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HomeMy WebLinkAbout5002 172nd St Ne_BLD6569_2026 CONDITIONS Adhere to approved plans. Permit shall be onsite for inspection. Call for inspections. The property owner shall ensure that the construction project complies with all applicable zoning codes and regulations. The property owner shall also ensure that the construction project does not cause any adverse impact on the surrounding environment or community. The property owner shall be responsible for obtaining all necessary permits and approvals from the relevant authorities before commencing construction. The property owner shall ensure that the construction project complies with all applicable design review requirements. THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 06/26/2025 Mechanical Commercial Plan Review $4,706.28 06/26/2025 Credit Card Service $141.19 06/26/2025 Processing/Technology $25.00 06/26/2025 Inspection $75.00 06/26/2025 Dryer Ducting $270.00 06/26/2025 Mechanical Base $25.00 06/26/2025 Mechanical Misc. $15.00 Total Due: $5,257.47 Total Payment: $5,257.47 Balance Due: $0.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon INSPECTION INFORMATION Pass/Fail COMMERCIAL MECHANICAL APPLICATION Community & Economic Development City of Arlington • 18204 59th Ave NE • Arlington, WA 98223 • Phone (360) 403-3551 This application is for new, addition, altered or replaced mechanical installation and new or altered gas piping and must be accompanied by ELECTRONIC CONSTRUCTION DRAWINGS and CUT SHEETS and/or information outlined in the MECHANICAL SUBMITTAL REQUIREMENTS, if applicable. Type of Permit:  New Installation  Addition  Alteration  Replaced  Gas Piping Type I and Type II Hood Systems required submittal of the Commercial Mechanical Addenda Property Address: Project Valuation: Lot #: Parcel ID No.: Preferred Contact:  Owner  Contractor Project Description: Owner Name: Office No.: Email Address: Cell No.: Mailing Address: City: State: Zip: Contractor Name: Office No.: Email Address: Cell No.: Mailing Address: City: State: Zip: L&I Contractor License Number: Expiration Date: • New gas piping requires a pressure test hooking to any appliance • Sediment traps (drips) are required on all gas lines • Gas lines are required to be supported/secured per IFGS, Section 415 • Proper Combustion air and venting required for all appliances • A shut-off valve is required within 6 feet of each appliance Gas Piping Specification and complete Schematic PAGE 3  Not Applicable  CSST Brass Other Proposed Piping Material: Black Steel Galvanized Steel Proposed Piping Size: ½”  ⅝”  ¾”  1”  1½”  2” Inlet Pressure: Pressure Drop: Specific Gravity: I hereby certify that the above information is correct and that the construction on, and the occupancy and the use of the above described property will be in accordance with the laws, rules and regulation of the State of Washington. Signature Print Name Date REV03.2022 Page 1 of 3 MECHANICAL PERMIT FEES (per unit) Type of Fixture No. of Units Cost per Unit Subtotal Additional Plan Review fees x $ 75.00 = $ Air Conditioning Unit ≤ 100 Btu/h x $ 15.00 = $ Air Conditioning Unit > 100 Btu/h x $ 25.00 = $ Air Conditioning Unit > 500 Btu/hp x $ 50.00 = $ Air Handling Units x $ 15.00 = $ Base Mechanical Fee $ 25.00 $ 25.00 Boiler <100Btu/h >3hp x $ 15.00 = $ Boiler >1 million Btu/h<50hp x $ 25.00 = $ Boiler >1.5 million Btu/h<50hp x $ 50.00 = $ Boiler >100Btu/h 3-15hp x $ 15.00 = $ Boiler >500Btu/h 15-30hp x $ 25.00 = $ Commercial Hoods -Type I x $ 25.00 = $ Commercial Hoods -Type II x $ 50.00 = $ Diffusers x $ 15.00 = $ Dryer Ducting x $ 15.00 = $ Ductwork (drawings required) x $ 25.00 = $ Evaporative Coolers x $ 15.00 = $ Exhaust/Ventilation Fans x $ 15.00 = $ Fireplace/Insert/Stove x $ 15.00 = $ Forced Air Heat ≤100 Btu/h x $ 15.00 = $ Forced Air Heat >100 Btu/h x $ 25.00 = $ Gas Clothes Dryer x $ 15.00 = $ Gas Fired Air Conditioning Unit ≤ 100 Btu/h x $ 15.00 = $ Gas Fired Air Conditioning Unit > 100 Btu/h x $ 25.00 = $ Gas Fired Air Conditioning Unit > 500 Btu/hp x $ 50.00 = $ Gas Piping ≤ 5 units x $ 15.00 = $ Gas Piping for each additional unit > 5 x $ 2.00 = $ Heat Exchangers x $ 15.00 = $ Heat Pump-Condensing Unit x $ 25.00 = $ Hot Water Heat Coils x $ 15.00 = $ Miscellaneous Appliance - regulated by $ 15.00 $ x = mechanical code, not otherwise specified Package Units ≤ 100 Btu / > 100 Btu x $ 25.00/$50.00 = $ Range/Cook top-Gas Fired x $ 15.00 = $ Refrigeration Unit ≤100Btu/h x $ 15.00 = $ Refrigeration Unit >100Btu/h x $ 25.00 = $ Refrigeration Unit >500Btu/h x $ 50.00 = $ Re-inspection fee (all) x $ 75.00 = $ Unit Heaters ≤ 100 Btu/h x $ 15.00 = $ Unit Heaters >100 Btu/h x $ 25.00 = $ Variable Air Volume Boxes (part of Air $ 10.00 $ x = Conditioning System) Wall Heaters - Gas Fired x $ 25.00 = $ Water Heater - Gas Fired x $ 25.00 = $ Permit Fee $ Table 4-8; Plan Review Fee $ Processing/Technology Fee $25.00 Total $ REV2.2024 Page 2 of 3 PRESSURE PIPING SCHEMATIC COMPLETE FOR GAS PIPING ONLY  SCHEMATIC IS TO SCALE  SCHEMATIC NOT TO SCALE Show Pipe Size(s) and Length(s) from meter to all appliances NOTE: Any interior pressure regulators must be indicated REV2.2024 Page 3 of 3 Key -Wiring Connections Overview (AMAZON) • ***NOTE: Pressure Transducer ships from inside HEX@GRID Panel. *** 460-480 VAC Vacuum Pump connection from fused 60A disconnects • Transducer must be installed in vacuum header/ 60 AMP Fused Disconnects piping. 120 VAC HEX@GRID Incoming Power Disconnects NOTprovided by • Electrical connection to be made by Atlas Copco Pressure Transducer electrical Atlas Copco Vacuum at HEX@GRID Panel connection CAT6 Ethernet Ethernet Cable Supplied by Atlas Copco Transducer Wiring Supplied by Atlas Copco Fig. 1 • CAT6 Ethernet Connection from Pumps HEX@GRID Overview • Pressure Transducer Wiring 1. Is HEX@GRID Mounted on Wall or Mounting Surface? 2. Is 120VAC Main power supplied to HEX@GRID Panel? 3. Is CAT 6 Ethernet connection routed from EACH vacuum pump to HEX@GRID PANEL? (Refer to Fig. 1) 4. Is Pressure transducer retrieved from inside of HEX@GRID panel from shipping & installed in vacuum piping/ Header? 5. Is pressure transducer wiring installed between HEX@GRID Panel & pressure transducer location? (Refer to Fig. 1) 6. PressureTransducerwiringconnectiontobemadeat HEX@GRIDpanel byAtlasCopcoTechnician. 7. Ethernetconnections at vacuum pumps & HEX@GRID panel to be plugged-in to correct ports by Atlas Copco Technician. 8. Ethernet Port Hub supplied by Atlas Copco to be Installed and connected by Atlas Copco Technician. Vacuum Pump Installation Overview 1. Is both vacuum pumps set in position? 2. Is incoming 460-480 VAC (from fused 60 Amp electrical disconnects) been routed to each vacuum pump? (Refer to Fig. 1) 3. Is Inlet piping&externalpre-filtrationinstalled? Vacuum Pump Outlet/ Exhaust Mist Eliminator & Oil scavenge Kit 1. Is Exhaust Mist Eliminator Installed? 2. Oil Scavenger kit will be installed by Atlas Copco Service Technician. Kit will eitherbeshippedtositeorshipped directlytotechnician before visit Vacuum Pump & HEX@GRID Commissioning Overview: 1. Atlas Copco Technician will locate the vacuum pumps and check the surrounding area to make sure adequate space around the pumps is provided. A minimum of 36” of space is suggested for all sides of the pump for maintenance purposes and proper air flow. 2.Atlas Copco Technician will start with removing all shipping brackets and packaging protections from each pump. 3.Atlas Copco Technician will check the physical internal components of the pump such as filters and oil levels to make sure everything is in order. 4.Atlas Copco Technician will then check power supply to the pumps and to the Hex@Grid Master Control Panel. If the power supplied is correct, they will then turn the power on to one pump. 5.Atlas Copco Technician will connect to the pumps & HEX@GRID and download the most up-to-date software. 6.Atlas Copco Technician willsetallcorrect parameters within vacuum pump and HEX@GRID Panel. 7.Atlas Copco Technician willtestrunthevacuumpumpandverifyproper cooling. 8.From this point, the technician will connect all pumps to the Hex@Grid Panel. Required Documentation / Proof of Installation before Atlas Copco can Schedule Start-Up 1. This document must be reviewed by Amazon / Amazon Contractor(s) to ensure completion of installation before visit. 2. Start-up checklist provided by Atlas Copco Vacuum must be fully completed & signed prior to technician service visit. 3. The following site photos need to be sent as email attachments to Atlas Copco Vacuum along with the Start-up checklist: 1. Photo of vacuum pumps in Position 2. Photo of HEX@GRID Installed to mounting surface 3. Photo of power/ethernet/pressure sensor wiring ran to HEX@GRID 4. Photo of fused Disconnect(s) installed with power ran to each vacuum pump 5. Photo of installed Inlet & Outlet at each Vacuum pump Project: PAE2 OBD-A RETROFIT - Amazon 4620 172nd St NE ARLINGTON, WA 98223 THIS IS A TENANT RETROFIT TO INCORPORATE NEW TECHNOLOGY FOR THE OUTBOUND DOCK AUTOMATION SYSTEM (OBD-A). THE EQUIPMENT BELOW ALL CHUTES AT THE SORTATION MEZZANINE WILL BE REPLACED AND 18 NEW ROBOTIC ARM UNITS WILL BE INSTALLED. IN ADDITION, ROBOTIC DRIVE UNITS WILL BE PROVIDED UNDERNEATH THE SORTATION MEZZANINE. The Mechanical Work to Support this is as follows: • Vacuum Pump system and Vacuum piping system with 18 Drops to support new equipment. • Tie into Existing Compressed Air Piping System and 18 Drops to support new equipment. • A small portion of condensate piping • The attached Drawings are all the Design Team has provided so if additional information is required, please let us know what any additional information you may require. Quote Quote number: 20781194 Date: 12/11/2024 1/15 Amazon Robotics Cardinal Central Vacuum Project Master Quote Margarita Jones ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 Quote no 20781194935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions 12/11/2024 Master Quote Quote number: 20781194 Date: 12/11/2024 2/15 Contact: Margarita Jones Company: Amazon Robotics Address: 410 Terry Avenue North SEATTLE WA 98109 United States Phone: +1 206-476-7748 Email: siudakm@amazon.com Dear Margarita Jones, Further to our discussions, please find enclosed our master quotation for the Amazon Robotics Cardinal Central Vacuum Project as per your requirements. If you require any further information on this or any of our products and services, please do not hesitate to contact me. Cameron Cox Northeast Regional Sales Manager (413) 495-2507 cameron.cox@atlascopco.com ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 3/15 Contents Price Summary 4 Payment & Delivery Conditions 5 Product Description GHS 1402 – 2002 VSD+ HEX@ 6 Technical Data GHS 1402VSD+ 11 Product Description HEX@GRID LINK 12 Standard Terms and Conditions of Sale 14 ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 4/15 Price Summary Master Part Description Qty Number For Complete System GHS1402AMZ02 GHS1402VSD+ 30HP 460/3/60v Rotary Screw Vacuum Pump 2 With HMI Includes: *This PN includes • NEOS Variable Speed Drive the complete • Panel or HMI Options system as shown • Plug and Play Design • TEFC Premium Efficient Motor here. All items • Inlet Air Filter shipped loose. • IP54 Controls • Synthetic Vacuum Fluid 6” ANSI to 6” NPT Threaded Inlet Flange Adapter 2 - 6" ANSI to 6” NPT for threaded connection 5” ANSI to 4” NPT Threaded Exhaust Flange 2 - 5” ANSI to 4” NPT threaded connection for discharge mist eliminator filter HEX@GRID Master Controller With 10” HMI Screen 1 Standard Software For HEX@GRID Master 1 Controller MPC Ethernet Switch For Dual Pump Connection 1 Ethernet Cable 10 Meter 2 Pressure Sensor Cable 20 Meter 1 6” Liquid Trap Bucket Filter 2 - With clear cup, stainless steal drain valve, and 5 micron polyester element 4” Discharge Oil Mist Eliminator Filter 2 Recirculating Valve For Discharge Filter To 2 Scavenger Line Startup/Commissioning 1 ATLAS Atlas 935 S Michi USA Master Quote Quote number: 20781194 Date: 12/11/2024 5/15 Payment & Delivery Conditions Quote valid to: 12/30/2025 Commissioning: Required. Included in pricing above Installation: By others, Not included in pricing above Warranty: See attached Terms and Conditions Payment Terms: Net 30 days from Invoice Date Incoterms & Location: ZNA – SEATTLE Freight to the job site is not included in pricing above. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 6/15 Product Description GHS 1402 – 2002 VSD+ HEX@ VARIABLE SPEED DRIVE OIL SEALED ROTARY SCREW VACUUM PUMP The new revolutionary GHS 1402–2002VSD+ is packed with innovative features that increase its performance, cut its energy consumption, improve its oil retention, reduce its operating costs and open the door of the connectivity. With its innovative core element, vertical design and not forgetting the unparalleled and unique in the market HEX@ controller, Atlas Copco GHS 1402–2002 VSD+ brings a game-changing revolution in the vacuum industry. Keys benefits GHS 1402 – 2002 VSD+ ➢ Efficient The GHS 1402-2002VSD+ has high pumping speeds throughout the entire pressure range and a very low Specific Energy Requirement (SER). This is achieved thanks to the major components mentioned below: - A new design Atlas Copco element with blow-off valves - A permanent magnet, high efficiency IE5 motor. Thanks to its variable speed drive and setpoint control, this consumes on average 50% less energy than traditional fixed speed vacuum pumps. ➢ Connected The GHS 1402-2002VSD+ range comes equipped with the latest innovation in vacuum control, the industry 4.0 ready HEX@ controller. A true leap forward in: - Connectivity – by connecting your controller to the cloud, you can have access to the user interface of the machine and control it from any device with web browser in any location. - Configurable and ergonomic interface. - Smart and advanced functionalities. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 7/15 ➢ Environment friendly Atlas Copco has compltely redesigned the conventional layout of a typical vacuum pump. Instead of a normal space-hugging horizontal design, the GHS 1402-2002VSD+ has an upright, vertical layout that achieves an extremely small footprint. This saves valuable floor and work space, reducing the total cost of ownership for all customers. With its additional cyclones, the GHS 1402-2002VSD+ boasts an excellent oil retention of 1.5mg/m3, which ensures a clean working environment. Inside the innovative GHS 1402-2002VSD+ ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 8/15 Innovative core element design The core of the GHS VSD+ is our high-performance element. By using innovative, integrated blow off valves, our second-generation GHS VSD+ element delivers outstanding performances at high inlet pressures. The element overhaul interval is significantly longer than for other lubricated technologies; 100,000 running hours for normal applications! Permanent magnet motor IE5 Permanent Magnet Assisted Synchronous Reluctance Motor technology is the most efficient technology for variable speed machines. Indeed, these motors are reputed to have the highest motor efficiency in all of their speed range: they exceed the IE5 efficiency threshold. This motor is oil cooled, removing the need and extra energy consumption of a motor cooling fan. The oil is also used to lubricate the bearings, so no re-greasing is needed! Direct drive The motor drives the male rotor of the screw element directly without any gear.The vertical setup drive train reduces the footprint by 11%, making this a very compact machine. Neos Inverter The Neos invertor, commanded by the HEX@ controller allows variable speed and setpoint control: it maintains your maximum authorized process vacuum level and precisly matches to your demand without energy wastage. Oil injected screw technology is also capable of some of highest possible turn-down ratio. This results in around 50% less energy consumption than alternative technologies. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 9/15 Cyclonic oil separation The oil separator is equipped with several cyclones (number depending on machine size) which separate, ultra-efficiently, the oil from the air by centrifugal force. The oil separator elements then carry out the last separation step. This design results in a significantly cleaner working environment, with an oil discharge level lower than 1.5 mg/m³. Check valve, inlet filter and universal flange The machines are equipped with an inlet check valve which protects the machine from the process when not running, in case of central vacuum system installation with others pumps. GHS VSD+ is also equipped with an inlet filter with polyester element in standard and universal flanges making installation really plug & play. Cooling The oil is air-cooled via an oil/air exchanger and also a fan. This combination is highly energy efficient and quiet. Energy recovery option There is also the possibility to recover the heat from the oil with an extra oil/water heat exchanger. Up to 80 % of the heating energy can be recovered by using this option. Truly connected with enhanced control - HEX@ The GHS 1402-2002VSD+ range comes equipped with the latest innovation leap in vacuum control, the HEX@ controller. With HEX@ you can both monitor and control your pump from anywhere and at any time. Receive feedback and review pump operating status, vacuum levels and upcoming scheduled events for your vacuum system. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 10/15 This is possible by accessing your secure, web-based user interface to connect directly to your pump (or fleet of pumps). From your web enabled device, PCs, laptops, tablets or smartphones you have all of the control and monitoring you would have when stood next to your vacuum pump. HEX@ also offers you the benefits of having a connected device such as automatic software updates, access to future released functionality and increased insights into vacuum performance. Ergonomic and configurable interface – HEX@ With clear presentation and intuitive layout, the HEX@ ergonomic interface really allows for straightforward and fast navigation. Unlike traditional control interfaces, HEX@ allows you to configure parts of the home screen to display the information that is most important and relevant to you. HEX@ will also offer insights, recommendations and feedback based on pump performance both now and historically. Perhaps the energy efficiency of the vacuum pump can be improved, or your maintenance interval can be extended? HEX@ will empower you to take proactive steps to optimize your vacuum system! Smart and advanced functionalities – HEX@ HEX@ has also smart functionalities such as intelligent scheduling allowing, for example, to plan specific functions outside the production time – not only settable on calendar day but also on running hours. With HEX@ you can also operating modes; this allows you to save your operation settings for future convenience bringing more flexibility to switch between different setting profiles for different production needs. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 11/15 Technical Data GHS 1402VSD+ Pumping speed min/max 114-1344 m3/h at 100mbar(a) / 26.9 inHgV 67-791 acfm Pumping speed min/max 120-1046 m3/h at 600mbar(a) / 12.2 inHgV 71-616 acfm Ultimate pressure 0.3 / 29.9 mbar(a) / "Hg(V) Motor power 22 / 29.5 KW / HP Voltage 380-460 V Frequency 50 / 60 Hz Ambient temperature 0-46 / 32-115 °C / F Oil capacity 45 / 11.9 L / Gal Cooling air 1.3 / 2755 m3/s / cfm Noise level min/max 58 - 74 dB(A) Weight (net) 1180 / 2602 kg / lb Dimensions L × W × H 1.46 × 1.36 × 1.66 m 57.48 × 53.54 × 65.35 in Inlet connection DN 150 Outlet connection DN 125 Flow diagram: ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 12/15 Product Description HEX@GRID LINK MULTI-PUMP CENTRAL CONTROLLER With the HEX@GRID central vacuum is entering the era of industry 4.0. Using the HEX@ controller as main brain, it brings even smarter and efficient control to your central vacuum system combined with unparalleled connectivity. It offers all the benefits of the past, of our previous generations of controllers, but it has added a lot more in terms of functionalities and intelligence. HEX@GRID LINK For pumps built on the VSD+App platform, a unique HEX@GRID platform is needed. It can manage up to 16 DZS VSD+ or GVS VSD+ vacuum pumps. All of those are VSD machines and only Atlas Copco pumps are supported. This version too includes a pressure sensor and it offers Virtual machine control. A Leader pump is a VSD+ fully adapting towards the demand. Once it would run out of capacity, one of the follower pumps is brought into play at 60% capacity, giving the leader the ability again to compensate any fluctuations in the demand. When the leader pump would again run out of capacity, a third follower pump is adding it’s 60% capacity. This continues until all follower pumps are activate at 60%. As from this point all follower pumps will increment in steps of 10%, as 1 machine, in the case we need more capacity. The LINK controller is also great at back-up integration. For processes where up-time needs to be guaranteed, having back-up pumps standing by is crucial. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 13/15 Key features: ➢ Wall mounted box (Variant with and without HMI) o HEX@ Controller o Pressure sensor included o Supply Voltage: 100-240V o Freq.: 50/60Hz o Phases: Single o CE, UL, EAC Approved ➢ Connections o LAN o Wifi (optional Bolt) o Cable ▪ Ethernet • RJ25 • RJ45 ▪ Modbus (Daisy-chain) ➢ Control o DZS VSD+ and GVS VSD+ o Up to 16 pumps ▪ Virtual Machine control • Leader VSD pump • Follower pumps work within 60-100% ▪ Back-up integrated ▪ Equal wear ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 14/15 Standard Terms and Conditions of Sale 1. GENERAL – As used herein, “Supplier” means Atlas Copco Vacuum. “Purchaser” means the entity to which Supplier’s offer is made or the entity purchasing the Goods from Supplier. “Goods” means equipment, equipment components, spare parts, accessories and services furnished to Purchaser by Supplier. “Affiliates” shall mean Atlas Copco AB and its wholly-owned subsidiaries. Supplier’s sale of any Goods is expressly conditioned on Purchaser’s assent to these Standard Terms and Conditions of Sale (“Terms”). Any acceptance of Supplier’s offer is expressly limited to acceptance of these Terms. Any terms or conditions (previously, contemporaneously, or hereafter) provided by Purchaser which add to, vary from, or conflict with these Terms are hereby expressly objected to. Unless otherwise expressly agreed in writing by a duly authorized representative of Supplier, these Terms supersede all other communications and agreements Section headings are for purposes of convenience only. Orders shall be subject to acceptance by Supplier. 2. DELIVERY – Unless otherwise agreed in writing, Goods manufactured, assembled or warehoused in the continental United States are delivered F.O.B. shipping point, and Goods shipped from outside the continental United States are delivered F.O.B. point of entry. Where the scheduled delivery of Goods is delayed by Purchaser or by reason of any of the events of force majeure referred to in Section 6, Supplier may deliver such Goods by moving them to storage for the account of and at the risk of Purchaser. Shipping dates are approximate and are based upon prompt receipt of all necessary information and approvals from Purchaser. Supplier reserves the right to make delivery in installments. 3. SECURITY AND RISK OF LOSS - Upon request from Supplier, Purchaser agrees to execute a security agreement covering the Goods sold or other assets and to perform all acts which may be necessary to perfect and assure a security position of Supplier. Notwithstanding any agreement with respect to delivery terms or payment of transportation charges, the risk of loss or damage shall pass to Purchaser and delivery shall be deemed to be complete upon delivery to a private or common carrier or upon moving into storage, whichever occurs first, at the point of shipment for Goods assembled, manufactured or warehoused in the continental United States or at the point of entry for Goods shipped from outside the continental United States. 