-EN 87 Furnace Combustion Air Exhaust Options Condensate Trap Installation 1. Reinstall the condensate adapter if it was earlier removed or ensure adapter is still in place. I ®o R Important:The condensate adapter must be present for proper 0 condensate drain operation. \ 2. Install condensate trap into new location by fitting into grommet and aligning the hole on the condensate trap with the hole labeled ° HR„ \ �1 Important:When installing a 21.0"wide 5-Series furnace,the condenser trap grommet must be rotated so that the notch in the grommet faces the outer edge of the furnace cabinet as shown in the illustrations.This allows the rain , gutter tubing to fully seat onto the lower condensate port trap. �. • 3. Hand tighten screw. a 0 p a U.` o 0 � •o 4 Y L 1. Connect P52 tubing to switch and new sensing location. Important:Cut to length but insure there is a rise in the tubing to avoid condensed flue gases from entering pressure switch. II�� 2. Remove port cap on the right side of the inducer and connect inducer condensate tubing.Connect other end of inducer 0 0 condensate tubing to top port on the condensate trap.Cut tubing to length,if necessary. 3. Install previously removed port cap onto bottom port ofthe oY inducer. 3 = 4. Connect condensate pressure switch tubing to pressure port on • aQ.oe the condensate trap.Cut to length,if required. • 0006 boo 5 5. Connect rain gutter condensate hose to the rain gutter and the • lower port of the condensate trap. 5 0 0 4 88 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options Upf low Furnace in Horizontal Right Position — Bottom Vented Combustion Air Changes need to be made to the inducer orientation when installing the upflow furnace in the horizontal right position with the combustion o a air vented through the bottom.Additional changes are needed for �® hose routing,condensate trap location,and inducer port caps,and the a� w condensate plug. The figure to the right shows the furnace as it is sent from the factory. Use the following steps to modify the furnace for horizontal right with _ bottom venting of combustion air. e Qoopno . I I °° s ® ❑ o ® ® o 0 Before proceeding,lay unit on its back to make the conversion easier. 1. Remove all drain hoses from condensate trap. Note:When removing condensate hoses from the condensate trap, ® o a m m hold the trap with your hand to prevent the trap from breaking. Removing the trap before the hoses is also an option. o 0 2. Remove tubing from P52 pressure switch. 3. Remove drain tubing from bottom of inducer housing. 4 5 - J e 4. Remove rain gutter tubing from inducer outlet. _ 5. Remove tubing from condensate pressure switch. =',#, 0o D0po ® s 6. Remove the screws that hold the condensate trap bracket.The = 8 o��p condensate trap should not be removed from the condensate trap bracket.Remove assembly and retain for later installation. 0 2 7. Remove the condensate adapter located inside the condensate trap connection on the cold header and retain for later installation. o Note:The plastic condensate adapter with O-rings located inside the o 0 cold header that is held in place by the condensate trap ,o, bracket.Do not lose this adapter.The condensate adapter needs to be in place when the condensate trap bracket is reattached. • -� 1. Remove 3"plug on right side of unit.To be used for condensate trap. 2. Install condensate trap grommet. 3. Remove 3"plugs on the left side of the cabinet.To be used for •® combustion air inlet. 4. Reuse the two 3"plugs to seal the two 3"default openings on the �• o top of the furnace. 1 .O U 18-CE02D1-1 D-EN 89 Furnace Combustion Air Exhaust Options 1. Remove three inducer screws. 2. While the inducer is loose,remove condensate drain plug from top right location on cold header. ®„ l� o 0 � 'a 3. Place condensate drain plug onto the cold header outlet located on the bottom left of the cold header. 4. Rotate the inducer 180 degrees so that the elbow is pointing towards the left. o o 5. Use the three inducer screws to reattach the inducer to the cold header.Torque to 30 in.-lbs.Do not overtighten. ; ® Elo ® ® o 0 ILW a 0®. ®• 0 0 99WEI o l as .g ® ITI ioi irrri o a �J J o 0 o' e gip. q��0�o r 6aooe a� ® ❑T W qwg� II�TT�III 101 90 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Remove the pressure switch bracket assembly. ° 2. Remove the screw that holds PS2,rotate 90 degrees clockwise, and reattach. 3. Reattach the pressure switch bracket assembly. ® \, Note:The inducer is shown rotated into its final position in the !� i illustration. 0 0 P � ® 0000 o a 0 0 a G 06, o M Q C m 1. Cut 3"hole in bottom panel using large dimple as guide. e O v e 1 i 1. Attach the vent outlet gasket to the vent outlet. a 2. Install vent outlet to top of cabinet using 2 screws supplied in the o e doc pack. 3. Install vent inlet gasket and vent inlet using 4 screws supplied in a a the doc pack. e Note:The vent outlet adapter is used for strain relief against the weight of the venting. The clamp should be tightened after the a internal connection is made. 1 Note:If required,transition to larger venting within 2'of the cabinet. e An 2"x 3"offset coupling is required if the transition is made in a horizontal plane.Use coupling CPL00938(Canadian applications may use BAYREDUCE to meet ULC-S636 e l requirements.)See Horizontal Venting section for proper orientation of 2"x 3"offset coupling. �e ooa�9Q 18-CE02D1-1D-EN 91 Furnace Combustion Air Exhaust Options 1. Slide PVC through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the two clamps. 4. Install the combustion air inlet PVC pipe. 0 'M low 0 ® � a Condensate Trap Installation F 1. Reinstall the condensate adapter if it was earlier removed or ensure adapter is still in place. I o 9 i Important:The condensate adapter must be present for proper 0 condensate drain operation. \ 2. Install condensate trap into new location by fitting into grommet and aligning the hole on the condensate trap with the hole labeled „HR„ Q Important:When installing a 21.0"wide S-Series furnace,the condenser trap grommet must be rotated so that the notch in the grommet faces the outer edge of the furnace ire cabinet as shown in the illustrations.This allows the rain , gutter tubing to fully seat onto the lower condensate port trap. 3. Hand tighten screw. e 0 i r , Q o HR �* 0 0 � o 92 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Connect P52 tubing to switch and new sensing location.Use additional tubing in ship with bag,if necessary. Important:Cut to length but insure there is a rise in the tubing to avoid condensed flue gases from entering pressure switch. 2. Remove port cap on the right side of inducer and connect inducer condensate tubing.Connect other end of inducer condensate tubing to top port on the condensate trap.Cut tubing to length,if necessary. 