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7211 Harrow Pl_BLD5493_2025
Permit Packet Coversheet Community and Economic Development City of Arlington • 18204 59th Avenue NE • Arlington, WA 98223 • Phone (360) 403-3551 Permit Number: BLD5493 Permit Type: Residential Mechanical Address/Parcel: 7211 Harrow Pl Completed (Month/Year): August 2023 Land Use Bonding or Assignment of Funds Notice of Decision o Confidential Documents. Contact the Staff Report City to obtain. Application As-Builts Narrative Letters and Project Documents Legal Description Other: Vicinity Map Site Plan Civil Landscape Plan Issued Permit Complete Streets Checklist Application Traffic Impact Analysis Other Applications Snohomish County Traffic Mitigation Offer Construction Calculation Worksheet WSDOT Traffic Offer Form Approved Plans Tree Survey Review Comment Form Stormwater Drainage Report Letters and Project Documents Geotech Report Other Agency Permits Critical Area Evaluation Form Reports: SEPA Checklist o Drainage Report Pg: Public Notice Material o Stormwater Pg: Noticing and Related Documents o Geotech Pg: Water / Sewer Availability Certificate o All Other Reports Unanticipated Discovery Plan Form SEPA and Noticing Materials Aerial Photo of Site Inspections Proposed Building Materials As-Builts Lighting Plans and Lighting Cut Sheets Other: Color Elevations Design Matrix Building Plat Map ✔ Issued Permit Title Report ✔ Application Lot Closures Additional Applications Preliminary Civil Plans Approved Plans Archaeological Survey Site Plan o Confidential Documents. Contact the Letters and Project Documents City to obtain. Calculations Topography (Existing Conditions) Project Specification Manuals CC&R’s Reports Deeds / Easements / Conveyances Certificate of Occupancy /Dedications Inspections Developer’s Agreement Other: Letters and Project Documents Page 1 of 1 CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 7211 HARROW PL Permit #: 5493 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 00898300004800 DATE OF ISSUANCE. Scope of Work: Gas Furnace Replacement, Add AC Valuation: 14000.00 OWNER APPLICANT CONTRACTOR BERRY DUANE R & DOLORES A SeaTown Electric Plumbing Heating and SeaTown Electric Corp Air 7211 HARROW PL 4200 78th St SW 4200 78TH ST SW ARLINGTON, WA 98223-4635 Mukilteo MUKILTEO, WA 98275 4252701623 206-905-4946 LIC: 603 447 624 EXP: 10/31/2023 LIC: SEATOEH821DG EXP: 03/07/2024 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR SeaTown Electric Corp 4200 78TH ST SW MUKILTEO, WA 98275 206-905-4946 LIC #:SEATOEH821DG EXP: 03/07/2024 LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: RESIDENTIAL MECHANICAL CODE YEAR: 2018 STORIES: CONST. TYPE: DWELLING UNITS: OCC GROUP: BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. 08/08/2023 08/07/2023 Applicant Signature Date Building Official Date CONDITIONS 3†concrete pad with seismic bracing attached. Provide electrical disconnect. Lines shall be insulated; use of adhesive tapes are prohibited. Adhere to approved appliance. Approved permit shall be onsite during installation. Call for final inspection. THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 08/07/2023 Processing/Technology $25.00 08/07/2023 Inspection $75.00 08/07/2023 Mechanical Base $25.00 08/07/2023 Gas Piping/Units $15.00 08/07/2023 Air Cond. Unit ≤ 100 BTU/h $15.00 08/07/2023 Forced Air Heat ≤ 100 BTU/h $15.00 08/07/2023 Credit Card Service $5.10 Total Due: $175.10 Total Payment: $175.10 Balance Due: $0.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon INSPECTION INFORMATION Pass/Fail RESIDENTIAL MECHANICAL APPLICATION Community andEconomic Development City of Arlington • 18204 59th Ave NE •Arlington, WA 98223• Phone (360) 403-3551 This application is for new, addition, altered or replaced mechanical installation and new or altered gas piping. Please fill out all pages of this application and include all information. Type of Permit: New Installation Addition/Alteration/Repair Gas Piping Property Address: Project Valuation: Lot #: Parcel ID No.: Preferred Contact: Owner Contractor Project Description: Owner Name: Home No.: Email Address: Cell No.: City: State: Zip: Contractor Name: Office No.: Email Address: Cell No.: City: State: Zip: L&I Contractor License Number: Expiration Date: New gas piping requires a pressure test hooking to any appliance Sediment traps (drips) are required on all gas lines Gas lines are required to be supported/secured every 6 to 8 feet Proper Combustion air and venting required for all appliances A shut-off valve is required within 6 feet of all appliances Gas Piping Information Not Applicable CSST rass Other Galvanized Steel _______________________________________ Proposed Piping Size: ½†¾†1†1½†2†MECHANICAL PERMIT FEES (per unit) Type of Fixture No. of Units Cost per Unit Subtotal Model No. Additional Plan Review fees x $ 75.00 = x $ 15.00 = x $ 25.00 = x $ 50.00 = Air Handling Units x $ 15.00 = 1 x $ 25.00 = $ 25.00 x $ 15.00 = x $ 25.00 = REV03.2022 Page 1of 2 MECHANICAL PERMIT FEES (per unit) x $ 50.00 = -15hp x $ 15.00 = -30hp x $ 25.00 = Commercial Hoods -Type I x $ 25.00 = Commercial Hoods -Type II x $50.00 = Diffusers x $ 15.00 = Dryer Ducting x $ 15.00 = Ductwork (drawings required) x $ 25.00 = Evaporative Coolers x $ 15.00 = x $ 15.00 = x $ 15.00 = x $ 15.00 = x $ 25.00 = Gas Clothes Dryer x $ 15.00 = x $ 15.00 = x $ 25.00 = x $ 50.00 = x $ 15.00 = x $ 2.00 = Heat Exchangers x $ 15.00 = Heat Pump-Condensing Unit x $ 25.00 = Hot Water Heat Coils x $ 15.00 = - regulated by $ 15.00 x = mechanical code, not otherwise specified x $ 25.00 = Pkg. Units >100btu x $50.00 = Range/Cook top- x $ 15.00 = x $ 15.00 = x $ 25.00 = x $ 50.00 = Re-inspection fee x $ 75.00 = Residential Range Hood x $ 15.00 = x $ 15.00 = x $ 25.00 = VAV $ 10.00 x = conditioning system) Wall Heaters - x $ 25.00 = Water Heater - x $ 25.00 = $75.00 $25.00 Total REV2.2020 Page 2 of 2 PRESSURE PIPING SCHEMATIC GAS PIPING ONLY SCHEMATIC IS TO SCALE SCHEMATIC NOT TO SCALE Show Pipe Size(s) and Length(s) from meter to all appliances NOTE:Any interior pressure regulators must be indicated Signature Print Name Date REV2.2020 Page 3of 3 Berry Site Plan 7/31/2023 Legend Snohomish County Tax Parcels 1: 600 100.0 0 50.00 100.0 Feet All maps, data, and information set forth herein (“Dataâ€), are for illustrative purposes only and are not to be considered an official citation to, or Notes representation of, the Snohomish County Code. Amendments and updates to the Data, together with other applicable County Code provisions, may apply which are not depicted herein. Snohomish County makes no representation or warranty concerning the content, accuracy, currency, completeness or quality of the Data contained herein and expressly disclaims any warranty of merchantability or fitness for any particular This map was automatically generated using purpose. All persons accessing or otherwise using this Data assume all responsibility for use thereof and agree to hold Snohomish County Projection: NAD_1983_StatePlane_Washington_North_FIPS_4601_Feet harmless from and against any damages, loss, claim or liability arising out of any error, defect or omission contained within said Data. Geocortex Essentials. Planning and Development Services, Snohomish County Washington State Law, Ch. 42.56 RCW, prohibits state and local agencies from providing access to lists of individuals intended for use for commercial purposes and, thus, no commercial use may be made of any Data comprising lists of individuals contained herein. From: SeaTown Electric Heating & Air To: Raelynn Jones Subject: RE: 7211 Harrow Pl - Residential Mechanical Date: Tuesday, August 1, 2023 6:12:22 AM Attachments: image004.jpg image005.png image001.png image002.png This message is from an External Sender This message came from outside the City of Arlington Good Morning, Yes, we have between 22-24’ on the side lot. Thanks! Have a great day! Bekah Swanson, Permitting Manager Seatown Services Electric • Plumbing • Heating • Air 425.270.1623 www.SeatownServices.com From: Raelynn Jones <rjones@arlingtonwa.gov> Sent: Monday, July 31, 2023 4:00 PM To: SeaTown Electric Heating & Air <permits@seatownservices.com> Subject: RE: 7211 Harrow Pl - Residential Mechanical Hi Bekah, Thank you! Can you confirm if the A/C unit is 5’ from the side lot setback? Sincerely, Raelynn Jones Arlington Community & Economic Development, Permit Technician II 18204 59th Ave NE, Arlington, WA 98223 O: 360.403.3436 rjones@arlingtonwa.gov | www.arlingtonwa.gov Note: Emails and attachments sent to and from the City of Arlington are public records and may be subject to disclosure pursuant to the Public Records Act. From: SeaTown Electric Heating & Air <permits@seatownservices.com> Sent: Monday, July 31, 2023 11:52 AM To: Raelynn Jones <rjones@arlingtonwa.gov> Subject: RE: 7211 Harrow Pl - Residential Mechanical This message is from an External Sender This message came from outside the City of Arlington Good Morning! Please find the items attached! Let me know if you need anything else! Thank you, Have a great day! Bekah Swanson, Permitting Manager Seatown Services Electric • Plumbing • Heating • Air 425.270.1623 www.SeatownServices.com From: Raelynn Jones <rjones@arlingtonwa.gov> Sent: Wednesday, July 26, 2023 10:18 AM To: SeaTown Electric Heating & Air <permits@seatownservices.com> Subject: 7211 Harrow Pl - Residential Mechanical Good Afternoon, Please provide a site plan for the A/C unit and specs for the gas furnace and A/C to be installed at 7211 Harrow Place. Thank you! Sincerely, Raelynn Jones Arlington Community & Economic Development, Permit Technician II 18204 59th Ave NE, Arlington, WA 98223 O: 360.403.3436 rjones@arlingtonwa.gov | www.arlingtonwa.gov Note: Emails and attachments sent to and from the City of Arlington are public records and may be subject to disclosure pursuant to the Public Records Act. Submittal Side Discharge AC Models For coastal applications where units are installed within one (1) mile of salt water, epoxy coated models are recommended. These models have an 8 week lead time after order. EEppooxxyy CCooaatteedd MMooddeell 4A7L6060A1000A 4A7L6060A1COTA NNoottee:: “Graphics in this document are for representation only. Actual model may differ in appearance.†TAG:______________________________ SSAAFFEETTYY WWAARRNNIINNGG Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment. December 2017 44AA77LL66006600AA--SSUUBB--11CC--EENN SAFETY SECTION Important — This document contains service CAUTION information. This is customer property and is to remain with this unit. Please return to service information pack CONTAINS REFRIGERANT! upon completion of work. Failure to follow proper procedures can result in personal illness or injury or severe equipment WARNING damage. HAZARDOUS VOLTAGE! System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure Failure to follow this Warning could result in before opening system. property damage, severe personal injury, or death. CAUTION Disconnect all electric power, including remote disconnects before servicing. Follow proper GROUNDING REQUIRED! lockout/tagout procedures to ensure the power Failure to inspect or use proper service tools may cannot be inadvertently energized. result in equipment damage or personal injury. Reconnect all grounding devices. All parts of this WARNING product that are capable of conducting electrical current are grounded. If grounding wires, screws, REFRIGERANT OIL! straps, clips, nuts, or washers used to complete a Failure to follow this Warning could result in path to ground are removed for service, they must property damage, severe personal injury, or be returned to their original position and properly death. fastened. These units use R-410A refrigerant which operates at 50–70% higher pressures than R-22. Use only R- WARNING 410A approved service equipment. Refrigerant SERVICE VALVES! cylinders are painted a “Rose†color to indicate the type of refrigerant and may contain a “dip†Failure to follow this warning will result in abrupt tube to allow for charging of liquid refrigerant into release of system charge and may result in the system. All R-410A systems use a POE oil that personal injury and/or property damage. readily absorbs moisture from the atmosphere. To Extreme caution should be exercised when limit this “hydroscopic†action, the system should opening the Liquid Line Service Valve. Turn valve remain sealed whenever possible. If a system has stem counterclockwise only until the stem been open to the atmosphere for more than 4 contacts the rolled edge. No torque is required. hours, the compressor oil must be replaced. Never break a vacuum with air and always change the WARNING driers when opening the system for component replacement. For specific handling concerns with BRAZING REQUIRED! R-410A and POE oil, reference Retrofit Bulletin Failure to inspect lines or use proper service tools TRN-APG02–EN. may result in equipment damage or personal injury. CAUTION if using existing refrigerant lines make certain that HOT SURFACE! all joints are brazed, not soldered. May cause minor to severe burning. Failure to follow this Caution could result in property damage or personal injury. Do not touch top of compressor. ©2017IngersollRand 4A7L6060A-SUB-1C-EN Outline Drawing FIGURE 2 3/4†P02 = 26.75â€(Base 3.3) P03 = 32.75â€(Base 4.3) 7.5†2.75†P04 = 32.75â€(Base 4.4) DWG.D159818_rev a Model Base A B C D E F G H J 1086 1194 445 20 8 60 187 101 159 4A7L6060A 4.4 (42–3/4) (47) (17–1/2) (25/32) (5/16) (2–3/8) (7–11/32) (3–31/32) (6–1/4) SOUND POWER LEVEL A-WeightedSound FullOctaveSoundPower[dB] Model PowerLevel[dB(A)] 63Hz* 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz 4A7L6060A 73 59 78 77 69 67 62 57 52 Note:RatedinaccordancewithAHRIStandard270–2008*Forreferenceonly MODEL Sound Pressure [dB(A)] 3ft 5ft 10ft 15ft 4A7L6060A1 66 61 55 52 Note:RatedinaccordancewithAHRIStandard275 4A7L6060A-SUB-1C-EN 3 Product Specifications OUTDOORUNIT(a)(b) 4A7L6060A1XXXA (a) CertifiedinaccordancewiththeAir-SourceUnitaryAir-conditioner HIGHSPEEDCOOLINGCAPACITY@ Equipmentcertificationprogram,whichisbasedonAHRIstandard 80/67-95(Btuh) 56000 210/240. (b) RatedinaccordancewithAHRIstandard270. POWERCONNS.—V/PH/HZ(c) 208/230/1/60 (c) CalculatedinaccordancewithNatl.Elec.Codes.UseonlyHACR MIN.BRCH.CIR.AMPACITY 31 circuitbreakersorfuses. (d) ThisvalueshownforcompressorRLAontheunitnameplateandon BR.CIR.PROT.RTG.—MAX.(AMPS) 50 thisspecificationsheetisusedtocomputeminimumbranchcircuit COMPRESSOR DURATION®-SCROLL ampacityandmax.fusesize.Thevalueshownisthebranchcircuit selectioncurrent. NO.USED—NO.STAGES 1—1 (e) Nomeansnostartcomponents.Yesmeansquickstartkit VOLTS/PH/HZ 208/230/1/60 components. (f) StandardAir—DryCoil—Outdoor R.L.AMPS(d)—L.R.AMPS 23.7—152.5 (g) Thisvalueapproximate.Formoreprecisevalueseeunitnameplate. FACTORYINSTALLED (h) Max.linearlength150ft.;Max.lift—Suction50ft.;Max.lift—Liquid 50ft.ForgreaterlengthconsultrefrigerantpipingsoftwarePub.No. STARTCOMPONENTS(e) NO(UsesBAYKSKT263) 32–3312–0*(*denoteslatestrevision). INSULATION/SOUNDBLANKET NO COMPRESSORHEAT NO OUTDOORFAN PROPELLER DIA.(IN.)—NO.USED 27—1 TYPEDRIVE—NO.SPEEDS DIRECT—1 CFM@0.0IN.W.G.