4. PRICES – Prices shall be in accordance with the Supplier list price in effect at time of order. Supplier may, upon thirty (30) days prior written notice to Purchaser, change prices, or other terms of sale affecting the Goods, by issuing new price schedules, bulletins or other notices. This contract applies to new Goods only. Purchases of used equipment shall be on terms to be agreed upon at time of sale to Purchaser. The price does not include any taxes or any other governmental charges, unless the price indicated by Supplier specifically lists such tax or governmental charge as a line item. Purchaser is responsible for all applicable taxes and governmental charges (except any taxes on Supplier’s income). Supplier will accept a valid exemption certificate from Purchaser, if applicable. The price shall also be subject to adjustment in accordance with the published Price Adjustment Clauses, which price adjustment information shall supersede the terms of this Section 4, where inconsistent herewith. 5. PAYMENT – Payment terms shall be defined by Supplier in a written quotation. If Purchaser fails to pay any invoice when due, Supplier may defer deliveries under this or any other contract with Purchaser, except upon receipt of satisfactory security for or cash in payment of any such invoice. A service charge of the lesser of 1% per month or the highest rate permitted by applicable law shall be charged on all overdue accounts. Failure on the part of Purchaser to pay invoices when due shall, at the option of Supplier, constitute a default in addition to all other remedies Supplier may have under these conditions of sale or applicable law. If, in the reasonable judgment of Supplier, the financial condition of Purchaser at any time prior to delivery does not justify the terms of payment specified, Supplier may require payment in advance or cancel any outstanding order, whereupon Supplier shall be entitled to receive reasonable cancellation charges. If delivery is delayed by Purchaser, payment shall become due on the date Supplier is prepared to make delivery. Should manufacture be delayed by Purchaser, pro rata payments shall become due if and to the extent required at Supplier by its contracts with the manufacturer. All installment deliveries shall be separately invoiced and paid for without regard to subsequent deliveries. Delays in delivery or non-conformities in any installment shall not relieve Purchaser of its obligations to accept any pay for remaining installments. 6. FORCE MAJEURE – Supplier shall not be liable for loss, damage, detention, or delay, nor be deemed to be in default from causes beyond its reasonable control including but limited to acts of God, fire, storm, strike or other concerted action of workmen, act or omission of any governmental authority or of Purchaser, compliance with import or export regulations, insurrection or riot, embargo, quarantine, epidemic, pandemic, delays or shortages in transportation, or inability to obtain necessary engineering talent, labor, materials, or manufacturing facilities from usual sources. In the event of delay due to any such cause, the date of delivery will be postponed by such length of time as may be reasonably necessary to make up for such delay. 7. WARRANTY a. Equipment: Supplier warrants that all vacuum pumps, vacuum pumps systems, Supplier designed vacuum parts and accessories and other Goods manufactured by Supplier and affiliates shall be free of defects in design, material and workmanship for a period of fifteen (15) months from date of shipment to Purchaser, or twelve (12) months from date of initial start-up, whichever occurs first. b. Service: I. Labor: Supplier warrants that any services performed by Supplier in connection with the sale, installation, rebuild, servicing or repair of a Good shall be performed in a workmanlike manner. If any nonconformity with this warranty appears within thirty (30) days after the services are performed, the exclusive obligation of Supplier shall be to re-perform the services the services in a conforming manner. II. Parts: Supplier warrants Goods or parts thereof repaired or replaced pursuant to the above warranty under normal and proper use, storage, handling, installation, and maintenance, against defects in design, workmanship and material for a period of ninety (90) days from date of start-up of such repaired or replaced Goods or parts thereof or the expiration of the original Good warranty, whichever is longer. c. Should any failure to conform with this warranty appear prior to or after shipment of the Good to Purchaser during the specified periods under normal and proper use and provided the Good has been properly stored, installed, handled and maintained by the Purchaser, Supplier shall, if given prompt notice by Purchaser, repair or replace, the non-conforming Good or authorize repair or replacement by the Purchaser at Supplier’s expense. Replaced Goods become the property of Supplier. d. When the nature of the defect is such that it is appropriate in the judgment of Supplier to do so, repairs will be made at the site where the Good is located. Repair or replacement under applicable warranty shall be made at no charge for replacement parts (F.O.B. Supplier Warehouse), warranty labor, serviceman transportation and living costs, when work is performed during normal working hours (8 a.m. to 4:30 p.m. Monday through Friday, exclusive of holidays). Labor performed at other times will be billed at the overtime rate then prevailing for services of Supplier personnel. e. The Supplier warranty does not extend to Goods not manufactured by Supplier or affiliates. As to such Goods, Purchaser shall be entitled to proceed only upon the terms of that particular manufacturer’s warranty. The Supplier warranty does not apply to defects in material provided by Purchaser or to design stipulated by Purchaser. f. Used Goods, Goods not manufactured by Supplier or affiliates and Goods excluded from the above warranties are sold AS IS with no representation or warranty, and ALL WARRANTTIES OF QUALITY, WRITTEN, ORAL, OR IMPLIED, other than may be expressly agreed to by Supplier in writing, INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTIABILITY OR FITNESS, ARE HEREBY DISCLAIMED. g. THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF QUALITY, WRITTEN, ORAL OR IMPLIED, AND ALL OTHER WARRANTIES, INCLUDING WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FITNESS ARE HEREBY DISCLAIMED. Correction of nonconformities as provided above shall be Purchaser’s exclusive remedy and shall constitute fulfillment of all liabilities of Supplier (including any liability for direct, indirect, special, incidental or consequential damage) whether in warranty, strict liability, contract, tort, negligence, or otherwise with respect to the quality of or any defect in Goods or associated services delivered or performed hereunder. 8. LIMITATION OF LIABILITY – IN NO EVENT SHALL SUPPLIER BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES, HOWEVER ARISING, WHETHER IN WARRANTY, STRICT LIABILITY, CONTRACT, TORT, NEGLIGENCE OR OTHERWISE, INCLUDING BUT NOT LIMITED TO LOSS OF PROFITS OR REVENUE, LOSS OF USE OF THE GOODS OR FACILITIES, DOWNTIME COST, OR DELAY COSTS. EXCEPT AS PROVIDED IN SECTION 12, PATENT INDEMNITY, SUPPLIER’S LIABILITY ON ANY CLAIM WHETHER IN WARRANTY, STRICT LIABILITY, CONTRACT, TORT, NEGLIGENCE OR OTHERWISE FOR ANY LOSS OR DAMAGE ARISING OUT OF, OR RELATED TO THIS CONTRACT OR THE PERFORMANCE OR BREACH THEREOF, SHALL IN NO CASE EXCEED THE PURCHASE PRICE ALLOCABLE TO THE GOOD OR PART THEREOF WHICH GIVES RISE TO THE CLAIM. All causes of action against Supplier arising out of or relating to this contract or the performance hereof shall expire unless brought within one year of time of accrual thereof. 9. CONFIDENTIALITY. Supplier and Purchaser (as to information disclosed, the “Disclosing Party”) may each disclose Confidential Information to the other party hereto (the “Receiving Party”). “Confidential Information” shall mean all information related to the business, products, or services of the Disclosing Party that is not generally known to the public, and all pricing and terms of the contract, provided that the obligations of this Section shall not apply as to any portion of the Confidential Information which: (i) is or becomes generally available to the public other than as a result of disclosure by the Receiving Party, its representatives or its affiliates, or (ii) has been or is subsequently independently developed by the Receiving Party, its representatives or affiliates, without reference to the Confidential Information, or (iii) is required to be disclosed by law or valid legal process provided that the Receiving Party who intends to make such disclosure shall promptly notify the Disclosing Party in advance of such disclosure and reasonably cooperate in attempts to maintain the confidentiality of the Confidential Information. The Receiving Party agrees, except as otherwise required by law: (i) to use the Confidential Information only as the Disclosing Party intended it to be used by the Receiving Party in connection with providing or receiving the Good, and (ii) to take reasonable measures to prevent disclosure of the Confidential Information, except disclosure to its employees to the extent necessary to facilitate providing or receiving Goods. Upon the Disclosing Party’s request, the Receiving Party shall destroy or return to Disclosing Party all copies of Confidential Information. If either party or any of their respective affiliates or representatives is required or requested by subpoena, interrogatories, or similar legal process to disclose any Confidential Information, such party agrees to provide the Disclosing Party with prompt written notice of such request, so that the Disclosing Party may seek an appropriate protective order or waive compliance by the Receiving Party with the provisions herein. It is understood and agreed that this Section 9 survives any expiration/termination of the contract. 10. INTELLECTUAL PROPERTY. As between Supplier and Purchaser, Supplier shall retain and own all patents, copyright, trademarks, trade secrets, and other intellectual property embodied in or associated with the Good. Without limiting the generality of the foregoing, Supplier shall retain and own all right, title and interest in and to all inventions, discoveries, know-how, works of authorship, drawings, designs, processes, and ideas developed, discovered or conceived by Supplier or its employees in connection with the manufacture of the ordered Goods. No drawings, designs, or anything else provided by Supplier shall be deemed to be “work made for hire” as that term is used in connection with the U.S. Copyright Act. 11. SOFTWARE. In the event the Good contains or otherwise includes software, the software shall remain the proprietary property of Supplier (and/or its affiliates or other third parties who are Supplier’s licensors, if applicable), and in no event shall title thereto be sold or transferred to Purchaser. In the event a Good supplied hereunder contains or otherwise includes software, the following shall apply: (i) subject to Purchaser complying with these Terms, Purchaser is granted a non-exclusive, non-transferable license to properly use the software in machine readable object code form only; (ii) any license so granted is limited to the proper use of the Good containing the software only in the manner authorized by Supplier; and (iii) Purchaser shall not sublicense the software to any other entity nor assign its license rights. Notwithstanding the above, in the event Purchaser transfers (in compliance with all applicable laws and regulations) title to any Good containing the software, the license granted hereby shall transfer to Purchaser’s transferee. Any license granted hereunder shall continue: (i) until terminated in accordance with this contract, or, (ii) for the useful life of the Good in which the software is embedded or is otherwise an integral part, or, (iii) for the useful life of the software, whichever is shorter. Any modification, alteration, or removal or unauthorized use of the software constitute a breach of this contract and shall automatically terminate any license granted hereby. Purchaser shall not (and shall not permit any third party to) create derivative works based on the software, or reverse engineer, or disassemble or decompile the software, or transfer, copy, or modify, the software. In the event a separate written applicable Supplier-provided Software License is provided with the Good, specified in Supplier’s quotation, and/or otherwise communicated to Purchaser, then the software shall be governed, in order of precedence, by the terms of the separate Software License and then by any non-conflicting terms hereof. 12. PATENT INDEMNITY – Supplier shall at its own expense defend any suits or proceedings brought against Purchaser insofar as based on an allegation that Goods furnished hereunder constitute an infringement of any United States patent, copyright or trademark. Supplier will pay the damages and costs awarded in any suit or proceeding so defended. Supplier’s obligations in this Section are conditioned upon Purchaser promptly (i) notifying Supplier in writing of the third party's claim; (ii) giving Supplier full authority to control the defense and settlement of the suit or proceeding; and (iii) providing Supplier with full information and reasonable assistance at Supplier’s expense. Supplier shall ensure that no such settlement intending to bind Purchaser shall be entered into without Purchaser's prior written consent, which consent shall not be unreasonably withheld or delayed. In case the Good (or any portion thereof) as a result of any suit or proceeding so defended is held to constitute infringement or its use by Purchaser is enjoined, Supplier will, at Supplier’s option and expense: (i) procure for Purchaser the right to continue using the Good; (ii) replace the Good with substantially equivalent non-infringing Good; (iii) modify the Good so it becomes non-infringing; or (iv) take back the Good and refund or credit monies paid by Purchaser to Supplier for such Good less a reasonable allowance for use. Supplier will have no duty or obligation to Purchaser under this Section to the extent that the Good is (i) supplied according to Purchaser's design or instructions wherein compliance therewith has caused Supplier to deviate from Supplier’s normal designs or specifications, (ii) modified, (iii) combined with items, systems, methods, or processes not furnished by Supplier and by reason of said design, instruction, modification, or combination a claim is brought against Purchaser. If by reason of such design, instruction, modification or combination, a claim is brought against Supplier or its affiliate, Purchaser shall protect Supplier and its affiliate in the same manner and to the same extent that Supplier has agreed to protect Purchaser under the provisions above in this Section. THIS SECTION 12 STATES SUPPLIER’S AND ITS AFFILIATES’ EXCLUSIVE LIABILITY FOR INFRINGEMENT OF ANY THIRD PARTY’S PATENT, COPYRIGHT AND/OR TRADEMARK. 13. Remote Data Monitoring: The Good may include a data monitoring service, including SMARTLINK or others. If the Good includes remote data monitoring service, the Good's transmission of data to Supplier is intended to start when the Good has been properly installed, regardless of whether Purchaser registers to use the remote data monitoring service. Supplier shall own all data related to the remote data monitoring service, and the data received by Supplier may be used by Supplier and certain third party distributors and contractors for the purpose of potentially increasing overall customer service and for other commercial purposes. Purchaser acknowledges that the use of the remote data monitoring service is provided “as is”, that use of the service is entirely at Purchaser’s risk, and that Supplier may discontinue the remote data monitoring service at any time. Purchaser may request discontinuance of the remote data monitoring service at any time. The use of the remote data monitoring service by Purchaser may require registration by Purchaser as requested by Supplier. For more information, Purchaser should refer to the specific terms and conditions for the data monitoring service. 14. TERMINATION – Any order or contract may be cancelled by Purchaser only upon payment of reasonable charges (including an allowance for profit) based upon costs and expenses incurred, and commitments made by Supplier. ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Master Quote Quote number: 20781194 Date: 12/11/2024 15/15 15. EXPORT CONTROL, AND FOREIGN CORRUPT PRACTICES ACT – Goods, technical data, technology, software, and services provided by Supplier to Purchaser shall at all times be subject to all applicable export control laws and regulations, including but not limited to applicable U.S. Export Administration Regulations, United Nations resolutions and European Union directives relating to trade embargoes and restrictions. Purchaser agrees and warrants that no Good, items, equipment, materials, services, technical data, technology, software or other technical information or assistance furnished by Supplier, or any good or product resulting therefrom, shall be exported or re-exported by Purchaser or its authorized transferees, if any, directly or indirectly, in violation of any law or regulation. Purchaser agrees and warrants that Purchaser shall not violate or cause Supplier to violate the U.S. Foreign Corrupt Practices Act of 1977 (as amended), in connection with any sale of the Goods. 16. U.S. GOVERNMENT CONTRACTS. If the Goods are to be used in the performance of a U.S. Government contract or subcontract, Purchaser expressly agrees to notify Supplier in writing in connection with Purchaser’s order. Further, if the Goods are to be used in the performance of a U.S. Government contract or subcontract, only those clauses of the applicable U.S. Government procurement regulations which are mandatorily required by federal statue to be included in this contract shall be incorporated herein by reference. 17. EQUAL EMPLOYMENT OPPORTUNITY REQUIREMENTS. If applicable to this contract, Supplier and Purchaser shall abide by the requirements of 41 CFR §§ 60-1.4(a), 60-300.5(a), and 60-741.5(a). These regulations prohibit discrimination against qualified individuals based on their status as protected veterans or individuals with disabilities, and prohibit discrimination against all individuals based on their race, color, religion, sex, sexual orientation, gender identity or national origin. Moreover, these regulations require that covered prime contractors and subcontractors take affirmative action to employ and advance in employment individuals without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status. 18. REMEDIES – The remedies expressly provided for in these Terms shall be in addition to any other remedies, which Supplier may have under the Uniform Commercial Code or other applicable law. 19. CHOICE OF LAW - The validity, performance, and all other matters arising out of or relating to the interpretation and effect of these Terms and/or the contract shall be governed by and construed in accordance with the internal laws of the U.S. State in which Supplier’s applicable sales or service facility is located without giving effect to any choice or conflict of law provision or rule (whether in such State or any other jurisdiction) that would cause the application of the laws of any jurisdiction other than those of such State. Supplier and Purchaser expressly agree that the United Nations Convention on International Sale of Goods shall not apply. 20. MISCELLANEOUS. 20.1. Typographical and/or clerical errors in Supplier’s quotations are subject to Supplier’s correction. 20.2. Purchaser’s issuance of a purchase order or Purchaser’s receipt of the Good from Supplier shall (without prejudice to any other manner in which acceptance of these Terms may be evidenced) constitute full acceptance of these Terms. 20.3. These Terms contain the entire agreement between Supplier and Purchaser with respect to terms and conditions and supersede all previous and contemporaneous statements, agreement and representations with respect to terms and conditions. These Terms cannot be superseded, amended, or modified except by an applicable negotiated agreement signed in handwriting by an authorized sales manager of Supplier and an authorized representative of Purchaser containing terms and conditions substantially similar to the terms and conditions of these Terms. Any purchase order issued by Purchaser to Supplier is for Purchaser’s internal purposes and no term or condition stated in such document shall modify these Terms. Supplier’s execution of any document issued by Purchaser shall constitute only an acknowledgment of receipt thereof, and shall not be construed as an acceptance of any of the terms or conditions therein that differ from, conflict with, or add to these Terms. 20.4. Neither party shall assign or transfer the contract without the prior written consent of the other party (which consent shall not be unreasonably withheld); any purported assignment in violation of this sentence shall be void. Irrespective of the foregoing, Supplier may without consent assign the contract (or any of rights or obligations hereunder) to any of its affiliates and/or use sub-contractors. 20.5. The provisions of these Terms are severable and the invalidity or unenforceability of any provision hereof shall not affect the validity or enforceability of any other provision. 20.6. Neither party’s failure to enforce, or its waiver of a breach of, any provision contained in these Terms shall constitute a waiver of any other breach or of such provision. 20.7. All headings, captions and numbering in this document are for convenience of reference only and shall not be used to interpret any meaning of any terms or condition. 20.8. The parties are independent contractors under this contract and no other relationship is intended including, without limitation, any partnership, franchise, joint venture, agency, employer/employee, fiduciary, master/servant relationship, or any other special relationship. 20.9. All rights and obligations contained in these Terms, which by their nature or effect are required or intended to be kept, observed, or performed after the termination or expiration of the order/contract will survive and remain binding upon and for the benefit of the parties, their successors, and permitted assigns. PAYMENT TERMS Unless expressly agreed to in writing on a specific contract or order, our standard payment terms are: For orders under $100,000 the payment terms shall be Net 30 days from date of shipment. For orders over $100,000 or with lead times greater than six months the following terms shall apply: 1. Domestic Shipments A. 30% of order value 30 Days from date of customer’s purchase order. B. 30% of order value after passage of 1/3 of the time from date of customer’s order to the originally scheduled shipment date. C. 30% of order value after passage of 2/3 of the time from date of customer’s order to the originally scheduled shipment date. D. 10% of order value, net 30 days from date of shipment. In those cases where progress payments are required, all work on the order will cease if payment is not received in accordance with the payment schedule. 2. Export Shipments All export shipments are subject to purchaser arranging for an irrevocable letter of credit in favor of Vacuum Technique LLC, from a recognized American bank. Should the order fall in a category that requires progress payments, the letter of credit shall be arranged to release payment in accordance with the agreed payment schedule. 