3. Install previously removed port cap onto bottom port of the inducer.(As viewed in upflow) 4. Connect condensate pressure switch tubing to pressure port on the condensate trap.Cut to length,if required. 5. Remove port plug from rain gutter and install in new position on opposite side of the rain gutter. 6. Connect rain gutter condensate hose to the rain gutter and the lower port of the condensate trap.Route rain gutter condensate hose to the right of the inducer motor. 18-CE02D1-1 D-EN 93 Furnace Combustion Air Exhaust Options Downf low Furnace — Top Vented Combustion Air No changes need to be made to the inducer when installing the downflow furnace with the combustion air vented through the top. RD � o ti 1. Attach the vent outlet gasket to the vent outlet. 2. Install vent outlet to top of cabinet using 2 screws supplied in the doc pack. 1 3. Install vent inlet gasket and vent inlet using 4 screws supplied in 1 the doc pack. 1•m 1. Slide PVC pipe through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the two clamps. 4. Install the combustion air inlet PVC pipe. Note:The vent outlet adapter is used for strain relief against the weight of the venting.The clamp should be tightened after the internal connection is made. Note:If required,transition to larger venting within 2'of the cabinet. CPL00938-2"x 3"offset coupling may be used and is factory supplied with 120 MBTUH furnaces.Canadian applications may use BAYREDUCE to meet ULC-5636 requirements. e o QoOpo 0 v 0 60�b i O AS 0 0 0 0 94 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options Downflow Furnace — Left Side Vented Combustion Air Changes need to be made to the inducer orientation when installing the downflow furnace with the combustion air vented through the side.Additional changes are needed for hose routing and PS2 rotation. The figure to the right shows the furnace as it is sent from the factory. Use the following steps to modify the furnace for downflow with side venting of combustion air. Important:Right side vent outlet is not allowed because condensate will not drain. . e 0. ��o e u i O o d D O O O O Before proceeding,lay unit on its back to make conversion easier. 1. Disconnect all drain tubes from condensate trap. 8 _ Note:When removing condensate hoses from the condensate trap, hold the trap with your hand to prevent the trap from breaking. 2. Remove drain tubing from bottom of inducer housing. 4 o 3. Remove rain gutter tubing from inducer outlet. °, o�0 4. Remove tubing from condensate pressure switch. �60 ° o" e 5. Remove tubing from PS2 to cold header. ° 2 0 0 0 0 18-CE02D1-1 D-EN 95 Furnace Combustion Air Exhaust Options 1. Remove two 3"plugs on left side of cabinet.To be used for combustion air exhaust and inlet. 2. Reuse the two 3"plugs to seal the two 3"default openings on the o J top of the cabinet. ° 0 o OaOa� C o® m l� m u 1. Loosen the clamp holding the 450 elbow.Remove the elbow and discard. o °p�OL1po � o u o Gi 96 18-CE02D1-1 D-EN Furnace Combustion Air Exhaust Options 1. Remove the three inducer mounting screws. 2. Rotate inducer counterclockwise so that the inducer outlet aligns with the exhaust vent outlet. 3. Reinsert and tighten screws to 30 in.-lbs.Do not overtighten. 1 o< °Q�ODQo O�= o Q a DI)0�° O � o O O O O 7, -0- 0 0 e .o 0 0 0 0 1. Remove the pressure switch bracket assembly. 2. Remove the screw that holds PS2,rotate 90 degrees 0r r counterclockwise,and reattach. 3. Reattach the pressure switch bracket assembly. Note:The illustration shows PS2 in its final position after being = ° rotated. o " p� - op�gOpo \o ® a o c=a Booboo a `00 o C� 0 Q 0 0 0 Oi O ° fly clad 18-CE02D1-1 D-EN 97 Furnace Combustion Air Exhaust Options 1. Attach the vent outlet gasket to the vent outlet. ° 2. Install vent outlet to cabinet using 2 screws supplied in the doc 0 0 pack. 00� 3. Install vent inlet gasket and vent inlet using 4 screws supplied in o �® the doc pack. G 4. Install the grommet for the condensate drain tube.The drain may be located on either side of the cabinet. •� mil'. / A f • m 1. Slide PVC through vent outlet adaptor and insert into inducer outlet. 2. Twist to insure PVC is fully inserted. 3. Tighten the two clamps. _ ®® 4. Install the combustion air inlet PVC pipe. Note:The vent outlet adapter is used for strain relief against the —0- 0 weight of the venting.The clamp should be tightened after the internal connection is made. . p° o Note:If required,transition to larger venting within 2'of the cabinet. 0 ®= ' An 2"x 3"offset coupling is required if the transition is made in a horizontal plane.Use coupling CPL00938(Canadian applications may use BAYREDUCE to meet ULC-S636 �' L requirements.)See Horizontal Venting section for proper orientation of 2"x 3"offset coupling. 0 0 0 0 1. Connect PS2 tubing to switch and sensing location. 5 r—n Important:Cut to length but insure there is a rise in the tubing to avoid condensed flue gases from entering pressure 3 switch. AdMI 2. Remove port cap at bottom of inducer and connect inducer ®0•' condensate tubing.Connect other end of inducer condensate o " £ ®> tubing to top port on the condensate trap.Cut tubing to length,if © op0 QOOo ®�' necessary. O o 3. Install previously removed port cap onto bottom port ofthe inducer. 4. Connect condensate pressure switch tubing to pressure port on I the condensate trap.Cut to length,if necessary. 5. Remove port plug from rain gutter and install in new position on ; opposite side of the rain gutter. 6. Connect rain gutter condensate hose to the rain gutter and the 0 0 lower port of the condensate trap.Cut to length,as required. 0 0 98 18-CE02D1-1 D-EN Integrated Furnace Control Menu S9X2 Control System Menu Single Stage OD Example Example I'stage Gas Heat Tap 3 STATUS MENU hE I EP3 Example Example 2nd Stage Pressure Switch 1st Stage Pressure Switch Error Error Err E3_4 E3_ I ACTIVE ERRORS Example Example Example 2"d Stage Pressure Switch 1st Stage Pressure Switch Open Limit Switch Error 14 Error Error C-T66FAULTS/ E3_4 E3_ I ED4 Example Software Version a Control Release 0 Example seconds EDd DDD D9D IBD Cooing Off Delay Example Example Single Stage 2 stage 1 compressor odL1 Outdoor Stages Example seconds Hod IDD D6D 14D IBD Heat Off Delay) Continued on next page. SETTING UP YOUR SYSTEM: To change any factory default value,first remove any "call"from the furnace and allow any fan off delays to finish.