(f) 4050 NO.MOTORS—HP 1—1/5 MOTORSPEEDR.P.M. 850 VOLTS/PH/HZ 200/230/1/60 F.L.AMPS 1.05 OUTDOORCOIL—TYPE PLATEFIN ROWS—F.P.I. 2—16 FACEAREA(SQ.FT.) 15.02 TUBESIZE(IN.) 5/16 REFRIGERANT LBS.—R-410A(O.D.UNIT)(g) 7LBS.,4OZ FACTORYSUPPLIED YES LINESIZE—IN.O.D.GAS(h) 7/8 LINESIZE—IN.O.D.LIQ. 3/8 CHARGINGSPECIFICATIONS SUBCOOLING 10°F DIMENSIONS HXWXD CRATED(IN.) 46.88x54.5x23.0 WEIGHT SHIPPING(LBS.) 263 NET(LBS.) 236 4 4A7L6060A-SUB-1C-EN Mechanical Specification Options General The compressor features internal over temperature and pressure protection. Other features include: Centrifugal The Outdoor Units are fully charged from the factory oil pump and low vibration and noise. for up to 15 feet of piping. This unit is designed to operate at outdoor ambient temperatures as high as Condenser Coil 115°F. Cooling capacities are matched with a wide The aluminum plate fin, copper tube outdoor coil selection of air handlers and furnace coils that are AHRI provides low airflow resistance and efficient heat certified. The unit is certified to UL 1995. Exterior is transfer. The coil is protected with a corrosion resistant designed for outdoor application. mesh coil guard. Casing Low Ambient Cooling Unit casing is constructed of heavy gauge, galvanized As manufactured, this system has a cooling capacity to steel and painted with a weather-resistant powder 55°F. The addition of an evaporator defrost control paint finish. The corner panels are prepainted. All permits operation to 40°F. The addition of an panels are subjected to our 1,000 hour salt spray test . evaporator defrost control with TXV permits low Refrigerant Controls ambient cooling to 30°F. Refrigeration system controls include condenser fan, The addition of the BAYLOAM107A low ambient kit compressor contactor and low and high pressure permits ambient cooling to 20°F. switches. A factory supplied, field installed liquid line Thermostats—Cooling only and heat/cooling (manual drier is standard. and automatic change over). Sub-base to match Compressor thermostat and locking thermostat cover. 4A7L6060A-SUB-1C-EN 5 Ingersoll Rand (NYSE: IR) advances the quality of life by creating comfortable, sustainable and efficient environments. Our people and our family of brands—including Club Car®, Ingersoll Rand®, Thermo King® and Trane®—work together to enhance the quality and comfort of air in homes and buildings; transport and protect food and perishables; and increase industrial productivity and efficiency. We are a global business committed to a world of sustainable progress and enduring results. ingersollrand.com TheAHRICertifiedmarkindicatesIngersollRandparticipationintheAHRICertificationprogram.Forverificationofindividualcertifiedproducts, gotowww.ahridirectory.org. IngersollRandhasapolicyofcontinuousproductandproductdataimprovementsandreservestherighttochangedesignandspecifications withoutnotice. Wearecommittedtousingenvironmentallyconsciousprintpractices. 4A7L6060A-SUB-1C-EN 20Dec2017 Supersedes4A7L6060A-SUB-1B-EN (August2017) ©2017IngersollRand Installer’s Guide Upflow/Downflow/Horizontal Gas-Fired, 1–Stage and 2–Stage Induced Draft Furnaces with High Efficiency Motor Upflow, Downflow, Horizontal Right/Left Single Stage Two Stage S8B1A026M2PSC S8X1A026M2PSC S8X2A040M3PSC S8B1A040M3PSC S8X1A040M3PSC S8X2B060M4PSC S8B1B040M2PSC S8X1B040M2PSC S8X2B080M4PSC S8B1B060M4PSC S8X1B060M4PSC S8X2C080M5PSC S8B1B080M4PSC S8X1B080M4PSC S8X2C100M5PSC S8B1C080M5PSC S8X1C080M5PSC S8X2D120M5PSC S8B1C100M5PSC S8X1C100M5PSC S8B1D120M5PSC S8X1D120M5PSC S8X2 S8X1 S8B1 Note: This installer’s Guide is used for multiple furnace families. Models may Note: Graphics in this document are for have a “T†in the 12th digit designating they meet California less than 40 representation only. Actual model may ng/J (NOx) emissions requirements. differ in appearance. 18-CE16D1-1C-EN SAFETY WARNING Onlyqualifiedpersonnelshouldinstallandservicetheequipment.Theinstallation,startingup,andservicingofheating,ventilating,andair-conditioning equipmentcanbehazardousandrequiresspecificknowledgeandtraining.Improperlyinstalled,adjustedoralteredequipmentbyanunqualifiedperson couldresultindeathorseriousinjury.Whenworkingontheequipment,observeallprecautionsintheliteratureandonthetags,stickers,andlabelsthat areattachedtotheequipment. April 2021 18-CE16D1-1C-EN SAFETY SECTION NON-CONDENSING FURNACES Important: — This document pack contains a wiring WARNING diagram and service information. This is customer property and is to remain with ELECTRICAL SHOCK, FIRE, OR this unit. Please return to service EXPLOSION HAZARD! information pack upon completion of work. Failure to follow this Warning could result in dangerous operation, property damage, severe WARNING personal injury, or death. FIRE OR EXPLOSION HAZARD! Improper servicing could result in dangerous operation, property damage, severe personal Failure to follow safety warnings exactly injury, or death. could result in a fire or explosion causing property damage, personal injury or loss • Before servicing, disconnect all electrical power to furnace. of life. • When servicing controls, label all wires prior — Do not store or use gasoline or other to disconnection. Reconnect wires correctly. flammable vapors and liquids in the vicinity of • Verify proper operation after servicing. this or any other appliance. — WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliance. WARNING • Do not touch any electrical switch;do not use CARBON MONOXIDE POISONING any phone in your building. HAZARD! • Immediately call your gas supplier from a Failure to follow this Warning could result in neighbor’s phone. Follow the gas supplier's property damage, severe personal injury, or instructions. death. • If you cannot reach your gas supplier, call To ensure furnace is vented properly, do not the fire department. replace factory supplied venting components with — Installation and service must be performed by field fabricated parts. Fabricating parts can result a qualified installer, service agency, or the gas in damaged vents and components allowing supplier. carbon monoxide to escape the venting system. WARNING WARNING EXPLOSION HAZARD! CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage, personal injury or death. property damage, severe personal injury, or Install a gas detecting warning device in case of a death. gas leak. NOTE: The manufacturer of your furnace When replacing a furnace, ensure the venting does not test any detectors and makes no system is adequate for the new furnace. representations regarding any brand or type of detector. WARNING FIRE HAZARD! WARNING Failure to follow this Warning could result in FIRE OR EXPLOSION HAZARD! property damage, severe personal injury, or Failure to follow the safety warnings exactly could death. result in serious injury, death, or property Do not install the furnace directly on carpeting, tile damage. or other combustible material other than wood Never test for gas leaks with an open flame. Use a flooring. For vertical downflow applications, commercially available soap solution made subbase (BAYBASE205) must be used between the specifically for the detection of leaks to check all furnace and combustible flooring. When the connections. A fire or explosion may result downflow furnace is installed vertically with a causing property damage, personal injury, or loss cased coil, a subbase is not required. of life. ©2021 18-CE16D1-1C-EN SAFETY SECTION NON-CONDENSING FURNACES WARNING WARNING WARNING! CARBON MONOXIDE POISONING This product can expose you to chemicals HAZARD! including lead, which are known to the State of Failure to follow this Warning could result in California to cause cancer and birth defects or property damage, severe personal injury, or other reproductive harm. death. For more information go to www.P65Warnings.ca. Follow the service and/or periodic maintenance gov. instructions for the Furnace and venting system. WARNING WARNING EXPLOSION HAZARD! CARBON MONOXIDE POISONING Failure to follow this Warning could result in HAZARD! property damage, severe personal injury, or Failure to follow this Warning could result in death. serious personal injury or death. Propane gas is heavier than air and may collect in Make sure that the blower door is in place and not any low areas or confined spaces. In addition, ajar. Dangerous fumes could escape an odorant fade may make the gas undetectable improperly secured door. except with a warning device. If the gas furnace is installed in a basement, an excavated areas or a confined space, it is strongly recommended to WARNING contact a gas supplier to install a gas detecting ELECTRICAL SHOCK HAZARD! warning device in case of leak. The manufacturer of your furnace does not test any detectors and Failure to follow this Warning could result in makes no representations regarding any brand or property damage, severe personal injury, or type of detector. death. Disconnect power to the unit before removing the blower door. Allow a minimum of 10 seconds for WARNING IFC power supply to discharge to 0 volts. ELECTRICAL SHOCK HAZARD! Failure to follow this Warning could result in WARNING property damage, severe personal injury, or death. SAFETY HAZARD! Do not bypass the door switch or panel loop by Failure to follow this Warning could result in any permanent means. property damage, severe personal injury, or death. These furnaces are not approved or intended for WARNING installation in manufactured (mobile) housing, ELECTRICAL SHOCK HAZARD! trailers, or recreational vehicles. Failure to follow this Warning could result in property damage, severe personal injury, or WARNING death. EXPLOSION HAZARD! Do not touch any components other than the Menu and Option buttons on the IFC when setting up the Failure to follow this Warning could result in system or during fault code recovery. property damage, severe personal injury, or death. In the event that electrical, fuel, or mechanical WARNING failures occur, shut gas supply off at the manual FIRE OR EXPLOSION HAZARD! gas valve located on the supply gas piping coming into the furnace before turning off the electrical Failure to follow this Warning could result in power to the furnace. Contact the service agency property damage, severe personal injury, or designated by your dealer. death. Do NOT attempt to manually light the furnace. 18-CE16D1-1C-EN 3 SAFETY SECTION NON-CONDENSING FURNACES WARNING WARNING EXPLOSION HAZARD! CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage, serious personal injury, or property damage, severe personal injury, or death. death. Do not store combustible materials, gasoline, or Furnace venting into an unlined masonry chimney other flammable vapors or liquids near the unit. or concrete chimney is prohibited. WARNING WARNING SAFETY HAZARD! CARBON MONOXIDE HAZARD! Failure to follow this Warning could result in Failure to follow this Warning could result in property damage, severe personal injury, or property damage, severe personal injury, or death. death. Do not use semi-rigid metallic gas connectors The chimney liner must be thoroughly inspected (flexible gas lines) within the furnace cabinet. to insure no cracks or other potential areas for flue gas leaks are present in the liner. Liner leaks will result in early deterioration of the chimney. WARNING INSTALLATION WARNING — HIGH WARNING VOLTAGE MOVING PARTS! SHOCK HAZARD! Failure to follow this Warning could result in property damage, severe personal injury, or Failure to follow this Warning could result in death. property damage, severe personal injury, or death. Bodily injury can result from high voltage electrical components, fast moving fans, and If a disconnect switch is present, it must always be combustible gas. For protection from these locked in the open position before servicing the inherent hazards during installation and servicing, unit. the main gas valve must be turned off and the electrical supply must be disconnected. If WARNING operating checks must be performed with the unit OVERHEATING AND EXPLOSION operating, it is the technician’s responsibility to recognize these hazards and proceed safely. HAZARD! Failure to follow this Warning could result in WARNING property damage, personal injury or death. Should overheating occur, or the gas supply fail to SAFETY HAZARD! shut off, shut off the gas valve to the unit before Failure to follow this Warning could result in shutting off the electrical supply. property damage, severe personal injury, or death. CAUTION Do not install the filter in the return duct directly above the furnace in horizontal applications. IMPROPER VOLTAGE CONNECTION! Install the filter remotely. Failure to follow this Caution could result in property damage. WARNING Do NOT connect the furnace line voltage to a GFCI protected circuit. SAFETY HAZARD! Failure to follow this Warning could result in CAUTION property damage, severe personal injury, or death. CORROSION WARNING! Turn the power to the furnace off before servicing Failure to follow this Caution could result in filters to avoid contact with moving parts. property damage or personal injury. Do not install the furnace in a corrosive or contaminated atmosphere. 4 18-CE16D1-1C-EN SAFETY SECTION NON-CONDENSING FURNACES CAUTION CAUTION SHARP EDGE HAZARD! WATER DAMAGE! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage or personal injury. Be careful of sharp edges on equipment or any It is recommended that an external overflow drain cuts made on sheet metal while installing or pan be installed in all applications over a finished servicing. ceiling to prevent property damage or personal injury from leaking condensate. CAUTION BACKUP WRENCH REQUIRED! CAUTION Failure to follow this Caution could result in HOT SURFACE! property damage or personal injury. Failure to follow this Caution could result in Use a backup wrench on the gas valve when personal injury. installing gas piping to prevent damage to the gas Do NOT touch igniter. It is extremely hot. valve and manifold assembly. CAUTION CAUTION FURNACE SERVICE CAUTION! FREEZE CAUTION! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage or personal injury. Label all wires prior to disconnection when If complete furnace shutdown is done during the servicing controls. Verify proper operation after cold weather months, provisions must be taken to servicing. Wiring errors can cause improper and prevent freeze-up of all water pipes and water dangerous operation. receptacles. CAUTION CAUTION DO NOT USE AS CONSTRUCTION FREEZE CAUTION! HEATER! Failure to follow this Caution could result in Failure to follow this Caution could result in property damage or personal injury. property damage or personal injury. Whenever your house is to be vacant, arrange to In order to prevent shortening its service life, the have someone inspect your house for proper Furnace should NOT be used as a “Construction temperature. This is very important during Heater†during the finishing phases of freezing weather. If for any reason your furnace construction until the requirements listed in the should fail to operate damage could result, such furnace installation guidelines of the Installer's as frozen water pipes. Guide have been met. Condensate in the presence of chlorides and fluorides from paint, varnish, CAUTION stains, adhesives, cleaning compounds, and cement create a corrosive condition which may IGNITION FUNCTION! cause rapid deterioration of the heat exchanger. Failure to follow this Caution may result in poor ignition characteristics. CAUTION Maintain manifold pressure in high altitude installations. WIRING INFORMATION! Failure to follow this Caution could result in property damage or personal injury. The integrated furnace control is polarity sensitive. The hot leg of the 120 VAC power must be connected to the BLACK field lead. 18-CE16D1-1C-EN 5 SAFETY SECTION NON-CONDENSING FURNACES CAUTION WARNING EQUIPMENT DAMAGE! CARBON MONOXIDE POISONING UV light exposure can cause the plastic blower HAZARD! material to deteriorate which could lead to Blower Failure to follow the steps outlined below for each Housing Damage. appliance connected to the venting system being For units containing a plastic Blower Housing, Do placed into operation could result in carbon NOT install third party Ultra-Violet Air Cleaners monoxide poisoning or death. where the Blower Housing can be exposed to UV light. The following steps shall be followed for each appliance connected to the venting Formoreinformation,visitwww.trane.comandwww. americanstandardair.comorcontactyourinstallingdealer. system being placed into operation, while 6200TroupHighway all other appliances connected to the Tyler,TX75707 venting system are not in operation: • Inspect the venting system for proper size and horizontal pitch as required in the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and these instructions. Determine there is no blockage or restriction, leakage, corrosion or other deficiencies which could cause an unsafe condition. • Close all doors and windows between the space in which the appliance(s) connected to the venting system are located. Also close fireplace dampers. • Turn on clothes dryers and any appliance not connected to the venting system. Turn on any exhaust fans such as range hoods so they are operating at maximum speed. Do not operate a summer exhaust fan. • Follow the lighting instructions. Place the appliance being inspected into operation. Adjust the thermostat so appliance is operating continuously. • Test for spillage from draft hood equipped appliances at the draft hood relief opening after 5 minutes of main burner operation. Use the flame of a match or candle. • If improper venting is observed during any of the above tests, the venting system must be corrected in accordance with the National Fuel Gas Code, ANSI Z221.1/NFPA 54. • After it has been determined that each appliance connected to the venting system properly vents when tested, return all doors, windows, exhaust fans, etc. to their previous condition of use. 6 18-CE16D1-1C-EN Table of Contents Accessories................................. 8 Field Wiring ......................... 41 Furnace Installation Guidelines............. 9 Twinning ............................... 42 Safety Practices and Precautions........... 9 General Start-up and Adjustment.......... 44 General Guidelines ....................... 9 Preliminary Inspections .................. 44 Locations and Clearances ................ 10 Lighting Instructions..................... 44 Outline Drawings.......................... 12 Control and Safety Switch Adjustment ............................. 44 Furnace General Installation............... 16 Furnace Combustion Air Exhaust S-Series Furnace Panel Removal.......... 16 Options.................................... 45 Horizontal Installation in an Attic or Combustion Air Conversions ............. 48 Crawlspace ............................. 16 Gas Piping .............................. 17 Integrated Furnace Control Menu.......... 52 Combustion and Input Check.......... 20 Setting Airflow ............................ 57 Gas Valve Adjustment................ 21 High Altitude Derate.................. 22 Integrated Furnace Control Display General Venting ......................... 24 Codes ..................................... 58 Air for Combustion and Ventilation........ 26 Fault Code Recovery ..................... 59 Duct Connections........................ 29 Sequence of Operation S8B1/S8X1/ Return Air Filters ........................ 39 S8X2 ...................................... 60 Electrical Connections ................... 41 18-CE16D1-1C-EN 7 Accessories Table 1. Accessories Model Number Description Use with BAYHANG HorizontalHangingKit AllFurnaces BAYLIFTB DualReturnKit(Bsizeextension) BCabinetFurnaces BAYLIFTC DualReturnKit(Csizeextension) CCabinetFurnaces BAYLIFTD DualReturnKit(Dsizeextension) DCabinetFurnaces BAYBASE205 DownflowSubbase AllFurnacesinDownfloworientation BAYSF1165AA(a) 1â€SlimFitBoxwithMERV4Filter AllFurnaces BAYSF1255BA 1â€SlimFitFilterandInsulatedFrame Allfurnaceswhenusedinsidereturn application BCabinetfurnacesonlywheninbottomreturn application FLRSF1255 1â€Filterreplacement(Qty12) BAYSF1255BA BAYVENT600A Internalventingkit B,C,andDFurnacesinDownfloworientation BAYVENT800B MasonryChimneyVentKit Allfurnaces BAYSWT20AHALTAA HighAltitudePressureSwitchKit S8*1A026M2P* BAYSWT21AHALTAA HighAltitudePressureSwitchKit S8*1A040M3P*,S8*1B040M2P* BAYSWT22AHALTAA HighAltitudePressureSwitchKit S8X2A040M3P* BAYSWT14AHALTAB HighAltitudePressureSwitchKit S8*1C080M5P*,S8*1C100M5P*, S8*1D120M5P* BAYSWT15AHALTAA HighAltitudePressureSwitchKit S8*1B060M4P*,S8*1B080M4P* BAYSWT16AHALTAB HighAltitudePressureSwitchKit S8X2C080M5P* BAYSWT17AHALTAA HighAltitudePressureSwitchKit S8X2B060M4PSAAA BAYSWT18AHALTAA HighAltitudePressureSwitchKit S8X2B080M4P* BAYSWT19AHALTAA HighAltitudePressureSwitchKit S8X2C100M5P* BAYSWT23AHALTAA HighAltitudePressureSwitchKit S8X2B060M4PSAAB&later, S8X2B060M4PTAAA&later BAYSWT24AHALTAA HighAltitudePressureSwitchKit S8X2D120M5P* BAYLPSS400* PropaneConversionKitwithStainlessSteel AllFurnacesexceptS8B1A026,S8X1A026 Burners BAYLPSS410* PropaneConversionKitwithStainlessSteel S8B1A026,S8X1A026Furnacesonly Burners PIP02095 Ufittingforgaspiping AllFurnacesforrighthandgasentry (a) Airflowgreaterthan1600CFMrequiresdualreturns 8 18-CE16D1-1C-EN Furnace Installation Guidelines The following sections give general guidelines for the e. A minimum 4†MERV 11 air filter must be in installation of the gas furnaces. place. f. 100% of the Furnace combustion air Safety Practices and Precautions requirement must come from outside the structure. The following safety practices and precautions must be followed during the installation, servicing, and g. The Furnace return air temperature range is operation of this Furnace. between 55 and 80 Fahrenheit. 1. Use only with the type gas approved for this 80% models = 55°F Furnace. Refer to the Furnace rating plate. 90%+ models = 45°F 2. Install the Furnace only in a location and position as h. Clean the Furnace, duct work, and components specified in “Locations and Clearances†of these upon substantial completion of the construction instructions. process, and verify Furnace operating 3. Provide adequate combustion and ventilation air to conditions including ignition, input rate, the Furnace space as specified in “Air for temperature rise, and venting, according to the Combustion and Ventilation†of these instructions. manufacturer’s instructions. 4. Combustion products must be discharged 10. In the Commonwealth of Massachusetts, this outdoors. Connect this Furnace to an approved vent product must be gas piped by a Licensed system only, as specified in the “Venting†section Plumber or Gas Fitter. of these instructions. This Furnace is certified to leak 1% or less of nominal 5. Never test for gas leaks with an open flame. Use a air conditioning CFM delivered when pressurized to .5†commercially available soap solution made water column with all inlets, outlets, and drains sealed. specifically for the detection of leaks to check all connections, as specified in the “Gas Piping†General Guidelines section of these instructions. The manufacturer assumes no responsibility for 6. Always install the Furnace to operate within the equipment installed in violation of any code or Furnace’s intended temperature-rise range with a regulation. duct system which has an external static pressure within the allowable range, as specified on the unit It is recommended that Manual J of the Air rating plate. Airflow within temperature rise for cfm Conditioning Contractors Association (ACCA) or A.R.I. versus static is shown in the Service Facts 230 be followed in estimating heating requirements. accompanying this Furnace. When estimating heating requirements for installation at Altitudes above 2000 ft., remember the gas input 7. When a Furnace is installed so that the supply ducts must be reduced. See Combustion and Input Check. carry air circulated by the Furnace to areas outside the space containing the Furnace, the return air Material in this shipment has been inspected at the shall also be handled by a duct(s) sealed to the factory and released to the transportation agency Furnace casing and terminating outside the space without known damage. Inspect exterior of carton containing the Furnace. for evidence of rough handling in shipment. Unpack carefully after moving equipment to 8. A gas-fired Furnace for installation in a residential approximate location. If damage to contents is garage must be installed as specified in "Location found, report the damage immediately to the and Clearances" section of these instructions. delivering agency. 9. The furnace may be used for temporary heating of Codes and local utility requirements governing the buildings or structures under construction only installation of gas fired equipment, wiring, plumbing, when the following conditions have been met: and flue connections must be adhered to. In the a. The Furnace venting system must be complete absence of local codes, the installation must conform and installed per manufacturer’s instructions. with latest edition of the National Fuel Gas Code ANSI Z223.1 / NFPA 54. The latest code may be obtained b. The Furnace is controlled only by a room from the American Gas Association Laboratories, 400 Comfort Control (no field jumpers). N. Capitol St. NW, Washington D.C. 20001. c. The Furnace return air duct must be complete 1-800-699-9277 or www.aga.org. and sealed to the Furnace. These furnaces have been classified as Fan Assisted d. The Furnace input rate and temperature rise Combustion system CATEGORY I furnaces as required must be verified to be within the nameplate by ANSI Z21.47 "latest edition". Therefore they do not marking. 18-CE16D1-1C-EN 9 Furnace Installation Guidelines require any special provisions for venting other than the Furnace is moved into place, be sure to consider what is indicated in these instructions. the following requirements: Warning: These furnaces are not approved or 1. Is the location selected as near the chimney or vent intended for installation in manufactured (mobile) and as centralized for heat distribution as practical? housing, trailers, or recreational vehicles. 2. Do all clearances between the Furnace and enclosure equal or exceed the minimums stated in Locations and Clearances Clearance Table below? The location of the Furnace is normally selected by the architect, the builder, or the installer. However, before Minimumclearancetocombustiblematerials 3. Is there sufficient space for servicing the Furnace 4. Are there at least 3 inches of clearance between the and other equipment? A minimum of 24 inches Furnace combustion air openings in the front panel front accessibility to the Furnace must be provided. and any closed panel or door provided? Any access door or panel must permit removal of 5. Are the ventilation and combustion air openings the largest component. large enough and will they remain unobstructed? If outside air is used, are the openings set 12" above the highest snow accumulation level? 10 18-CE16D1-1C-EN Furnace Installation Guidelines 6. Allow sufficient height in supply plenum above the a. Permanent wave solutions Furnace to provide for cooling coil installation, if b. Chlorinated waxes and cleaners the cooling coil is not installed at the time of this Furnace installation. c. Chlorine based swimming pool chemicals 7. The Furnace shall be installed so electrical d. Water softening chemicals components are protected from water. e. De-icing salts or chemicals 8. A vertical downflow furnace without a coil, must f. Carbon tetrachloride use BAYBASE205 when installed on combustible g. Halogen type refrigerants flooring. h. Cleaning solvents (such as 9. If the Furnace is installed in a garage, it must be perchloroethylene) installed so that the burners, and the ignition source are located not less than 18 inches above the i. Printing inks, paint removers, varnishes, etc. floor and the Furnace must be located or protected j. Hydrochloric acid to avoid physical damage from vehicles. k. Cements and glues 10. The gas furnace must not be located where l. Antistatic fabric softeners for clothes dryers excessive exposure to contaminated combustion air will result in safety and performance related m. Masonry acid washing materials problems. Avoid the following known contaminants: 18-CE16D1-1C-EN 11 Outline Drawings S8X2 shown Table 2. 14.5†Width Cabinet 12 18-CE16D1-1C-EN Outline Drawings Table 3. 17.5†Width Cabinet 18-CE16D1-1C-EN 13 Outline Drawings Table 4. 21.0†Width Cabinet 14 18-CE16D1-1C-EN Outline Drawings Table 5. 24.5†Width Cabinet 18-CE16D1-1C-EN 15 Furnace General Installation The following sections give general instructions for the installation of the gas furnaces. S-Series Furnace Panel Removal Note:FortheS8X2furnace,a5/16â€Allenwrenchisrequiredto Note:FortheS8B1/S8X1furnace,a1/4"nutdriverisrequiredto removethefourlatchesonthefrontpanel. removethetwoscrewsatthetopofthefrontpanel.Thefront panelcanthenberemovedbyliftingupwards. Note:Removetheshippingbracketbeforeinstallation. Note:Tinnermanclipsareprovidedinthedocpackifthedoorpanel Shipping bracket flangehole(s)becomesstripped. Note:Removetheshippingbracketbeforeinstallation. Shipping bracket Tinnerman clip locations (if needed) Horizontal Installation in an Attic The furnace may be installed hanging in a hanging position using straps. The furnace should be supported or Crawlspace at both ends and have an additional support in the The non-condensing furnace may be installed in an center of the furnace in back. attic or crawl space in the horizontal position by placing WHEN SUSPENDING THE HORIZONTAL the furnace on its left or right side (as viewed from the FURNACE, IT SHOULD BE SUSPENDED BY ATTACHING TO THE CABINET front in the vertical position). The horizontal furnace IN THE PLACES SHOWN. installation in an attic should be on a service platform large enough to allow for proper clearances on all sides and service access to the front of the furnace. See the “Locations and Clearances,†p. 10. Line contact is only permissible between lines formed by intersections of the top and two sides of the furnace casing and building joists, studs, or framing. The furnace may be placed horizontally in a crawl space on a pad or other noncombustible material. Place blocks underneath to support the furnace and WHEN SUPPORTING THE raise the unit for sufficient protection from moisture. FURNACE FROM BELOW, SUPPORT FRONT TO BACK (AS SHOWN) OR SIDE TO SIDE. 16 18-CE16D1-1C-EN Furnace General Installation Gas Piping Important:Thefurnacedefaultisleftsidegaspiping. Note:Foreaseofinstallation,optionalaccessorypartPIP02095is recommendedforgaspipingenteringtherightsideofthe furnace. Furnaceinupfloworientationwithgaspipingonleft Furnaceinupfloworientationwithgaspipingonright 1/8†NPT Automatic Gas Valve Note:Foreaseofinstallation,optionalaccessorypartPIP02095is Test Fitting with Manual Shut-off recommendedforgaspipingenteringtherightsideofthe furnaceintheupfloworientation. Main Manual Automatic Gas Valve 1/8†NPT Shut-off Valve with Manual Shut-off Test Fitting Ground Union Joint Main Manual Shut-off Valve Ground Union Drip Leg Joint Drip Leg Furnaceindownfloworientationwithgaspipingonleft Furnaceindownfloworientationwithgaspipingonright Note:Foreaseofinstallation,optionalaccessorypartPIP02095is recommendedforgaspipingenteringtheleftsideofthe furnaceinthedownfloworientation. 