3. Payment Retention Payment retention will not be allowed. An irrevocable bank letter of credit will be furnished at Supplier’s expense in lieu of retention. 4. Credit Approval All terms are subject to credit approval by Supplier. CANCELLATION SCHEDULE Definitions: Standard Stocked Equipment - equipment as shown in the current catalog and available for shipment from the US Distribution Center. Standard Non-Stocked Equipment - equipment as shown in the current catalog but not currently stocked at the US Distribution Center. Engineered Equipment - equipment requiring customized features not shown in the current catalog. Orders for Standard Stocked Equipment * 20% of equipment price Orders for Standard Non-Stocked Equipment A) Prior to release for manufacturing: * 20% of equipment price B) After production has started: * 50% of equipment price C) After production has been completed: * 80% of equipment price Orders for Engineered Equipment A) Prior to release for manufacturing: * 40% of the purchase price B) After production has started * 80% of equipment price C) After production has completed * 100% of equipment price Rev. September 2020 ATLAS COPCO VACUUM Atlas Copco Vacuum Tel: +1 800-546-3588 935 South Woodland Avenue Fax: +1 205-829-2745 Michigan City, IN 46360-5672 Email: NACustomerCare@vt.atlascopco.com USA Web: www.atlascopco.com/en-us/vacuum-solutions Oil-Sealed Rotary Screw Vacuum Pumps GHS VSD+ series INSTRUCTION MANUAL MODEL NUMBER GHS 1202 VSD+ GHS 1402 VSD+ GHS 1602 VSD+ GHS 2002 VSD+ 6996022523_D Original instructions Copyright notice ©2024 Atlas Copco AB, Stockholm, Sweden. Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings. This instruction book is valid for CE as well as non-CE labelled machines. It meets the requirements for instructions specified by the applicable European directives as identified in the Declaration of Conformity. Published: 11/8/2024 Trademark credit Atlas Copco and the Atlas Copco logo are trademarks. Disclaimer The content of this manual may change from time to time without notice. We accept no liability for any errors that may appear in this manual nor do we make any expressed or implied warranties regarding the content. As far as practical we have ensured that the products have been designed and constructed to be safe and without risks when properly installed and used in accordance with their operating instructions. We accept no liability for loss of profit, loss of market or any other indirect or consequential loss whatsoever. Product warranty and limit of liability are dealt with in our standard terms and conditions of sale or negotiated contract under which this document is supplied. You must use this product as described in this manual. Read the manual before you install, operate, or maintain the product. For manual enquiries, email manuals@atlascopco.com. Instruction manual compiled with software version 0.12.15. 6996022523_D Page 2 Contents 1. Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.1. Definition of Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.2. Trained personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 1.3. Safety symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.4. General safety precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 1.5. Safety precautions during installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.6. Safety precautions during maintenance or repair. . . . . . . . . . . . . . . . . . . . . . . 14 1.7. Safety precautions during operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.1. Vacuum and flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.2. Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 2.3. Flow diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.4. Condensate system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.5. Regulating system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 2.6. Electrical system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 3. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.1. Reference condition and limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.1.1. Vacuum pump data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 3.2. Electrical cable size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 4. Instructions for use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 4.1. Air/oil separator vessel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 5. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.1. Dimension drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.2. Installation proposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 5.3. Piping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.4. Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.5. Position the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.6. Acclimatization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.7. Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.8. Pictographs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 6. Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 6.1. Energy recovery systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.1.1. Energy recovery systems operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 6.1.2. Maintenance for the energy recovery system. . . . . . . . . . . . . . . . . . . . . 46 6.1.3. Energy recovery data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.2. Cooling water requirement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 6996022523_D Page 3 7. Connect and configure the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 7.1. List of abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 7.2. Viewing front panel controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 7.3. Touch HMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 7.4. Configuring the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 7.4.1. Accessing User Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 7.4.2. Connecting the pump to the local LAN network. . . . . . . . . . . . . . . . . . . 60 7.4.3. Setting the WiFi bolt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 7.4.4. Connecting the genius box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 7.4.5. Setting the preferred language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.4.6. Setting the physical units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.4.7. Setting the date and time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.4.8. Creating and updating the user profile. . . . . . . . . . . . . . . . . . . . . . . . . . 63 7.4.9. Changing display settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 7.4.10. Backup and restore parameter setting. . . . . . . . . . . . . . . . . . . . . . . . . 64 7.4.11. Updating the software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 7.4.12. Allowing remote assistance (optional). . . . . . . . . . . . . . . . . . . . . . . . . 65 8. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 8.1. Initial start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 8.2. Start the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8.3. During operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 8.4. Stop the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 8.5. Taking out of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69 9. Operating the controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 9.1. Controller data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 9.2. Getting help. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 9.2.1. Checking the details of the setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 9.3. Verifying main operating conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 9.3.1. Checking the pump efficiency (KPI functions). . . . . . . . . . . . . . . . . . . . 72 9.3.2. Finding the pump information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.4. Starting and stopping the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 9.4.1. Changing the pump mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.4.2. Changing the connection mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 9.4.3. Checking the trend mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 9.5. Adjusting the pump settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 9.5.1. Changing the pressure setpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 9.5.2. Setting the pump modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 9.5.3. Starting the pump automatically after a supply voltage interruption. . . . 79 9.5.4. Setting a custom digital output function. . . . . . . . . . . . . . . . . . . . . . . . . 80 9.5.5. Setting a custom digital input function. . . . . . . . . . . . . . . . . . . . . . . . . . 81 9.5.6. Enabling remote speed control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 9.5.7. Enabling remote pressure setpoint control. . . . . . . . . . . . . . . . . . . . . . . 83 9.5.8. Forcing the machine to run at maximum speed. . . . . . . . . . . . . . . . . . . 83 6996022523_D Page 4 9.5.9. Setting the schedules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 9.6. Responding to an alert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 9.7. Checking the service interval (Pump maintenance). . . . . . . . . . . . . . . . . . . . . 96 9.8. Performing a leak detection cycle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 10. Fieldbus protocol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 10.1. Setup Fieldbus communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 10.1.1. Modbus TCP, EthernetIP, Profinet (without Gateway). . . . . . . . . . . . . . 98 10.1.2. CANopen, Profibus, Modbus RTU (with Gateway). . . . . . . . . . . . . . . 100 10.2. Setup reading and writing of data from fieldbus. . . . . . . . . . . . . . . . . . . . . . 112 10.2.1. Configuration of fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 10.2.2. Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 10.2.3. Writing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 10.2.4. Direct communication with Modbus TCP - Customer side PLC expert 122 10.3. Fieldbus gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122 10.3.1. Anybus X-Gateway Modbus-TCP to Modbus-RTU with the Controller 122 10.3.2. Anybus X-Gateway Modbus-TCP to Profibus with the Controller. . . . 124 10.3.3. Anybus X-Gateway Modbus-TCP to CANOpen with the Controller. . 126 11. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 11.1. Preventive maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 11.2. Oil specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 11.3. Drive motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 11.4. Air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 11.5. Oil and oil filter change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 11.6. Coolers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 11.7. Oil separator change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 11.8. Pressure switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 11.9. Service kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 12. Fault finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 12.1. Pump faults and remedies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 13. Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 14. Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153 15. Guidelines for inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154 16. Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 16.1. Return the equipment or components for service . . . . . . . . . . . . . . . . . . . . 155 17. Legal declarations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 6996022523_D Page 5 List of Figures Figure 1: EMC Filter Switch Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Figure 2: Symmetric grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Figure 3: Vacuum and flow rate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Figure 4: General view. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 5: General view (open). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Figure 6: Rear view (open). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Figure 7: Flow diagram of air cooled version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Figure 8: Condensate system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Figure 9: Electrical cabinet (typical example). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Figure 10: Dimension drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Figure 11: Installation proposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Figure 12: Lifting slots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Figure 13: Pictographs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Figure 14: Main components of the energy recovery unit (typical installation). . . . . . . . . . . . . . . . . . . . . 43 Figure 15: Flow diagram (with energy recovery systems). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Figure 16: Initial start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Figure 17: During operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Figure 18: User friendly manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Figure 19: Changing the pump mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Figure 20: Change the connection mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Figure 21: Checking the trend mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Figure 22: Modification of pump sensors on the home screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Figure 23: Slots. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Figure 24: Responding to an alert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Figure 25: Fieldbus gateway. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Figure 26: Fieldbus setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Figure 27: Air filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Figure 28: Coolers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137 Figure 29: Oil separator change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 6996022523_D Page 6 List of Tables Table 1: Asymmetric grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Table 2: Reference conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 3: Limitations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Table 4: Common pump data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Table 5: GHS 1202 VSD+. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Table 6: GHS 1402 VSD+. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Table 7: GHS 1602 VSD+. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Table 8: GHS 2002 VSD+. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Table 9: Currents and fuses (IEC and UL/cUL approval). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Table 10: Centre of gravity and weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Table 11: Modifying settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Table 12: Data for low temperature rise/high water flow systems. . . . . . . . . . . . . . . . . . . . . . . 48 Table 13: Data for high temperature rise/low water flow systems. . . . . . . . . . . . . . . . . . . . . . . 48 Table 14: Ryznar Stability Index (RSI). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Table 15: Abbreviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 Table 16: General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Table 17: External digital outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Table 18: External digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Table 19: External analog outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Table 20: External analog inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Table 21: Function codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Table 22: Function codes for digital inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Table 23: Function codes for analog input AI_E4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Table 24: Function codes for analog input AI_E2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Table 25: Function codes for analog input AI_E1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Table 26: Error codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Table 27: CANopen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Table 28: PROFIBUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Table 29: Modbus RTU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 Table 30: LEDs: X-gateway and Modbus-TCP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Table 31: LEDs: Modbus-RTU Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 Table 32: LEDs: X-gateway and Modbus-TCP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Table 33: LEDs: Profibus Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Table 34: LEDs: X-gateway and Modbus-TCP Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 Table 35: LEDs: CANOpen Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Table 36: Preventive maintenance schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Table 37: Fault finding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Table 38: Error codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143 6996022523_D Page 7 Safety and compliance 1. Safety and compliance For safe operation from the start, read these instructions carefully before you install or commission the equipment and keep them safe for future use. Read all the safety instructions in this section and the rest of this manual carefully and make sure that you obey these instructions. The instruction manual is an important safety document that we often deliver digitally. It is your responsibility to keep the instruction manual available and visible while working with the equipment. Please download the digital version of the instruction manual for use on your device or print it if a device will not be available. 1.1. Definition of Warnings and Cautions Important safety information is highlighted as warning and caution instructions which are defined as follows. Different symbols are used according to the type of hazard. WARNING: If you do not obey a warning, there is a risk of injury or death. CAUTION: If you do not obey a caution, there is a risk of minor injury, damage to equipment, related equipment or process. NOTICE: Information about properties or instructions for an action which, if ignored, will cause damage to the equipment. We reserve the right to change the design and the stated data. The illustrations are not binding. 1.2. Trained personnel For the operation of this equipment “trained personnel” are: ▪ skilled workers with knowledge in the fields of mechanics, electrical engineering, pollution abatement and vacuum technology and ▪ personnel specially trained for the operation of vacuum pumps 6996022523_D Page 8 Safety and compliance 1.3. Safety symbols The safety symbols on the products show the areas where care and attention is necessary. The safety symbols that we use on the product or in the product documentation have the following meanings: Warning/Caution Risk of injury and/or damage to equipment. An appropriate safety instruction must be followed or a potential hazard exists. Warning - Automatic start up Risk of injury. The equipment can be started remotely and without warning. Warning - Dangerous voltage Risk of injury. Identifies possible sources of hazardous electrical shock. Warning - Heavy object Risk of injury or damage to equipment. Identifies a possible hazard from a heavy object. Warning - Pressurised Risk of injury or damage to equipment. Identifies equipment con- taining pressurised gases or liquids. Mandatory action symbol Failure to comply with this action may result in injury or damage to equipment. Symbol – Waste Electrical & Electronic Equipment (WEEE) The equipment must be discarded carefully. Obey local and na- tional regulations for disposal of this equipment. Identifies compli- ant product supplied without a manufacturing date. 1.4. General safety precautions WARNING: AUTOMATIC RESTART Risk of injury and damage to equipment. If the pump has an automatic restart function and it is set to on, the pump will restart automatically when the power is restored after the power interruption. WARNING: RADIO INTERFERENCE Risk of injury. In a domestic environment, the pump can cause radio interference which requires supplementary mitigation measures. 6996022523_D Page 9 Safety and compliance WARNING: FLAMMABLE FUMES OR EXPLOSIVE MATERIAL Risk of injury or damage to equipment. The inlet air must have no flammable fumes, vapours or particles (for example, paint solvents can cause internal fire or explosions). WARNING: READ THE MANUAL Risk of injury or damage to equipment.Read the manual and obey the work safety requirements and regulations. ▪ Obey the work safety requirements and regulations. ▪ Obey all the local site safety and operating procedures. ▪ If any of the statements do not match with the applicable legislation, the stricter of the two statements takes priority. ▪ The personnel responsible for the installation, operation, maintenance and repair work must be trained and approved by us. ▪ The pump is designed for handling atmospheric air only. Other gases, vapours or fumes must not be exposed to the pump intake or processed by the pump. ▪ Before you do the maintenance, repair, adjustment or other non-routine checks, refer to Preventive maintenance schedule on page 129. ▪ For units that have a supply from a frequency converter, wait for 10 minutes after disconnection before you start the electrical work. ▪ Do not rely on the indicator lamps or electrical door locks. Before you do maintenance work, disconnect and check for electrical safety with a measuring device. ▪ Do not touch the pump intake when the pump is in operation. ▪ Keep the pump in safe operating condition. Replace parts and accessories that are not safe for operation. ▪ Do not walk or stand on the pump or on its components. Note: 1. These precautions apply to a pump that processes or uses air or inert gas. When the pump is used with other gases, it is necessary to use more safety precautions. 2. Some precautions are general and are applicable for all types of pumps and equipment. Some of the statements, might not apply to your pump. 3. If the installation, operation, maintenance, and repair is done without our prior written approval, or if the pump is not installed in accordance with our recommendations, we will not accept liability or warranty claims in accordance with the standard terms and conditions. 6996022523_D Page 10 Safety and compliance 1.5. Safety precautions during installation CAUTION: INCORRECT TORQUE Risk of damage to the equipment. Do not completely remove the screws or tighten the screws to an incorrect torque when disabling the EMC filter. Failure to comply could cause drive failure. CAUTION: SCREW TIGHTENING TORQUE Risk of damage to the equipment. If the screw of the EMC filter switch is lost, install screw M5 x 25 with tightening torque 2.0 - 2.5 Nm. Failure to comply could damage the drive. 1. When you lift the pump, make sure that:1. ▪ you use the correct lifting equipment and you obey the local safety regulations ▪ you tighten all the loose and movable parts before you lift the pump ▪ no personnel are in the risk zone below the lifted load ▪ the speed of the lifting equipment is in safety limits ▪ personnel wear safety helmets in the area of overhead or lifting equipment. 2. The pump is made to be installed and used inside. If the pump is installed2. outside, contact us. 3. Install the pump in an area with cool and clean air.3. 4. Do not cause an air inlet blockage.4. 5. Refer to 5. Technical data on page 24 for liquid handling capacity. 6. Remove the blanking flanges, plugs, caps and desiccant bags before you6. connect the pipes. 7. The vacuum connection and discharge pipes must be of correct size and7. applicable for the working pressures and temperatures. 8. Do not use frayed, damaged or worn hoses.8. 9. Distribution pipes and connections must be of correct size and applicable for9. the working pressures. 