(I dL should be seen on the display) Scroll to the selected Menu item by momentarily depressing the"MENU"key and then depress the "OPTION"key to the desired setting.Then momentarily depress the"MENU"key again to save the change. CLEARING THE LAST6 FAULTS: To clear the stored faults,scroll to the last 6 faults menu,enter the menu by scrolling to the right and hold the"Option"key for at least 5 seconds.Release and a set of 3 dashes will be seen 3 times.This confirms the faults have been cleared 18-CE02 D1-1 D-E N 99 Integrated Furnace Control Menu S9X2 Control System Menu Single Stage OD Continued from previous page. Example seconds I sd V Inter-Stage Delay Example Tap# Continuouus Fan Tap �F- Example Tap# Cap Compressor Operation 1_5 Speed Tap _ Example 1"Stage Tap# HEP Heating Speed Tap —+ H i_2 H i_ Example 2""Stage Tap# H2-4 H2-3 H2_5 rile rU i — rLJ1 - Run Test Mode Default Airflow Taps SELECTING GAS HEAT FAN SPEEDS: 1"Stage Airflow:Scroll to the HEP menu and momentarily push the OPTION key.Tap#2 is the default 1"stage setting for all models,Tap#1 is also available.When selection is made,momentarily push the MENU key to save. 1st Stage Gas Heat Tap 2 2 n1Stage Airflow:After 1"stage airflow is selected,the default 2nd stage airflow tap will appear,H24.If this tap is desired,momentarily push the MENU key to save.Taps 3 and 5 2nd Stage Gas Heat Tap 5 are also available. Cooling/HP Tap 4 Important:If a change is made to either 1"or 2 n1 stage airflow,both must be saved by pushing the MENU key.Neither selection will be saved if this is not done Run Test Mode: To enter Run Test Mode,scroll to rUr using the Menu key,then push the option key.The LED will flash rUn three times,then begin the test. To exit the test mode,momentarily push the Menu key,cycle power to the furnace,or make a valid thermostat call for capacity or fan. Sequence of Run Test Mode rJ I-Turns the inducer on in 1"stage for 30 seconds ,U2—Turns on the inducer on 2"d stage for 30 seconds rJ3—Turns the ignitor on for 10 seconds rU4—Turns the circulating blower on 1st stage compressor speed for 10 seconds rU5—Turns the circulating blower on 2nd stage compressor speed for 10 seconds rJ6—Turns the circulating blower on 1"stage gas heat speed for 10 seconds ,0—Turns on the circulating blower on 2"1 stage gas heat speed for 10 seconds The above sequence will repeat two more times unless the Run Test Mode is exited,see above Important:The Run Test Mode does not test fire the furnace or bring the outdoor unit on.It is designed to allow the technician to observe each mode to ensure the IFC,inducer,and circulating blower are performing as intended. 100 18-CE02D1-1 D-EN Integrated Furnace Control Menu S9X2 Control System Menu Two Stage OD Example Example I"stage Gas Heat Tap 3 HE I EP2 STATUS MENU Example Example 2"d Stage Pressure 1st Stage Pressure Switch Error Switch Error Err E3_y E3_ I \ ACTIVE ERRORS Example Example Example 2"d Stage Pressure 1st Stage Pressure Open Limit Switch Switch Error Switch Error Error `LASTe AULTs�'�_ E3_4 E3_ I C(04 Example Software Version# Er I r Control Release/r—N L r Example seconds E0d ! OuD cc90 18D Cooing Off Delay 11:utdoor U Stages I- I 2- I Example seconds _: Hod 060 Iy0 J80 Heat Off Delay IF Continued on next page. SETTING UP YOUR SYSTEM: To change any factory default value,first remove any SELECTING GAS HEAT FAN SPEEDS: "call"from the furnace and allow any fan off delays to 1'Stage Airflow:Scroll to the HEP menu and momentarily push the OPTION key.Tap#2 is the default 1' stage finish.(I dL should be seen on the display) setting for all models,Tap#1 is also available.When selection is made,momentarily push the MENU key to save. 2" Stage Airflow:After 1' stage airflow is selected,the default 2" stage airflow tap will appear,H24.If this tap is Scroll to the selected Menu item by momentarily desired,momentarily push the MENU key to save.Taps 3 and 5 are also available. depressing the"MENU"key and then depress the d "OPTION"key to the desired setting.Then Important:If a change is made to either 1` or 2" stage airflow,both must be saved by pushing the MENU key. momentarily depress the"MENU"key again to save Neither selection will be saved if this is not done. the change. CLEARING THE LAST6 FAULTS: To clear the stored faults,scroll to the last 6 faults menu,enter the menu by scrolling to the right and hold the"Option"key for at least 5 seconds.Release and a set of 3 dashes will be seen 3 times.This confirms the faults have been cleared 18-CE02D1-1 D-EN 101 Integrated Furnace Control Menu S9X2 Control System Menu Two Stage OD Continued from previous page. Example seconds I sd Inter-Stage Delay ' Example Tap# `OF CF i CF_2 CF_3 CF_y CF_S Continuous Fan Tap Example Tap# COP ICompressor Operation C i_2 C i_ I C I_ C i_y Speed Tap C2_'i C2_3 C2_S Example Tap# Hk 3 Heating Speed Tap H2_S H2_3: H2_`I run Run Test Mode ru Default Airflow Taps SELECTING COMPRESSOR OPERATION FAN SPEEDS: 1't Stage Airflow:Scroll to the CUP menu and momentarily push the OPTION key.Tap#2 is the default 1 t stage setting for all models,Tap#1-#4 are also available.When selection is made,momentarily push the MENU key to 1st Stage Gas Heat Tap 2 save. 2nd Stage Gas Heat Tap 5 2nd Stage Airflow:After 1"stage airflow is selected,the 2nd stage airflow available tap selected must be higher than 1s`stage(only those taps will be available.)If this tap is desired,momentarily push the MENU key to save. 2 Stage Cooling/HP Tap 2,Tap 4 Example:If 1�stage is set for Tap3,the available taps for 2nd stage are ONLY Taps 4 or 5. Important:If a change is made to either 1:t or 2nd stage airflow,both must be saved by pushing the MENU key. Neither selection will be saved if this is not done. Run Test Mode: To enter Run Test Mode,scroll to rUn using the Menu key,then push the option key.The LED will flash rJn three times,then begin the test. To exit the test mode,momentarily push the Menu key,cycle power to the furnace,or make a valid thermostat call for capacity or fan. Sequence of Run Test Mode rJ I-Turns the inducer on in 1'stage for 30 seconds rJ2—Turns on the inducer on 2nd stage for 30 seconds rJ3—Turns the ignitor on for 10 seconds rJ4—Turns the circulating blower on 1st stage compressor speed for 10 seconds rU5—Turns the circulating blower on 2nd stage compressor speed for 10 seconds rJ6—Turns the circulating blower on 1'stage gas heat speed for 10 seconds rJ1—Turns on the circulating blower on 2nd stage gas heat speed for 10 seconds The above sequence will repeat two more times unless the Run Test Mode is exited,see above Important:The Run Test Mode does not test fire the furnace or bring the outdoor unit on.It is designed to allow the technician to observe each mode to ensure the IFC,inducer,and circulating blower are performing as intended. 102 18-CE02D1-1 D-EN Integrated Furnace Control Menu S9X2 System Status Menu Example I dL Example 1st Stage Pressure Tap#2 Switch Error HE I tP2 E3_ I HE 2 tPH I dL=Idle,no demand for cooling,heating,or fan HE I=Demand for 1't stage gas heat HF2 =Demand for 2nd gas heat CL i t--► tP2 EL I =Demand for 1st stage cooling CL2 =Demand for 2nd stage cooling HP I =Demand for 1st stage heat pump CL 2 �—► tP5 HP2 =Demand for 2nd stage heat pump COF =Demand for continuous fan dFL =Demand for outdoor unit defrost,furnace running in gas heat mode LP 1-5=Tap selected for airflow HP I �► tP2 NOTE: (1)The menu status displayed is solely dependent on the input of 24VAC HP2 �—► ( P5 thatis applied to the low voltage terminal strip. (2)The status will alternate between the system mode and the airflow request every 2 seconds. CIF �—► [ P I (3)If an error occurs,an E*.