1/8†NPT Test Fitting 1/8†NPT Test Fitting Main Manual Shut-off Valve Ground Main Manual Union Shut-off Valve Joint Ground Union Joint Drip Leg Drip Leg Automatic Gas Valve with Manual Shut-off Automatic Gas Valve with Manual Shut-off 18-CE16D1-1C-EN 17 Furnace General Installation Note:Foreaseofinstallation,optionalaccessorypartPIP02095is recommendedforgaspipingenteringtherightsideofthe furnace. Furnaceinhorizontalleftorientationwithgaspiping outtop Furnaceinhorizontalleftorientationwithgaspiping outbottom Note:Foreaseofinstallation,optionalaccessorypartPIP02095is recommendedforgaspipingenteringthetopofthefurnacein thehorizontalleftposition. Automatic Gas Valve with Manual Shut-off 1/8†NPT Main Manual Ground Test Fitting Shut-off Valve Union Joint Drip Leg Ground 1/8†NPT Union Test Fitting Joint Automatic Gas Valve with Manual Shut-off Main Manual Shut-off Valve Drip Leg Furnaceinhorizontalrightorientationwithgaspipingouttop Furnaceinhorizontalrightorientationwithgaspipingoutbottom Note:Foreaseofinstallation,optionalaccessorypartPIP02095is recommendedforgaspipingenteringthebottomofthe furnaceinthehorizontalrightposition. 1/8†NPT Ground Test Fitting Union Joint Drip Leg Main Manual Shut-off Valve Automatic Gas Automatic Gas Valve Valve with Manual Shut-off with Manual Shut-off Main Manual Shut-off Valve Ground 1/8†NPT Drip Leg Union Test Fitting Joint 18 18-CE16D1-1C-EN Furnace General Installation Thefurnaceisshippedstandardforleftsideinstallationofgaspiping. Acutoutwithplugisprovidedontherightsideforanalternategas NATURALGASONLY pipingarrangement. TABLEOFCUBICFEETPERHOUROFGAS Theinstallationofpipingshallbeinaccordancewithpipingcodesand FORVARIOUSPIPESIZESANDLENGTHS theregulationsofthelocalgascompany.Pipejointcompoundmustbe resistanttothechemicalreactionwithliquefiedpetroleumgases. PIPE LENGTHOFPIPE SIZE 10 20 30 40 50 60 70 Important:Iflocalcodesallowtheuseofflexiblegasappliance connector,alwaysuseanewlistedconnector.Donotuse 1/2 131 90 72 62 55 50 46 aconnectorwhichhaspreviouslyservicedanothergas appliance. 3/4 273 188 151 129 114 104 95 Refertothepipingtablefordeliverysizes.Connectgassupplytothe 1 514 353 284 243 215 195 179 unit,usingagroundjointunionandamanualshut-offvalve.National codesrequireacondensationdriplegtobeinstalledaheadofthegas 1–1/4 1060 726 583 499 442 400 368 valve. ThistableisbasedonPressureDropof0.3inchW.C.and0.6SP. Thefurnaceanditsindividualshut-offvalvemustbedisconnected GR.Gas fromthegassupplypipingsystemduringanypressuretestingofthat systemattestpressuresinexcessof1/2psig(3.5kPa). Thefurnacemustbeisolatedfromthegassupplypipingbyclosingits individualmanualshut-offvalveduringanypressuretestingofthe gassupplypipingsystemattestpressuresequaltoorlessthan1/2 psig(3.5kPa). Note:Maximumpressuretothegasvalvefornaturalgasis13.8"W. C.Minimumpressureis5.0"W.C.Maximumpressuretothe gasvalveforpropaneis13.8"W.C.Minimumpressureis11.0" W.C. Allgasfittingsmustbecheckedforleaksusingasoapysolutionbefore lightingthefurnace.DONOTCHECKWITHANOPENFLAME! ORIFICESIZES INPUT NUMBEROF MAINBURNERORIFICE Forpropaneconversions,theS8B1/S8X1A026willrequireLPkit RATING BURNERS DRILLSIZE BAYLPSS410*conversionkitwithstainlesssteelburners.Forpropane BTUH conversionsonallotherS-SeriesFurnaces,useBAYLPSS400* NAT.GAS PROPANE conversionkitwithstainlesssteelburners. GAS 26,000 2 51 59 40,000 2 45 56 60,000 3 45 56 80,000 4 45 56 100,000 5 45 56 120,000 6 45 56 18-CE16D1-1C-EN 19 Furnace General Installation Combustion and Input Check 1. Makesureallgasappliancesareoffexceptthefurnace. GasFlowinCubicFeetPerHour 2. Clockthegasmeterwiththefurnaceoperating(determinethe dialratingofthemeter)foronerevolution. 2CubicFootDial 3. Matchthe"Sec"columninthegasflowtablewiththetime Sec. Flow Sec. Flow Sec. Flow Sec. Flow clocked. 4. Readthe"Flow"columnoppositethenumberofsecondsclocked. 10 732 31 236 52 141 86 85 5. Usethefollowingfactorsifnecessary: 11 666 32 229 53 138 88 83 a. For1Cu.Ft.DialGasFlowCFH=ChartFlowReading÷2 12 610 33 222 54 136 90 81 b. For1/2CuFt.DialGasFlowCFH=ChartFlowReading÷4 13 563 34 215 55 133 94 78 c. For5Cu.Ft.DialGasFlowCFH=10XChartFlowReading÷4 6. Multiplythefinalfigurebytheheatingvalueofthegasobtained 14 523 35 209 56 131 98 75 fromtheutilitycompanyandcomparetothenameplaterating. 15 488 36 203 57 128 100 73 Thismustnotexceedthenameplaterating. 16 458 37 198 58 126 104 70 17 431 38 193 59 124 108 68 18 407 39 188 60 122 112 65 19 385 40 183 62 118 116 63 20 366 41 179 64 114 120 61 21 349 42 174 66 111 130 56 22 333 43 170 68 108 140 52 23 318 44 166 70 105 150 49 24 305 45 163 72 102 160 46 25 293 46 159 74 99 170 43 26 282 47 156 76 96 180 41 27 271 48 153 78 94 190 39 28 262 49 149 80 92 200 37 29 253 50 146 82 89 30 244 51 144 84 87 20 18-CE16D1-1C-EN Furnace General Installation Gas Valve Adjustment Changescanbemadebyadjustingthemanifoldpressure,orchanging White-Rodgers 36J orifices(orificechangemaynotalwaysberequired).Toadjustthe manifoldpressure: Gas Valve On/Off Inlet Pressure 1. Turnoffallelectricalpowertothesystem. Toggle Switch Boss 2. Loosen(DoNotremove)thepressuretaptestsetscrewoneturn with3/32"hexwrench. a. Thepressuretapadjustmentkit(KIT07611)containsa3/32" hexwrench,a5/16"hoseandaconnectorandcanbe orderedthroughGlobalParts. 3. Attachamanifoldpressuregaugewithflexibletubingtotheoutlet pressurebossmarked"OUTP"onWhite-Rodgersgasvalve model36J. 4. TurnonsystempowerwithNOcallforheat. Note:2ndstagemanifoldpressureshouldbeadjustedfirst.To shortentheamountoftimeittakesfor2ndstagetobe energized,settheISD(InterstageDelay)tozero(000) usingtheMenuandOptionbuttonsontheIFC.Thiswill Outlet Pressure Boss energize2ndstageheatingimmediatelyafterafterthe blowerondelayfrom1ststageiscomplete.Thisis~30 secondsafter1ststageflamehasbeensensed. 2nd Stage (HI) Manifold Pressure Adjustment 5. Makeacallfor2ndstageheating.Insurethattheunitisin2nd stageheatingbyverifying24VACismeasuredbetweenCandHI 1st Stage (LO) Manifold Pressure Adjustment onthegasvalve. Important:Adjust2ndstageonthegasvalvebeforeattemptingto adjust1ststage. White-Rodgers 36J Gas Valve On/Off 6. Adjust2ndstagegasheatbyremovingthehigh(HI)adjustment Toggle Switch Inlet Pressure regulatorcoverscrew. Boss a. Toincreaseoutletpressure,turntheregulatoradjustscrew clockwise. b. Todecreaseoutletpressure,turntheregulatoradjustscrew counterclockwise. c. Adjustregulatoruntilpressureshownonmanometer matchesthepressurespecifiedinthetable. Theinputofnomorethannameplateratingandnolessthan 93%ofthenameplaterating,unlesstheunitisderatedfor highaltitude. d. Replaceandtightentheregulatorcoverscrewsecurely. e. Removecallforsecondstageheat,firststageheatisnow running. Outlet Pressure Boss 7. Adjust1ststagegasheatbyremovingthelow(LO)adjustment regulatorcoverscrew. 1st Stage (LO) Manifold Pressure Adjustment a. Toincreaseoutletpressure,turntheregulatoradjustscrew clockwise. b. Todecreaseoutletpressure,turntheregulatoradjustscrew MaximumandMinimumINLETPressure(inchesw.c.) counterclockwise. c. Adjustregulatoruntilpressureshownonmanometer NaturalGas Propane matchesthepressurespecifiedinthetable. Maximum 13.8 13.8 Theinputofnomorethannameplateratingandnolessthan 93%ofthenameplaterating,unlesstheunitisderatedfor Minimum 5 11 highaltitude. MaximumandMinimumFuelManifoldPressureSettings(inchesw. d. Replaceandtightentheregulatorcoverscrewsecurely. c.)2ndStg/1stStg 8. Cyclethevalveseveraltimestoverifyregulatorsetting. AllmodelsexceptS8*1D120, 3.5/1.6 10/6 a. Repeatsteps5-7ifneeded. S8X2D120 9. Turnoffallelectricalpowertothesystem. S8B1D120/S8X1D120, 3.5/1.8 10/7.5 10. Removethemanometerandflexibletubingandtightenthe S8X2D120 pressuretapscrew. 11. Usingaleakdetectionsolutionorsoapsuds,checkforleaksatthe OrificesizesforNaturalGasandPropane pressureoutletbossandpressuretaptestscrew. Allmodels 45 56 12. Turnonsystempowerandcheckoperationoftheunit. 18-CE16D1-1C-EN 21 Furnace General Installation High Altitude Derate Inputratings(BTUH)oftheseFurnacesarebasedonsealevel operationandshouldnotbechangedatelevationsupto2,000ft.(610 PARTNUMBERSFORREPLACEMENTORIFICES m). DRILLSIZE PART DRILLSIZE PART Iftheinstallationis2,000ft.(610m)orabove,theFurnaceinputrate NUMBER NUMBER (BTUH)shallbereduced4%foreach1,000ft.abovesealevel. 44 ORF00501 54 ORF00555 Installationsofthisfurnaceataltitudesabove2,000ft.(610m)shall bemadeutilizingthePartNumbersforReplacementOrificestablein 45 ORF00644 55 ORF00693 theseinstallationinstructions. 46 ORF00909 56 ORF00907 TheFurnaceinputrateshallbecheckedbyclockingthegasflowrate (CFH)andmultiplyingbytheheatingvalueobtainedfromthelocal 47 ORF00910 57 ORF00908 utilitysupplierforthegasbeingdeliveredattheinstalledaltitude. InputratechangescanbemadebyadjustingtheManifoldPressure 48 ORF01099 58 ORF01338 (min3.0-max3.7in.W.C.-NaturalGas)orchangingorifices(orifice changemaynotalwaysberequired). 49 ORF00503 59 ORF01339 IfthedesiredinputratecannotbeachievedwithachangeinManifold 50 ORF00493 Pressure,thentheorificesmustbechanged.Propaneinstallationswill requireanorificechange. Seethetableforhelpinselectingorificesiforificechangeisrequired. Furnaceinputrateandtemperatureriseshouldbecheckedagainafter changingorificestoconfirmtheproperrateforthealtitude. TurnthemainGasValvetoggleswitchwithintheunittothe"OFF" Note:Forfurnacesrequiringmodificationsotherthanonlygasorifice position.Turntheexternalgasvalveto"ON".Purgetheairfromthe and/ormanifoldpressureadjustmentforinstallationathigh gaslines.Afterpurging,checkallgasconnectionsforleakswitha altitude,installationofthisfurnaceataltitudesabove200ft soapysolution–DONOTCHECKWITHANOPENFLAME.Allow5 (610m)shallbemadeinaccordancewiththelistedHigh minutesforanygasthatmighthaveescapedtodissipate. AltitudeConversionKitavailableforthisfurnace. PropaneGasbeingheavierthanairmayrequireforcedventilation. TurnthetoggleswitchontheGasValveintheunittothe"ON" position. Thetableliststhemainburnerorifices usedwiththefurnace.Ifachangeof Orifice AltitudeAboveSeaLevel orificesisrequiredtocorrectthefurnace TwistDrill andOrificeRequiredatOtherElevations inputratingrefertothepartnumberfor SizeIf replacementorificestable. Installedat 2000 3000 4000 5000 6000 7000 8000 9000 10000 SeaLevel Installationofthisfurnaceataltitudes above2000ft(610m)shallbein 42 42 43 43 43 44 44 45 46 47 accordancewithlocalcodes,orinthe absenceoflocalcodes,theNationalFuel 43 44 44 44 45 45 46 47 47 48 GasCode,ANSIZ223.1/NFPA54. 44 45 45 45 46 47 47 48 48 50 45 46 47 47 47 48 48 49 49 50 46 47 47 47 48 48 49 49 50 51 47 48 48 49 49 49 50 50 51 52 54 54 55 55 55 55 55 56 56 56 55 55 55 55 56 56 56 56 56 57 56 56 56 57 57 57 58 59 59 60 57 58 59 59 60 60 61 62 63 63 58 59 60 60 61 62 62 63 63 64 FromNationalFuelGasCode—TableE.1.1(d) 22 18-CE16D1-1C-EN Furnace General Installation Table 6. High Altitude Kit Furnace Models Kit Model No. PS1-LOW SET PT PS2-HIGH SET PT S8*1A026M2P* BAYSWT20AHALTAA NA -0.25"+/-0.05"WC S8*1A040M3P* BAYSWT21AHALTAA NA -0.47"+/-0.05"WC S8*1B040M2P* BAYSWT21AHALTAA NA -0.47"+/-0.05"WC S8*1B060M4P* BAYSWT15AHALTAA NA -0.60"+/-0.05"WC S8*1B080M4P* BAYSWT15AHALTAA NA -0.60"+/-0.05"WC S8*1C080M5P* BAYSWT14AHALTAB NA -0.50"+/-0.05"WC S8*1C100M5P* BAYSWT14AHALTAB NA -0.50"+/-0.05"WC S8*1D120M5P* BAYSWT14AHALTAB NA -0.50"+/-0.05"WC S8X2A040M3P* BAYSWT22AHALTAA -0.25"+/-0.05"WC -0.47"+/-0.05"WC S8X2B060M4PSAAA BAYSWT17AHALTAA -0.30"+/-0.05"WC -0.60"+/-0.05"WC S8X2B060M4PSAAB&later BAYSWT23AHALTAA -0.40"+/-0.05"WC -0.70"+/-0.05"WC S8X2B060M4PTAAA&later BAYSWT23AHALTAA -0.40"+/-0.05"WC -0.70"+/-0.05"WC S8X2B080M4P* BAYSWT18AHALTAA -0.37"+/-0.05"WC -0.60"+/-0.05"WC S8X2C080M5P* BAYSWT16AHALTAB -0.25"+/-0.05"WC -0.50"+/-0.05"WC S8X2C100M5P* BAYSWT19AHALTAA -0.37"+/-0.05"WC -0.50"+/-0.05"WC S8X2D120M5P* BAYSWT24AHALTAA 0.45"+/0.05"WC -0.50"+/-0.05"WC 18-CE16D1-1C-EN 23 Furnace General Installation General Venting with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, local codes, and this installation manual. VENT PIPING If desired, a side wall termination can be accomplished These furnaces have been classified as Fan-Assisted through the use of a listed "add-on" draft inducer. The Combustion System, Category I furnaces under the inducer must be installed according to the inducer "latest edition" provisions of ANSI Z21.47 standards. manufacturer’s instructions. Set the barometric Category I furnaces operate with a non-positive vent pressure relief to achieve –0.02 inch water column. static pressure and with a flue loss of not less than 17 percent. The furnace shall be connected to a factory built chimney or vent complying with a recognized standard, Multistory and common venting are permitted for or a masonry or concrete chimney lined with a lining these furnaces. Venting systems shall be in accordance material acceptable to the authority having jurisdiction. VENTINGINTOAMASONRYCHIMNEY Ifthechimneyisoversized,thelinerisinadequate,orflue-gas condensationisaprobleminyourarea,considerusingthechimneyas WARNING apathwayorchasefortype"B"ventorflexibleventliner.Ifflexible linermaterialisused,sizetheventusingthe"B"venttables,then Safety Hazard! reducethemaximumcapacityby20%(multiply0.80timesthe Failure to follow this warning could result in carbon maximumcapacity).MasonryChimneyKitBAYVENT800Bmaybe monoxide poisoning or death. usedwiththesefurnaces(Upflowmodelfurnacesonly)toallow ventingintoamasonrychimney.RefertotheBAYVENT800B The chimney liner must be thoroughly inspected to Installer’sGuideforapplicationrequirements. insure no cracks or other potential areas for flue gas INTERNALMASONRYCHIMNEYS leaks are present in the liner. Liner leaks will result Ventingoffanassistedappliancesintoalined,internalmasonry chimneyisallowedonlyifitiscommonventedwithatleastone in early deterioration of the chimney. naturaldraftappliance;OR,ifthechimneyislinedwithtype"B", doublewallventorsuitableflexiblelinermaterial ThefollowingsectiondoesnotapplyifBAYVENT800B(MasonryChimneyVentKit)isused.Allinstructionswiththekitmustbe followed. MasonryChimneyVenting TypeFurnace TileLinedChimney ChimneyLining Internal External “B†Vent FlexibleMetalLiner SingleFanAssist No No Yes Yes(a) FanAssist+FanAssist No No Yes Yes(a) FanAssist+Natural Yes No Yes Yes(a) (a) Flexiblechimneylinersizeisdeterminedbyusingthetype"B"ventsizefortheavailableBTUHinput,thenreducingthemaximumcapacityby20% (multiplymaximumcapacitytimes0.80).Theminimumcapacityisthesameasshowninthe"B"venttables. 