10. The inlet air must have no flammable fumes, vapours or particles (for10. example, paint solvents can cause internal fire or explosions). Refer to the material safety guidelines. 11. The maximum external force on the inlet connection is 200 kg and on the11. outlet connection is 50 kg. Make sure that there is no strain on the pipe connections. Supports must not be installed to the external body (canopy) of the pump. 12. Before maintenance and repairs, the operator must make sure that:12. ▪ the machine is stopped ▪ the machine is depressurised ▪ the electrical isolating switch is open ▪ the pump is locked with a temporary warning attached 6996022523_D Page 11 Safety and compliance Persons that use a remote controlled machine must obey the necessary precautions. When you operate the machine you must make sure that no one is working on the machine. 13. The air-cooled pumps must be installed in such a way that an adequate flow13. of the cooling air is available. Make sure that the exhausted air does not recirculate to the pump air inlet or cooling air inlet. 14. For water-cooled pumps, the cooling water system installed outside the14. machine has to be protected by a safety device with set pressure according to the maximum cooling water inlet pressure. 15. The electrical connections must be same as the applicable codes. Make sure15. that the machines are grounded and protected against short circuits by fuses in all phases. Install a power isolation switch near the pump. You must be able to lock the power isolation switch. 16. The pumps with an automatic start/stop system or an Automatic Restart After16. Voltage Failure (ARAVF) function must have the sign: "This pump can start without warning" attached near to the instrument panel. 17. Do not remove or adjust the safety devices, guards or insulation installed on17. the pump. 18. There are pipes and parts with temperatures more than 70 ˚C (158 ˚F). Install18. insulation or guards to prevent contact with hot surfaces. All pipes and parts with high temperatures must be clearly marked. 19. If the ground is not flat or it has slope, contact the manufacturer.19. 20. Make sure that the pump is compatible with the working environment.20. 21. If a pump is installed in a system with inlet gas21. ‑stream temperatures more than the maximum temperature permitted, contact us. The installation must be approved by us before the pump is started. 22. The frequency converter comes with a built-in EMC filter. The EMC filter22. switch is in ON position by default. Move the screw positions to switch ON (enable) and OFF (disable). Figure 1 EMC Filter Switch Location WARNING: EMC FILTER SWITCH Risk of serious injuries or death. Ground the neutral point on the power supply to comply with the EMC Directive before turning on the EMC filter. 6996022523_D Page 12 Safety and compliance WARNING: NON-GROUNDING NETWORK Risk of damage to the equipment. When using a drive with a non-grounding network, high resistance grounding or asymmetric grounding network, place the screw for the EMC filter switch in the OFF position and disable the built-in EMC filter. Failure to comply could cause damage to the drive. Figure 2 Symmetric grounding Table 1 Asymmetric grounding Type of grounding Diagram Grounded at the corner of the delta connec- tion Grounded at the middle of the side 6996022523_D Page 13 Safety and compliance Type of grounding Diagram Single-phase, grounded at the end point Three-phase variable transformer without solidly grounded neutral 1.6. Safety precautions during maintenance or repair 1. Use the correct safety equipment (for example, safety glasses, gloves, safety1. shoes). 2. Use the correct tools for maintenance and repair.2. 3. Use only genuine spare parts.3. 4. Do not start maintenance until the pump is cool.4. 5. Attach a warning sign "Work in progress, do not start" next to the pump before5. you start the maintenance or repair. 6. Persons that use a remote-controlled machine must obey the necessary6. precautions. Before you operate the machine you must make sure that no one is working on the machine. Attach a sign next to the remote start equipment as follows: "Danger: The machine is remotely controlled and can start without warning." 7. Before components are removed from the pump, make sure that:7. ▪ the pump is isolated from all sources of under and overpressure ▪ the pump is at atmospheric pressure. 8. Do not use flammable solvents or carbon tetrachloride to clean the parts.8. Obey the safety precautions for toxic vapours of cleaning liquids. 9. During maintenance and repair:9. a. clean the pump carefully with a clean cloth b. install protective covers on the parts and openings of the pump. 6996022523_D Page 14 Safety and compliance 10. Do not weld or do any operation involving heat near the oil system. Oil tanks10. must be completely purged (for example, by steam cleaning) before you do such operations. Do not weld or modify the pressure vessels. 11. If there is an indication or suspicion that an internal part of a pump is11. overheated: a. stop the pump b. do not open the inspection covers until enough cooling time is completed to prevent the risk of spontaneous ignition of the oil vapour. 12. Do not use a light source with an open flame to examine the inside of the12. pump. 13. Make sure that no tools, parts or other items are left in or on the pump.13. 14. Be careful when you handle the regulating and safety devices. Make sure that14. they operate correctly. For safety, do not disconnect the regulating and safety devices. 15. Before you use the machine after maintenance or overhaul make sure that:15. ▪ the operating pressures, temperatures and time settings are correct ▪ the control and shutdown devices are installed, and they operate correctly ▪ the coupling guard of the pump drive‑shaft is installed. 16. Every time the separator element is renewed, examine the discharge and the16. inside of the oil separator vessel for carbon deposits. If there is excessive carbon deposits, remove the carbon deposits. 17. Install protection to the motor, electrical and regulating components to prevent17. damage from moisture when the pump is cleaned (for example, steam cleaning). 18. Make sure that the sound18. ‑damping material and vibration dampers of the pump (for example, the sound‑damping material on the body and in the air inlet and outlet systems) are in serviceable condition. Replace all damaged material with genuine material from the manufacturer. 19. Do not use caustic solvents which can damage the materials of the air net (for19. example, polycarbonate bowls). 20. Faults or wearing of seals can cause leakage of oil lubricant. Prevent the20. dispersion in soil and pollution of the other materials. 1.7. Safety precautions during operation 1. Do not touch pipes or pump components during operation.1. 2. Use the correct type and size of hose end - fittings and connections. Make2. sure that the hose is depressurised before you disconnect it. 3. Persons that use a remote-controlled machine must obey the necessary3. precautions. Before you operate the machine you must make sure that no one is working on the machine. If a remote control is installed, the pump must have the sign that follows: "Danger: The machine is remotely controlled and can start without warning." 4. Do not operate the pump:4. ▪ near flammable or toxic fumes, vapours or particles ▪ near oxidants or pyrophoric gas 6996022523_D Page 15 Safety and compliance ▪ near the decomposition of gas ▪ outside the specified limit ratings. 5. Make sure that all bodywork doors are closed during the operation of the5. pump. The doors can be opened for short periods (for example, routine service operation). Persons must wear ear protection when the doors are open. For pumps without external bodywork, ear protection must be worn near the pump. 6. Persons must wear ear protection when the sound pressure level is equal to6. or higher than 85 dB(A). 7. At regular intervals make sure that:7. ▪ the guards are correctly installed ▪ the guards are in the correct position ▪ the hoses and pipes inside the pump are in serviceable condition ▪ there are no leaks ▪ the fasteners are tight ▪ the electrical leads are serviceable ▪ safety valves and other pressure relief devices are not clogged ▪ the inlet valve and the air net components (for example, pipes, couplings, manifolds and valves) are in serviceable condition ▪ electrical cabinet air cooling filters are not clogged. 8. If warm cooling air coming out from the pumps is used in air heating systems8. (for example, to warm up a workroom), take precautions against air pollution and possible contamination of the breathing air. 9. Do not remove or adjust:9. ▪ the sound-damping material ▪ the safety devices ▪ the guards ▪ the insulation installed on the pump. 10. The oil separator tank can be slightly pressurised. Do not open the oil filler or10. drain plugs, when the pump is in operation. Do not keep the oil filler or drain plugs open when the pump is in operation. 11. 11. Do not use the pump as a compressor. 12. Do not operate the pump without installing the air intake filter.12. 13. In open circuit cooling water towers on water13. ‑cooled pumps, take protective steps to prevent the growth of harmful bacteria (for example, legionella pneumophila). 6996022523_D Page 16 General description 2. General description 2.1. Vacuum and flow rate A vacuum is a pressure in a system that is less than the ambient atmospheric pressure. It can be shown in absolute terms or in effective gauge terms: ▪ mbar(a) - the absolute pressure shows how much the pressure is above the absolute zero pressure (perfect vacuum). ▪ (minus) mbar(g) - the effective or gauge pressure shows how much the pressure is below the local atmospheric pressure. Flow rate definitions The two ways to show the flow rate in a vacuum are: 1. The displacement or volumetric flow rate (Am³/hr) 2. Throughput or mass flow rate2. Displacement/volumetric flow rate For the relevant pressure range, when the pump operates at quasi constant motor speed (rotations per minute) and since the compression chambers have fixed dimensions, the same volume of air is pumped from inlet to outlet with decrease in pressure level. Over the relevant pressure range, this makes the volumetric flow rate quasi independent of the vacuum level. It is the expression of the flow rate inside the piping at the governing vacuum level (Am³/hr) and is always higher than the throughput or mass flow rate. Throughput or mass flow rate If the volumetric flow does not change with the decrease in pressure level, the number of molecules in the volume of air can change. The deeper the vacuum, the less number of molecules in the same volume of air. The mass flow rate will decrease with a decrease in (absolute) pressure. A flow rate must be shown at a specified vacuum level when you use throughput or mass flow rate. 6996022523_D Page 17 General description Figure 3 Vacuum and flow rate 1. Pressure 2. Absolute vacuum 3. Typical pump range 4. Atmospheric pressure (400 mbar(a) to 10 mbar(a)) Atmospheric pressure at sea level is approximately 1 bar(a) or 1000 mbar(a). The typical working range for the pumps is 400 mbar(a) to 10 mbar(a) (-600 mbar(e) to -990 mbar(e)). It is important to understand the type of reference to select a correct pressure gauge to measure the vacuum. Note that the distinction does not matter for a pressure difference (delta P, example, pressure loss), since it is always the result of subtracting two pressures (as absolute or effective pressures). Our pump uses volumetric flow rate to denote the performance. 2.2. Introduction The pumps are single‑stage, oil‑sealed screw pumps driven by an electric motor. The pumps are controlled by our controller. The controller is attached to the front door. An electric cabinet is installed behind the front door. The electric cabinet contains fuses, transformers, relays, etc. The pumps use Variable Speed Drive (VSD) technology. The VSD technology helps to automatically adjust the motor speed as necessary. The pumps are available as air‑cooled version. The pumps have a sound‑insulated canopy. 6996022523_D Page 18 General description Figure 4 General view 1. Discharge connection 2. Inlet connection 3. Oil cooler 4. Cable entry 5. Controller 6. Emergency stop button 7. Electric cabinet Figure 5 General view (open) 1. Thermostatic bypass valve 2. Oil filter 3. Air intake filter 4. Oil separator tank 6996022523_D Page 19 General description Figure 6 Rear view (open) 1. Drive motor 2. Element 3. Vacuum control valve 4. Cooling fan 6996022523_D Page 20 General description 2.3. Flow diagram Figure 7 Flow diagram of air cooled version Air atmospheric pressure Air/oil mixture Oil 1. Air filter 2. Oil mist separator 3. Oil filter 4. Vacuum control valve 5. Element 6. Fan 7. Oil cooler Air flow The air comes in through the air intake filter and the control valve and is displaced by the pump element. A mixture of air and oil flows into the oil separator tank. After passing the air/oil separator filter, clean air, conditioned to a few parts per million, is released through the outlet. Oil system The oil separator tank removes most of the oil from the air/oil mixture by the centrifugal action. The oil separator removes the remaining oil. The oil collects in the lower part of the oil separator tank. 6996022523_D Page 21 General description The oil system has a thermostatic bypass valve to stop the oil supply from the oil cooler. An oil pump, integrated in the screw element, circulates the oil from the oil separator tank through the oil filter. The filtered oil flows through the motor housing into the pump element. Cooling The cooling system has an oil cooler. The fan blows air over the coolers. The fan is set to on or off, depending on the operating conditions, as per the specific algorithm. 2.4. Condensate system When discharge pipes are used, water in the discharge air can condense in the pipes. This water is collected in the collector of the outlet pipe where a drain point is available. Initially, the drain point is connected to the external valve. Prevent condensate collection in the oil separator to extend the oil life. Refer local regulations which are applicable for water drainage. For humid applications or low ambient temperature environments we recommend to install exhaust pipe sloping away from the pump or, if not possible, to install a drain leg at pump outlet before long vertical lines. Figure 8 Condensate system 1. Drain point 2. External valve 6996022523_D Page 22 General description 2.5. Regulating system If the vacuum process demand is less than the throughput of the pump, the vacuum pressure decreases. When the pressure is lower than the set‑point (necessary vacuum pressure), the regulator decreases the motor speed. If the vacuum pressure decreases and the motor operates at minimum speed, the regulator stops the motor. When the motor is stopped automatically and the vacuum pressure reaches the set‑point, the regulator starts the motor again. 2.6. Electrical system Electric components Figure 9 Electrical cabinet (typical example) 1. Controller (E1) 2. EMC filter (U1) 3. Contactor (K15) 4. Frequency converter (Z1) 5. Circuit breaker (F1) 6. Circuit breaker (Q15) Electrical diagrams You can find the electrical diagram in the electric cabinet. 6996022523_D Page 23 Technical data 3. Technical data 3.1. Reference condition and limitations Table 2 Reference conditions Parameter Unit Value Relative humidity % 0 °C 20 Air inlet temperature °F 68 mbar(g) 0 Exhaust back pressure psig 0 mbar(a) 1013 Ambient barometric pressure psia 14.7 Table 3 Limitations Parameter Unit Value °C 0 Minimum ambient temperature °F 32 °C 46* Maximum ambient temperature °F 115 °C -10 Minimum permitted inlet temperature °F 14 °C 70 Maximum permitted inlet temperature °F 158 mbar(a) 1050 Maximum (absolute) inlet pressure psia 15.2 mbar(a) 1500 Maximum vessel pressure psia 21.8 * High ambient version (50 °C / 122 °F) optional available 3.1.1. Vacuum pump data Reference condition Note: The data given is to be used with the reference conditions, refer to Reference condition and limitations on page 24. 6996022523_D Page 24 Technical data Table 4 Common pump data Parameter Unit Value Number of compression stages - 1 mbar(a) 0.35 Ultimate pressure Torr 0.4 mbar(g) 100 Maximum exhaust back pressure psig 1.45 °C 83 Temperature of the air leaving the discharge (approximate) °F 181 The pump is developed to work constantly at inlet pressures from ultimate vacuum up to atmospheric pressure. The maximum allowed inlet pressure is 200 mbar(g). In case of even higher inlet pressure, please contact your pump manufacturer. Table 5 GHS 1202 VSD+ With high water Parameter Unit Standard handling capacity kW 18.5 18.5 Nominal motor power HP 25 25 Maximum motor shaft speed rpm 4200 4200 Minimum motor shaft speed rpm 600 600 L 45 45 US GAL 11.8 11.8 Oil capacity Imp. GAL 9.9 9.9 cu. ft. 1.59 1.59 Sound pressure level (according to dB(A) 74 (±3) 74 (±3) ISO 2151 (2004)) Maximum inlet pressure for water vapour mbar(a) 16 112 Maximum water vapour pumping rate kg/hr 14 87 Table 6 GHS 1402 VSD+ With high water Parameter Unit Standard handling capacity kW 22 22 Nominal motor power HP 30 30 Maximum motor shaft speed rpm 5000 5000 Minimum motor shaft speed rpm 600 600 L 45 45 Oil capacity US GAL 11.8 11.8 Imp. GAL 9.9 9.9 6996022523_D Page 25 Technical data With high water Parameter Unit Standard handling capacity cu. ft. 1.59 1.59 Sound pressure level (according to dB(A) 74 (±3) 74 (±3) ISO 2151 (2004)) Maximum inlet pressure for water vapour mbar(a) 12 89 Maximum water vapour pumping rate kg/hr 11 84 Table 7 GHS 1602 VSD+ With high water Parameter Unit Standard handling capacity kW 30 30 Nominal motor power HP 41 41 Maximum motor shaft speed rpm 6000 6000 Minimum motor shaft speed rpm 600 600 L 45 45 US GAL 11.8 11.8 Oil capacity Imp. GAL 9.9 9.9 cu. ft. 1.59 1.59 Sound pressure level (according to dB(A) 77 (±3) 77 (±3) ISO 2151 (2004)) Maximum inlet pressure for water vapour mbar(a) 10 82 Maximum water vapour pumping rate kg/hr 12 89 Table 8 GHS 2002 VSD+ With high water Parameter Unit Standard handling capacity kW 37 37 Nominal motor power HP 50 50 Maximum motor shaft speed rpm 7000 7000 Minimum motor shaft speed rpm 600 600 L 45 45 US GAL 11.8 11.8 Oil capacity Imp. GAL 9.9 9.9 cu. ft. 1.59 1.59 Sound pressure level (according to dB(A) 78 (±3) 78 (±3) ISO 2151 (2004)) Maximum inlet pressure for water vapour mbar(a) 9 77 Maximum water vapour pumping rate kg/hr 12 92 6996022523_D Page 26 Technical data 3.2. Electrical cable size WARNING: ELECTRICAL CABLE SIZE Risk of injury and damage to equipment. Do a check of the fuse size and the calculated cable size. If necessary, decrease the fuse size or increase the cable size. The cable length must not be more than the maximum limit given in IEC 60204. Note: - The voltage on the pump terminals must not deviate more than 10% of the nominal voltage. - It is recommended to keep the voltage drop over the supply cables at nominal current below 5% of the nominal voltage (IEC 60204‑1). - If cables are grouped together with other power cables, it can be necessary to use cables of a larger size than those calculated for the standard operating conditions. - Use the original cable entry. Refer to Dimension drawing on page 35. - To keep the IP protection degree of the electric cubicle and to protect its components from dust from the environment, it is mandatory to use a correct cable gland when you connect the supply cable to the pump. - Local regulations remain applicable if they are stricter than the values given in the manual. Leakage breaker (optional) If a leakage breaker is necessary for installation, use an all current sensitive leakage breaker, RCM or RCD Type B (refer to IEC/EN 60755). Make sure that the leakage breaker has a sufficient trip level. 6996022523_D Page 27 Technical data Table 9 Currents and fuses (IEC and UL/cUL approval) Itot Imax under voltage Pump specification Primary Secondary Primary Secondary Voltage Frequency Itot Itot Itot Itot Pump Approval V Hz A A A A 380 60 IEC 42.6 - 46.9 - 400 50 IEC 40.2 - 44.2 - 460 60 IEC/CSA/UL 35.4 - 38.9 - GHS 1202 200 50 IEC 80.3 40.2 88.3 44.2 VSD+ 230 60 CSA/UL 70.9 35.5 78.0 39.0 500 50 IEC 32.1 40.2 35.3 44.2 575 60 CSA/UL 28.4 35.5 31.2 39.0 380 60 IEC 45.7 - 50.3 - 400 50 IEC 43.1 - 47.4 - 460 60 IEC/CSA/UL 37.9 - 41.7 - GHS 1402 200 50 IEC 86.2 43.1 94.9 47.4 VSD+ 230 60 CSA/UL 76.1 38.0 83.7 41.8 500 50 IEC 34.5 43.1 37.9 47.4 575 60 CSA/UL 30.4 38.0 33.5 41.8 6996022523_D Page 28 Technical data Itot Imax under voltage Pump specification Primary Secondary Primary Secondary Voltage Frequency Itot Itot Itot Itot Pump Approval V Hz A A A A 380 60 IEC 62.0 - 68.2 - 400 50 IEC 58.6 - 64.4 - 460 60 IEC/CSA/UL 51.4 - 56.5 - GHS 1602 200 50 IEC 117.2 58.6 128.9 64.4 VSD+ 230 60 CSA/UL 103.0 51.5 113.3 56.6 500 50 IEC 46.9 58.6 51.5 64.4 575 60 CSA/UL 41.2 51.5 45.3 56.6 380 60 IEC 75.9 - 83.5 - 400 50 IEC 71.8 - 79.0 - 460 60 IEC/CSA/UL 62.9 - 69.1 - GHS 2002 200 50 IEC 143.6 71.8 157.9 79.0 VSD+ 230 60 CSA/UL 125.9 63.0 138.5 69.3 500 50 IEC 57.4 71.8 63.2 79.0 575 60 CSA/UL 50.4 63.0 55.4 69.3 Note: I: current in the supply lines at maximum load and nominal voltage 6996022523_D Page 29 Technical data Fuse calculations for IEC: For the IEC fuse calculations refer to 60364-4-43 electrical installations of buildings, part 4: protection for safety- section 43: protection against over current. Fuse sizes are calculated to give the necessary protection to the cable against short circuits. Fuse calculations for cUL and UL: The given fuse size is the maximum fuse size to protect the motor against short circuit. For cUL fuse HRC form II (200-230, 500-575 V)/class T (380-460 V), for UL fuse class K5 (200-230, 500-575 V)/class T (380-460 V). Earthing The earthing cable connected to the pump should be minimum as per the EN 60204‑1 section 828. Cable sizing according IEC The tables show the current carrying capacities of cables for three commonly used installation methods, calculated as per the standard 60364‑5‑52 - electrical installations of buildings part 5 - selection and erection equipment and section 52 ‑ current carrying capacities in wiring systems. The permitted currents are valid for PVC insulated cables with three loaded copper conductors (maximum conductor temperature 70 °C). Installation method B2 as per table B.52.1. Multi-core cable in conduit on a wooden wall. Maximum permitted current in function of the ambient temperature for installation method B2. Ambient temperature Cable section 30 °C 40 °C 45 °C 50 °C 55 °C 4 mm2 < 27 A < 23 A < 21 A < 19 A < 16 A 6 mm2 < 34 A < 30 A < 27 A < 24 A < 21 A 10 mm2 < 46 A < 40 A < 36 A < 33 A < 28 A 16 mm2 < 62 A < 54 A < 49 A < 44 A < 38 A 25 mm2 < 80 A < 70 A < 63 A < 57 A < 49 A 35 mm2 < 99 A < 86 A < 78 A < 70 A < 60 A 50 mm2 < 118 A < 103 A < 93 A < 84 A < 72 A 70 mm2 < 149 A < 130 A < 118 A < 106 A < 91 A 95 mm2 < 179 A < 156 A < 141 A < 127 A < 109 A 120 mm2 < 206 A < 179 A < 163 A < 146 A < 126 A 6996022523_D Page 30 Technical data Installation method C as per table B.52.1. Single-core or multi-core cable on a wooden wall. Maximum permitted current in function of the ambient temperature for installation method C. Ambient temperature Cable section 30 °C 40 °C 45 °C 50 °C 55 °C 4 mm2 < 32 A < 28 A < 25 A < 23 A < 20 A 6 mm2 < 41 A < 36 A < 32 A < 29 A < 25 A 10 mm2 < 57 A < 50 A < 45 A < 40 A < 35 A 16 mm2 < 76 A < 66 A < 60 A < 54 A < 46 A 25 mm2 < 96 A < 84 A < 76 A < 68 A < 59 A 35 mm2 < 119 A < 104 A < 94 A < 84 A < 73 A 50 mm2 < 144 A < 125 A < 114 A < 102 A < 88 A 70 mm2 < 184 A < 160 A < 145 A < 131 A < 112 A 95 mm2 < 223 A < 194 A < 176 A < 158 A < 136 A 120 mm2 < 259 A < 225 A < 205 A < 184 A < 158 A Installation method F as per table B.52.1. Single-core cables, touching in free air clearance to wall not less than one cable diameter. Maximum permitted current in function of the ambient temperature for installation method F. Ambient temperature Cable section 30 °C 40 °C 45 °C 50 °C 55 °C 