*will alternately flash with the system mode and airflow request.See first example dFt �—► tP2 18-CE02D1-1 D-EN 103 Integrated Furnace Control Display Codes Menu Options I dL Idle Err Active Alarm Menu LSF Last 6 Faults(To clear—Hold Option button down for 5 seconds after entering the L6F menu) Cr Code Release Number rod Cooling Off Delay(Seconds) Od0 Outdoor Unit Type COF Blower Constant Fan Airflow Hod Heat Off Delay(Seconds) I Sd Inter-Stage Delay(Seconds) 9HC Gas Heating CFM(1st and 2nd stage airflow are selectable) r Lln Test Mode Error Codes Alarm Error Code Alarm Explanation EOI Loss of the IRQ or other internal failures(Internal IFC error) E2_I Retry Exceeded(Flame never sensed,one hour lockout after 3 times) E2_2 Recycles Exceeded(Flame sensed then lost,one hour lockout after 10 times) E2_3 1st Stage Gas Valve Not Energized When It Should Be exceeded after 10 times E3_I Shorted Pressure Switch,1st Stage E3_2 Open Pressure Switch,1st Stage E3_3 Shorted Pressure Switch,2nd Stage E3_4 Open Pressure Switch,2nd Stage EOH Open Limit(Main Thermal,Rollout Switch,or Reverse Airflow Switch) E05 Flame detected,should not be present E6_I Voltage reversed polarity E6_2 Bad grounding (1)Igniter relay fails E6_3 (2)Igniter open E1_I 1st stage gas valve(MVL)is energized when it should be off E08 Flame current is low,but still strong enough to allow operation E09 Open Inducer Limit Switch or Condensate Pressure Switch (1)1st stage gas valve not energized when it should be (2)1st stage gas valve relay stuck closed E 11 (3)2nd stage gas valve relay stuck closed (4)2nd stage gas valve energized when it should not be (5)2nd stage gas valve not energized when it should be E 12 Open fuse 104 18-CE02D1-1 D-EN Integrated Furnace Control Display Codes Fault Code Recovery Fault Code Recovery 1. To view the last 6 faults,press the"Menu"key until the"Last 6 IFC Component Layout Faults"(L6F)menu appears. 2. Enter the menu by pressing the"Option"key. 3. The last 6 faults can be viewed. Clearing the Last 6 Faults EAC,HUM LINE Neutral Inducer/Igniter 1. To clear the last 6 faults,press the"Menu"key until the"Last 6 Dry Contacts Connections Connections Connector Faults"(L6F)menu appears. 6 Pin CTM 2. Enter the menu by pressing the"Option"key. Connector 3. Hold the"Option"key for at least 5 seconds. p� 4. Release and a set of 3 dashes with be seen 3 times.This confirms the faults have been cleared. Flame Current 0 ® ® aB Resetting Factory Defaults 7 Segment LED MVH 1. Display must be in Idle Mode. 1 6 Pin CTM Motor 2. Push the"Menu"and"Option"buttons at the same time for 15 0°0 " Connector seconds then release. Tap 1-Low Speed OPTI Tap 2 3. The 7 segment will flash"Fd"3 times.This confirms the unit has Tap 3 PS been reset to the factory defaults.been 4 ILI Tap 5-High Speed Common MENU and OPTION 12 Pin Select Buttons Connector W2 WI R G B/CY2 YI 0 Low Voltage Terminal Strip 5 Amp Fuse 18-CE02D1-1 D-EN 105 Sequence of Operation Note:The seven segment LED readout is based on Note:There are two flame sense pads located on thermostat input. During a simultaneous call for the IFC,marked "FP". To measure the flame W1 and W2, the seven segment LED will read current,use a VOM set to DC volts. 1 VDC= 1 "Ht2",although the IFC will process the call for micro-amp. Flame current will vary 1st stage heat first. depending on the type of meter used. Typical Note:Numbers in Parenthesis()refer to the 12 pin flame current ranges from 0.75—3.0 micro- terminal positions. amps(0.75—3 VDC). 7. Once flame sense has been achieved,a timer on the EAC and HUM Timing IFC starts and after the "Blower On" delay has • EAC relay closes approximately 2 seconds after the completed,the indoor blower will energize and run blower starts. at the 1st stage gas heating speed.The seven • EAC relay opens when the blower motor stops. segment LED for example will alternately read: • HUM relay closes on any heating call (HP/Gas) HE! =Gas heating,Stage 1 approximately 1 second after the blower motor EP2=Speed Tap 2 starts. 8. When the temperature raises enough to satisfy the • HUM relay opens when any heating call (HP/Gas) is thermostat setting,contacts R-W1 will open. removed. 9. The gas valve relay will open,closing the gas valve. The inducer will continue to run for approximately 5 1st Stage Gas Heating seconds to remove any combustion byproducts 1. R—W1 contacts close on the thermostat sending from inside the furnace. 24VAC to the W1 low voltage terminal of the IFC. 10. The indoor blower continues to run to remove heat Technician should read 24VAC from W1 to B/C.The from the heat exchangers.The blower off time is seven segment LED will read "tit 1". field adjustable through the IFC menu setup option. 2. The IFC performs a self-check routine and then The seven segment LED will read "1 dL" =Idle, no confirms: thermostat demand. a. Condensate pressure switch and Inducer limit 2nd Stage Gas Heating switch are closed by sending 24VAC out the Note:2nd stage heating cannot operate without 1st HLO terminal and monitoring the ILI (1) input. stage operation. b. Flame roll-out switches(FRS) 1 &2,main 1. R—W1 contacts close on the thermostat sending thermal limit(TCO),and any reverse air flow 24VAC to the W1 low voltage terminal of the IFC. (RAF)switches are proved closed by sending Technician should read 24VAC from W1 to B/C.The 24VAC out the HLO(4)terminal and monitoring seven segment LED will read "HE 1" the HLI (11) input. 2. The IFC performs a self-check routine and then c. Pressure switch 1 (PS1) and pressure switch 2 confirms: (PS2)are proved open by sending 24VAC out a. Condensate pressure switch and Inducer limit the HLO terminal,through the limit switches, switch are proved closed by sending 24VAC out and monitoring the PS1 (3)and PS2 (7) inputs. the HLO terminal and monitoring the ILI (1) Note:If a thermal limit is open,24VAC will not input. be present at either pressure switch. 3. After steps a, b,and c are confirmed,the inducer b. Flame roll-out switches(FRS) 1 &2,main relay is closed energizing 1st stage inducer.As the thermal limit(TCO),and any reverse airflow inducer ramps up,PS1 will close. (RAF)switches are closed by sending 24VAC out the HLO(4)terminal and monitoring the HLI (11) 4. When PS1 closes,the ignitor relay on the IFC will input. close.The ignitor is energized and warm up is approximately 20 seconds. c. Pressure switch 1 (PS1)and pressure switch 2 5. After the ignitor warm up,the 1st stage gas valve (PS2)are proved open by sending 24VAC out relay is closed,energizing the 1st stage gas valve the HLO terminal,through the limit switches, solenoid to allow ignition. and monitoring the PS1 (3) and PS2(7) inputs. 