24 18-CE16D1-1C-EN Furnace General Installation EXTERNALMASONRYCHIMNEY Ventingoffanassistedappliancesintoexternalchimneys(oneormorewalls GasVentTermination exposedtooutdoortemperatures),requiresthechimneybelinedwithtype"B", doublewallventorsuitableflexiblechimneylinermaterial.Thisappliesinall RoofPitch MinimumHeight combinationsofcommonventingaswellasforfanassistedappliancesvented alone. Flatto6/12 1.0Feet(a) Thefollowinginstallationpracticesarerecommendedtominimizecorrosioncaused Over6/12to7/12 1.25Feet bycondensationofflueproductsinthefurnaceandfluegassystem. Over7/12to8/12 1.5Feet 1. Avoidanexcessivenumberofbends. Over8/12to9/12 2.0Feet Over9/12to10/12 2.5Feet 2. Horizontalrunsshouldpitchupwardatleast1/4"perfoot. Over10/12to11/12 3.25Feet 3. Horizontalrunsshouldbeasshortaspossible. Over11/12to12/12 4.0Feet Over12/12to14/12 5.0Feet 4. Allventpipeorconnectorsshouldbesecurelysupportedandmustbeinserted Over14/12to16/12 6.0Feet into,butnotbeyondtheinsidewallatthechimneyvent. Over16/12to18/12 7.0Feet 5. Whenventconnectionsmustpassthroughwallsorpartitionsofcombustible Over18/12to20/12 7.5Feet material,athimblemustbeusedandinstalledaccordingtolocalcodes. Over20/12to22/12 8.0Feet 6. Ventpipethroughtheroofshouldbeextendedtoaheightdeterminedby (a) Thisrequirementcoversmostinstallations NationalFuelGasCodeorlocalcodes.Itshouldbecappedproperlytoprevent rainwaterfromenteringthevent.Roofexitshouldbewaterproofed. Vertical Wall 7. Usetype"B"doublewallventwhenventpipeisroutedthroughcoolspaces (below60°F.). 8 ft. 8. Wherelongperiodsofairflowaredesiredforcomfort,uselongfancycles insteadofcontinuousairflow. Lowest Discharge 9. Applyothergoodventingpracticesasstatedintheventingsectionofthe Listed Opening NationalFuelGasCodeANSIZ223.1"latestedition". Cap 10. Ventconnectorsservingapplianceventedbynaturaldraftornon- positivepressureshallnotbeconnectedintoanyportionofa mechanizeddraftsystemoperatingunderpositivepressure. Minimum Height 11. Horizontalpiperunsmustbesupportedbyhangers,strapsorothersuitable materialinintervalsataminimumofevery3feetofpipe. Roof Pitch is X/12 12. Afurnaceshallnotbeconnectedtoachimneyorflueservingaseparate The vent termination should not be appliancedesignedtoburnsolidfuel. less than 8 ft. from a vertical wall. 13. Theflowareaofthelargestsectionofverticalventorchimneyshallnotexceed 7timesthesmallestlistedappliancecategorizedventarea,fluecollararea,or drafthoodoutletareaunlessdesignedinaccordancewithapproved engineeringmethods. MaximumVentorTileLinedChimneyFlowArea=[Ï€(D*)2]/4X7 *Drafthoodoutletdiameter,fluecollardiameter,orlistedappliancecategorized ventdiameter. (a) Thisrequirementcoversmostinstallations 18-CE16D1-1C-EN 25 Furnace General Installation Air for Combustion and Ventilation Adequateflowofcombustionandventilatingairmustnotbe obstructedfromreachingtheFurnace.Airopeningsprovidedinthe Furnacecasingmustbekeptfreeofobstructionswhichrestrictthe flowofair.Airflowrestrictionsaffecttheefficiencyandsafeoperation oftheFurnace.Keepthisinmindshouldyouchoosetoremodelor changetheareawhichcontainsyourFurnace.Furnacesmusthavea freeflowofairforproperperformance. Provisionsforcombustionandventilationairshallbemadein accordancewith"latestedition"ofSection9.3,AirforCombustionand Ventilation,oftheNationalFuelGasCode,ANSIZ223.1/NFPA54. InstallationCodes,andapplicableprovisionsofthelocalbuilding codes.Specialconditionscreatedbymechanicalexhaustingofairand fireplacesmustbeconsideredtoavoidunsatisfactoryFurnace operation. Furnacelocationmaybeinanunconfinedspaceoraconfined space. Unconfinedspaceareinstallationswith50cu.ft.ormoreper1000 BTU/hrinputfromallequipmentinstalled.Unconfinedspacesare MinimumAreainSquareFeetforUnconfinedSpaceInstallations definedinthetableandillustrationforvariousfurnacesizes.These spacesmayhaveadequateairbyinfiltrationtoprovideairfor FurnaceMaximumBTUHInput With8Ft.Ceiling, combustion,ventilation,anddilutionoffluegases.Buildingswithtight Rating MinimumAreainSquareFeetof construction(forexample,weatherstripping,heavilyinsulated, UnconfinedSpace caulked,vaporbarrier,etc.),mayneedadditionalairprovidedas describedforconfinedspace. 26,000 165 40,000 250 60,000 375 80,000 500 100,000 625 120,000 750 UNCONFINED NO DOORS 50 CU. FT. OR MORE PER 1000 BTU/HR INPUT WATER CLOTHES ALL EQUIP. INSTALLED FURNACE HEATER DRYER 26 18-CE16D1-1C-EN Furnace General Installation Confinedspacesareinstallationswithlessthan50cu.ft.ofspaceper 1000BTU/hrinputfromallequipmentinstalled.Confinedspacesare MinimumFreeAreainSquareInchesEachOpening(FurnaceOnly) definedinthetableandillustrationforvariousfurnacesizes.Airfor inaConfinedSpace combustionandventilationrequirementscanbesuppliedfrominside thebuilding. FurnaceMax AirFrom AirFromOutside 1. ThefollowingtypesofinstallationswillrequireuseofOUTDOOR BTUH.Input Inside AIRforcombustion,duetochemicalexposures: Rtg. VerticalDuct Horizontal (a) Duct(b) *Commercialbuildings *Buildingswithindoorpools 26,000 100 7 14 40,000 100 10 20 *Furnacesinstalledincommerciallaundryrooms 60,000 100 15 30 *Furnacesinstalledinhobbyorcraftrooms 80,000 100 20 40 100,000 100 25 50 *Furnacesinstallednearchemicalstorageareas 120,000 120 30 60 Exposuretothefollowingsubstancesinthecombustionairsupplywill (a)1Squareinchper4000BTU/hrVerticalDuct. alsorequireOUTDOORAIRforcombustion: (b)1Squareinchper2000BTU/hrHorizontalDuct. *Permanentwavesolutions *Chlorinatedwaxesandcleaners CONFINED *Chlorinebasedswimmingpoolchemicals FURNACE *Watersofteningchemicals LESS THAN 50 CU. FT. *Deicingsaltsorchemicals PER 1000 BTU/HR INPUT *CarbonTetrachloride ALL EQUIP. INSTALLED *Halogentyperefrigerants *Cleaningsolvents(suchasperchloroethylene) *Printinginks,paintremovers,varnish,etc. *Hydrochloricacid *Cementsandglues *Antistaticfabricsoftenersforclothesdryers *Masonryacidwashingmaterial Note:Extendedwarrantiesarenotavailableinsomeinstances. Extendedwarrantydoesnotcoverrepairstoequipment installedinestablishmentswithcorrosiveatmospheres, includingbutnotlimitedto,drycleaners,beautyshops,and printingfacilities. AllairfrominsidethebuildingTheconfinedspaceshallbeprovided withtwopermanentopeningscommunicatingdirectlywithan additionalroom(s)ofsufficientvolumesothatthecombinedvolume CONFINED SPACE ofallspacesmeetsthecriteriaforanunconfinedspace.Thetotal AIR FROM INSIDE BUILDING inputofallgasutilizationequipmentinstalledinthecombinedspace shallbeconsideredinmakingthisdetermination.Refertothe MinimumFreeAreainsquareinchesforconfinedspacestable,for minimumopenareasrequired. CONFINED SPACE PERMANENT OPENINGS 18-CE16D1-1C-EN 27 Furnace General Installation AllairfromoutdoorsTheconfinedspaceshallbeprovidedwithtwo permanentopenings,onecommencingwithin 12inchesofthetopand onecommencingwithin12inchesofthebottomoftheenclosure. CONFINED SPACE Theopeningsshallcommunicatedirectly,orbyducts,withthe AIR FROM OUTDOORS outdoorsorspaces(crawlorattic)thatfreelycommunicatewiththe outdoors.RefertotheMinimumFreeAreainsquareinchesfor confinedspacestable,forminimumopenareasrequired. CONFINED OUTLET SPACE OUTDOOR AIR DUCTS INLET CONFINED SPACE AIR FROM VENTILATED ATTIC/CRAWL SPACE ATTIC LOUVERS TO OUTDOORS OUTLET CONFINED AIR SPACE ALTERNATE INLET INLET AIR AIR DUCT CONFINED SPACE AIR FROM VENTILATED ATTIC ATTIC LOUVERS TO OUTDOORS OUTLET CONFINED AIR SPACE INLET AIR DUCT 28 18-CE16D1-1C-EN Furnace General Installation Duct Connections Airductsystemsshouldbeinstalledinaccordancewithstandardsfor Whenthefurnaceislocatedinautilityroomadjacenttotheliving airconditioningsystems,NationalFireProtectionAssociation area,thesystemshouldbecarefullydesignedwithreturnswhich PamphletNo.90.TheyshouldbesizedinaccordancewithACCA minimizenoisetransmissionthroughthereturnairgrille.Although ManualDorwhicheverisapplicable.Checkoncontrolstomake thesewinterairconditionersaredesignedwithlargeblowers certaintheyarecorrectfortheelectricalsupply. operatingatmoderatespeeds,anyblowermovingahighvolumeof Centralfurnaces,whenusedinconnectionwithcoolingunits,shallbe airwillproduceaudiblenoisewhichcouldbeobjectionablewhenthe installedinparallelorontheupstreamsideofthecoolingunitsto unitislocatedveryclosetoalivingarea.Itisoftenadvisabletoroute avoidcondensationintheheatingelement,unlessthefurnacehas thereturnairductsunderthefloororthroughtheattic.Suchdesign beenspecificallyapprovedfordownstreaminstallation.Withaparallel permitstheinstallationofairreturnremotefromthelivingarea(i.e. flowarrangement,thedampersorothermeansusedtocontrolflowof centralhall). airshallbeadequatetopreventchilledairfromenteringthefurnace, Whenthefurnaceisinstalledsothatthesupplyductscarryair andifmanuallyoperated,mustbeequippedwithmeanstoprevent circulatedbythefurnacetoareasoutsidethespacecontainingthe operationofeitherunitunlessthedamperisinfullheatorcool furnace,thereturnairshallalsobehandledbyaduct(s)sealedtothe position. furnaceandterminatingoutsidethespacecontainingthefurnace. Flexibleconnectionsofnonflammablematerialmaybeusedforreturn Forfurnacesnotequippedwithacoolingcoil,itisrecommendedthat airanddischargeconnectionstoreducethetransmissionofvibration. theoutletductbeprovidedwitharemovableaccesspanel.The Thoughtheseunitshavebeenspecificallydesignedforquiet,vibration openingshallbeaccessiblewhenthefurnaceisinstalledandshallbe freeoperation,airductscanactassoundingboardsandcould,if ofsuchasizethattheheatexchangercanbeviewedforpossible poorlyinstalled,amplifytheslightestvibrationtotheannoyancelevel. openingsusinglightassistanceoraprobecanbeinsertedfor samplingtheairstream.Theremovablecovermustbesealedto preventairleaks. Wherethereisnocompletereturnductsystem,thereturn connectionmustberunfullsizefromtheFurnacetoalocation outsidetheutilityroom,basement,attic,orcrawlspace. DoNotinstallreturnairthroughthebackoftheFurnacecabinet. DoNotinstallreturnairthroughthesideofthefurnacecabineton horizontalapplicationswithoutfollowingtheguidelinesintheReturn AirFilterssectioninthefigureforHorizontalfurnacewithsidereturn. Carbonmonoxide,fireorsmokecancauseseriousbodilyinjury, Note:ThemanufacturerofyourFurnaceDOESNOTtestany death,and/orpropertydamage. detectorsandmakesnorepresentationsregardinganybrand Avarietyofpotentialsourcesofcarbonmonoxidecanbefoundina ortypeofdetector. buildingordwellingsuchasgas-firedclothesdryers,gascooking stoves,waterheaters,furnacesandfireplaces.TheU.S.Consumer ProductSafetyCommissionrecommendsthatusersofgas-burning appliancesinstallcarbonmonoxidedetectorsaswellasfireand smokedetectorsperthemanufacturesinstallationinstructionstohelp alertdwellingoccupantsofthepresenceoffire,smokeorunsafe levelsofcarbonmonoxide.Thesedevicesshouldbelistedby UnderwritersLaboratories,Inc.StandardsforSingleandMultiple StationCarbonMonoxideAlarms,UL2034. Note:Sealperlocalcodes Inhorizontalapplications,thefurnacemustbesupportedwithoneof thefollowingmethods. WHEN SUSPENDING THE HORIZONTAL FURNACE, IT SHOULD BE SUSPENDED 1. Supportbelowwithnon-combustiblematerialasshowninthe BY ATTACHING TO THE CABINET illustration. IN THE PLACES SHOWN. 2. UseBAYHANGkit.Seekitinstructions. 3. Useunistrutwithcablingtoprovidesupportfromundertheunit. 4. Usestrappingmaterialinlocationsshowninillustration. WHEN SUPPORTING THE FURNACE FROM BELOW, SUPPORT FRONT TO BACK (AS SHOWN) OR SIDE TO SIDE. 18-CE16D1-1C-EN 29 Furnace General Installation Table 7. Supply Duct Connections UpflowFurnacewithCoil 1. Bendfurnaceflangesup. 2. Setthecoilontopofthefurnace. 3. Screwthroughthecoilcabinetintothefurnaceflange.Guide holesarelocatedonthecoil. Note:Therearenolongerguideholeslocatedonthefurnaceflange. 4. Sealperlocalcodesandrequirements. FurnaceinHorizontalLeftwithCoil 1. Bendfurnaceflangesup. 2. Supportthefurnaceandcoilindependently. 3. Screwthroughthecoilcabinetintothefurnaceflange.Guide holesarelocatedonthecoil. Note:Therearenolongerguideholeslocatedonthefurnaceflange. 4. Sealperlocalcodesandrequirements. 30 18-CE16D1-1C-EN Furnace General Installation FurnaceinHorizontalRightwith“Aâ€Coil 1. Bendfurnacesideflangesdown. 2. Supportthefurnaceandcoilindependently. Note:Flatordedicatedhorizontalcoilsmayrequireflangestobebent upward. DownflowFurnacewithCoil 1. Bendfurnacesideflangesdown. 2. Supportthefurnaceandcoilindependently. 18-CE16D1-1C-EN 31 Furnace General Installation HorizontalRightandDownflowFurnace—noCoil Important:ABAYBASEisrequiredwheninstallingthefurnaceona combustiblefloor. 1. Bendfurnaceflangesup. 2. Attachducting. 3. Sealperlocalcodesandrequirements. 32 18-CE16D1-1C-EN Furnace General Installation Table 8. Return Duct Connections ReturnDuctingGeneralGuidelines • BackreturnsarenotallowedonanyS-SeriesFurnaces • SidereturnsarenotallowedondownfloworhorizontalS-Series Furnaces • Mountingflangesmustbelocatedonducting • Shootscrewsthroughthemountflangesintothefurnacecabinet • Alwayssealperlocalcodesandrequirements • Furnace,coil,andductingmustbesupportedseparately • Anexternaloverflowdrainpanmustbeinstalledinallapplications overafinishedceilingtopreventpropertydamage UpflowFurnacewithBottomReturninClosetwithRemote Filter 1. Removethebottomplate. 2. Setthefurnaceonthebaseinsidecloset. 3. Installremotefilter. 4. Sealperlocalcodesandrequirements. UpflowFurnacewithBottomReturninClosetwithFilterBox 1. Removethebottomplate. 2. Setthefurnaceonthefilterboxinsidecloset. 3. Musthavegrillepresentforair. 4. Sealperlocalcodesandrequirements. FILTER 18-CE16D1-1C-EN 33 Furnace General Installation Table 8. Return Duct Connections (continued) UpflowFurnacewithBottomReturnMountedonaDucted Pedestal 1. Removethebottomplate. 2. Setthefurnaceontheductedpedestal.Theductedpedestalwill useductedairfromaremotelocation. 3. Installfilterataremotelocation. 4. Sealperlocalcodesandrequirements. UpflowFurnacewithBottomReturnMountedonaDucted PedestalwithFilterBox 1. Removethebottomplate. 2. Setthefurnaceonthefilterbox.Theductedpedestalwilluse ductedairfromaremotelocation. 3. Sealperlocalcodesandrequirements. FILTER 34 18-CE16D1-1C-EN Furnace General Installation Table 8. Return Duct Connections (continued) UpflowFurnacewithBottomandSideReturnsMountedona DuctedPedestalwithSideReturnandFilterBox Important:Makesurethethermostatwiringholeissealedonthe cabinetsidewiththesidereturn. Important:Makesurenottocutthecabinetinthe“NoCutâ€area. 1. Removethebottomplate. 2. Createductingandsetthefurnaceinplace. Note:UseOptionalBAYLIFTkittoliftfurnace.Followkitinstructions. Note:Thefurnacebottompedestalmustbeaminimumof6â€in height. 3. Matchthefiltercabinetflushtothebackandbottomsidesofthe furnacecabinetandsecureinplacewithscrews. 4. Markthetwoareastobecutoutforthereturnair. 5. CutoutthetwosectionsofthecabinetandBAYLIFTkittobe removed. 6. Attachductingtothefilterbox. R 7. Theductedpedestalwilluseductedairfromaremotelocation. E 8. Sealperlocalcodesandrequirements. T IL F CabinetcutoutwhenusedwithBAYLIFT 21†Filter Cabinet with BAYLIFT Kit shown No Cut Area Cutouts Flush with back of furnace cabinet 18-CE16D1-1C-EN 35 Furnace General Installation Table 8. Return Duct Connections (continued) UpflowFurnacewithSideReturn Important:Makesurethethermostatwiringholeissealedonthe cabinetsidewiththesidereturn. Important:Makesurenottocutthecabinetinthe“NoCutâ€area. 1. Usingguides,removethecutoutforthesidereturn. 2. Createductingandsetthefurnaceinplace.Usescrewstoattach ductingtothefurnacecabinet. Note:Ifusingafilterbox,useatransition,ifpossible,toattachthe filterboxtothefurnacecabinet. 