25 mm2 < 110 A < 96 A < 87 A < 78 A < 67 A 35 mm2 < 137 A < 119 A < 108 A < 97 A < 84 A 50 mm2 < 167 A < 145 A < 132 A < 119 A < 102 A 70 mm2 < 216 A < 188 A < 171 A < 153 A < 132 A 95 mm2 < 264 A < 230 A < 209 A < 187 A < 161 A 120 mm2 < 308 A < 268 A < 243 A < 219 A < 188 A Calculation method for IEC: ▪ Single supply cables (3 phases + PE - configuration (1)): ▪ Add 10% to the total pump current (Itot from the tables) ▪ Install the specified fuse on each cable. ▪ Parallel supply cable (2 x 3 phases + PE - configuration (2)): 6996022523_D Page 31 Technical data ▪ Add 10% to the total pump current (Itot from the tables) and divide by 2 ▪ Multiply the ampacity of the cables with 0.8 (refer to table A.52.17 (52‑E1)) ▪ Install fuses of half the size of the recommended maximum fuse size on each cable. ▪ When using 2 x 3 phases + PE as in (3): ▪ Add 10% to the total pump current (Itot from the tables) and divide by √3 ▪ Multiply the ampacity of the cables with 0.8 (refer to table A.52.17 (52‑E1)) ▪ Fuse size: the recommended maximum fuse size divided by √3 on each cable. ▪ Size of the PE cable: ▪ For supply cables up to 35 mm²: same size as supply cables ▪ For supply cables larger than 35 mm²: half the size of the supply wires ▪ Always check the voltage drop over the cable (less than 5% of the nominal voltage is recommended). ▪ Example: Itot= 89 A, maximum ambient temperature is 45 °C, recommended fuse = 100 A ▪ Single supply cables (3 phases + PE - configuration (1)): ▪ I = 89 A + 10% = 89 x 1.1 = 97.9 A ▪ The table for B2 and ambient temperature = 45 °C permits a maximum current of 93 A for a 50 mm² cable. For a cable of 70 mm², the maximum permitted current is 118 A, which is sufficient. Use a 3 x 70 mm² + 35 mm² cable. If method C is used, 50 mm² is sufficient. (35 mm² for method F) =>cable 3 x 50 mm² + 25 mm². ▪ Parallel supply cable (2 x 3 phases + PE - configuration (2)): ▪ I = (89 A + 10%)/2 = (89 x 1.1)/2 = 49 A ▪ For a cable of 25 mm², B2 at 45 °C, the maximum current is 63 A x 0.8 = 50.4 A. So, 2 parallel cables of 3 x 25 mm² + 25 mm² are sufficient. ▪ Install 50 A fuses on each cable instead of 100 A. Cable sizing according UL/cUL Calculation method according UL 508A, table 28.1 column 5: permitted ampacities of insulated copper conductors (75 °C (167 °F)). Maximum permitted current in function of the wire size AWG or kcmil Maximum current 10 < 30 A 8 < 50 A 6 < 65 A 4 < 85 A 3 < 100 A 2 < 115 A 1 < 130 A 1/0 < 150 A 6996022523_D Page 32 Technical data AWG or kcmil Maximum current 2/0 < 175 A 3/0 < 200 A Calculation method for UL: ▪ Single supply cables (3 phases + 1 PE - configuration (1)): ▪ Add 25% to the total current from the tables (refer to UL 508A 28.3.2: “Capacity shall have 125% of the full load current”) ▪ Install the specified maximum fuse on each cable. ▪ Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)): ▪ Add 25% to the total current from the tables and divide by 2 ▪ Multiply the capacity of the cables with 0.8 (refer to UL 508A table 28.1 continued) ▪ Install fuses of half the size of the recommended maximum fuse size on each cable. ▪ When using 2 x 3 phase + 2 PE as in (3): ▪ Add 25% to the total current from the tables and divide by √3 ▪ Multiply the capacity of the cables with 0.8 (refer to UL 508A table 28.1 continued) ▪ Fuse size: the recommended maximum fuse size divided by √3 on each cable. ▪ Size of the PE cable: ▪ For supply cables up to AWG8: use same size as the supply cables ▪ For supply cables larger than AWG8: use maximum permitted capacity. < 100 A use AWG8 < 200 A use AWG6 < 300 A use AWG4 Always check the voltage drop over the cable (less than 5% of the nominal voltage is recommended). Example of supply cable calculation: Itot= 128 A, maximum ambient temperature is 45 °C, recommended fuse = 150 A. ▪ Single supply cables (3 phases + 1 PE - configuration (1)): ▪ I = 128 A + 25% = 128 x 1.25 = 160 A ▪ For AWG2/0, the maximum current is 175 A, which is sufficient => use AWG2/0 ▪ Install the specified maximum fuse (150 A) on each cable. ▪ Parallel supply cable (2 x 3 phases + 2 PE - configuration (2)): ▪ I = (128 A + 25%)/2 = (128 x 1.25)/2 = 80 A ▪ For an AWG4, the maximum current is 85 A x 0.8 = 68 A, which is not sufficient. For an AWG3, the maximum current is 100 x 0.8 = 80 A. So, 2 parallel cables of 3 x AWG3 + 2 x AWG8 are sufficient. ▪ Install 80 A fuses on each cable. 6996022523_D Page 33 Instructions for use 4. Instructions for use 4.1. Air/oil separator vessel WARNING: PRESSURISED AIR Risk of injury and damage to the equipment. The vessel can contain pressurised air, this can be dangerous if the equipment is misused. ▪ The vessel must only be used as an air/oil separator. ▪ The vessel must be operated at less than 0.5 bar(g). ▪ Do not make changes to the vessel by welding, drilling or by other mechanical methods without the written permission of the manufacturer. ▪ Only use oil as specified by the manufacturer. ▪ The vessel needs a yearly visual inspection. 6996022523_D Page 34 Installation 5. Installation 5.1. Dimension drawing Figure 10 Dimension drawings 1. Cooling air outlet 2. Cooling air inlet 6996022523_D3. Air inlet Page 35 4. Air outlet Installation Table 10 Centre of gravity and weight Centre of gravity Weight# Type X mm (inch)* Y mm (inch)* Z mm (inch)* Kg (lbs) GHS 1202 VSD+ 1180 (2601.45) GHS 1402 VSD+ 1180 (2601.45) 615 (24.21) 809 (31.85) 668 (26.2) GHS 1602 VSD+ 1190 (2623.5) GHS 2002 VSD+ 1200 (2645.5) * Dimensions: ± 10 mm or ± 0.39 inches # Weights: ± 10 kg or ± 22 lbs 5.2. Installation proposal Install the pump on a level surface that: ▪ is clean ▪ is vibration free ▪ has sufficient lighting ▪ is ventilated ▪ supports the weight of the pump. The complete length of the frame base must be supported. Add a shim where it is necessary. Do not use wood. Make sure that the ambient temperature is not more than the specified temperature. All models are intended for indoor installation. Do not locate the pump where the hot exhaust air from other pumps or heat generating equipment can be drawn into the pump. Never prevent the flow of exhaust air from the fluid cooler. Release the hot exhaust air outside to prevent the high ambient conditions in the room. 6996022523_D Page 36 Installation Figure 11 Installation proposal A. Isolation valve Note: A sufficient space is necessary (1 m of clearance on all sides and top of the pump) for the safe and correct installation, daily inspection and maintenance. 6996022523_D Page 37 Installation 5.3. Piping The vacuum distribution and piping system, including the vacuum pump and all related components must be designed in accordance with generally accepted engineering practices. Improperly designed distribution systems can cause damage to the vacuum pump. Whenever there is the risk of liquids in the vacuum network we recommend the installation of a drainable catchpot to the process inlet pipe. It is very important to use adequate pipe diameter for the vacuum network. The combination of restrictive pipe diameter and long pipe runs can create a significant pressure drop. A rule of thumb on single pump installations: maintain the diameter of the pump inlet as far into the process as possible. A dripleg with a drain point provision is given in the pump to prevent condensate to go back to the oil reservoir, anyhow for humid applications or low ambient temperature environments we recommend to install exhaust pipe sloping away from the pump or, if not possible, to install a drain leg at pump outlet before long vertical lines. Exhaust piping must be installed such that it does not create additional back pressure on the vacuum pump. Do not install the vacuum pump such that it will cause stress on the inlet or outlet flanges or any connecting pipework Full pump isolation is crucial for efficient pump maintenance or replacement, we recommend to equip isolation valves for process inlet. 5.4. Ventilation Install the inlet grids and the ventilation fan to prevent the recirculation of the cooling air to the inlet grating of the pump. The air velocity to the grids must not be more than 5 m/s. The maximum air temperature at intake opening at the intake opening is 46 °C (115 °F), (minimum 0 °C / 32 °F). Refer to Figure: Installation proposal. Ventilation alternative 1 and 3: The necessary ventilation to limit the pump room temperature is calculated from: Qv = SF * Pnom / (1.21 * dT) Where, Qv = necessary cooling air flow (m³/s) SF= Service factor of Motor (-) Pnom = Nominal motor power of the pump (kW) dT= Temperature increase in the pump room (°C) Ventilation alternative 2 and 4: The fan capacity should match the pump - fan capacity at a pressure head equal to the pressure drop caused by cooling air ducts. Maximum permitted pressure drop in ducting before or after the pump = 10 Pa. 6996022523_D Page 38 Installation Outdoor/altitude operation The pumps are designed according to the IP2X classification. The electrical cabinet and motor are designed according to the IP54 classification. If the pump is installed outdoors, special precautions must be taken. Contact us. The pumps can only be used in temperatures above 0 °C (+32 °F). If frost occurs, take applicable protective steps to prevent damage to the pump and its ancillary equipment. In this case, contact us. If it is necessary to operate the pump at more than 1000 m (3300 ft), contact us. 5.5. Position the pump WARNING: HEAVY OBJECT Risk of injury and damage to the equipment. Do not lift the pump if the external body (canopy) parts or lifting supports are not fully installed. When the pump is being lifted, do not stand below the load or do maintenance. ▪ The pumps can be moved by a lift truck using the slots in the frame. Make sure that the bodywork is not damaged while lifting or transport of the pump. ▪ Before lifting, install the transport securing bolts. ▪ Make sure that the forks extend to the other side of the frame. ▪ The pumps can also be lifted after you insert beams in the slots. ▪ Make sure that the beams do not slide and extend uniformly from the frame. ▪ Hold the chains parallel to the bodywork by the chain spreaders to prevent damage to the pump. ▪ Lift the pump vertically. ▪ Carefully lift the pump without twisting. Figure 12 Lifting slots 6996022523_D Page 39 Installation 5.6. Acclimatization CAUTION: MOISTURE FORMATION Risk of damage to equipment. To prevent moisture that can damage the electrical components, make sure that a minimum of 2 hours of acclimatization is done before you start the pump. When you move the pump to the installation room, condensation can occur on some components. Make sure that the pump is left idle for minimum 2 hours to adjust in the installation room condition. 5.7. Electrical connections WARNING: NETWORK CONNECTIONS Risk of injury. Take special safety precautions when you use the machines controlled by a frequency converter. The safety precautions depend on the type of network used (TN, TT, IT system). Contact us for information. Most pumps are designed for use in TT/TN networks and are intended for an industrial environment where the electrical supply is separated from the residential/commercial supply network. To use the pump in light industrial, commercial or residential environments with a shared supply network, or in an IT network, extra precautions are necessary. Contact us for information. Note: You can find the correct position for the electrical connection on the dimension drawings. A correct cable gland must be used when the supply cable is connected to the pump. This will give the necessary protection to the electrical cubicle and its components from dust. 1. Install an isolating switch.1. 2. Check that the motor cables and wires in the electric cabinet are connected to2. their terminals. 3. Check the fuses. Refer to 3. Electrical cable size on page 27. 4. Connect the power supply cables to the terminals (1, 3 and 5). 5. Connect the earth conductor to the earth bolt.5. Power supply requirements For more information about the power supply requirements, refer to the document 9820910350. 6996022523_D Page 40 Installation 1. Customer’s installation 2. Pump motor You can find the electrical diagram in the electric cabinet. 6996022523_D Page 41 Installation 5.8. Pictographs Figure 13 Pictographs 1. Warning, voltage 2. Warning, hot surface 3. Motor rotation arrow 4. Set the voltage to off and depressurise the pump before you start the maintenance or repair. 5. Warning, loaded spring 6. Lightly apply oil to the gasket of the oil filter, install it and tighten by hand (approximately half a turn) 7. Stop the pump before the coolers are cleaned. 8. Lifting instruction 9. Water in 10. Water out 11. Manual drain 12. Grease the motor instruction 13. Set the voltage to off and wait for 10 minutes before the maintenance is started. 14. If the rotation direction is wrong, open the isolating switch in the voltage supply line and reverse the two incoming electric lines. 6996022523_D Page 42 Options 6. Options Energy recovery unit A large part of the energy necessary for the compression process is transformed into heat. For the oil‑injected screw pump, most of the compression heat is dissipated through the oil system. Our energy recovery systems are designed to recover most of the heat by transforming it into a warm or hot water without any adverse influence on the vacuum performance. The water can be used for diverse applications. Components The energy recovery system is integrated and has: ▪ a stainless steel oil/water heat exchanger ▪ the necessary bolts, flexibles, etc. ▪ Pressure relieve valve with pressure setting of 10 bar ▪ Oil drain valve. Figure 14 Main components of the energy recovery unit (typical installation) 1. Water outlet pipe 2. Water inlet pipe 3. Oil drain valve 4. Water drain valve Field installation The main components are assembled ex-factory as a compact unit which installs in the bodywork of the pump. Contact us for installation and connection of the energy recovery unit. 6996022523_D Page 43 Options 6.1. Energy recovery systems General The energy recovery systems can be applied as low temperature rise/high water flow systems or as a high temperature rise/low water flow systems. Low temperature rise/high water flow systems The temperature difference between the water in the energy recovery system and the pump oil is low. A high‑water flow is necessary for maximum energy recovery. For example, The heated water is used to keep another medium at a moderately high temperature in a closed circuit (for example, central heating). High temperature rise/low water flow systems A high-water temperature increase in the energy recovery system is obtained, which causes a low flow rate. For example, An open circuit where cold water from the main supply is heated by the energy recovery system to use in a factory (for example, pre‑heating of boiler feed water). Recovery water flow The recovery water enters the unit at the inlet connection. In the heat exchanger, the compression heat is transferred from the pump oil to the water. The water leaves the heat exchanger through the outlet connection. Water requirements for the closed water circuits The use of a closed water circuit decreases the make‑up water requirements. The use of soft or demineralised water is economically feasible and removes the problem of scale deposits. The heat exchanger water circuit is made of stainless steel, the corrosion inhibitors for the water circuit connected to the pump can be necessary. Refer to Cooling water requirement on page 48 to decrease the problems because of the bad water quality. If in doubt, contact us. Add an anti-freeze product (for example, ethylene‑glycol) to the water in proportion to the expected temperature level to prevent freezing. Water requirements for the open water circuits For open, non-recirculation water circuits the problems are related to deposit control, corrosion control and microbiological growth control. To decrease the problems the water must meet the requirements given in Cooling water requirement on page 48. If in doubt, contact us. 6.1.1. Energy recovery systems operation The pump oil flow is controlled by a thermostatic bypass valve for the correct operation of the pump and optimum energy recovery. The thermostatic bypass valve is integrated in the oil filter housing of the pump. The thermostatic bypass valve controls the oil flow to the oil/water heat exchanger and the main oil cooler of the pump. 6996022523_D Page 44 Options The thermostatic bypass valve starts closing the bypass line over the oil cooling circuit at the lower limit of its temperature range. At the upper limit of its temperature range, the bypass line is completely closed and all the oil flows through the oil cooling circuit. Figure 15 Flow diagram (with energy recovery systems) Air atmospheric pressure Air Working Pressure Air/oil mixture Oil 1. Plate heat exchanger 2. Inlet filter 3. Oil mist separator 4. Element 5. Oil filter 6. Vacuum control valve 7. Fan 8. Oil cooler Energy recovery system in use Pump start-up When the pump is started, the oil temperature is low. The thermostatic bypass valve stops the oil supply to the oil cooling system to prevent the pump oil from being cooled. The oil flows from the oil separator vessel through the oil filters back to pump element. All energy input is used to quickly warm up the pump oil. No energy is recovered. 6996022523_D Page 45 Options Maximum energy recovery When the oil temperature reaches the set‑point (opening temperature) of the thermostatic bypass valve, the thermostatic bypass valve starts closing the bypass over the oil cooling system. The oil gradually flows through the heat exchanger. As the oil temperature increases, all the oil passes through the cooling system. The exchange of the heat between the pump oil and the heat recovery water is maximum. The oil from the heat exchanger outlet flows through the oil cooler, oil filter, pump element, and separator back to the inlet of the heat exchanger. Recovery water flow too high/temperature too low The thermostatic bypass valve 1 will open the bypass line to permit the oil from the heat exchanger to be mixed with the oil from the oil mist separator. The energy is transferred from the pump oil to the water, but at a relatively low temperature level. Recovery water flow too low/temperature too high/not connected When the element outlet temperature reaches the cut in temperature, the oil cooler fan starts running and it will not stop till the temperature drops below the cut out temperature, providing extra cooling flow to prevent pump shutdowns. Stopping the unit for a long period For the open water system or if the freezing temperatures are possible, isolate the pump water system and blow it through with the compressed air. 6.1.2. Maintenance for the energy recovery system Vacuum pump oil Refer to Energy recovery unit on page 43. To change the oil, do the steps that follow: 1. Operate the pump until warm and stop the pump.1. 2. Switch off the isolation switch.2. 3. Close the air outlet valve of the pump.3. 4. Depressurize the vacuum pump.4. 5. Drain the oil by opening the drain valve.5. 6. Drain the oil from the heat exchanger by opening the drain plug on the heat6. exchanger. 7. Close the drain plug after oil is drained.7. 8. 8. Obey the instructions given in Oil and oil filter change on page 133. Heat Exchanger (HE) If the increase in the temperature over the energy recovery system declines over a period of time with the same basic working conditions, examine the heat exchanger. To clean the oil side, soak the heat exchanger in a degreasing solution. To remove the scale formation in the water compartment, a correct descaling process must be applied. Contact us. 6996022523_D Page 46 Options 6.1.3. Energy recovery data Reference conditions Refer to Reference condition and limitations on page 24. Effective working pressure Refer to Vacuum pump data on page 24 for the normal working pressure. Maximum permitted pressure of the heat exchanger bar 22 Oil side psi 319 bar 15 Water side psi 217 Reading settings The temperatures that follow can be shown on the controller display for air‑cooled units: ▪ The water inlet temperature of the energy recovery system ▪ The water outlet temperature of the energy recovery system Modifying settings If the programmed warning settings for the water temperatures are exceeded, a warning indication is shown on the controller. Table 11 Modifying settings Minimum Maximum Temperature input Unit Nominal setting setting setting Water inlet temperature of °C 0 50 99 energy recovery °F 32 122 210 Water outlet temperature of °C 0 Depends on application 99 energy recovery °F 32 Depends on application 210 To change a setting, check the related section in the description of the controller. Recoverable energy The recoverable energy can be calculated from: Recovered energy (kW) = 4.2 x water flow (l/s) x water temperature rise (°C) 6996022523_D Page 47 Options Table 12 Data for low temperature rise/high water flow systems GHS 1402 GHS 1602 GHS 2002 Parameter Unit 5 mbar 400 mbar 5 mbar 400 mbar 5 mbar 400 mbar kW 22.9 15.3 26.9 18 31.2 20.8 Recoverable energy hp 30.7 20.5 36.1 24.1 41.8 27.9 l/min 33 22 39 26 45 30 Water flow cfm 1.17 0.78 1.38 0.92 1.59 1.06 °C 40 40 40 40 40 40 Temperature at inlet °F 104 104 104 104 104 104 °C 50 50 50 50 50 50 Temperature at outlet °F 122 122 122 122 122 122 Pressure drop over bar 0.090 0.044 0.121 0.059 0.159 0.076 energy recovery psig 1.30 0.64 0.176 0.856 2.31 1.10 Table 13 Data for high temperature rise/low water flow systems GHS 1402 GHS 1602 GHS 2002 Parameter Unit 5 mbar 400 mbar 5 mbar 400 mbar 5 mbar 400 mbar kW 23.4 15.6 27.4 18.3 31.7 21.4 Recoverable energy hp 31.4 20.9 36.7 24.5 42.5 28.6 l/min 17 11 20 13 23 16 Water flow cfm 0.6 0.39 0.71 0.46 0.81 0.57 °C 20 20 20 20 20 20 Temperature at inlet °F 68 68 68 68 68 68 °C 40 40 40 40 40 40 Temperature at outlet °F 104 104 104 104 104 104 Pressure drop over bar 0.029 0.016 0.038 0.020 0.048 0.025 energy recovery psig 0.42 0.23 0.55 0.29 0.70 0.37 6.2. Cooling water requirement The cooling water must have specified requirements to prevent problems of scaling, fouling, corrosion, bacterial growth. Note: In open circuit cooling towers, take applicable protective measures to prevent the growth of harmful bacteria (for example, legionella pneumophila) when there is a risk of inhalation of the water droplets. General recommendations cannot include all the effects of combinations of the various compounds, solids and gases that are in the cooling water (in interaction with the different materials). The recommendations given in the cooling water 6996022523_D Page 48 Options specifications are a general guideline for the permitted coolant quality. A statement is given in the specification where the strict limits are necessary. The water requirements are applicable for the untreated water. When the water is treated, some parameters will change. The water treatments should be done by a specialised water treatment company (taking the responsibility for the performance of the treated cooling water and the compatibility with the materials in the cooling circuit). This includes: ▪ selection of the correct additives ▪ selection of the correct application ▪ monitoring the concentrations and properties ▪ prevention of the sludge formation ▪ maintenance of the system. This is also applicable to the treatment with the antifreeze products. The antifreeze products must be given with applicable stabilisers and inhibitors. The specifications depends on the: ▪ type of the cooling circuit: open, once through/recirculating with tower/closed. ▪ application: ▪ Standard - maximum 65 °C cooling water temperature at the outlet ▪ Energy recovery - water temperature up to 95 °C If the water is not as per the recommended values or you are not sure about the quality of the water, contact the manufacturer. Cooling water parameters pH The effect of pH is included in the Ryznar Stability Index (RSI). The pH itself is subjected to limitations: pH Type of cooling Materials Energy re- system Standard covery Contains copper 6.8 - 9.3 6.8 - 9.3 Stainless steel with carbon steel Single pass 6.8 - 9.3 6.8 - 9.3 and/or cast iron Stainless steel only 6.0 - 9.3 6.0 - 9.3 Contains copper 6.8 - 9.3 Recirculating Stainless steel with carbon steel not applica- 6.8 - 9.3 (with tower) and/or cast iron ble Stainless steel only 6.0 - 9.3 Contains copper 7.5 - 9.3 7.5 - 9.3 Stainless steel with carbon steel Closed loop 7.5 - 9.3 7.5 - 9.3 and/or cast iron Stainless steel only 6.0 - 9.3 6.0 - 9.3 When the system contains Zn or Al, the pH must be < 8.5. 