6. The first burner will ignite and flame will crossover Note:If a thermal limit is open,24VAC will not to the remaining burners,establishing current to be present at either pressure switch. the flame sensor. Flame sensing must take place 3. After steps a, b,and care confirmed,the inducer within 4 seconds. relay is closed energizing 1st stage inducer.As the inducer ramps up, PS1 will close. 106 18-CE021D1-1 D-EN Sequence of Operation 4. When PS1 closes,the ignitor relay on the IFC will 12. When the temperature raises enough to satisfy the close.The ignitor is energized and warm up is thermostat setting,contacts R-W1 will open. approximately 20 seconds. 13. The gas valve relay will open,closing the gas valve. 5. After the ignitor warm up,the 1st stage gas valve The inducer will continue to run for approximately 5 relay is closed,energizing the 1 st stage gas valve seconds to remove any combustion byproducts solenoid to allow ignition. from inside the furnace. 6. The first burner will ignite and flame will crossover 14. The indoor blower continues to run to remove heat to the remaining burners,establishing current to from the heat exchangers.This blower off time is the flame sensor. Flame sensing must take place field adjustable through the IFC menu setup option. within 4 seconds. The seven segment LED will read "I dL"=Idle, no Note: There are two flame sense pads located on thermostat demand. the IFC,marked "FP". To measure the flame Single Stage Cooling current,use a VOM set to DC volts. 1 VDC= 1 1. R-Y1-G contacts on the thermostat close sending micro-amp. Flame current will vary 24VAC to the Y1 and G low voltage terminals on the depending on the type of meter used. Typical IFC.Technician should read 24VAC between Y1-B/C flame current ranges from 0.75—3.0 micro- and between G-B/C. amps(0.75—3 VDC). 7. Once flame sense has been achieved,a timer on the Note:Factory supplied Y1-O jumper must remain in IFC starts and after the "Blower On" delay has place for proper seven segment LED readout. If completed,the indoor blower will energize and run removed, the seven segment LED will read"HP; at the 1st stage gas heating speed.The seven 2. 24VAC is sent to the OD unit via thermostat wiring. segment LED for example will alternately read: 3. The indoor blower ramps to the cooling airflow. HLI =Gas heating,Stage 1 The seven segment LED for example will alternately read: LP2=Speed Tap 2 LL I=Cooling,Stage 1 Important:Only speed taps 1&2 are available for 1ststage gas heat. LPH=Speed Tap 4 8. R-W2 contacts close on the thermostat sending Important:All speed taps are available for single stage 24VAC to the W2 low voltage terminal of the IFC. cooling. Technician should read 24VAC from W2 to B/C.The 4. When the temperature is lowered enough to satisfy seven segment LED will read "HL2". the thermostat setting,contacts R-Y1-G will open. 9. The IFC then energizes the 2nd stage inducer relay. 5. The OD unit shuts off and the indoor blower shuts The inducer ramps to 2nd stage,the second stage off,unless a blower off delay has been enabled in gas valve relay on the IFC closes,energizing second the IFC setup menu options.The seven segment stage gas valve.The indoor blower motor will ramp LED will read "I dL"=Idle,no thermostat demand. up to the 2nd stage gas heating speed.The seven Two Stage Cooling segment LED for example will alternately read: 1. R-Y1-G contacts on the thermostat close sending HL2=Gas heating,Stage 2 24VAC to the Y1 and G low voltage terminals on the LPH=Speed Tap 4 IFC.Technician should read 24VAC between Y1-B/C Important:Speed tap must be higher than selected for and between G-B/C. 1ststage. Note:Factory supplied V1-O jumper must remain in 10. The IFC monitors PS2 for closure and if PS2 does place for proper seven segment LED readout. If not close within 45 seconds,a PS2 open error will removed,the seven segment LED will read"HP,"'. be declared and the furnace will operate in 1 st 2. 24VAC is sent to the OD unit via thermostat wiring stage. If PS2 closes,2nd stage gas heating will energizing 1ststage compressor operation. continue until the thermostat R-W2 contacts open. 3. The indoor blower ramps to the 1ststage cooling Note:If PS2 does not close within the 45 second time, airflow.The seven segment LED for example will the IFC will wait 10 minutes and repeat step 9. If alternately read: on the third attempt during the same heating call, CL I=Cooling,Stage 1 PS2 does not close within the 45 second proving LP2=Speed Tap 2 time,the unit will lock out 2nd stage until the 4. R-Y2 contact on the thermostat close sending heating calls are removed or the power is cycled 24VAC to Y2 low voltage terminal on the IFC. to the furnace. 11.When the temperature raises enough to satisfy the Technician should read 24VAC between Y2 and B/C. thermostat setting,contacts R-W2 will open,2nd 5. 24VAC is sent to the OD unit via thermostat wiring. stage gas valve will close,the indoor blower motor 6. The indoor airflow ramps to 2nd stage cooling will ramp down to 1st stage,and the unit will airflow.The seven segment LED for example will continue to run until R-W1 contacts open. read: 18-CE02 M I D-E N 107 Sequence of Operation EL2=Cooling,Stage 2 Two Stage Heat Pump tPH=Speed Tap 4 1. R-Y1-G contacts on the thermostat close sending Important:Speed tap must be higher than selected for 24VAC to the Y1 and G low voltage terminals on the 1ststage. IFC.Technician should read 24VAC between Y1-B/C 7. When the temperature is lowered enough to satisfy and between G-B/C. the thermostat setting,contacts R-Y1-Y2-G will Note:Factory supplied Y1-O jumper must be removed open. for proper seven segment LED readout. When 8. The OD unit shuts off and the indoor blower shuts removed,seven segment LED will read "HP/" off,unless a blower off delay has been enabled in 2. 24VAC is sent to the OD unit via thermostat wiring the IFC setup menu options.The seven segment energizing 1st stage compressor operation. LED will read "I dL"=Idle, no thermostat demand. 3. The indoor blower ramps to the 1st stage cooling Single Stage Heat Pump OD airflow.The seven segment LED for example will 1. R-Y1-G contacts on the thermostat close sending alternately read: 24VAC to the Y1 and G low voltage terminals on the HP i=Heat Pump,Stage 1 IFC.Technician should read 24VAC between Y1-B/C tP2=Speed Tap 2 and between G-B/C. 4. R-Y2 contacts on the thermostat close sending Note:Factory supplied Y1-O jumper must be removed 24VAC to the Y2 low voltage terminal on the IFC. (G for proper seven segment LED readout. When terminal is already energized from stage 1 removed,seven segment LED will read"HP/" Technician should read 24VAC between Y2-B/C. 2. 