3. Sealbottompanelperlocalcodesandrequirements. 4. Sealallotherpanelsperlocalcodesandrequirements. Use four corner guides to create cutout No Cut Area UpflowFurnacewithTwoSideReturns Important:Oneofthesidesmusthaveatransitiontoallowthe thermostatwiringtoexitthecabinet. Important:Ifatransitionisnotaviableoption,aholewillneedtobe drilledinthesideofthecabinetforthethermostatwiring toexit. Important:Makesurenottocutthecabinetinthe“NoCutâ€area. Note:Ifusingonetransition,thethermostatwiringwillexitonthe transitionside. 1. Usingguides,removethetwocutoutsforthesidereturns. 2. Createductingandsetthefurnaceinplace.Usescrewstoattach ductingtothefurnacecabinet. Note:Ifusingafilterboxes,usetransitions,ifpossible,toattachthe filterboxestothefurnacecabinet. 3. Sealbottompanelperlocalcodesandrequirements. 4. Sealallotherpanelsperlocalcodesandrequirements. Use four corner guides to create cutout No Cut Area 36 18-CE16D1-1C-EN Furnace General Installation Table 8. Return Duct Connections (continued) DownflowFurnacewithTopReturn 1. Removethetopplate. 2. Attachtheductingtothetopofthefurnace. 3. Installremotefilter. 4. Sealperlocalcodesandrequirements. DownflowFurnacewithTopReturnandPlenum 1. Removethetopplate. 2. Attachtheplenumductingtothetopofthefurnace. 3. Installremotefilter. 4. Sealperlocalcodesandrequirements. 18-CE16D1-1C-EN 37 Furnace General Installation Table 8. Return Duct Connections (continued) DownflowFurnacewithTopReturnandPlenumwithFilterBox 1. Removethetopplate. 2. Attachthefilterboxtothetopofthefurnace. 3. Attachducting. 4. Sealperlocalcodesandrequirements. FILTER 38 18-CE16D1-1C-EN Furnace General Installation Return Air Filters TYPICALAIRFILTERINSTALLATIONS Filtersarenotfactorysuppliedforfurnaces.Filtersizeneededwillbe ReturnAirFilters dependentontypeoffilterandCFMrequirement.Filtersmustbe installedexternallytotheunit. FurnaceWidth Filter QtyandSize Important:Itisrecommendedtotransitionreturnductingtothe samesizeastheopening.Itisacceptableforreturnduct 14–1/2†1—14â€x25â€x1†orfilterframetoextendforwardoftheopeningbut 17–1/2†1—16â€x25â€x1†plasticplugsMUSTbeinstalledinanyopeningthatthe ductorfilterframemaycover. 21†1—20â€x25â€x1†24–1/2†1—24â€x25â€x1†Note:Forupflowairflowfurnaceswheretheairflowrequirement exceeds1600CFM-Furnaceswillrequirereturnair openingsandfilterson:(1)bothsides,or(2)onesideand thebottom,or(3)justonthebottom. PreparationforUpflowBottomandSideReturnAirFilter UPFLOW FURNACES ONLY Installations Allreturnairductsystemsshouldprovideforinstallationofreturnair filters. 1. Determinetheappropriatepositiontosetthefurnaceinorderto connecttoexistingsupplyandreturnductwork. 2. Forupflowsidereturninstallations,removetheinsulationaround theopeningintheblowercompartment 3. Thesidepanelsoftheupflowfurnaceincludelocatingnotches thatareusedasguidesforcuttinganopeningforreturnair,refer tothefigureandtheupflowfurnaceoutlinedrawingforduct connectiondimensionsforvariousfurnaces. 4. Ifa3/4"flangeistobeusedforattachingtheairinletduct,addto cutwhereindicatedbydottedlines.Cutcornersdiagonallyand * bendoutwardtoformflange. 5. Ifflangesarenotrequired,andafilterframeisinstalled,cut betweenlocatingnotchesasinillustration. LOCATING 6. Thebottompaneloftheupflowfurnacemustberemovedfor NOTCHES bottomreturnair. PROVIDED FOR SIDE * RETURN CUTOUT * * FRONT OF FURNACE * SEE OUTLINE DRAWING 18-CE16D1-1C-EN 39 Furnace General Installation 1. Whenthefurnaceisinstalledinthehorizontalrightorleft Figure1. Horizontalupflowfurnacewithsidereturn applicationandareturnductisattachedtothetopside,donot installafilterinthereturnductdirectlyabovethefurnace.Install thefilterinaremotelocation. Whenthefurnaceisinstalledinthehorizontalrightorleft applicationandaclosecoupled(lessthan36")returnductis attachedtothebottomsideofthefurnaceasshownabove, securelyattacha1/2"meshmetalhardwareclothprotective FILTER screentotheinsidebottomofthefiltergrilletoprevent personalinjuryfromcontactingmovingpartswhen reachingintothereturnopeningtoreplacethefilter. Closecoupled(lessthan36")return(filterdirectlybeneath bottomsidereturn)isnotrecommendedduetonoise considerations. 2. Connecttheductworktothefurnace.SeeOutlineDrawingfor supplyandreturnductsizeandlocation. Flexibleductconnectorsarerecommendedtoconnectboth supplyandreturnairductstothefurnace. LESS THAN 36†Ifonlythefrontofthefurnaceisaccessible,itisrecommended thatbothsupplyandreturnairplenumsareremovable. CLOSE COUPLED (LESS THAN 36â€) 3. Whenreplacingafurnace,oldductworkshouldbecleanedout. RETURN (FILTER DIRECTLY BENEATH BOTTOM Thinclothsshouldbeplacedovertheregistersandthefurnace SIDE RETURN) NOT RECOMMENDED DUE TO fanshouldberunfor10minutes.Don’tforgettoremovethe NOISE CONSIDERATIONS. IF USED, SECURELY clothsbeforeyoustartthefurnace. ATTACH 1/2†MESH METAL HARDWARE CLOTH 4. Thehorizontalinstallationoftheupflowfurnacerequires PROTECTIVE SCREEN TO THE INSIDE BOTTOM OF THE FILTER GRILLE. anexternalfiltersection.Filterkitsareavailablefor horizontalapplications. RETURNAIRFILTERSFORFURNACEINHORIZONTAL CONFIGURATION WhentheFurnaceisinstalledinthehorizontalconfiguration,the returnairfiltersmustbeinstalledexteriortothefurnacecabinet. Remotefiltergrillesmaybeusedforhomeownerconvenienceorthe filtersmaybeinstalledintheductworkupstreamofthefurnace. 40 18-CE16D1-1C-EN Furnace General Installation Electrical Connections Makewiringconnectionstotheunitasindicatedonenclosedwiringdiagram.Aswithallgasappliancesusingelectricalpower,thisfurnaceshall beconnectedintoapermanentlyliveelectriccircuit.Itisrecommendedthatfurnacebeprovidedwithaseparate"circuitprotectiondevice" electriccircuit.ThefurnacemustbeelectricallygroundedinaccordancewithlocalcodesorintheabsenceoflocalcodeswiththeNational ElectricalCode,ANSI/NFPA70,ifanexternalelectricalsourceisutilized.Theintegratedfurnacecontrolispolaritysensitive.Thehotleg ofthe120Vpowersupplymustbeconnectedtotheblackpowerleadasindicatedonthewiringdiagram. RefertotheSERVICEFACTSliteratureandunitwiringdiagramattachedtofurnace. Field Wiring Two Stage FIELD WIRING DIAGRAM FOR S8B1 / S8X1 SINGLE STAGE Thermostat Furnace HEATING THERMOSTAT, ONE / TWO STAGE AC OR HEAT PUMP Outdoor Unit NOTES: (No Transformer) 1) HP = Wiring used for Heat Pump systems. 2) Y1 and/or Y2 must connect from the thermostat to the IFC for proper airflow. X2 3) A/TCONT824 thermostats do not require the use of X2. W1 W1 HP 4) Y2 not available for S8B1. R R R HP B G G B B Y2 Y2 Y2 Y1 Y1 Y1 O HP O Two Stage FIELD WIRING DIAGRAM FOR S8X2 TWO STAGE Thermostat Furnace HEATING THERMOSTAT, ONE / TWO STAGE AC OR HEAT PUMP NOTES: 1) HP = Wiring used for Heat Pump systems. Outdoor Unit 2) Y1 and/or Y2 must connect from the thermostat to the IFC W2 W2 (No Transformer) for proper airflow. 3) Remove Y1-O jumper for HP systems. O terminal must be X2 connected as shown for gas heating operation during defrost. W1 W1 HP 4) If the thermostat does not have W2, or there are not enough conductors jumper W1 to W2 at the IFC. R 5) A/TCONT824 thermostats do not require the use of X2. R R HP B G G B B Y2 Y2 Y2 Y1 Y1 Y1 O HP O HP O 18-CE16D1-1C-EN 41 Furnace General Installation Twinning NOTES: TWINNING CONNECTION DIAGRAM 1. BOTH FURNACES MUST BE POWERED FROM FOR TWINNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. 2 STAGE HEAT / 1 STAGE COOLING THERMOSTAT 2. TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE “R†TERMINALS ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 2 STAGE HEATING 10 VOLTS. 1 STAGE COOLING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 TRANSFORMERS AND RECHECK. 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. 5. WHEN TWINNING THE S8B1 / S8X1 FURNACES, DISREGARD THE Y1 Y1 Y1 W2 AND R2 WIRING. ISOLATION RELAY 1 STAGE ODU (NO TRANSFORMER) W1 W1 W1 R1 R1 Y1 W2 W2 W2 R2 B R2 R R R G G G B B B TWINNING CONNECTION DIAGRAM NOTES: 1. BOTH FURNACES MUST BE POWERED FROM FOR TWINNING S-SERIES FURNACES THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. 2 STAGE HEAT / 2 STAGE COOLING THERMOSTAT 2. TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE “R†TERMINALS ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 2 STAGE HEATING 10 VOLTS. 1 STAGE COOLING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 TRANSFORMERS AND RECHECK. 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. Y1 Y1 Y1 Y2 Y2 Y2 ISOLATION RELAY 2 STAGE ODU ISOLATION RELAY (NO TRANSFORMER) (FIELD SUPPLIED) W1 W1 W1 R1 R1 Y2 W2 W2 W2 R2 Y1 R2 B R R R G G G B B B 42 18-CE16D1-1C-EN Furnace General Installation NOTES: TWINNING CONNECTION DIAGRAM 1. BOTH FURNACES MUST BE POWERED FROM THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. FOR TWINNING S-SERIES FURNACES 2. TRANSFORMERS MUST BE IN PHASE. 2 STAGE HEAT / 1 STAGE COOLING - MEASURE THE VOLTAGE BETWEEN THE “R†TERMINALS (WITH TRANSFORMER) THERMOSTAT ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 10 VOLTS. 2 STAGE HEATING - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE 1 STAGE COOLING TRANSFORMERS AND RECHECK. THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR BOTH FURNACES. 4. OD UNIT TYPE SETUP MUST BE SET FOR 1-1. 5. WHEN TWINNING THE S8B1 / S8X1 FURNACES, DISREGARD THE W2 AND R2 WIRING. Y1 Y1 Y1 ISOLATION RELAY ISOLATION RELAY (FIELD SUPPLIED) W1 W1 W1 R1 OUTDOOR UNIT R1 (WITH TRANSFORMER) W2 W2 W2 R2 R2 R R R R C B Y1 ISOLATION RELAY (FIELD SUPPLIED) ALTERNATE CONNECTION From Dwg. 21B341337 Rev. 2 G G G B B B NOTES: 1. BOTH FURNACES MUST BE POWERED FROM THE SAME 115 VAC PHASE LEG AT THE CIRCUIT BREAKER. TWINNING CONNECTION DIAGRAM 2. TRANSFORMERS MUST BE IN PHASE. - MEASURE THE VOLTAGE BETWEEN THE “R†TERMINALS FOR TWINNING S-SERIES FURNACES ON BOTH FURNACES, VOLTAGE SHOULD BE LESS THAN 2 STAGE HEAT / 1 STAGE COOLING THERMOSTAT 10 VOLTS. WITH SINGLE STAGE THERMOSTAT - IF GREATER, REVERSE THE LOW VOLTAGE ON ONE OF THE TRANSFORMERS AND RECHECK. 2 STAGE HEATING 3. HEATING AND COOLING AIRFLOW MUST BE THE SAME FOR 1 STAGE COOLING BOTH FURNACES. THERMOSTAT FURNACE NO. 1 FURNACE NO. 2 4. OD UNIT TYPE SETUP MUST BE THE SAME FOR BOTH FURNACES. 5. WHEN USING A SINGLE STAGE THERMOSTAT, JUMPER W1/W2 TOGETHER. THE INTERSTAGE DELAY MUST BE SET THE SAME FOR BOTH UNITS. Y1 Y1 Y1 ISOLATION RELAY ISOLATION RELAY 1 STAGE ODU (FIELD SUPPLIED) (NO TRANSFORMER) W1 W1 W1 R1 SEE NOTE 5 R1 Y1 W2 W2 W2 R1 B R R R G G G B B B 18-CE16D1-1C-EN 43 General Start-up and Adjustment The following sections give instructions for the general Preliminary Inspections start-up and adjustment of the gas furnaces. Withgasandelectricalpower"OFF",ensure: Turnknobonmaingasvalvewithintheunittothe"OFF"position. Turntheexternalgasvalveto"ON".Purgetheairfromthegaslines. 1. Ductconnectionsareproperlysealed. Afterpurging,checkallgasconnectionsforleakswithasoapy 2. Filtersareinplace. solution. —DONOTCHECKWITHANOPENFLAME.Allow5minutesforany 3. Ventingisproperlyassembled. gasthatmighthaveescapedtodissipate.Turnthegasvalveinthe 4. Blowervestibulepanelisinplaceandallscrewsinplace. unittothe"ON"position. PropaneGasbeingheavierthanairmayrequireforcedventilation. TurnthetoggleswitchontheGasValveintheunittothe“ON†position. Lighting Instructions Lightinginstructionsappearoneachunit.Eachinstallationmustbe checkedoutatthetimeofinitialstartuptoensureproperoperationof allcomponents.Checkoutshouldincludeputtingtheunitthroughone WARNING completecycleasoutlinedbelow. Turnonthemainelectricalsupplyandsetthecomfortcontrolabove FIRE OR EXPLOSION HAZARD! theindicatedtemperature.Theigniterwillautomaticallyheat,then Failure to follow this Warning could result in thegasvalveisenergizedtopermittheflowofgastotheburners. property damage, severe personal injury, or death. Afterignitionandflameisestablished,theflamecontrolmodule monitorstheflameandsuppliespowertothegasvalveuntilthe Do NOT attempt to manually light the furnace. comfortcontrolissatisfied. Toshutoff Forcompleteshutdown:Turnthetoggleorcontrolswitchlocatedon themaingasvalveinsidetheunittothe"OFF"positionandthe externalmaingasshutoffvalvetothe"OFF"position.Disconnectthe electricalsupplytotheunit. Wheneveryourhouseistobevacant,arrangetohavesomeone inspectyourhouseforpropertemperature.Thisisveryimportant duringfreezingweather.Ifforanyreasonyourfurnaceshouldfailto CAUTION operatedamagecouldresult,suchasfrozenwaterpipes. FREEZE CAUTION! Failure to follow this Caution could result in property damage or personal injury. If complete furnace shutdown is done during the cold weather months, provisions must be taken to prevent freeze-up of all water pipes and water receptacles. Control and Safety Switch Adjustment LIMITSWITCHCHECKOUT Tocheckforproperoperationofthelimitswitches,setthethermostat Thelimitswitchisasafetydevicedesignedtoclosethegasvalve toatemperaturehigherthantheindicatedtemperaturetobringon shouldthefurnacebecomeoverheated.Sinceproperoperationofthis thegasvalve.Restricttheairflowbyblockingthereturnairtothe switchisimportanttothesafetyoftheunit,itmustbecheckedout blower.Whenthefurnacereachesthemaximumoutlettemperature oninitialstartupbytheinstaller. asshownontheratingplate,theburnersmustshutoff.Iftheydonot shutoffafterareasonabletimeandoverheatingisevident,afaulty limitswitchisprobableandthelimitswitchmustbereplaced.After checkingtheoperationofthelimitcontrol,besuretoremovethe paperorcardboardfromthereturnairinlet,orreconnecttheblower. 44 18-CE16D1-1C-EN Furnace Combustion Air Exhaust Options Note:Defaultisleftsideforelectricandgasconnections. The following sections give instructions for the Important: When looking at the different orientations, different furnace orientations and the options for the direction of the combustion air exhaust venting the exhaust combustion air. in the illustration’s description is after the furnace has been rotated, if needed. Table 9. Venting Options for Upflow Applications Refertotheillustrationsbelowtofindtheapprovedventingoptionsforupflowfurnace. Important:Theexhaustmustbeventedtotheoutdoors. UpflowOrientationorInstallation Ventedouttop. Ventedthroughleftside. Ventedthroughrightside. 18-CE16D1-1C-EN 45 Furnace Combustion Air Exhaust Options Table 10. Venting Options for Horizontal Left Applications Refertotheillustrationsbelowtofindtheapprovedventingoptionsforhorizontalleftfurnace. Important:Theexhaustmustbeventedtotheoutdoors. Note:4â€TypeBdoublewallventpipemustbeusedinsideofthefurnacecabinet. HorizontalLeftOrientationorInstallation Ventedouttop. Ventedthroughleftside. Table 11. Venting Options for Horizontal Right Applications Refertotheillustrationsbelowtofindtheapprovedventingoptionsforhorizontalrightfurnace. Important:Theexhaustmustbeventedtotheoutdoors. Note:4â€TypeBdoublewallventpipemustbeusedinsideofthefurnacecabinet. HorizontalRightOrientationorInstallation Ventedouttop. Ventedthroughrightside. 46 18-CE16D1-1C-EN Furnace Combustion Air Exhaust Options Table 12. Venting Options for Downflow Applications Refertotheillustrationsbelowtofindtheapprovedventingoptionsfordownflowfurnacemodels. Important:Thecombustionairexhaustmustbeventedtotheoutdoors. Note:4â€TypeBdoublewallventpipemustbeusedinsideofthefurnacecabinet. DownflowOrientationorInstallation Ventedouttop. Note:RequireskitBAYVENT600.KitusedwithB,C,andDcabinets only. Note:“Aâ€cabinetfurnacesmustbeventedthroughtheleftofright sideopenings. Ventedthroughleftside. Ventedthroughrightside. 