6996022523_D Page 49 Options Total dissolved solids (TDS) and conductivity The conductivity is given in S/cm. The TDS is given in ppm. The conductivity and the TDS are related with each other. The conductivity is convenient for quick monitoring of general water quality. The TDS is necessary for calculating the RSI. If only one of the parameters is measured, you can get the estimation by using a theoretical conversion factor (0.67): TDS = Conductivity x 0.67 Hardness Different types of hardness are in relation with each other. Different types of hardness with the pH and the alkalinity of the water give the equilibrium situation of the water (given and specified by the RSI). The calcium hardness must be limited to: Ca (ppm CaCO3) Type of cooling system Standard Energy recovery Single pass < 500 < 2 Recirculating (with tower) < 500 not applicable Closed loop < 1000 < 50 The Ryznar Stability Index (RSI) The RSI is a parameter to predict if the water will tend to dissolve or precipitate calcium carbonate. The adhesion of scaling depositions and their effects are different on different materials. The equilibrium of the water (scaling or corrosive) is calculated by its actual pH value and saturation pH value (pHs). The saturation pH value is calculated by the relationship between the calcium hardness, the total alkalinity, the total solids concentration, and the temperature. RSI is calculated as follows: RSI = 2*pHs - pH, in which, ▪ pH = measured pH (at room temperature) of the water sample ▪ pHs= pH at saturation pHs is calculated from: pHs = (9.3 + A + B) - (C + D), in which: ▪ A: depends on the total solids concentration ▪ B: depends on the water temperature at the outlet of the heat exchanger ▪ C: depends on the calcium hardness (CaCO3) ▪ D: depends on the HCO3 concentration or M-alkalinity The values of A, B, C and D are given in Table: Ryznar Stability Index (RSI). 6996022523_D Page 50 Options Table 14 Ryznar Stability Index (RSI) Total dis- Temperature Ca hardness M-Alkalinity solved solids A B C D (°C) (ppm CaCO3) (ppm CaCO3) (mg/l) < 30 0.1 0 - 1 2.3 09 - 11 0.6 10 - 11 1 30 - 320 0.2 2 - 6 2.2 12 - 14 0.7 12 - 14 1.1 > 320 0.3 7 - 11 2.1 15 - 17 0.8 15 - 17 1.2 12 - 16 2 18 - 22 0.9 18 - 22 1.3 17 - 22 1.9 23 - 28 1 23 - 28 1.4 23 - 27 1.8 29 - 35 1.1 29 - 35 1.5 28 - 32 1.7 36 - 44 1.2 36 - 44 1.6 33 - 38 1.6 45 - 56 1.3 45 - 56 1.7 39 - 43 1.5 57 - 70 1.4 57 - 70 1.8 44 - 49 1.4 71 - 89 1.5 71 - 89 1.9 50 - 55 1.3 90 - 112 1.6 90 - 112 2 56 - 61 1.2 113 - 141 1.7 113 - 141 2.1 62 - 67 1.1 142 - 177 1.8 142 - 177 2.2 68 - 73 1 178 - 223 1.9 178 - 223 2.3 74 - 79 0.9 224 - 281 2 224 - 281 2.4 80 - 85 0.8 282 - 355 2.1 282 - 355 2.5 86 - 91 0.7 356 - 446 2.2 356 - 446 2.6 92 - 95 0.6 447 - 563 2.3 447 - 563 2.7 564 - 707 2.4 564 - 707 2.8 708 - 892 2.5 708 - 892 2.9 893 - 1000 2.6 893 - 1000 3 Explanation of the values obtained: ▪ RSI < 6: boiler scale formation ▪ 6 < RSI < 7: neutral water ▪ RSI > 7: corrosive water Note: The RSI should be between 5.6 and 7.5. If the RSI is not in between the values, contact a specialist. Free chlorine (Cl2) Do not do the disinfection with chlorine in a closed system or in a energy recovery system. Do not exceed a continuous level of 0.5 ppm. For shock treatments a maximum limit of 2 ppm for maximum 30 minutes/day applies. 6996022523_D Page 51 Options Chlorides (Cl-) Chloride ions will create pitting corrosion on stainless steel. The concentration of chloride ions should be limited, based on the RSI value. Range Cl- (ppm) RSI < 5.5 200 5.6 < RSI < 6.2 350 6.3 < RSI < 6.8 500 6.9 < RSI < 7.5 350 7.6 < RSI 200 Sulphate For the energy recovery systems, the limit is 100 ppm. Sulphate (ppm) Type of cooling system Standard Energy recovery Single pass < 1000 < 200 Recirculating (with tower) < 1000 not applicable Closed loop < 400 < 200 Iron and manganese Dissolved manganese Dissolved iron (ppm) Type of cool- (ppm) ing system Energy recov- Standard Standard Energy recovery ery Single pass < 1 < 0.2 < 0.2 < 0.05 Recirculating < 1 not applicable < 0.2 not applicable (with tower) Closed loop < 1 < 0.2 < 0.2 < 0.05 Copper Copper (ppm) Type of cooling system Standard Energy recovery Single pass < 1 < 0.2 Recirculating (with tower) < 1 not applicable Closed loop < 1 < 0.2 Ammonium The rejection limit for ammonia is 0.5 ppm (only for the systems that contain copper). 6996022523_D Page 52 Options Suspended solids Filter the large particles (size > 10 μm). Only the particles smaller than 5 μm can go through the filter. For the particles between 0.5 μm and 10 μm, the limits that follow are applicable. Suspended solids (ppm) Type of cooling system Standard Energy recovery Single pass < 10 < 1 Recirculating (with tower) < 10 not applicable Closed loop < 10 < 1 Oil or grease < 1 ppm (rejection value) Biology If biology is present, it must be aerobic. Prevent anaerobic biology in the closed systems. Biology (CFU/ml) Type of cooling system Standard Energy recovery Single pass < 105/< 107 < 103/< 105 Recirculating (with tower) < 105/< 107 not applicable Closed loop < 103/< 105 < 103 /< 105 The use of additives in the cooling water changes the cooling capacity. Dm = ((Cpw - Cpa) * X)/(Cpw *(1-X) + X * Cpa) * 100% Dm: change of mass flow of the coolant Cpw: specific heat capacity of water Cpa: specific heat capacity of the additives X: the percentage of additives 6996022523_D Page 53 Connect and configure the controller 7. Connect and configure the controller The controller is an intelligent control box that can fully control and monitor the vacuum pumps with its multiprocessors. It is directly connected to a vacuum pump to control and monitor it. You can also collect data and analyse pump performance to improve processes and lower your operating costs. The controller can be connected to the cloud, data virtualization, and execute complex algorithms to provide a rich interface for the user on HMI. It also provides support for inputs and outputs to connect multiple sensors for data acquisition and has customizable industrial Ethernet Fieldbus connections such as EtherCAT, Ethernet/IP, Modbus-TCP, and Profinet. It is delivered with Front Panel or Touch HMI (optional), based on your requirements. 7.1. List of abbreviations Table 15 Abbreviations HEX@ HEX@AtlasCopco controller UI User Interface HMI Human Machine Interface IP address Internet Protocol address DNS Domain Name System DHCP Dynamic Host Configuration Protocol mDNS Multicast DNS M2M Machine to Machine 7.2. Viewing front panel controls There are following four icons on the front panel that influence the start and stop command. 1. Start/Stop icon - It is a lit up LED which indicates that the pump is in operation. 1. 2. Mode icon - It switches the mode on the pump. A LED is lit up to indicate the2. active mode. 3. Connection mode icon - It declares the source of pump control.3. ▪ A lit up LED indicates that the pump can be controlled from the front panel. ▪ A non-lit LED indicates that the pump is controlled from a different source like from an external PLC. 4. Reset icon - It resets a failure on the pump after the problem is solved.4. 6996022523_D Page 54 Connect and configure the controller 1. Cloud connect 2. Service 3. Warning 4. Failure 5. Local or Remote control 6. Mode select 7. Power 7.3. Touch HMI The HMI touch screen is mounted on the cabinet door and it is an optional for the front panel. You can modify the pump settings and control the vacuum pump without any additional hardware. Also you can customize the parameters on the HMI display based on your priorities. This equipment is not suitable for use in locations where children are likely to be present. 7.4. Configuring the controller Configure the controller for your situation and usage. 6996022523_D Page 55 Connect and configure the controller 7.4.1. Accessing User Interface You can access the controller from any device connected to the same network (Windows PC, smartphone, tablet, laptop,...) To access the controller Note: Your computer must not be connected to another network when you access the controller. 1. Click the browser's address bar. 2. Type the IP address, 192.168.202.10 and press Enter.2. Note: When you access the user interface, you may get a message "Your connection is not private". Click on Advanced and Proceed to (IP address) 192.168.202.10. You will land on the following default page when you have an access to the user interface. 6996022523_D Page 56 Connect and configure the controller 3. To change the units3. a. Click on the Unit icon. b. Select the unit of your choice. 4. To change the display language4. a. Click on the Flag icon. b. Select the language of your choice. The notifications are displayed along with the Bell icon. 5. To access some Controls without login on the Touch HMI5. a. Click on Controls button. b. Select the controls c. Modify the values as per requirements. Note: You can see the controls such as Start Pump, Reset Alerts, Setting Pressure Set points, Pump Modes, Connection Modes, Team Viewer & Docker. The descriptions of these controls are defined in the below chapters. 6996022523_D Page 57 Connect and configure the controller 6. To Sign-in6. a. Click on Sign in button b. Type Username and Password. c. Click Sign in. d. Use your login credentials or the credentials available on the label on the controller. Troubleshooting Windows connection problems If you cannot access the IP address, 192.168.202.10 in your web browser, 1. Press the "1. Windows" button on the keyboard. 2. Search "View network connections". 3. Right click on 3. Ethernet or Adapter (depending on the ethernet connection). 4. Click 4. Properties > Internet protocol version 4 (TCP/IPv4) > Properties > Use following IP address. 5. Enter IP address as 192.168.202.XX.5. Note: The IP address placed in IPv4 needs to be different from the IP entered in the web browser, for example enter IP address as 192.168.202.11. 6. Click on Subnet mask and 255.255.255.0 number must appear. 7. Click OK. Try to connect through your web browser again. 6996022523_D Page 58 Connect and configure the controller Entering login credentials If you signing in first time or forgot the password, please follow the below procedures: 1. Click 1. First sign-in or Forgot password on the sign in page. 2. Make a note of the login credentials.2. 3. Click 3. Done. 4. Type Username and Password.4. 5. Click 5. Sign in. You can change login credentials after your login, refer to Creating and updating the user profile on page 63. Viewing controller home page The default home page displays after the first login. 6996022523_D Page 59 Connect and configure the controller The home page is divided into four segments Section Functions Navigation bar You can see key parts of controller such as ▪ Home ▪ Controls ▪ Trends ▪ Settings ▪ Schedule ▪ Maintenance ▪ Alarms ▪ More KPI functionalities You can see pump parameters such as Uptime, Performance, Eco and Health. Pump sensor values You can see pump sensor values. KPI insight card Highlights valuable feedback from the machine by showing custom insights. 7.4.2. Connecting the pump to the local LAN network Note: Connect the controllers directly to the company network through the X11 port on the rear of the controller with Ethernet cables. To connect to the controller 1. Navigate to the IP address in a web browser. If you do not have the IP address, use X10 access (OP0020). 2. Click 2. Sign in. 3. Enter login credentials to access the home page.3. 4. 4. Click More > Preferences > Connectivity > LAN. 5. Check and confirm with the IT department, if the DHCP has been set5. automatically. 6996022523_D Page 60 Connect and configure the controller ▪ If the DHCP is set automatically, the connection is complete. ▪ If the DHCP is not set automatically, connect the ethernet manually Note: If the DHCP is enabled, the connection details will be selected automatically. If it is not displayed, enter the details manually. a. Click Edit. b. Deactivate DHCP. c. Enter the connection details manually. d. Click Save. e. Activate Proxy if you have to add the Proxy IP address. 7.4.3. Setting the WiFi bolt Connecting WiFi to the company network Note: The controllers can be connected directly to the company network through the X11 port using the Client mode of the WiFi bolt. To connect the controller to the WiFi connection 1. Connect to the controller. Refer to 1. Accessing User Interface on page 56. 2. The default home screen displays after sign in.2. 3. Click 3. More > Preferences > Accessories > WiFi bolt. 4. Configure the WiFi bolt a. Enable the WiFi bolt. b. Make sure that the WiFi bolt is connected. c. Press the Refresh button (visible only when the WiFi bolt is not connected). d. Select Client mode. e. Click Scan to see the access points. f. f. Select the WiFi access point to connect. g. Select the Authentication mode. h. Enter Password. i. Click Connect. 5. Repeat the process for all the devices that you want to connect to the5. customer network through WiFi. Creating a separate local network with WiFi bolts Note: If you do not want a direct connection between the controller and your network, create a separate local network by an access point. 6996022523_D Page 61 Connect and configure the controller The controllers can connect directly to the customer network through the X11 port using the Client mode of the WiFi bolt. To create a separate local network with WiFi bolts 1. Connect the WiFi bolt to the pump. 2. 2. Connect to the controller. Refer to Accessing User Interface on page 56. 3. The default home screen displays after sign in.3. 4. Click 4. More > Preferences > Accessories > WiFi bolt. 5. Configure the WiFi bolt a. Enable the WiFi bolt. b. Check that the WiFi bolt is connected. c. Press the Refresh button (visible only when the WiFi bolt is not connected). d. Change connection mode to Access Point. e. Create the access point by typing the name (SSID). f. Set Password if required. g. Set the Authentication mode to WPA2. 6. Connect the laptop to this WiFi. Check the IP address and Subnet mask from6. the Network adaptor settings. 7. Change the WiFi details in UI:7. a. Click More > Preferences > Connectivity > LAN b. Change the Subnet mask value received from above step. Connecting to a local network with WiFi bolts To connect to a separate local network with WiFi bolts 1. Connect to the controller. Refer to 1. Accessing User Interface on page 56. 2. The default home screen displays after sign in. 3. Click 3. More > Preferences > Accessories > WiFi bolt. 4. Configure the WiFi bolt a. Enable the WiFi bolt. b. Make sure that the WiFi bolt is connected. If not, press the Refresh button (visible only when the WiFi bolt is not connected). c. Change connection mode to Client. d. Click Scan to see the access points. e. Select the WiFi access point to connect. f. f. Select the Authentication mode. g. Enter Password. h. Click Connect. 5. Repeat the process for all the devices that you want to connect to the5. customer network through WiFi. 7.4.4. Connecting the genius box To connect the genius box to the controller 6996022523_D Page 62 Connect and configure the controller 1. Connect the genius box to the LAN switch and connect the LAN switch to the1. X10 port on the controller. 2. Configure the genius box on the controller interface as follows:2. a. Click More > Preference > Accessories > GeniusBox. b. Select Gateway mode > Gateway. c. Click Yes to set. 7.4.5. Setting the preferred language To set your desired language 1. 1. Click More. 2. Navigate to 2. Preferences > General > Language. 3. Select the preferred language.3. 7.4.6. Setting the physical units To set the physical parameters units 1. Click 1. More. 2. Navigate to 2. Preferences > General > Units. 3. Modify the units for different parameters as per your requirement3. 7.4.7. Setting the date and time To set the date and time 1. 1. Click More. 2. Navigate to 2. Preferences > General > Date and time. 3. Modify the time zone, date and time, format of date and time as per3. requirement. 7.4.8. Creating and updating the user profile Note: You must create an admin profile for the user (tier level 1). The admin can use his access to create different user profiles for their use. To create the user profile 1. Click More > Manage users > Add user. 2. Enter the user details.2. 6996022523_D Page 63 Connect and configure the controller 3. Click 3. Save user. To edit or delete the user profile 1. Click More > Manage users. 2. Click the dots on the top right corner of user card.2. 3. Select 3. Edit or Delete. 7.4.9. Changing display settings To change the display settings 1. Click 1. More. 2. Navigate to 2. Preferences > Accessories > HMI menu. 3. Modify the brightness, zoom and colour palette of the HMI as per your3. requirement. 7.4.10. Backup and restore parameter setting This feature enables the user to backup and restore the parameters saved in the settings. To backup the parameter values: 1. Navigate to 1. Settings. 2. Click top right icon. 3. 3. Click Backup locally. To restore the parameter settings: 1. Navigate to 1. Settings. 2. Click top right icon.2. 3. Click restore parameters from file.3. 4. Upload the backup file from your location and upload.4. 7.4.11. Updating the software To update the software online: Update the software online by updating automatically from the controller. Note: Make sure to stop the pump before you do the software update. 1. Click 1. Download update file which has been received from the cloud. 2. Click 2. Install update > Done. Troubleshooting software update failure There is a chance of failure when updating the software. To fix the failure issue 1. Click 1. View log. 2. 2. Click Failed updates. 3. Check more information on failed updates.3. 4. Click 4. Download log. 6996022523_D Page 64 Connect and configure the controller 5. Restart the controller.5. 6. Repeat the software update.6. 7. If the problem persists7. ▪ Click on Download log. ▪ Send the log file and the software update file (if available) through TechConnect to the second level support. 7.4.12. Allowing remote assistance (optional) Note: If you need any urgent support, we can help you in accessing the controller with your allowance through TeamViewer. To access the TeamViewer support for remote assistance 1. Click 1. More. 2. Navigate to 2. Support. 3. Click 3. TeamViewer. 6996022523_D Page 65 Operation 8. Operation Figure 16 Initial start-up 1. Transport spacers 8.1. Initial start-up 1. The operator must obey all relevant safety precautions.1. 2. Remove the external body (canopy) panels to get access to the internal2. components. 3. Remove the red transport spacers and the related bolts below the element,3. coupling housing and oil separator tank. 4. Make sure that the electrical connections correspond to the local codes and4. that all wires are clamped tight to their terminals. 5. The installation must be earthed and protected against short circuits by fuses5. of the inert type in all phases. Install an isolating switch near the pump. 6. Check that the process lines are of correct size to prevent high pressure drop6. and for cleanliness to protect the pump. Also check for leaks. 7. Make sure that the pump outlet is not blocked.7. 8. Install the inlet isolation valve. Refer to 8. Installation on page 35 for the position of the valve. 9. Close the valve. 10. Connect the inlet pipework to the valve.10. 11. Check the oil level. The oil level must reach the top of the oil sight glass.11. 12. If necessary, fill the oil through the oil filler plug.12. 6996022523_D Page 66 Operation 13. Make sure that no dirt enters the oil system.13. 14. Give labels, warnings as follows:14. ▪ The pump can automatically restart after a voltage failure (if ARAVF is activated, contact us). ▪ The pump is automatically controlled and can be automatically restarted. ▪ The pump can be remotely controlled. 15. Check the programmed settings.15. 16. Close the isolation valve.16. 17. Start and operate the pump for a few minutes. Check that the pump operates17. normally. 18. Open the inlet isolation valve.18. 8.2. Start the pump To start the pump do the steps that follow: 1. Set the electrical supply to on.1. 2. Make sure that the voltage on LED illuminates.2. 3. Open the inlet isolation valve.3. 4. Push the start button on the control panel. The pump operates and the4. automatic operation LED illuminates. 8.3. During operation WARNING: OPERATION SAFETY Risk of injury or damage to equipment. Do not operate the pump with the enclosure panels removed. Note: When the automatic operation LED is on, the pump can start automatically. When the automatic operation LED is on, the controller controls the pump, for example, to load, stop and restart the motors. Regularly check the oil level during the operation. A few minutes after the pump is stopped the oil level should touch the top of the oil sight glass. If the oil level is too low: 6996022523_D Page 67 Operation 1. Wait until the pump has vented.1. 2. Push the emergency stop button to prevent the pump from starting2. unexpectedly. 3. Close the inlet isolation valve.3. 4. Remove the oil filler plug.4. 5. Add oil until the oil level touches the top of the oil sight glass.5. 6. Install and tighten the plug.6. 7. Unlock the emergency stop button.7. 8. Select the STOP icon on the display and push reset before you restart.8. Figure 17 During operation 1. Oil filler plug 2. Oil sight glass Check the display ▪ Regularly check the display for readings and messages. ▪ The display shows the vacuum pressure of the pump, and the different icons show the status of the pump. ▪ If the alarm LED is lit or flashes, correct the fault. ▪ The display will show a service message: ▪ If a service plan interval is exceeded, or ▪ If a service level for a monitored component has been exceeded. 8.4. Stop the pump To shutdown the pump do the steps that follow: 1. Push the stop button. The automatic operation LED flashes and the pump1. stops. 6996022523_D Page 68 Operation 2. To stop the pump if there is an emergency, push the emergency stop button.2. An alarm LED flashes. 3. Correct the problem.3. 4. Pull the button to unlock it.4. 5. Use the Scroll keys to move the cursor to the blinking icon.5. 6. Push the Enter key.6. 7. Push Reset icon.7. 8. Close the air isolation valve.8. 9. Set the voltage to off.9. Note: Do not use the emergency stop button to stop the pump unless there is an emergency. 8.5. Taking out of operation 1. Set the electrical supply to off. 2. Shut off and vent the system connected to the pump.2. 3. To vent the system connected to the pump, open the plug given on the lid of3. the air inlet filter. 4. Isolate the pump from the vacuum system.4. 5. Drain the oil.5. 6996022523_D Page 69 Operating the controller 9. Operating the controller Start the pump, view the status, pressure, motor speed, and outlet temperature. Change pressure setpoints, change the mode between load-dependent or fixed- speed modes, adjust automatic restart, or set schedule actions. 