24VAC is sent to the OD unit via thermostat wiring 5. 24VAC is sent to the OD unit via thermostat wiring energizing 1st stage compressor operation. energizing 2nd stage compressor operation. 3. The indoor blower ramps to the 1 st stage heat 6. The indoor blower ramps to the 2nd stage heat pump airflow.The seven segment LED for example pump airflow.The seven segment LED for example will alternately read: will alternately read: HP I=Heat Pump,Stage 1 HP2=Heat Pump,Stage 2 tPH=Speed Tap 4 LPH=Speed Tap 4 4. When the temperature is lowered enough to satisfy 7. When the temperature is lowered enough to satisfy the thermostat setting,contacts R-Y-G will open. the thermostat setting,contacts R-Y-G will open. 5. The OD unit shuts off and the indoor blower shuts 8• The OD unit shuts off and the indoor blower shuts off,unless a blower off delay has been enabled in off,unless a blower off delay has been enabled in the IFC setup menu options.The seven segment the IFC setup menu options.The seven segment LED will read dL"—Idle, no thermostat demand. LED will read dL"=Idle,no thermostat demand. 108 18-CE02D1-1 D-EN Notes 18-CE02D1-1 D-EN 109 Notes 110 18-CE02D1-1 D-EN Notes 18-CE02D1-1D-EN 111 4j:Pingersoll Rand© Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands—including Club CarT), Ingersoll RandID, Thermo Kingg and Trane®—work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables;and increase industrial productivity and efficiency.We are a global business committed to a world of sustainable progress and enduring results. 4$Vingersoll Rand Tr THERMO KING TRANE® ingersollrand.com m C Eta �s ril7i.71Y13 Mi. Intertek Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices. 18-CE02D1-1 D-EN 17 May 2018 Supersedes 18-CE02D1-1C-EN (January 2018) ©2018Ingersoll Rand RESIDENTIAL MECHANICAL PERMIT APPLICATION t�N Department of Community & Economic Development City of Arlington • 18204 59th Ave NE • Arlington, WA 98223 • Phone (360) 403-3551 THIS APPLICATION IS TO BE USED WHEN APPLYING FOR NEW MECHANICAL INSTALLATION AND OR GAS PIPING FOR EXISTING RESIDENCES. PLEASE FILL OUT ALL PAGES OF THIS APPLICATION AND INCLUDE ALL INFORMATION. Project Address:201 S. MACLEOD AVE Project Description:IN STALL FURNACE SYSTEM Owner: BRIAN REBMAN Address. 201 S. MACLEOD AVE City. ARLINGTON State.WA Zip Code: 98223 Phone: 425-322-6397 Email:kyle9l879@gmail.com Applicant: COZY HEATING, INC Address: 20221 67TH AVE NE City. ARLINGTON State.WA Zip Code: 98223 Phone. 360-435-4904 Email. kyle91879@gmail.com CONTRACTOR INFORMATION Contractor Name:COZY HEATING, INC Address: 20221 67TH AVE NE City: ARLINGTON State.WA Zip Code: 98223 License Number:CITY OF ARLINGTON #114 Expiration: 06/30/19 Phone: 360-435-4904 Email:kyle91879@gmail.com STAFF USE ONLY Permit #: Accepted by: Date: 6/16LP Page 1 of 2 Y. RESIDENTIAL MECHANICAL PERMIT APPLICATION SING Department of Community& Economic Development City of Arlington • 18204 59th Ave NE• Arlington, WA 98223• Phone(360) 403-3551 SELECT ALL PROPOSED APPLIANCES Furnace (80+) Model #S9X2B060U AFUE95% ❑ Heat Pump Model # AFUE HSPE ❑ AC Unit Model # SEER ❑ Freestanding Stove ❑ Fire Place Insert ❑ Outdoor BBQ C� (3) FUTURE Gas Piping Solid-Fuel Appliance Otherc„ iRc Gas Piping Information Not Applicable: ❑ Pipe Material: BLACK IRON Pipe Size: 1-1/4" Distance from Meter to Furthest Appliance: APPROX 50' Total BTU's of all Appliances:60,000 • New gas piping requires a pressure test hooking to any appliance • Sediment traps (drips) are required on all gas lines • Gas lines are required to be supported/secured every 6 to 8 feet • Proper Combustion air and venting required for all appliances • A shut-off valve is required within 6 feet of all appliances LJleayCa�� Applicant Signature: e f6' Date: 09/18/2018 Applicant Printed Name: Kyle Taylor I hereby certify that the above information is correct and that the construction, installation for the above mentioned property will be in accordance with the applicable laws of the City of Arlington and the State of Washington. 6/16LP Page 2 of 2 I BUILDING INSPECTION REPORT— MECHANICAL (RESIDENTIAL) Permit No. BLD-2187 Address: 201 S MacLeod Avenue i Contractor: COZY HEATING Owner: REBMAN Date: 10/2/2018 APPROVAL ❑ PARTIAL APPROVAL 0 CORRECTION ❑ OTHER APPLIANCE: FURNACE CO DETECTOR: ❑ HEAT PUMPIAC UNIT: ❑ GAS PIPING: ® DISCONNECT: ❑ DRIP LEG: ❑ SEISMIC: ❑ VENTING: X 3" PAD: ❑ ACCESS: ❑ INSULATION/PROTECTION: ❑ SHUT-OFF VALVE: DUCTS: L&I: Date: 10/2/2018 Inspector: i - �. i Aglkk CITY OF ARLINGTON 238 N. OLYMPIC AVE- ARLINGTON, WA. 98223 PHONE; (360)403-3551 BUILDING PERMIT Address:201 S MacLeod Avenue Permit#:2187 Parcel#:ON 11700401100 Valuation:0.00 OWNER APPLICANT CONTRACTOR Name:HULSEY JEFFREYIHULSEY JED Name:Cory Heating,Inc. Name:COZY HEATING Address: 11918 HWY 99 S Address:20221 67th Avenue NE Address:20221 67th Avenue NE City,State Zip:EVERETT,WA 98204 City,State Zip:Arlington,WA 98223 City,State Zip:ARL1NC;TON,WA 98223 Phone: Phone:366-435-4904 Phone:3604354904 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Name:COZY HEATING Name: Address:20221 67th Avenue NE Address: City,State.Zip:ARLINGTON,WA 98223 City,State,Zip: Phone:360-135-4904 Phone: L1C#:COZYHI*122MM EXP: 12/22/2019 LIC f/: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2015 STORIES: I CONST.TYPE: VB DWELLING UNITS: ] OCC GROUP: R3 BUILDINGS: OCC LOAD: PERMIT APPROVAL I AGREE TO COMPLY WITH CITY AND$TAPE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AU'TIIORILED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATF OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.2T PHIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY T'HF BUILDING OFFICI Al.OR IIIS+III'.[ )kIIIJ I Y:AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPE '1 11 S BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED, IBCI 10IIRC110. SALES TA\NOTICE:Sates t ting to constrwtion and ca tion mnleriatx o 71%sp "ity uC; fin s b n: rt� o your sales tax return Conn and code of Ar' —� J _44 - q.?s'.2,q •igna/u& riot Name Da Released By Date CONDITIONS Approved as submitted. Inspection required. THIS PERMIT AUTHORIZS ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY, ANY CONSTRUCTION ON THE PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS,MARQUEES,ETC,)WILL.REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 9/25/2018 Gas Gullets Base Fee 1 to 5 $10.00 9/25/2018 Mechanical Fee(Enter Fixture Fee) $25.00 9/25/2018 Mechanical Permit Base Fee $25.00 9/25/2018 Processing/Tachnology Fee $25.00 Total Due: $85.00 Total Payment: 'S85.00 Balance Due: $0.00 CALL FOR INSPECTIONS BUILDING(360)403-3417 When calling for an Inspection please leave the following information: Permit Number,Type of Inspection being requested,and whether you prefer nmrning or afternoon CITY