18-CE16D1-1C-EN 47 Furnace Combustion Air Exhaust Options Combustion Air Conversions PressureSwitchlocations Important:Afterdecidingtheorientationoftheflueoutlet,cutthe S8B1/S8X1:PSisconnectedtothehotheader. metaltabsaroundtheappropriate5â€metalcutoutonthe S8X2:PS1isconnectedtotheinducer.PS2isconnectedtothehot furnacecabinetandremovethecutout,ifnecessary. header. Note:Whenrotatingtheinduceritmaybenecessarytocutthewire tie.Anewwiretiemustbeinstalledoncetheinducerisrotated. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Upfloworientationwithtopventing Nochangesneedtobemadetotheinducerwheninstallingthe furnaceinupflowpositionwhenventedthroughthetop. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Upfloworientationwithleftsideventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. Note:Whenrotatingtheinduceritmaybenecessarytocutthewire tie.Anewwiretiemustbeinstalledoncetheinducerisrotated. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. Securetheinducerinplaceusingthescrewsremovedinstep1. 4. Attachtheventtotheinduceroutlet. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Upfloworientationwithrightsideventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. Securetheinducerinplaceusingthescrewsremovedinstep1. 4. Attachtheventtotheinduceroutlet. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. 48 18-CE16D1-1C-EN Furnace Combustion Air Exhaust Options Horizontalleftorientationwithleftsideventing Nochangesneedtobemadetotheinducerwheninstallingthe furnaceinupflowpositionwiththecombustionairventedthroughthe top. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Horizontalleftorientationwithtopventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. Securetheinducerinplaceusingthescrewsremovedinstep1. 4. Attachtheventtotheinduceroutlet. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Horizontalrightorientationwithrightsideventing Nochangesneedtobemadetotheinducerwheninstallingthe furnaceinupflowpositionwiththecombustionairventedthroughthe top. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. 18-CE16D1-1C-EN 49 Furnace Combustion Air Exhaust Options Horizontalrightorientationwithtopventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. Securetheinducerinplaceusingthescrewsremovedinstep1. 4. Attachtheventoutletgaskettotheventoutlet. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Downfloworientationwithleftsideventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. Securetheinducerinplaceusingthescrewsremovedinstep1. 4. Attachtheventtotheinduceroutlet. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. 50 18-CE16D1-1C-EN Furnace Combustion Air Exhaust Options Downfloworientationwithrightsideventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. Securetheinducerinplaceusingthescrewsremovedinstep1. 4. Attachtheventtotheinduceroutlet. Note:Self-tappingscrewsarerecommendedforattachingthevent pipetotheinduceroutlet. Downfloworientationwithtopventing Beforeproceeding,layunitonitsbacktomaketheconversioneasier. Thefollowingchangesneedtobemadetotheinducerwheninstalling thefurnaceinupflowpositionwiththecombustionairventedoutthe leftside. Note:RequireskitBAYVENT600.KitusedwithB,C,andDcabinets only.Followkitinstructionsforinstallation. Note:4â€TypeBdoublewallventpipemustbeusedinsideofthe furnacecabinet. 1. Removethefourscrewsholdingtheinducerinplace. 2. Rotatetheinducersotheinduceroutletispointingtowardsthe5†cutout. 3. InstallBAYVENT600kitperthekitinstructions. 4. Attachtheventtotheinduceroutlet. 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FG w n si ts ba lua na bmse ilr :S t h dn cis EL fl St fa ev d _ p NE . 1 d au n ie il : v fl )y et rp at TL lo to oc h ES irA s1 ed as n2 2C ImM 2 H INT te n o$ is av M ltu a la i e ne U rcs tg e T.s C A s e c r a ET fa wo p un dn m. A ,s in s5 e E jud mlee er to SY e l isd e eh o eg F6 lt l ts m HS a P s tu n S dyr ad e M t mna T ua orc ae $ A e TH ne ar si R ot n ht det dn ne h SA fd s lt 3n G bn e h e 9 U ca ae n c a hT ce L er yb ar ee G a ht W p pa OY fy ca on lee ye .g h EH ot u o s IN c o . me . T P n nr ee s k†n te T s ne fy eb .d TC wo tl lse te w :E U ae uf s eh U &e va G eh mek lil er EL fl or do h ofl T G gn e eb to NE s so IN tr eh â€n w ale 08 00 ES irA cS m tIf ira ON IN a ht ld tl Mde t R a tr o se c 1 9 4 3 TT hc muo or “e irs ina AE lec et $p hs ne . . ES oT ofr hs cS ht ed ga LC oT ne O“ ad eb 2 1 D C H O e g at S o w 0 0 0 2 7 2. 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P m H t p it . p itw . ma Ve R ma oc 00 ma Sle - ma oc 0 ma oc 0 ma aT .F ax aT .1 ax aT 1 U ax sa H ma wS 3 ma S 3 xE ra C xE es 0 xE g 1 xE es 1 xE es 6 xE C E C E H E G xE er E xE er E w inS us us !o se se S r r P P n y pa o$ p S S #e yla se y la T ar aT no ed UN R TL sa e g lae e na e p d $ o E OR U le D ta D F p a e at M L M r R F A 1 e d ff U Sr D Dff D eg P s P Or Td P ep N n n t dI SU rE EE 6L F6 RC Rl OC Og DO o OH SI ta FC uo OC o e tH S RO ier ur se TA IVT TS ort in od Ota -S u ss ep gn O T TS CA AL n oo tu e rte n$ er S $a D nu oC C O H no p e EL R In C m H o C 18-CE16D1-1C-EN 53 Integrated Furnace Control Menu o e ty ,r ht e a g e k ep in h U p es hs tsi NE al ae u 2 M il rc py # e wp e b pa h a d, de T th t w v .y su wo o as e p fl ol e k yil ir o bt N r ae te s IOT at g is u P ne at re m O m) sd . r ht eh o de n ev tua ob t m, v 2 a r , hs e as l. ltu so ep wo u da si ed fa ty m fl . py p o e e et ir en ilr ms at m de k e ae o ta in w hc ht UN ht g dt ne o$ ofl a , E If. tas o mc ir er det M w d ns .g o lee ae of c eh o n iis in m s ga le lee t flir 2r ht nn dn ne ts ba s hs a . ot fi ur a h d ila si up es gn s d si un W. n2 v wo y ae $a 1r ev 2 5 it e ls l$ as fl ilra rc e eh as p pa : n med n pa ir tn in, hs it e sp aT T 9 SD ue PT o ud tg ae e h a eo bl a = =t 7 . E ht H ml e n g m ig gr te il T ta a pa 1C EP eil eh a lip $a tas o oh of d wn wo e e T S h t ro p e ts m, o le a o fl Hs Hs -1 = NA w ot f ae he 1r de ts ba ms $c ir a a 1u P F d lo gn b g e irs ie ila ie le A Ge Ge ne H/ TA tes rc &to tas !A e is v g es ltu ga ga gn E ju S: es nl ts : ds rer at na re fa t tS MU li HS da w eg il 1 wo ip tu on hc hit e ts Sdn D oo A e ofl ta we d fl a ar si a e D 1 2 O C G bn ir st gn tea irA tis ep 9 fI N. G a Ae s a nig eg ht m pa t:n ye 8 INT cw ga 1lt h(c se at If e . T: ta k . CE o tS u .e d S .5 te wo ET ro UN 1 LE flir ts fae v ee dn _2 ht flir O p E C S A 1 d as S 2 H If a N ImM e e h h t ts hs i u 7p py a ilr s T. at pa ye ne 6 8. T k m . 2 wo N o 1 H fl IO m, C ir TP e Ag : O da n$ U . eh m a D g t si e O inn hs n Hs -1 n u o a ) ) ) ) ) ) 1r ur py $c G -7 -5 -4 -5 -6 -4 of si ilr lee eg (1 (1 (1 (1 (1 (1 †e S itn ta s atS C C C C C C g y no bl DE u ne ne 5 7_ ts SP SP SP SP SP SP â€l L ins eh e , $ il EP eh mh . 2 1 3 4 4 5 5 5 ac DI se to k†u pO ws .d S t o W. 1 H d MMMMMM0 “y (. rp ty U ne “ eh er N eil mls C te 04 06 08 08 00 2 n his e e NE meh sa ale AF h dn ed an 0A 0B 0B 0C 1C 1D ae n dy k†M slt t d3 c P wd a o igs 2 2 2 2 2 2 vo ï¬o ilr N “e ua ldo f ne H/ te un m e X8 X8 X8 X8 X8 X8 m ts tan IOT ht f6 h ot eb G s e l . D S S S S S S er y e P ss t dn e e IN ju m ar e ts lae mO er sa at sa va L d P o va rï¬ d o “e pe le h d hs OO ae O fg s ,e ffo my ht d ht igr na lt C b Ce n ot lu n b ss yil : ot eh es ua G na h &e y : av af ) me er rat ST l t a fe IN c to s ek 6 M ltu la y ti pe n LU orc ot lee ht TC w tl ltu U 4. . ET fa w lap un dn em. A s, g R. s EL ofl or fa NE 1 2 S e ol is e e o eg F slt inl sd mr E ir c e C H YS dyr a de Mht mn 6T ua orc no ï¬n S A S d M R ot dn ht de dn ne ah SA f s ce o U c ae n tc a hT ce L de y s cis O af c on le ye . h E ro bu 5t hT YP yn an e es k gn te H ts ne sa .s U a ru es eh â€U &va TG e mel e G eg fe e t N es s ht e t m IN na h b ot E d ot INR ra ht ar $ T h tmldu lo M“ eir in A le re of 3n 0 0 TE co o oh rc eh se ag EL co tn ye ee 8 0 S T fr s S t d a C T e k s 1 9 3. 4. 5.2 D 1C 1H H O e g at r S or r le E g hc in lep it 2 3 mwS 4 0 0 0 . . S ax it 0E 81 41 03 1 1 2 u E im C H n L X n d 8 e ep tes S M O ju d a m e e h h bt t c c r o s it it os nn y w w se a S Se Se rp n cn l lep 2 le ru r 1 le ru r 1 0 lep m 1 0 0 a a 1 1 o mp 2 p ss or . pmss or . 10 9 mo - 6 0 Fs fs . .1 nd rt ax aT pt ma er rE 3 ax er rE 3 0 0 ax c1 2 0 0 uo uo 1C H n E xE Pe E E Pe E E eg un un o ga gat ta $n $n t S s o o C Sts ts 2 C C 1 1 hc hc t it it # a w w n #p e Se Se ios s eg s le s le le le a le Hs le ru r 4 le ru r 4 lep re lep d lep at lep dn p dn p # 1 p # 7 p Te 2 p a 1 p ss or . pmss or . m V R mno 0 m S 1- mo 00 ma oc 00 ma pa . ma pa . ma ga . P ma Ge tH ma er rE 3 ax er rE 3 ax er C ax ce 0 ax lge 1 ax ce 1 xE es 6 xE T F xE T 1 xE tS 1H U xE g xE Pe E E Pe E E aw E s 0 E in E s C C ts tas g ga ! S 1 ts at t oS 1 S S d d n2 n2 n y pa o$ p S S #e yla se y la T ar aT no ed UN R TL sa e g lae e na e p d $ o E OR U le D ta D F p a e at M L M r R F A 1 e d ff U Sr D Dff D eg P s P Or Td P ep N n n t dI SU rE EE 6L F6 RC Rl OC Og DO o OH SI ta FC uo OC o e tH S RO ier ur se TA IVT TS ort in od Ota -S u ss ep gn O T TS CA AL n oo tu e rte n$ er S $a D nu oC C O H n p e EL R In oC m H o C 54 18-CE16D1-1C-EN Integrated Furnace Control Menu o e ty ,r ht e ae g e k p inh ht UN pa es s si E l ae u 2 M il rc py # e wp e b pa ht a d, de T. hs t w va y u wo ol s ek p fl o e N yilr ira ot bt IO a e e su T tn ga is P e t re mh O m) sd . r t eh o de n ev tua ob t m, v 2 a r , 3p 7p hs e as l. ltu so ep wo 2 5 a a u da si ed fa ty m fl . p pa T= T= py mpa o e e et ira en sp aT T P P ilr si t m de kU eh e o a = =t H/ H at n wo hc ht N t gta dt T ta a /g ne o$ fl ae ,d E If. s o w e e gn nli . mc ir r et M w d ns ofl Hs Hs -1 lio o g o lee ae of c eh ofl n iis ir a a 2u o o in m s ga le lee t ir 2r ht A Ge Ge ne Ce Ce nn dn ne ts ba ss hs a . ot fi ltu ga ga ga ga ur a h d ila i up es gn s d fa t tS MU t tS si un W. n2 v wo y aer $a 1r ev e ts Sdn Dts Sdn it e ls l$ as fl ilra c e eh as D 1 2 O 1 2 : n med n pa ir t in, hs it e S ue PT o u tg ae ne h a eo bl DE ht H mde n g m ig gr t il EP e e l lip $a ta o h of ed w o e S ilh ht ar p e sts m, oo le a no ty ,r ht N w ot of ae he 1 de ts ba m$c e a g AF d l gn b g re ir ie il si le e k ep inh T tes orc &to tas ! se is av eg es ht UN pa su AE ju S e nl ts A: ds re at na re si E lil p 9 H d :w se il 1 w i r o h h 3# M w y . SA ae ofl g w d ofl pa tua ns ca ite p eh pa bd 2 G b ir tas eg tea ir tis re i9 If N. aT th t ev C G na A ts na n Ae h p pa :tn ye .y su wo as INT c eg 1lt h igs ga tIf me . T ta k ek p fl e C wo atS u (c. ed tS .5 te wo :E ro U N yil ira bt EL flir ts fae ev e dn _2 ht fl TO p NE IO rat eg su ES A 1 d as eS 2 H If ira N ImM TP n at m O e s . ht e mo )d dn e o ht me 2 va b, hs ,e va lt s w 8 u d ss u ot ofl . 8 . py a ip fae ye ir e .2 2 ilr ms a d k ae no C H sp ta in t eh U g dt a n o wo t, NE tas o T : e $c fl d n wo UD . mo le ira tec Me dn si fl O gin mes e le ht 2r ish irA -1 n dn n gat es hs o tf g 2r nu a eh s si u ts id n$ of rs un Wdn w py 1r ev ae S iit e .ls 2l ofl ilr eh a H DE n med $n ir at it se 6 7 sa ) ) ) ) ) ) †L gin e ye EP ue PO o u ae ne eo lb . _ G -7 -5 -4 -5 -6 -4 la D ss ht k ,u 3f e S h C md g m t il 2 2 eg (1 (1 (1 (1 (1 (1 c“ I(. er ot â€U n o va N te e l eli ta o ed w C H at yn h pe ye N e e te hs A ilh ht ar pp st m, a no S CS CS CS CS CS CS a isn d k EM ms ht s lt FP o of a s1 d m$c ts P3 P4 P4 P5 P5 P5 ev ï¬ yil â€N “ ltu ld ad ua H wd tl g e re eir si le 1 M M o ot rta IO eh af o n fe / te or n bt ! s eg e d 0 M0 M0 M0 M0 0 me sy n T ts 6 hd ae ht G s cS &e o A ed n sr tea 40 60 80 80 01 21 rt la emPO se ts na sa s INL jud : s nl :w s ah eh n A B B C C D sr ed o “e rp al th lee mr O a wo eg il o ip c it igs 2X 2X 2X 2X 2X 2X ï¬, ff mh e eh ig R. ï¬n O e fl ta we flir at a eN eD 8S 8S 8S 8S 8S 8S elu on yb tss dy : to re sd oc C bn ir st g A is If: . a a mer ilr S tl h n is G a Ae s na e ht tn ye : vlt fl )y et p at TL or to oc hT INT c g 1lt hc ga If ta k 5 6. ME u a la iu ed ne U cs tg es .s C wo at u .( tS .7 ro U . 2 TS fae wo pis ne ne mo .e AF ,s inl 5t e EL fl St fa ev d _ p NE 2C H Y d la d h gn 6 ltu or sa m$ ES irA s1 ed as n2 2C ImM S yr d eh Md td mn a TS a c el 3 RU otc na tn et n eh hc A fd sy t n O a ec o cle ay T. e LE er b ar ee Y fy a ne e ek g ht H ot un of se . P n nr e se †n ev T se e ye bl de U ae uf se h UN &e a G h m k il ra G gn eh b to E sd so IN tr eh â€n w le INT ah t ld tl Me t RA ale tr o$ se c 0 T c mo uo or “e irs ina E c et p hs ne 08 0 ES oT fr hs cS ht ed ga LC oT ne O“ ad eb 1 9 4 4 5 . . . 2 1 2 D C H H O e g a t r or S r o Eh c w lep it 2 7 3 T mwS 4 0 0 0 . . . u ax it 0E 81 41 03 1 2 1H 2 n E im C C X e Ln e 8 p d S M O tes m jud et ae s hc hc r bt y it itw oss o w n S S Se er na l le le er 1 le ru 1 le p c 1 1 or p 2p 2 p uss ro . p ss ro . 1 0 p mo 1 0 0 na na . . n t ma aT p ma er rr 3 ma er rr 3 0 90 ma c -2 60 00 Fs fs 1 1 d n xE t xE P E E xE P E E 0 xE 1e uo uo C H o eg eg g u u at at tas n$ n$ C St St 2 n n s s oC oC 1 1 hc hc t it it # a w w n #p e Se Se sio s eg s le s le le le a le Hs le ru r 4 le ru r 4 lep re lep d lep at lep dn p dn p # 1 p # 3 p Te 2 p a 1 p ss or . pmss or . m V R mno 0 m S 1- mo 00 ma oc 00 ma pa . ma pa . ma g . P ma Ge tH ma er rE 3 ax er rE 3 ax er C ax ce 0 ax leg 1 ax ces 1 xE es 6 xE T F xE T 1 xE taS 1H U xE g xE Pe E E Pe E E aw E s 0 E in E C C ts tas g ga ! S 1 ts at t oS 1 S S d d n2 n2 n y pa o$ p S S #e yla se y la T ar aT no ed UN R TL sa e g lae e na e p d $ o E OR U le D ta D F p a e at M L M r R F A 1 e d ff U Sr D Dff D eg P s P Or Td P ep N n n t dI SU rE EE 6L F6 RC Rl OC Og DO o OH SI ta FC uo OC o e tH S RO ier ur se TA IVT TS ort in od Ota -S u ss ep gn O T TS CA AL n oo tu e rte n$ er S $a D nu oC C O H no p e EL R In C m H o C 18-CE16D1-1C-EN 55 Integrated Furnace Control Menu S8B1 - S8X1 - S8X2 Run Test Mode Run Test Mode: To enter Run Test Mode, scroll to using the Menu key, then push the op!on key. The LED will flash three !mes, then begin the test. To exit the test mode, momentarily push the Menu key, cycle power to the furnace, or make a valid thermostat call for capacity or fan. Sequence of Run Test Mode -Turns the inducer on in 1ststage for 30 seconds –Turns on the inducer on 2ndstage for 30 seconds (N/A for S8B1, S8X1) –Turns the igniter on for 10 seconds –Turns the circula!ng blower on 1s t stage compressor speed for 10 seconds –Turns the circula!ng blower on 2n d stage compressor speed for 10 seconds (N/A for S8B1) –Turns the circula!ng blower on 1ststage gas heat speed for 10 seconds –Turns on the circula!ng blower on 2ndstage gas heat speed for 10 seconds (N/A for S8B1, S8X1) The above sequence will repeat two more !mes unless the Run Test Mode is exited, see above. Important: The Run Test Mode does not test ï¬re the furnace or bring the outdoor unit on. It is designed to allow the technician to observe each mode to ensure the IFC, inducer, and circula!ng blower are performing as intended. S8B1 - S8X1 - S8X2 System Status Menu Example 1dL Example 1st Stage Pressure Tap #2 Switch Error Ht1 TP2 e3.1 IdL = Idle, no demand for cooling, heating, or fan Ht2 Tp4 Ht1 = Demand for 1st stage gas heat (HT = S8B1, S8X1) Ht2 = Demand for 2nd gas heat CL1 = Demand for 1st stage cooling (CP1 = S8B1, S8X1) CL1 TP3 CL2 = Demand for 2nd stage cooling (CP2 = S8X1, N/A for S8B1) HP1 = Demand for 1st stage heat pump (CP1 = S8B1, S8X1) HP2 = Demand for 2nd stage heat pump (CP2 = S8X1, N/A for S8B1) CL2 TP7 COf = Demand for continuous fan dFt = Demand for outdoor unit defrost, furnace running in gas heat mode tP1-9 = Tap selected for airflow HP1 TP3 Note: 1. The menu status displayed is solely dependent on the input of HP2 Tp7 24VAC that is applied to the low voltage terminal strip. 