9.1. Controller data Table 16 General Description Values Dimension 62.5 x 225 x 124 mm Weight 450 g Housing Plastic Storage temperature -30 °C to +70 °C (-22 °F to 158 °F) Operating temperature -10 °C to +60 °C (14 °F to 140 °F) Relative Humidity 10% to 95% (non condensing) Overvoltage Category II Pollution Degree 2 Means of Protection Class III Protection powder/liquid IP20 - Not UL evaluated Maximum operational altitude 3000 m Power supply Input 24 V d.c. (-15%/+20%) class 2* Maximum input Current 1.5 A Power consumption 8 to 28 W Auxiliary Relay 10 A@250 V a.c. general use * Devices shall be supplied with limited energy according to UL 61010-1 3rd Ed, section 9.4 or LPS in conformance with UL 60950-1 or Class 2 in compliance with UL 1310 or UL 1585. Table 17 External digital outputs Description Values Number of outputs 3 Voltage free contact - Polarized. Do not in- Type vert the polarity (refer to Service diagram) Related voltage/current Maximum 24 V d.c./0.5 A (Resistive load) 6996022523_D Page 70 Operating the controller Table 18 External digital inputs Description Values Number of inputs 2 Supply by controller 24 V d.c. Table 19 External analog outputs Description Values 1 (0-10 V) Number of outputs 1 (0-20 mA) Table 20 External analog inputs Description Values 2 (0-10 V) Number of inputs 2 (0-20 mA) 9.2. Getting help It displays the anchor points on top right corner of each page with topics related to that particular page. If you go to the particular topic you can find the information about the functionality. Figure 18 User friendly manual 9.2.1. Checking the details of the setting To get the details of the setting: 1. Navigate to the required setting.1. 2. Click the dots at the top right corner2. . 6996022523_D Page 71 Operating the controller 3. Select 3. What is this? 9.3. Verifying main operating conditions By looking at menu bar you can check the main operating conditions of the pump . The menu bar includes following 1. Pump running status1. ▪ Off - The pump is ideal and waiting for a start command ▪ VacuumControl - The pump is in operation and generates vacuum at its inlet ▪ Failure - The pump has a critical error. It needs to be investigated and reset before the pump re-start. ▪ PrePurge/PostPurge/ManualPurge - The pump heat up to the desired operating temperature without generating vacuum. 2. Inlet pressure2. 3. Motor load3. 4. Outlet temperature4. 5. Outlet pressure5. You can see the pump operating condition by navigating to home page. Note: The load of the pump indicates how fast the pump is running. 100% means that the pump is at its maximum speed and cannot produce more flow. 9.3.1. Checking the pump efficiency (KPI functions) The controller monitors four Key Performance Indicators, known as pump KPI’s. These are Uptime, Performance, Health and Eco . You can access these on the home page of the controller. Click on them to see their historical values. 6996022523_D Page 72 Operating the controller Uptime This indicates if the system was available when vacuum was required. It considers the maintenance times and the pump availability. Performance This indicates if the system is performing well. Perform- ance is dependent on the application and the below points: ▪ if the pressure stability is around the target pressure ▪ if the pump down time is consistent ▪ if the response time of the machine is quick Eco This indicates the environmental impact of the machine. It evaluates if the machine could save more energy , for ex- ample running at lower speeds below the target pressure. Depending on the pump technology it will monitor the consumption of water or gases. This KPI will evaluate the benefit of an energy recovery option. Health This indicates the system health. It evaluates how long the machine has been running without failure or a warn- ing. It will evaluate if the machine needs service as defined by the promised service due and if any parts of the machine act in an expected matter. KPI Insights The KPI insights are insight cards that give more information about the KPI’s. The Insight cards are presented on the home page and can be considered as tips, they can give feedback regarding pump issues. 9.3.2. Finding the pump information To find the pump information, click More > About this pump. 9.4. Starting and stopping the machine You can start or stop the pump through the controller. Press the green or red button to start or stop the pump respectively. ▪ A dark green button indicates that the pump is off and can be started. ▪ A dark red button indicates that the pump is in operation and can be stopped. ▪ A greyed out button indicates that the pump cannot be controlled from this interface because the connection mode is not set to this controller. Stop pump Stop pump (greyed out) 6996022523_D Page 73 Operating the controller Start pump Start pump (greyed out) 9.4.1. Changing the pump mode You can change the pump mode from the front panel or the user interface. You can set the pump to Active mode directly from the controls page. On the front panel a blinking led indicates the active pump mode (1, 2, 3 or 4). When you click on this icon, the next mode will have a blinking LED for a second before it becomes active. Figure 19 Changing the pump mode 9.4.2. Changing the connection mode You can change the pump connection mode from the Controls screen. No other source than the one selected can start or stop the pump. The most common connection modes are: ▪ Front panel - It is used when the control panel installed on the pump without HMI. ▪ Fieldbus - It is used when external PLC controls the pump over ethernet. ▪ Hardware IO - the hard-wired connections (if installed). ▪ Central controller - It is used when the pump is part of a central vacuum system. In this case an overruling central controller will control all different pumps together. ▪ Touch panel -It is used when the HMI installed on the pump. ▪ Remote network access - It is used when the interface is accessed from external devices like laptop or phones. 6996022523_D Page 74 Operating the controller Figure 20 Change the connection mode 9.4.3. Checking the trend mechanism To check the trend mechanism 1. 1. Navigate to Trends. 2. Navigate to the required function (Airflow, Power, Pressure, Temperature, Water flow) tab. To add the variables as favourites 1. Click on the top right corner of the card.1. 2. 2. Select Add to favourites. Note: Click on a variable to view the Variable Range. The flexibility to add trends based on the preference and save the settings. Charts are grouped into types of measurements that can contain multiple charts. Figure 21 Checking the trend mechanism 6996022523_D Page 75 Operating the controller Using trend actions To access the options in variable tab click the dots at the top right corner. ▪ add/remove from favourites ▪ details of function of respective variables Modifying pump sensors on Home page To select the featured items position from Trends page on home page 1. Navigate to Trends page. 2. Click top right anchor on the tiles2. 3. Select 3. Add to featured. 4. Select the Slot.4. ▪ Slot1 - Top left ▪ Slot2 - Top right ▪ Slot3 - Bottom left ▪ Slot4 - Bottom right Figure 22 Modification of pump sensors on the home screen Figure 23 Slots Multi trends on one graph To see multiple trends on one graph: 1. 1. Navigate to Trends page. 2. Click Sensor Data. 6996022523_D Page 76 Operating the controller 3. Select any parameter (for example, Inlet - Pressure).3. 4. Click on 4. + symbol on the top right corner to add more trends on the same graph. Note: Maximum three trends can be added on the same graph. Energy trends To get energy trends information: 1. 1. Navigate to Trends page. 2. 2. Click Others. Note: You can find the information about the energy used today, week and month details. 6996022523_D Page 77 Operating the controller 9.5. Adjusting the pump settings To adjust the pump settings 1. Navigate to 1. More. 2. Click Mode > Default mode. 3. Set the values to fine tune the pump performance. In the Default mode, you3. can change following settings: ▪ Force max speed ▪ Proportional gain ▪ Integral gain. Note: Change the values of proportional gain and Integral gain only in steps of 0.5 so that you do not damage the pump. 9.5.1. Changing the pressure setpoint To change the pressure setpoint, proceed as follows: 1. Navigate to 1. Settings. 2. Navigate to Pressure setpoint control. 3. Modify the settings to tune the pumps control to the process requirements.3. ▪ Setpoint1 - Indicates pressure setpoint value number 1 ▪ Setpoint2 -Indicates pressure setpoint value number 2 ▪ SetpointSelection - Indicates which pressure setpoint is active. ▪ Offset & MinRunTime - Indicates both settings are used to decide when the machine can go to standby. If the process pressure is smaller than the pressure setpoint, the machine will slow down and eventually shut off to save energy. It shuts off automatically when ▪ The inlet pressure is below the setpoint minus the offset. ▪ The machine speed is very slow for a minimum time dictated by the MinRunTime. 6996022523_D Page 78 Operating the controller 9.5.2. Setting the pump modes The pump modes allows the user to setup pump operations. There are 4 modes available: ▪ Default mode: This mode is intended for use in central vacuum applications with some variability in load. The pump operating speed will adjust as a function of the inlet pressure vs the target Setpoint with a medium level of reactivity. ▪ Fixed speed mode: This mode is intended for cyclic applications with a holding period. The pump will run at 100% of it’s maximum speed until the target pressure is reached, then it will switch to the inputted holding speed until the inlet pressure rise and reaches the target Setpoint. The pump will not stop running like in PI control and stay ready to ramp up to maximum speed at any moment. ▪ Slow PI: This mode is intended for use in central vacuum applications with some variability in load. The pump operating speed will adjust as a function of the inlet pressure vs the target Setpoint with a medium level of reactivity. ▪ Force max speed: This mode is intended for use in cyclic applications. The pump will ignore the PI control method and run at 100% maximum speed. It can also be used during commissioning to check the ultimate pressure of the vacuum pump in the given installed conditions. The user can activate any modes 1. Click More. 2. Navigate to Modes. 3. 3. Create a new mode or select the mode from available Modes. To add settings for the different modes 1. 1. Click Settings > Details. 2. Add the desired settings and details. 3. 3. Click Done. 9.5.3. Starting the pump automatically after a supply voltage interruption The controller has a built-in function to automatically restart the vacuum pump if the voltage is restored after a voltage failure. By default this function is disable. To set the pump to automatically restart 1. Navigate to 1. Settings > Advanced control settings. There are 4 settings influencing this functionality: ▪ Active - Enables that the machine automatically restarts after a voltage failure if voltage is restored. ▪ AravfPowerDownTime - Sets the maximum time for the machine to be without voltage and restart again when the voltage is restored.. ▪ RestartDelay - Sets a restart delay to the machine if the machine can automatically restart. This is useful in case multiple machines are set to restart at the same time. 6996022523_D Page 79 Operating the controller ▪ AravfPowerDownTimeInfinite - Sets the AravfPowerDownTime to infinite. This means that the machine will restart after a voltage failure regardless how long it took to restore the voltage. 9.5.4. Setting a custom digital output function The machine has three digital outputs that gives additional feedback signals to external hardware. The three outputs by default, are set up as follows: ▪ Dout_E1 is enabled if the machine is started ▪ Dout_E2 is disabled if the system has a warning ▪ Dout_E3 is disabled if the system has a failure The outputs can give other feedback signals as well. To set a custom digital output 1. Navigate to 1. Settings > Multi functional digital outputs. 2. Change the 2. Active function code. Each multi functional digital output has four settings: ▪ Active function code - When set to a value different than 0, a specific function is activated to control this digital output. Refer to Table: Function codes for a list of function code. ▪ Inverted - Inverts the logic of the chosen function. ▪ Start delay - To add a delay and enable the digital output after the specific function become true. ▪ Delay falling edge - To add a delay and disable the digital output after the specific function become false. Table 21 Function codes Function code Function 2 Indicates that the machine is started 3 Indicates that the machine has a warning 4 Indicates a failure 5 Indicates that a connection to the cloud is done 6 Indicates that the system is ok without warning or failure To start a fixed speed booster when the process pressure 7 is below a threshold and the backing pump is running. On- ly available if the fixed speed booster option is installed. Indicates that the machine is producing vacuum (open 8 inlet valve) Indicates that the machine is running a pre purge cycle 9 (heating up) Indicates that the machine is running a post purge cycle 10 (machine keeps itself heated ready for operation) 6996022523_D Page 80 Operating the controller Function code Function Indicates that the Pumpdown optimization function is acti- 11 vated (Only available if the Pumpdown optimization option is installed) 12 Indicates that the pressure is above the pressure setpoint Indicates that the machine is performing a leak detection 13 cycle (only available when the leak detection option is installed) Indicates that the machines is running a purge cycle (pre, 14 post or manual purge) Can be used as a custom pressure switch function, mean- 15 ing the output will be enabled below or above a settable pressure level 16 Indicates that the motor is running above minimum speed Indicates that the emergency stop is in a safe position (not 18 tripped) Indicates that the fan circuit breaker is enabled (not trip- 19 ped) 20 Indicates that the remote start digital input is enabled 21 Indicates that the manual purge digital input is enabled Indicates that the remote digital setpoint selector is ena- 22 bled Indicates that the remote maximum speed input is ena- 23 bled 24 Indicates if the outlet temperature is above 80°C. 9.5.5. Setting a custom digital input function The machine is by default equipped with a remote control functionality. It is possible to control the machine from digital input, overwriting the machines own pressure setpoint control. To set a custom digital input 1. Navigate to Settings > Multi functional digital inputs. 6996022523_D Page 81 Operating the controller 2. Set the eDIN_E1.ActiveFunctionCode to a value listed below, a specific2. functionality is linked to digital input. Table 22 Function codes for digital inputs Function code Function 1 Remote start stop 2 Remote manual purge 3 Remote force maximum speed 4 Remote pressure setpoint selection 5 External failure signal 6 Remote reset 9.5.6. Enabling remote speed control The machine is by default equipped with a remote or analog speed control functionality. It is possible to control the machine speed from an analog input, overwriting the machines own pressure setpoint control. The machine will limit the requested speeds in case they are outside of its allowed range. To enable the remote speed control 1. Connect a 0 ‑ 20 mA or 4 ‑ 20 mA 2‑wire connection to the AIN_E4 connector pins 11 and 12 on connector X1. 2. Navigate to 2. Settings menu. 3. Search for the 3. Multi Functional analog inputs. 4. 4. Set the AI_E4_0_20mA.ActiveFunctionCode to 1 to enable the remote speed control. The controllers external input AIN_E4 is now used for this functionality. Table 23 Function codes for analog input AI_E4 Function code Function 1 Activates analog speed control 2 Activates analog pressure setpoint control 3 Activates optional temperature sensor for VCA option Activates optional pressure sensor for accurate pressure 4 sensor option Table 24 Function codes for analog input AI_E2 Function code Function 1 Activates optional pressure sensor 6996022523_D Page 82 Operating the controller Table 25 Function codes for analog input AI_E1 Function code Function 1 Activates pressure sensor for DeltaP option 9.5.7. Enabling remote pressure setpoint control The machine is by default equipped with a remote or analog speed control functionality. It is possible to control the machine speed from an analog input, overwriting the machines own pressure setpoint control. The machine will limit the requested speeds in case they are outside of its allowed range. To enable remote pressure setpoint control 1. Connect a 0 ‑ 20 mA or 4 ‑ 20 mA 2‑wire connection to the AIN_E4 connector pins 11 and 12 on connector X1. 2. Navigate to 2. Settings menu 3. Search for the 3. Multi Functional analog inputs. 4. Set the 4. AI_E4_0_20mA.ActiveFunctionCode to 2 to enable the remote setpoint control. The controllers external input AIN_E4 is now used for this functionality. 9.5.8. Forcing the machine to run at maximum speed The pump is by default set to control its motor speed intelligently. The pump will regulate itself to maintain the inlet pressure equal to the user pressure setpoint. To change the speed control function 1. Navigate to More > Modes. 2. Search 2. forceMaximumSpeed. 3. Click on the top right corner of the card.3. 4. Select the 4. Set as active. The pump will always run at its maximum speed. 6996022523_D Page 83 Operating the controller 9.5.9. Setting the schedules To create a new schedule, proceed as follows: 1. Navigate to 1. Schedule. 2. Click New schedule. 3. Enter schedule name.3. 4. 4. Click Create schedule > New event. 5. Select actions (Start pump, Stop pump, Start purge, Stop purge, Change5. mode) based on preference. 6. Select the6. Interval type. a. If the Interval type is Timed ▪ Enter start day, time and repeat information. a. If the Interval type is neos-runningTime-Running hours, fan-switchCount- Counters, mainMotorRunEnable.-switchCount-Counters ▪ Enter running hours 9.6. Responding to an alert An alert can be recognised by a failure or warning message on the bottom of the home page. ▪ A failure will stop the pump and requires a manual reset. It is displayed in red. When the pump is in failure mode, it cannot be started before the root cause of the failure is gone and the failure has been manually reset. ▪ A warning will not stop the pump and does not require a reset. It is displayed in orange on the user interface. To investigate the alert, failure or warning 1. Navigate to 1. Alerts. You can see a list of all current alerts. 6996022523_D Page 84 Operating the controller 2. Select the specific alert to get more information about the possible root cause2. and the solutions. If the failure is solved, click on Reset pump to reset the alert. You can also see the previously solved alerts by clicking on the history button. Figure 24 Responding to an alert 6996022523_D Page 85 Operating the controller Table 26 Error codes Note: If you receive any error code not listed below, contact service. Error Name Error Code Description Possible Solutions eHardwareFailed 0x00000001 Initialization of hardware failed Exchange controller eStartStopButtonPressed 0x00000009 "Start/Stop" button pressed eSwitchModeButtonPressed 0x0000000a "Switch mode" button pressed eSwitchControlLocationBut- 0x0000000b "Switch control location" button pressed Informative event, no action needed tonPressed eResetFailureButtonPressed 0x0000000c "Reset failure" button pressed eModbusNotReady 0x0000000e Modbus not ready! Reboot controller, contact service eEepromReadProblem 0x00000010 Failed to read from EEPROM! Exchange controller eEepromWriteProblem 0x00000011 Failed to write to EEPROM! eFirmwareUpgradeInitiated 0x00000016 Firmware upgrade has been initiated. The controller will reboot in 1s time. eStateChanged 0x00000019 State machine changed from {U8:0} to {U8:1} after {F:2} seconds Informative event, no action needed eEepromRebuilt 0x0000001a EEPROM has been rebuilt eFactoryReset 0x0000001b Factory reset - restored default controller settings eSystemMisconfigured 0x0000001c SYSTEM MISCONFIGURED! State ma- Settings out of range, set back to correct value or chine disabled perform factory reset eModeLimitReached 0x0000001f Mode limit {U8:0} reached, so {U8:1} Perform factory reset modes have been ignored. 6996022523_D Page 86 Operating the controller Error Name Error Code Description Possible Solutions eModePropertyLimitReached 0x00000020 Mode property limit {U8:0} for mode Too much properties added to mode, remove some {U8:1} reached, so {U8:2} properties have properties and reboot been ignored. eSystemAgeReset 0x00000021 System age has been reset! All system age related counters have been reset! eSystemWaitingForIdentifica- 0x00000022 System is waiting for identification to ap- tion ply the correct variant. Informative event, no action needed eRebootForcedToUpdateVar- 0x00000023 System's reboot has been forced to apply iant a new variant, although it was not in a safe state. Emergency stop 0x00000101 Emergency stop Depress the emergency stop button so the machine can be reset. Evaluate if the cause for the emergen- cy stop has been solved before restarting the ma- chine. High element outlet tempera- 0x00000102 High element outlet temperature failure Verify if the fan is running and or the cooling water ture failure is within specification. Also check if the ambient is within the acceptable temperature limits of the prod- uct. If the overheating occurs rapidly after a start or at low motor speed, there might be a clogging in the cooling circuit. High element outlet tempera- 0x00000103 High element outlet temperature warning Verify if the fan is running. Also check if the ambi- ture warning ent is within the acceptable temperature limits of the product. If the overheating occurs rapidly after a start or at low motor speed, there might be a clogging in the cooling circuit. Inlet pressure sensor failure 0x00000104 Inlet pressure sensor failure Verify the cable connection to the sensor and the Inlet pressure sensor warning 0x00000105 Inlet pressure sensor warning controller. Use a multi-meter to confirm a finite resist- ance over the cables and if the sensor is receiving a supply voltage. Also verify if the signal cables are 6996022523_D Page 87 Operating the controller Error Name Error Code Description Possible Solutions within the expected range. If required, replace the sensor and cable with spare parts. AI_E4_0_20mA failure 0x00000106 AI_E4_0_20mA failure The analog input eAIN_E4_0-20mA is out of its ex- AI_E4_0_20mA warning 0x00000107 AI_E4_0_20mA warning pected operating range. Verify if the external signal is within the expected range. By default this input should be between 3.5 and 20.5 mA. Verify if the physical connection is not loose. High outlet pressure failure 0x00000108 High outlet pressure failure The outlet pressure was too high stopping the ma- chine. Verify if the outlet of the machine is not ob- structed. If this is fine, the oil separators might be saturated and require service. Fan circuit breaker warning 0x00000109 Fan circuit breaker warning The circuit breaker protecting the main fan circuit from overload or short circuit tripped. 1. Verify if there are any loose wires or bad connec- tions in the fan electrical circuit. Use the service dia- gram for more information about the circuit. 2. Verify if the circuit breaker looks normal without any signs of sparks or burned marks. If these two checks are done, the device can be turned on again. If the breaker trips again shortly after, contact our service technician. Potentially the circuit breaker or the fan need to be replaced. Lower pump performance be- 0x0000010a Lower pump performance because of high The motor current is higher than normal. The maxi- cause of high motor current motor current mum motor speed is reduced to avoid overloading the motor and drive. Verify if the input voltage is within range. If the input voltage is in range, the load on the motor is higher than normal. High load can be caused by a high outlet pressure or a problem with the compressor element. 