OF ARLINGTON 238 N. OLYMPIC AVE -ARLINGTON, WA. 98223 PHONE; (360)403-3551 BUILDING PERMIT Address:201 S MacLeod Avenue Permit#:2187 Parcel#:00411700401100 Valuation:0.00 OWNER APPLICANT CONTRACTOR Name:HULSEY JEFFREY/HULSEY JED Name:Cozy Heating,Inc. Name:COZY HEATING Address: 11918 HWY 99 S Address:20221 67th Avenue NE Address:20221 67th Avenue NE City,State Zip:EVERETT,WA 98204 City,State Zip:Arlington,WA 98223 City,State Zip:ARLINGTON,WA 98223 Phone: Phone:360-435-4904 Phone:360-435-4904 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Name:COZY HEATING Name: Address:20221 67th Avenue NE Address: City,State,Zip:ARLINGTON,WA 98223 City,State,Zip: Phone:360-435-4904 Phone: LIC#:COZYHI*122MM EXP: 12/22/2019 LIC#: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2015 STORIES: 1 CONST.TYPE: ` B DWELLING UNITS: 1 OCC GROUP: R3 BUILDINGS: OCC LOAD: PERMIT APPROVAL I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HE PUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPE I H S BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC 110/IRC 110. SALES TAX NOTICE:Sales tax relating to construction and construction materials in the City of lin I s b re rte o your sales tax return form and coded City of Arlington#3101. Signature Print Name Date Released By Date CONDITIONS Approved as submitted. Inspection required. THIS PERMIT AUTHORIZS ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS,MARQUEES,ETC.)WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 9/25/2018 Gas Outlets Base Fee 1 to 5 $10.00 9/25/2018 Mechanical Fee(Enter Fixture Fee) $25.00 9/25/2018 Mechanical Permit Base Fee $25.00 9/25/2018 Processing/Technology Fee $25.00 Total Due: $85.00 Total Payment: $85.00 Balance Due: $0.00 CALL FOR INSPECTIONS BUILDING(360)403-3417 When calling for an inspection please leave the following information: Permit Number,Type of Inspection being requested,and whether you prefer morning or afternoon Hoine Espanol Contact Now C WorkplaceG Trades& Washington State Department of Labor & Industries COZY HEATING INC Owner or tradesperson 20221 67TH AVE NE ARLINGTON,WA 98223 Principals 360-435-4904 WILLETT,VINCE LEE,PRESIDENT SNOHOMISH County • WILLETT,CARINA ANN,VICE PRESIDENT ■ WILLETT,CAROL A,SECRETARY (End: 12/18/2013) • DOWREY,ROBIN B,TREASURER (End:12/18/2013) Doing business as COZY HEATING INC WA UBI No. Business type 601 088 561 Corporation Governing persons VINCENT LEE WILLETT CARINAANN WILLETT; License Verify the contractor's active registration/license/certification(depending on trade)and any past violations. Construction Contractor Active. Meets current requirements. License specialties GENERAL License no. COZYHI'122MM Effective—expiration 07/14/1988-12/22/2019 Bond TRAVELERS CAS B SURETY CO $12,000.00 Bond account no. 206085693 Received by L&I Effective date 12/18/2001 12/22/2001 Expiration date Until Canceled Insurance Federated Mutual Ins Co $1,000,000.00 Policy no. 9290637 Received by L&I Effective date 04/09/2018 04/15/2017 Expiration date 04/15/2019 / \ rl 1 Insurance history Savings No savings accounts during the previous 6 year period. Lawsuits against the bond or savings No lawsuits against the bond or savings accounts during the previous 6 year period. L&I Tax debts No L&I tax debts are recorded for this contractor license during the previous 6 year period,but some debts may be recorded by other agencies. License Violations No license violations during the previous 6 year period. Workers' comp Do you know if the business has employees?If so,verify the business is up-to-date on workers'comp premiums. This company has multiple workers'comp accounts. Active accounts L&I Account ID Account is current. 813,971-00 Doing business as COZY HEATING INC Estimated workers reported Quarter 2 of Year 2018"31 to 50 Workers" L&I account contact T5 I MELISSA VEST(360)902-5613-Email:VESM235@lni.wa.gov Track this contractor Public Works Strikes and Debarments Verify the contractor is eligible to perform work on public works projects. Contractor Strikes No strikes have been issued against this contractor. Contractors not allowed to bid No debarments have been issued against this contractor. Workplace safety and health No inspections during the previous 6 year period. ��1lttshinttlun" Hol e us improve i Permit Information Date 9/25/2018 Permit Number 2187 Project Name Rebman Applicant Name Cozy Heating,Inc. Applicant Address 20221 67th Avenue NE City,State,Zip Arlington,WA 98223 Contact Kyle Taylor Phone 360-435-4904 Email kyle91879@gmail.com Permit Type Residential Mechanical Site Address 201 S MacLeod Avenue Valuation 0.00 Status Applied Permit Issued Permit Expires Square Feet 0 Type of Construction/Occupancy Load Number of Stories 0 Proposed Use Install furnace Assigned To Launa Peterson Property Parcel Address Subdivision Lot Owner 00411700401100 201 S MACLEOD AVE HULSEY JEFFREY/HULSEY JED Contractors Contractor Name Primary Contact Phone Email Contractor Type License License# COZY HEATING tVince Willett 360-435-4904 info cozvheatinainc.com JIMECHANICAL CONTRACTOR -abor&Industries WZYHI*122MM Fees Fee Description Notes Amount Gas Outlets Base Fee 1 to 5 322.10.00.00 $10.00 Mechanical Fee(Enter Fixture Fee) 322.10.00.00 $25.00 Mechanical Permit Base Fee 322.10.00.00 $25.00 Processing/Technology Fee 341.43.00.02 $25.00 Total $85.00 Uploaded Files Upload File Date File Uploaded B 9/25/2018 11:23:46 AM 1201 Residential Mechanical 1JRRRJ5PgfCFr6.pdf Peterson,Launa X 9/25/2018 11:23:45 AM 1201 attachments C015031000017664943 CNhQGaNTke6xLxhfNBqu 18-CE02D1-1D-EN.pdf Peterson,Launa x i r "'AN RLSIDENTIAL MECHANICAL PERMIT APPLICATION Department of Community& Economic Development City of Arlington • 18204 59th Ave NE • Arlington, WA 98223 • Phone(360) 403-3551 THIS APPLICATION IS TO BE USED WHEN APPLYING FOR NEW MECHANICAL INSTALLATION AND OR GAS PIPING FOR EXISTING RESIDENCES. PLEASE FILL OUT ALL PAGES OF THIS APPLICATION AND INCLUDE ALL INFORMATION. Project Address:201 S. MACLEOD AVE Project Description:INSTALL FURNACE SYSTEM Owner: BRIAN REBMAN Address: 201 S. MACLEOD AVE City: ARLINGTON State WA Zip Code: 98223 Phone: 425-322-6397 Email:kyle91879@gmail.com Applicant: COZY HEATING, INC Address: 20221 67TH AVE NE City: ARLINGTON State WA Zip Code: 98223 Phone: 360-435-4904 Email: kyle91879@gmail.com CONTRACTOR INFORMATION Contractor Name:COZY HEATING, INC Address: 20221 67TH AVE NE City: ARLINGTON State.WA Zip Code: 98223 License Number:CITY OF ARLINGTON #114 Expiration: 06/30/19 Phone: 360-435-4904 Email:kyle91879@gmail.com STAFF USE ONLY �i i Permit #: I Accepted by: Date: 6/16LP Page 1 of 2 Rk.SIDENTIAL MECHANICAL PERMIT APPLICATION Department of Community& Economic Development City of Arlington • 18204 59th Ave NE• Arlington, WA 98223 • Phone(360) 403-3551 SELECT ALL PROPOSED APPLIANCES 01, Furnace (80+) Model #59X2B060U AFUE 95%_ ❑ Heat Pump Model # AFUE HSPE ❑ AC Unit Model # SEER 0; Freestanding Stove U.1 Fire Place Insert 0, Outdoor BBQ (3) FUTURE Gas Piping ❑I Solid-Fuel Appliance f_6 Other cm i Rc Gas Piping Information Not Applicable: Ll Pipe Material: BLACK IRON Pipe Size: 1-1/4" Distance from Meter to Furthest Appliance: APPROX 50' Total BTU's of all Appliances:60,000 • New gas piping requires a pressure test hooking to any appliance • Sediment traps (drips) are required on all gas lines • Gas lines are required to be supported/secured every 6 to 8 feet • Proper Combustion air and venting required for all appliances • A shut-off valve is required within 6 feet of all appliances Applicant Signature: .