2. The status will alternate between the system mode and the airflow request every 2 seconds. COF Tp1 3. If an error occurs, an E*.* will alternately flash with the system mode and airflow request. See first example. DFT TP3 56 18-CE16D1-1C-EN Setting Airflow Withallductworkconnectedandacleanfilterinplace,measurethe ExternalStaticPressure(ESP)oftheunitinlocationsbelow.Usethe appropriateairflowtableforthefurnaceandoutdoorunitinstalled. Note:AirflowtablesarelocatedintheServiceFactsliterature. Evaporator Measurementsmustbemadepriortotheevaporatorcoil,ifequipped, Coil andafterthefilter. Note:Checkoutfieldtechhelp.comtowatchashortvideo. Clean Filter FurnaceAirflow(CFM)Vs.ExternalStaticPressure(in.W.C.) Model Tap 0.1 0.3 0.5 0.7 0.9 1 633 297 — — — 2 957 800 719 428 213 3 1220 1080 940 800 660 4 1403 1298 1192 1087(a) 981 S8B1B080M4PS S8X1B080M4PS 5 1524 1428 1336 1248 1164 S8X2B080M4PS 6 1684 1574 1544 1401 1337 7 1700 1625 1551 1476(b) 1401(c) 8 1858 1790 1723 1656 1589 9 1967 1898 1829 1760 1691 ThisisanExampleAirflowTableonly.SeeServiceFactsforcompleteAirflowdata. (a) Exapmple1,2 (b) Example1 (c) Example2 Example 1: S8X2B080M4PS (Default Tap 7) • 4 Ton Two Stage Outdoor Cooling / HP • Total 2nd Stage ESP = 0.9†W.C. • 3 Ton Single Stage Outdoor • Total 1st Stage ESP = 0.6†W.C. • Total ESP = 0.7†W.C. • Required 2nd Stage Airflow = 1400 cfm (4T x 350 cfm/ton) • Required Airflow = 1050 cfm (3T x 350 cfm/ton) • Required 1st Stage Airflow = 1050 cfm (2nd stage • New Tap Number = Tap 4 airflow x .75) • New 2nd Stage Tap Number = Tap 7 (no change) Example 2: S8X2B080M4PS (Default Tap 3 & 7) • New 1st Stage Tap Number = Tap 4 18-CE16D1-1C-EN 57 Integrated Furnace Control Display Codes MenuOptions IdL Idle err ActiveAlarmMenu L6F Last6Faults(Toclear—HoldOptionbuttondownfor5secondsafterenteringtheL6Fmenu) Cr CodeReleaseNumber C0d CoolingOffDelay(Seconds) 0du OutdoorUnitType(Single/TwoStage) C0f BlowerConstantFanAirflow Xod HeatOffDelay(Seconds) !sd Inter-StageDelay(Seconds) gXC GasHeatingCFM(1stand2ndstageairflowareselectable) run TestMode ErrorCodes AlarmErrorCode AlarmExplanation e0! LossoftheIRQorotherinternalfailures(InternalIFCerror) e2.! RetryExceeded(Flameneversensed,onehourlockoutafter3times) e2.2 RecyclesExceeded(Flamesensedthenlost,onehourlockoutafter10times) e2.3 1stStageGasValveNotEnergizedWhenItShouldBeexceededafter10times e3.! ShortedPressureSwitch,1stStage e3.2 OpenPressureSwitch,1stStage e3.3 ShortedPressureSwitch,2ndStage(NotApplicableforS8B1,S8X1) e3.4 OpenPressureSwitch,2ndStage(NotApplicableforS8B1,S8X1) e04 OpenLimit(MainThermal,RolloutSwitch,orReverseAirflowSwitch) e0s Flamedetected,shouldnotbepresent e6.! Voltagereversedpolarity e6.2 Badgrounding (1)Igniterrelayfails e6.3 (2)Igniteropen e7.! 1ststagegasvalve(MVL)isenergizedwhenitshouldbeoff e08 Flamecurrentislow,butstillstrongenoughtoallowoperation (1)1ststagegasvalvenotenergizedwhenitshouldbe (2)1ststagegasvalverelaystuckclosed e11 (3)2ndstagegasvalverelaystuckclosed(NotApplicableforS8B1,S8X1) (4)2ndstagegasvalveenergizedwhenitshouldnotbe(NotApplicableforS8B1,S8X1) (5)2ndstagegasvalvenotenergizedwhenitshouldbe(NotApplicableforS8B1,S8X1) e12 Openfuse 58 18-CE16D1-1C-EN Integrated Furnace Control Display Codes Fault Code Recovery FaultCodeRecovery S8X1 IFC Component Layout 1. Toviewthelast6faults,pressthe“Menuâ€keyuntilthe“Last6 Faultsâ€(L6F)menuappears. 2. Enterthemenubypressingthe“Optionâ€key. 3. Thelast6faultscanbeviewed. EAC, HUM LINE Neutral Dry Contacts Connections Connections Inducer/Igniter ClearingtheLast6Faults Connector 6 Pin CTM 1. Toclearthelast6faults,pressthe“Menuâ€keyuntilthe“Last6 Connector Faultsâ€(L6F)menuappears. IGN-N 2. Enterthemenubypressingthe“Optionâ€key. 24/120 VAC IND-N MAY BE USED 3. Holdthe“Optionâ€keyforatleast5seconds. IND-H 4. Releaseandasetof3dasheswithbeseen3times.Thisconfirms IGN-H Flame Current thefaultshavebeencleared. FP 7 Segment LED HLI MENU and OPTION MV ResettingFactoryDefaults GND Select Buttons TH 6 Pin CTM Motor MVC 1. DisplaymustbeinIdleMode. HLO Connector PS1 Tap 1 - Low Speed 2. Pushthe“Menuâ€and“Optionâ€buttonsatthesametimefor15 TR Tap 2 secondsthenrelease. ILI Tap 3 3. The7segmentwillflash“FDâ€3times.Thisconfirmstheunithas Tap 4 beenresettothefactorydefaults. 10 Pin IFC Tap 5 - High Speed Connector W R G B/CY/Y1Y2 Common S8B1 IFC Component Layout (ILI not used) Low Voltage Terminal Strip 5 Amp Fuse LINE Neutral Connections Connections Inducer/Igniter S8X2 IFC Component Layout Connector 6 Pin CTM Connector IGN-N IND-N EAC, HUM LINE Neutral Inducer/Igniter IND-H Dry Contacts Connections Connections Connector IGN-H 6 Pin CTM Flame Current Connector FP 7 Segment LED IGN-N HLI MENU and OPTION MV IND-N GND Select Buttons IND-LO TH 6 Pin CTM Motor MVC Flame Current IND-HI HLO Connector PS1 Tap 1 - Low Speed IGN-H TR Tap 2 FP 7 Segment LED ILI Tap 3 HLI MVH 6 Pin CTM Motor Tap 4 MVL 10 Pin Tap 5 - High Speed GND Connector IFC PS2 W R GB/CY/Y1 Common Tap 1 - Low Speed Connector TH Tap 2 (ILI not used) MVC Tap 3 Low Voltage Terminal Strip HLO PS1 Tap 4 5 Amp Fuse TR Tap 5 - High Speed ILI Common MENU and OPTION 12 Pin Select Buttons Connector (ILI not used) BK W2 W1R G B/CY2 Y1 O Low Voltage Terminal Strip 5 Amp Fuse 18-CE16D1-1C-EN 59 Sequence of Operation S8B1/S8X1/S8X2 Note: The seven-segment LED readout is based on 7. The first burner will ignite, and flame will crossover thermostat input. For the S8X2, during to the remaining burners establishing current to the simultaneous call for W1 and W2, the seven- flame sensor. Flame sensing must be established segment LED will read “Xt2â€, although the IFC within 4 seconds. will process the call for 1st stage heat first. Note: There are two flame sense pads located on the IFC marked as “FPâ€. To measure the flame EAC and HUM Timing current, use a VOM set to DC volts. 1VDC = 1 micro-amp. Flame current will vary depending • EAC relay closes approximately 2 seconds after the on the type of meter used. Typical flame current blower starts. ranges from 0.75 – 3.0 micro-amps (0.75 – 3 VDC). • EAC relay opens when the blower motor stops. 8. Once the flame sense has been established, a timer • HUM relay closes on any heating call (HP/Gas) on the IFC starts and the indoor blower will energize approximately 1 second after the blower motor at 1st stage speed after the blower “Heat On Delay†starts. has completed. The seven-segment LED for example will alternately read: • HUM relay opens when any heating call (HP/Gas) is removed. • Xt = Gas heating = S8B1/S8X1 • Xt1= Gas heating, stage 1 = S8X2 1st Stage Gas Heating • tP3= Tap 3 9. When the temperature raises enough to satisfy the 1. R – W1 contacts close on the thermostat sending thermostat setting, contacts R-W1 will open. 24VAC to the W1 low voltage terminal of the IFC. 10. The gas valve relay will open, closing the gas valve. Technician should read 24VAC from W1 to B/C. The The inducer will continue to run for approximately 5 seven segment LED will read: . seconds to remove any combustion byproducts • Xt = S8B1/S8X1 from inside the furnace. • Xt1 = S8X2 11. The indoor blower continues to run to remove heat 2. The IFC performs a self-check routine and then from the heat exchangers. The “blower off†time is confirms: field adjustable through the IFC menu setup option. a. Flame roll-out switches (FRS) 1 & 2, main The seven-segment LED will read “IDL†= Idle, no thermal limit (TCO), and any reverse air flow thermostat demand. (RAF) switches are closed by sending 24VAC out the HLO terminal and monitoring the HLI input. 2nd Stage Gas Heating (S8X2 Only) b. Pressure switch 1 (PS1) and pressure switch 2 (PS2–S8X2 only) are opened by sending 24VAC 1. See sequence of operation for 1st stage gas heating out the HLO terminal, through the limit operation above (steps 1–7) switches, and monitoring the PS1 (3) and PS2 Note: 2nd stage heating cannot operate without 1st (7) inputs. stage operation. Note: If a thermal limit is open, 24VAC will not 2. R-W2 contacts close on the thermostat sending be present at either pressure switch. 24VAC from to the W2 low voltage terminal of the 3. After steps a & b are confirmed, the inducer relay is IFC. Technician should read 24VAC from W2 to B/C. closed, energizing the inducer motor. The seven-segment LED will read Ht2. 4. As the inducer ramps up, PS1 will close. 3. The IFC checks to ensure that PS2 is open, and then energizes the 2nd stage inducer relay. The inducer Note: S8X2 units will start the inducer motor on high is energized on high speed, and the second stage speed for approximately 6 seconds, then switch gas valve relay on the IFC closes, energizing second to low speed. If PS1 does not close within 60 stage gas valve. The indoor blower motor will ramp seconds, the control will report a e3.1 error and up to the 2nd stage gas heating speed. The seven- increase the inducer to high speed in an attempt segment LED for example will alternately read: to close PS1. • Xt2 = Gas heating = stage 2 5. When PS1 closes, the igniter relay on the IFC will close. The igniter is energized. The igniter warm up • tP5= Tap 5 is approximately 17 seconds. 4. The IFC monitors PS2 for closure and if PS2 does 6. After the igniter warm up, the 1 st stage gas valve not close within 45 seconds, a PS2 open error will relay is closed, which energizes the 1st stage gas be declared and the furnace will operate in 1st valve solenoid to allow ignition. stage. If PS2 closes, 2nd stage gas heating will continue until the thermostat R-W2 contacts open. 60 18-CE16D1-1C-EN Sequence of Operation S8B1/S8X1/S8X2 Note: If PS2 does not close within the 45 seconds, the • CL2 = Cooling, Stage 2 (S8X2) IFC will wait 10 minutes and repeat steps 3 & 4. If • CP2 = Cooling, Stage 2 (S8X1) on the third attempt during the same heating call, • tP7 = Tap 7 PS2 does not close within the 45 second proving 5. When the temperature is lowered enough to satisfy time, the unit will run in 1st stage until the the thermostat setting, contacts R-Y1-Y2-G will thermostat R-W2 contacts open. open. 5. When the temperature raises enough to satisfy the 6. The OD unit shuts off and the indoor blower shuts thermostat setting, contacts R-W2 will open, the 2nd off, unless a blower “Cool Off Delay†has been stage gas valve will close, the indoor blower motor enabled in the IFC setup menu options. The seven- will ramp down to 1st stage, and the unit will segment LED will read 1DL = Idle, no thermostat continue to run until R-W1 contacts open. demand. 6. When the temperature raises enough to satisfy the thermostat setting, contacts R-W1 will open. Single Stage Heat Pump 7. The gas valve relay will open, closing the gas valve. The inducer will continue to run for approximately 5 1. R-Y1-G contacts on the thermostat close sending seconds to remove any combustion byproducts 24VAC to the Y1 and G low voltage terminals on the from inside the furnace. IFC. Technician should read 24VAC between Y1-B/C 8. The indoor blower continues to run to remove heat and between G-B/C. from the heat exchangers. This blower off time is Note: For S8X2 units, the factory supplied Y1-O field adjustable through the IFC menu setup option. jumper must be removed for proper The seven-segment LED will read 1DL = Idle, no seven-segment LED readout and furnace thermostat demand. operation during defrost. If left in place, the seven-segment LED will read CL1 Single Stage Cooling 2. 24 VAC is sent to the OD unit via thermostat wiring. 3. The indoor blower ramps to the cooling airflow. 1. R-Y1-G contacts on the thermostat close sending The seven-segment LED for example will 24VAC to the Y1 and G low voltage terminals on the alternately read: IFC. Technician should read 24VAC between Y1-B/C and between G-B/C. • HP1 = Cooling, Stage 1 (S8X2) • CP1 = Cooling, Stage 1 (S8B1/S8X1) Note: For S8X2 units, the factory supplied Y1-O jumper must remain in place for proper • tP3 = Tap 3 seven-segment LED readout, and furnace 4. When the temperature is lowered enough to satisfy operation. If removed, the seven-segment the thermostat setting, contacts R-Y-G will open. LED will read “HP1â€. 5. The OD unit shuts off and the indoor blower shuts 2. 24VAC is sent to the OD unit via thermostat wiring. off, unless a “Cool Off Delay†has been enabled in 3. The indoor blower ramps to the cooling airflow. the IFC setup menu options. The seven-segment The seven-segment LED for example will LED will read 1DL = Idle, no thermostat demand. alternately read: • CL1 = Cooling, Stage 1 (S8X2) Two Stage Heat Pump • CP1 = Cooling, Stage 1 (S8B1/S8X1) 1. See sequence of operation for single stage cooling • tP3 = Tap 3 operations above (steps 1–3). 4. When the temperature is lowered enough to satisfy 2. R-Y2 contact on the thermostat close sending the thermostat setting, contacts R-Y-G will open. 24VAC to Y2 low voltage terminal on the IFC. 5. The OD unit shuts off and the indoor blower shuts Technician should read 24VAC between Y2 and B/C. off, unless a blower “Cool Off Delay†has been 3. 24VAC is sent to the OD unit via thermostat wiring. enabled in the IFC setup menu options. The seven- 4. The indoor airflow ramps to 2nd stage airflow. The segment LED will read “IDL†= Idle, no thermostat seven-segment LED for example will read: demand. • HP2 = Cooling, Stage 2 (S8X2) • CP2 = Cooling, Stage 2 (S8X1) Two Stage Cooling • tP7 = Tap 7 1. See sequence of operation for Single stage cooling 5. When the temperature is raised enough to satisfy operation above (steps 1–3) the thermostat setting, contacts R-Y1-Y2-G will 2. R-Y2 contact on the thermostat close sending open. 24VAC to Y2 low voltage terminal on the IFC. 6. The OD unit shuts off and the indoor blower shuts Technician should read 24VAC between Y2 and B/C. off, unless a “Blower Off Delay†has been enabled 3. 24VAC is sent to the OD unit via thermostat wiring. in the IFC setup menu options. The seven-segment 4. The indoor airflow ramps to 2nd stage airflow. The LED will read 1dL = Idle, no thermostat demand. seven-segment LED for example will read: 18-CE16D1-1C-EN 61 Notes 62 18-CE16D1-1C-EN Notes 18-CE16D1-1C-EN 63 About Trane and American Standard Heating and Air Conditioning Trane and American Standard create comfortable, energy efficient indoor environments for residential applications. For more information, please visit www.trane.com or www.americanstandardair.com. The manufacturer has a policy of continuous data improvement and it reserves the right to change design and specifications without notice. We are committed to using environmentally conscious print practices. 18-CE16D1-1C-EN 21 Apr 2021 Supersedes 18-CE16D1-1B-EN (November 2020) ©2021 !" ! #$%& '())* +,%-& (. /012(34)536278951:"(.451:.1; 5) +,%-+<<== >4?4@ +,%-ABACAD 7E524(/ B#-% '(E.?0.1F/1 G#- HI J, K()854FLF(.4/01F()M53(FN3/8 C%##OP#Q R.FS7)1.3((K2.3(8(14T ;; ! 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