� ....... Date: 09/18/2018 Applicant Printed Name: Kyle Taylor I hereby certify that the above information is correct and that the construction, installation for the above mentioned property will be in accordance with the applicable laws of the City of Arlington and the State of Washington. 6/16LP Page 2 of 2 CITY OF ARLINGTON 238 N. OLYMPIC AVE-ARLINGTON, WA. 98223 PHONE; (360)403-3551 BUILDING PERMIT Address:201 S MacLeod Avenue Permit#:2187 Parcel#:00411700401100 Valuation:0.00 OWNER APPLICANT CONTRACTOR Name:HULSE•Y JEFFREYIHULSEY JED Name:Cozy Heating,Inc. Name:COZY IMATING Address: 11918 HWY 99 S Address20221 67th Avenue NE Address:20221 67th Avenue NE City,State Zip:EVERETT,WA 98204 City,State Zip:Arlington,WA 98223 City,State Zip:ARL1NGTON,WA 98223 Phone: Phone:360-435-4904 Phone:360-435-4004 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Name:COZY HEATING Name: Address:20221 67th Avenue NF. Address: City,State.Zip:ARLINGTON.WA 98223 City,State.'Zip: Phone:360-435-4904 Phone: LIC#:COZYHI'122MM EXP: 12/22/2019 LIC#: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2015 STORIES: 1 CONST.TYPE: ` 13 DWELLING UNITS: 1 OCC GROUP: R3 BUILDINGS: OCC LOAD: PERMIT APPROVAL I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY: NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION 1S NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HF. F1'UfY AND ALI.FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPE I H S BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBCI 10/rRCI 10. SALES [AX NU'fICE:Sales to acing to construction and co ction materials n%clsp ity of fin s b re rt� o your sales tax return form and code of Arl' 1, Signa nllw r I rint Name Da Released By Date CONDITIO S Approved as submitted. Inspection required. THIS PERMIT AUTHORIZS ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS.MARQUEES,ETC.)WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 9/25/2018 Gas Outlets Base Fee 1 to 5 $10.00 9/25/2018 Mechanical Fee(Enter Fixture Fee) $25.00 9/25/2018 Mechanical Permit Base Fee $25.00 9/25/2018 Processing/Technology Fee $25.00 Total Due: $85.00 Total Payment: S85.00 Balance Due: $0.00 CALL FOR INSPECTIONS BUILDING(360)403-3417 When calling for an inspection please leave the following information: Permit Number,Type of Inspection being requested,and whether you prefer morning or afternoon CITY OF ARLINGTON 238 N. OLYMPIC AVE -ARLINGTON, WA. 98223 -__ PHONE; (360) 403-3551 BUILDING PERMIT Address:201 S MacLeod Avenue Permit#:2187 Parcel#:00411700401100 Valuation:0.00 OWNER APPLICANT CONTRACTOR Name:HULSEY JEFFREY/HULSEY JED Name:Cozy Heating,Inc. Name:COZY HEATING Address: 11918 HWY 99 S Address:20221 67th Avenue NE Address:20221 67th Avenue NE City,State Zip:EVERETT,WA 98204 City,State Zip:Arlington,WA 98223 City,State Zip:ARLINGTON,WA 98223 Phone: Phone:360-435-4904 Phone:360-435-4904 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR Name:COZY HEATING Name: Address:20221 67th Avenue NE Address: City,State,Zip:ARLINGTON,WA 98223 City,State,Zip: Phone:360-435-4904 Phone: LIC#:COZYHI*122MM EXP: 12/22/2019 LIC#: EXP: JOB DESCRIPTION PERMIT TYPE: Residential Mechanical CODE YEAR: 2015 STORIES: I CONST.TYPE: VB DWELLING UNITS: 1 OCC GROUP: R3 BUILDINGS: OCC LOAD: PERMIT APPROVAL I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY, NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HE PUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPE I H S BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBCI10/IRCI10. SALES TAX NOTICE:Sales tax relating to construction and construction materials in the City of fin s b re rt o your sales tax return form and coded City of Arlington#3101. Signature Print Name Date Released By Date CONDITIONS Approved as submitted. Inspection required. THIS PERMIT AUTHORIZS ONLY THE WORK NOTED.THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN(CURBS,SIDEWALKS,DRIVEWAYS,MARQUEES,ETC.)WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 9/25/2018 Gas Outlets Base Fee 1 to 5 $10.00 9/25/2018 Mechanical Fee(Enter Fixture Fee) $25.00 9/25/2018 Mechanical Permit Base Fee $25.00 9/25/2018 Processing/Technology Fee $25.00 Total Due: $85.00 Total Payment: $85.00 Balance Due: $0.00 CALL FOR INSPECTIONS BUILDING(360)403-3417 When calling for an inspection please leave the following information: Permit Number,Type of Inspection being requested,and whether you prefer morning or afternoon Permit#: 2187 Permit Date: 09/25/18 Permit Type: RESIDENTIAL MECHANICAL Project Name: Rebman Applicant Name: Cozy Heating, Inc. Applicant Address: 20221 67th Avenue NE Applicant, City, State, Zip: Arlington,WA 98223 Contact: Kyle Taylor Phone: 360-435-4904 Email: kyle91879@gmail.com Scope of Work: Install furnace Valuation: 0.00 Square Feet: 0 Number of Stories: 0 Construction Type: Occupancy Group: ID Code: Permit Issued: 09/26/2018 Permit Expires: Form Permit Type: Status: LASERFICHE Assigned To: Launa Black Property Parcel# Address Legal Description Owner Name Owner Phone Zoning HULSEY 00411700401100 201 S MACLEOD AVE JEFFREY/HULSEY Residence Single Family -Detached JED Contractors Contractor Primary Contact Phone Address Contractor Type License License# COZY HEATING Vince Willett 360-435-4904 20221 67TH AVE CONSTRUCTIONNE CONTRACTOR City of Arlington 601 088 561 COZY HEATING Vince Willett 360-435-4904 20221 67TH AVE CONSTRUCTION LABOR&COZYHI*122MM NE CONTRACTOR INDUSTRIES Fees Fee Description Notes Amount Gas Piping/Units Enter#of units $10.00 Mechanical Fee(Enter Fixture Fee) $25.00 Mechanical Base Permit Fee $25.00 Processing/Technology $25.00 Total $85.00 Attached Letters Date Letter Description 09/25/2018 Building Permit Payments Date Paid By Description Payment Type Accepted By Amount 09/25/2018 Kyle Taylor 71899554 cc $85.00 Outstanding Balance $0.00 Notes Date Note Created By: 09/25/2018 Emailed permit for signature. Kristin Foster Uploaded Files Date File Name 09/26/2018 3984024-2187 Issued Permit.pdf 09/25/2018 3977836-201 Residential Mechanical 1JRRRJ5PgfCFr6.pdf 09/25/2018 3977835-201 attachments CO15031000017664943 CNhOGaNTke6xLxhfNBqu 18-CE02D1-ID-EN.pdf