6996022523_D Page 88 Operating the controller Error Name Error Code Description Possible Solutions Outlet side is under vacuum 0x0000010e Outlet side is under vacuum The outlet pressure is below 800 mbar(a). Verify if the motor is running in the correct direction. If this is not the case, switch at the outlet of the inverter motor cables U and V. If the motor is running in the correct direction, verify if the inlet and outlet piping to the machine is correctly connected. Energy recovery inlet water 0x0000010f Energy recovery inlet water sensor warn- The temperature sensor in the energy recovery cool- sensor warning ing ing water inlet is not sending a measurement. This does not influence critical pump control, so the ma- chine will continue running. Verify if the physical con- nection is not loose. If the connection is fine, replace the sensor. Energy recovery outlet water 0x00000110 Energy recovery outlet water sensor The temperature sensor in the energy recovery cool- sensor warning warning ing water outlet is not sending a measurement. This does not influence critical pump control, so the ma- chine will continue running. Verify if the physical con- nection is not loose. If the connection is fine, replace the sensor. Inlet temperature sensor warn- 0x00000113 Inlet temperature sensor warning The inlet temperature sensor is not sending any val- ing ue. This sensor is not critical for the control, so the machine keeps operating. Verify the physical con- nection. If the connection is fine, replace the sensor. High outlet pressure warning 0x00000119 High outlet pressure warning The outlet pressure of the machine is above 1450 mbar(a). The machine will lower its maximum speed to reduce the flow to avoid a failure. Verify if the outlet of the machine is not obstructed. If this is fine, the oil separators might be saturated and require service. Outlet pressure sensor failure 0x00000120 Outlet pressure sensor failure The outlet pressure sensor is not sending a value when it's expected to send one. Verify the physical 6996022523_D Page 89 Operating the controller Error Name Error Code Description Possible Solutions connection. If the connection is fine, replace the sen- sor. Element inlet pressure sensor 0x00000122 Element inlet pressure sensor warning Losing connection can be because of a few reasons. warning 1. Verify if the physical wiring is still connected firmly to the central controller and pump. 2. Check on the central controller configuration tab if the standalone pump is set to available instead of unavailable. 3. If previous parts are correct, remove the follower from the central controller, reboot the pump, and add it again to the central controller. Pump in local control while a 0x00000123 Pump in local control while a central con- The pump is connected to a central controller but central controller is connected troller is connected the connection mode is not set to central controller. The consequence is that the pump is not accepting commands from the central controller. High element outlet tempera- 0x0000012b High element outlet temperature failure The element outlet temperature is higher than 130'C ture failure eConfigurationIncorrect 0x05f43702 Input configuration values are not correct Settings out of range, set back to correct value or perform factory reset eDisconnected 0x0904a400 Inverter not connected! Check cable connection, check terminal resistor eRampUpNotInRange 0x0904a401 RampUp speed is not in range eRampDownNotInRange 0x0904a402 RampDown speed is not in range Settings out of range, set back to correct value or eRampUpMinGtMax 0x0904a403 RampUp min speed is greater than max perform factory reset eRampDownMinGtMax 0x0904a404 RampDown min speed is greater than max eDisconnectReportingDelay- 0x0904a405 Disconnect reporting delay out of range or Check cable connection, check terminal resistor Wrong range is invalid 6996022523_D Page 90 Operating the controller Error Name Error Code Description Possible Solutions eActiveFunctionCodeNotIn- 0x10a9b800 Active function code {U16:0} is not in Range range Settings out of range, set back to correct value or eAvailableFunctionCodeLi- 0x10a9b801 Reached limit of available function codes perform factory reset mitReached eSlaveIdNotInRange 0x17401800 Slave Id {U8:0} is wrong eModbusError 0x17401801 Modbus error {X32:0} eReadError 0x17401802 Read error {X32:0}:{X8:0} Check cable connection, check terminal resistor eWriteError 0x17401803 Write error {X32:0}:{X8:0} eRefRangeNegative 0x1936b600 Range must be positive value eDataNotValid 0x199d2c00 Data pressure/speed/flow/power not valid eRefRangeNegative 0x238a4f00 Range must be positive value eRefRangeNegative 0x2ab81d00 Range must be positive value Settings out of range, set back to correct value or perform factory reset eRefTemperatureUnsorted 0x37293800 Reference temperature values must be sorted eActiveFunctionCodeNotIn- 0x372d0800 Active function code is not in range Range eDisconnected 0x3bc91400 CANIO not connected! Check cable connection, check terminal resistor eNotReady 0x3bc91401 CANIO not ready, CAN node status: Check cable connection, check terminal resistor, re- {X8:0} boot node ePDOReadFailed 0x3bc91402 Reading PDO: {U8:0} failed with error: {X32:1} Check cable connection, check terminal resistor ePDOWriteFailed 0x3bc91403 Writing PDO: {U8:0} failed with error: {X32:1} eCanIdNotInRange 0x3bc91404 CAN Id {U8:0} is wrong Settings out of range, set back to correct value or eDataNotValid 0x3e098000 Data interpolation not valid perform factory reset ePDOReadFailed 0x3ffaae00 Reading PDO: {U8:0} failed with error: Check cable connection, check terminal resistor {X32:1} 6996022523_D Page 91 Operating the controller Error Name Error Code Description Possible Solutions ePDOWriteFailed 0x3ffaae01 Writing PDO: {U8:0} failed with error: {X32:1} eCanIdNotInRange 0x3ffaae03 CAN Id {U8:0} is wrong eMotorPolesInvalid 0x3ffaae06 MotorPoles ({U8:0}) must be greater than Settings out of range, set back to correct value or 1 perform factory reset eTargetSpeedInvalid 0x3ffaae07 TargetSpeed ({F:0}) must be finite value eNotReady 0x3ffaae08 Neos not ready, CAN node status: {X8:0} Check cable connection, check terminal resistor, re- boot node eNeosUploadParamFailed 0x3ffaae09 Failed to upload custom neos param Retrigger parameter update {X16:0} eThresholdRange 0x415df200 OffThreshold larger than OnThreshold eFanMotorPolesInvalid 0x42322b00 FanMotorPoles ({U8:0}) must be greater than 1 Settings out of range, set back to correct value or eFanTargetSpeedInvalid 0x42322b01 FanTargetSpeed ({F:0}) must be finite val- perform factory reset ue eRefRangeNegative 0x4dffe600 Range must be positive value eRefModeUnknown 0x5e82f900 ActiveSetpointMode not recognized Check the mode selected is available ePinRangeMissing 0x6ba9ed00 Pin must have defined range eInvalidAnalogOutputPin 0x6ba9ed01 Invalid analog output pin ePinSettingFailed 0x6ba9ed02 Setting value to pin failed, hw code: {X32:0} Settings out of range, set back to correct value or eConfiguredSourceOutO- 0x6ba9ed03 Configured min/max Source out of hw pin perform factory reset fRange range eDataNotValid 0x7cd79f00 Data range/value not valid ePinNotPWM 0x8dd96b00 Configured pin is not PWM. eSampleCountOutOfRange 0x9dd99001 Sample count is out of range ({U16:0}) 6996022523_D Page 92 Operating the controller Error Name Error Code Description Possible Solutions eMinTemperatureOutOfRange 0x9dd99002 Minimum temperature is out of range ({F:0}) eMaxTemperatureOutOfRange 0x9dd99003 Maximum temperature is out of range ({F:0}) eMinTemperatureMinGtMax 0x9dd99004 Minimum temperature min is greater than max eMaxTemperatureMinGtMax 0x9dd99005 Maximum temperature min is greater than max eMinTemperatureMinTrimmed 0x9dd99006 Minimum temperature min ({F:0}) has been trimmed to supported range ({F:4}). eMaxTemperatureMaxTrim- 0x9dd99007 Maximum temperature max ({F:0}) has med been trimmed to supported range ({F:4}). eMinTemperatureGtmaxTem- 0x9dd99008 Minimum temperature is greater than perature maximum temperature eSlaveIdNotInRange 0xa7dab900 Slave Id {U8:0} is wrong eModbusError 0xa7dab901 Modbus error {X32:0} eModbusResponseError 0xa7dab902 Modbus response error {X32:0}:{X8:0} Check cable connection, check terminal resistor eDisconnected 0xa7dab903 ADAM4068 not connected! eWriteError 0xa7dab904 Write error {X32:0}:{X8:0} eF_SCF 0xa9025aed Safety Circuit Fault Check emergency switch, pressure switch and tem- perature switch eInvalidPIDproportional 0xb1516c00 PID proportional ({F:0}) must be valid eInvalidPIDintegral 0xb1516c01 PID integral ({F:0}) must be valid eInvalidPIDderivative 0xb1516c02 PID derivative ({F:0}) must be valid Settings out of range, set back to correct value or eInvalidDeadBandTempera- 0xb1516c03 Deadband ({F:0}) must be valid perform factory reset ture eDataNotValid 0xb45bfc00 Data pressure/speed/value not valid 6996022523_D Page 93 Operating the controller Error Name Error Code Description Possible Solutions eInvalidAnlogInputPin 0xc2b53401 AnalogInputPin must be valid eSampleCountOutOfRange 0xc2b53402 Sample count is out of range ({U16:0}) eMinSourceOutOfRange 0xc2b53403 Minimum source is out of range ({F:0}) eMaxSourceOutOfRange 0xc2b53404 Maximum source is out of range ({F:0}) eMinSourceMinGtMax 0xc2b53405 Minimum source min is greater than max eMaxSourceMinGtMax 0xc2b53406 Maximum source min is greater than max eMinSourceGtmaxSource 0xc2b53407 Minimum source is greater than maximum source eSourceOutsidePinRange 0xc2b53408 Source range does not fit into hardware pin range eSlaveIdNotInRange 0xc7500900 Slave Id {U8:0} is wrong eModbusError 0xc7500901 Modbus error {X32:0} eModbusResponseError 0xc7500902 Modbus response error {X32:0}:{X8:0} eDisconnected 0xc7500903 ADAM4017+ not connected! Check cable connection, check terminal resistor eReadError 0xc7500904 Read error eWriteError 0xc7500905 Write error eValueOutOfRange 0xcb0f2300 Configured value is out of range eLowRefPressureOutOfRange 0xd14a2300 Low reference pressure is out of range eLowRefMinMaxInvalid 0xd14a2301 Low reference min must not be higher than max eHighRefPressureOutO- 0xd14a2302 High reference pressure is out of range Settings out of range, set back to correct value or fRange perform factory reset eHighRefMinMaxInvalid 0xd14a2303 High reference min must not be higher than max eLowRefGtHighRefPressure 0xd14a2304 Low reference pressure higher than high reference pressure 6996022523_D Page 94 Operating the controller Error Name Error Code Description Possible Solutions eSlaveIdNotInRange 0xddaf0300 Slave Id {U8:0} is wrong eModbusError 0xddaf0301 Modbus error {X32:0} Check cable connection, check terminal resistor eInvalidPIDproportional 0xe09dd600 PID proportional ({F:0}) must be valid eInvalidPIDintegral 0xe09dd601 PID integral ({F:0}) must be valid eInvalidPIDderivative 0xe09dd602 PID derivative ({F:0}) must be valid eInvalidDeadBandPressure 0xe09dd603 Deadband ({F:0}) must be valid eRefPressuresUnsorted 0xeb9f2600 Reference pressure values must be sor- ted in ascending order eRefMinGtMaxSpeed 0xeb9f2601 Reference point ({U8:0}) min speed must Settings out of range, set back to correct value or not be bigger than max speed perform factory reset eRefMaxSpeedGtOverboost- 0xeb9f2602 Reference point ({U8:0}) max speed must MaxSpeed not be bigger than overboost max speed eRefMinGtMaxSpeed 0xf4402900 Reference min speed must not be bigger than max speed eActiveFunctionCodeNotIn- 0xfa2eb500 Active function code is not in range Range 6996022523_D Page 95 Operating the controller 9.7. Checking the service interval (Pump maintenance) Navigate to the Maintenance screen to check the upcoming service intervals. Different service intervals are displayed based on the machine type and severity of the operating conditions. Each interval indicates the time left before the service must performed. This can be an amount of running hours or after a fixed period. Click on a specific service interval to see additional service information. 9.8. Performing a leak detection cycle The optional leak detection functionality adds the possibility to check the vacuum system for leakages. By starting the leak detection cycle, the vacuum pump will try to achieve a user-specified target pressure. When the pressure is reached, the vacuum pump will automatically stop and monitor the leak by evaluating the increase in pressure. The results of the leak detection cycle are eventually shown and stored for comparison with previous test results. In order to perform successful leak detection, the user must shut off the system from the atmosphere and have a direct connection to the vacuum pump. Note: Make sure that the Inlet pressure must be higher than the Leak detection target pressure to start the leak detection cycle. To initiate leak detection: 1. Navigate to 1. Options > Leak Detection. 2. Click on 2. Start Leak Detection. Note: Once the leak detection will be finished automatically or the user has clicked on Stop Leak Detection, user will get information of the leak detection is complete. 6996022523_D Page 96 Operating the controller 3. Click here to view result.3. 6996022523_D Page 97 Fieldbus protocol 10. Fieldbus protocol Fieldbus is a two way communication device. It connects with I/O devices to exchange the data between the system without connecting each individual device to the controller. 10.1. Setup Fieldbus communication Choose the correct procedure to setup fieldbus communication as per your requirements. If a fieldbus protocol without gateway needed, refer to Modbus TCP, EthernetIP, Profinet (without Gateway) on page 98. If a fieldbus protocol with gateway needed, do the steps that follows: ▪ for connecting gateway to one pump, refer to Gateway connected to one pump on page 100 ▪ for connecting gateway to multiple pumps, refer to Gateway connected to multiple pumps on page 110 10.1.1. Modbus TCP, EthernetIP, Profinet (without Gateway) Figure 25 Fieldbus gateway 1. Ethernet cable 2. Modbus TCP license 3. EthernetIP license 4. Profinet license 6996022523_D Page 98 Fieldbus protocol Note: To connect multiple controllers to the your PLC, connect them in series with Ethernet cables by using ports X3 and X4 of the consecutive controllers. 1. Connect the first controller with the your PLC through port X4.1. 2. Login to controller user interface.2. 3. Go to 3. Options > Fieldbus. 4. Set the Fieldbus IP address (according to your PLC expert)4. 5. Set the Fieldbus Subnet Mask (according to your PLC expert).5. 6. Set the Fieldbus Gateway (according to your PLC expert). Note: The remaining parameters should be set according to the instruction book or user manual and depending on what you wants to control with your PLC. Setting a value to true means that the respective setting in the controller is overwritten by your PLC through fieldbus. 7. Power cycle the controller (at least 30 sec) to make sure that fieldbus settings7. become effective. 6996022523_D Page 99 Fieldbus protocol 10.1.2. CANopen, Profibus, Modbus RTU (with Gateway) Gateway connected to one pump 1. Ethernet cable There are two possible way to configure the Gateway: 1. If your PLC set up according to pre-configured gateway, then no actions1. required, continue with Step 28. 2. If pre-configuration of gateway has to be adjusted according to your PLC, do2. the actions that follow: ▪ Connect to gateway with Service Laptop (Step 1-10) ▪ Open Anybus Configuration Web Page through default IP address (Steps 12-13) ▪ Set fieldbus and gateway IP addresses, subnet masks and standard gateways (Steps 14-27) ▪ Possibly adjust other customer-specific settings 6996022523_D Page 100 Fieldbus protocol Note: Any of the two ports on the bottom of the gateway works. 1. Connect Laptop to Gateway.1. 2. 2. Press Windows + R button on keyboard to open Run window. 3. Type in 3. ncpa.cpl and enter. 4. Right click on Ethernet or Adapter (depending on the ethernet connection).4. Note: If you do not know which Ethernet connection is the right one, unplug Ethernet cable to see which Ethernet connection disappears. Then plug in again and proceed with the right one. 5. Click on Properties.5. 6. Click on 6. Internet protocol version 4 (TCP/IPv4). 7. Click on 7. Properties. 8. Click on 8. Use following IP address. 6996022523_D Page 101 Fieldbus protocol 9. Enter details as below:9. IP address: 192.168.100.XX (e.g. 48, anything except default gateway IP address) 10. Click on 10. Subnet mask and 255.255.255.0 number must appear. 11. 11. Click OK. 12. Go to browser.12. 13. Access the Anybus Configuration Web Page by entering default IP13. (192.168.100.99). 14. Go to 14. Client Tab. 6996022523_D Page 102 Fieldbus protocol 15. Set Gateway IP address, Subnet mask and Router IP address according to15. your setup. Note: Here, IP address is the Gateway IP address in the fieldbus network. It should be different, but in the same range as the IP address of the Controller (fieldbusIpAddress in the Controller user interface). Subnet mask and Router IP address are usually the same as fieldbusNetMask and fieldbusGateway in the Controller user interface. 16. Go to 16. Servers Tab. 17. Click on 17. Edit. 18. Change Name (optional).18. 19. Set Server address (according to your setup).19. Note: Server address is the IP address of the Controller in the fieldbus network (same as fieldbusIpAddress in the Controller user interface) 6996022523_D Page 103 Fieldbus protocol 20. 20. Click Ok to confirm. 21. Click on 21. Transactions. Note: This will change for each protocol (Modbus-RTU, Profibus, CANopen). 22. Click on 22. Edit or ReadData. 23. Change the Starting register and number of Elements according to your23. requirements with help of the read register list in the fieldbus manual. Note: Additional Read transactions can be created, if necessary. For example, If you want to read next 125 elements starting from register 1 then write as follow: Starting register: 1 Elements: 125 Example read register list, refer to Table: Reading 6996022523_D Page 104 Fieldbus protocol 24. 24. Click Ok to confirm. Note: Take attention to the maximum number of bytes for input (read) and output (write) data. One element corresponds to 2 bytes by default, and the maximum number of bytes for input and output data respectively is 256. If exceeded, a warning will be shown when entering the number of Elements. 25. Click on 25. Edit or WriteData. 26. Change the Starting register and number of Elements according to your26. requirements with help of the write register list in the fieldbus manual. 6996022523_D Page 105 Fieldbus protocol Note: Additional Write transactions can be created, if necessary. Example of write register list, refer to Table: Writing. Example of Modbus-RTU settings. 6996022523_D Page 106 Fieldbus protocol Note: If necessary. additional settings like Device address and communication settings can be done according to the customer requirements. These settings are different for each protocol (Modbus-RTU, Profibus, CANopen). 27. Go to X-gateway Management and apply the configuration changes. Note: After you click on apply, anybus gateway will reboot and will start automatically with new configuration changes. 6996022523_D Page 107 Fieldbus protocol 28. Connect the controller (port X4) with the Gateway.28. Note: Any of the two ports on the bottom of the Gateway works. 29. Connect power to Gateway.29. Note: Pin-assignment depends on fieldbus protocol. Refer to Pin assignments for different fieldbus protocols. 30. Connect the Gateway with the your PLC.30. 31. Login to controller user interface.31. 32. Go to 32. Options > Fieldbus. 6996022523_D Page 108 Fieldbus protocol 33. Set the Fieldbus IP address (according to your PLC expert).33. 34. Set the Fieldbus Subnet Mask (according to your PLC expert).34. 35. Set the Fieldbus Gateway (according to your PLC expert).35. Note: The remaining parameters should be set according to the instruction book or user manual and depending on what you wants to control with your PLC. Setting a value to true means that the respective setting in the controller is overwritten by your PLC through fieldbus. 36. Power cycle the controller (at least 30 sec) to make sure that fieldbus settings36. become effective. Pin assignments for different fieldbus protocols Table 27 CANopen Pin no. Signal Description 1 - - 2 CAN_L - 3 CAN_GND - 4 - - 5 CAN_SHLD - 6 - - (Male) 7 CAN_H - 8 - - 9 - - 6996022523_D Page 109 Fieldbus protocol Table 28 PROFIBUS Pin no. Description 1 - 2 - 3 B Line, positive RxD/TxD, RS485 level 4 RTS 5 GND bus 6 +5V bus output 7 - (Female) 8 A Line, negative RxD/TxD, RS485 level 9 - Housing Shield Table 29 Modbus RTU Pin no. Signal Description 1 GND Ground 2 5V DC output - 3 PMC Connect to pin 2 for RS-232 operation Leave unconnected for RS-485 operation 4 - Not used 5 A-Line RS-485+ (D1) (A-Line) (Female) 6 - Not used 7 Rx RS-232 Receive 8 Tx RS-232 Transmit 9 B-Line RS-485- (D0) (B-Line) Gateway connected to multiple pumps Follow the below procedures to connect the Gateway to multiple pumps: 1. Do the procedure to connect the Gateway to one pump. Refer to 1. Gateway connected to one pump on page 100. 2. Create Read and W2. rite transactions through the Anybus Configuration Web Page for every pump servers. 3. Click on Add new server and follow the steps of 3. Gateway connected to one pump on page 100. 4. Make sure to set the Fieldbus IP address, subnet mask and gateway as4. well as remaining parameters (to enable writing through the PLC) in each controllers user interface according to your requirements. 6996022523_D Page 110 Fieldbus protocol Connection of controllers with PLC: ▪ Daisy chain between controllers, refer to Modbus TCP, EthernetIP, Profinet (without Gateway) on page 98. ▪ Connection to PLC through Gateway, refer to Gateway connected to one pump on page 100. Example for break sequence of registers and addition of multiple controllers with transaction bytes limitations: If you want to read/write registers with break sequence, for example from Reg 1 – Reg 10, from Reg 21 – Reg 50 and from Reg81 – Reg100, you can create individual transactions for the same as per need of read/write. Note: Limit for total read and write data is 256 bytes individually. 6996022523_D Page 111 Fieldbus protocol If you want to add multiple controllers then click Add new server and add number of controllers as per the limit. Note: Limit for total read and write data is 256 bytes individually. 10.2. Setup reading and writing of data from fieldbus The fieldbus functionality is an optional functionality which gives the possibility to connect to the machine over ModbusTCP, Profinet, EtherCAT or Ethernet/IP. Over ethernet, the user can readout machine data and/or control the machine remotely. 10.2.1. Configuration of fieldbus 1. Connect an external PLC over ethernet to fieldbus in X4 connector on rear of1. the controller. 2. If multiple controllers are present, they can be interlinked by connecting2. controller 1 Out (X3) to controller 2 In (X4). To setup desired IP address: 1. Navigate to the 1. Options > Fieldbus menu. 2. Setup the IP address, gateway, and netmask as required.2. The Profinet setup requires a GSDML file for the PLC, which can be delivered by the nearest service representative. 10.2.2. Reading Reading one of the output registers from the mapping can be done without necessary to set any other settings besides the IP address, gateway and Netmask. 6996022523_D Page 112 Fieldbus protocol There is an Offset of +30000 for Modbus. The below table shows what information is available in the register. 6996022523_D Page 113 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) 0 systemControl Started BOOL True indicates the pump is started, false 30001 (bit 0)* indicates it is not started 1 systemControl SystemWarning BOOL True indicates a warning is active 30002 (bit 0)* 2 systemControl SystemFailure BOOL True indicates a failure is active, a man- 30003 (bit 0)* ual reset is required 3 systemControl ServiceNeeded BOOL True indicates service is required 30004 (bit 0)* 4 emergencyStop Active BOOL True indicates the emergency stop is in 30005 (bit 0)* its normal position, false indicates the button is pressed 5 fan Energized BOOL True indicates the fan is running 30006 (bit 0)* 6 gasballast Energized BOOL True indicates the gas ballast valve is 30007 (bit 0)* open 7 scavengeLine Energized BOOL True indicates the scavenge line is 30008 (bit 0)* closed 8 purgeValve Energized BOOL True indicates the purge valve is 30009 (bit 0)* opened 9 mainMotorRunEnable Energized BOOL True indicates the main motor is started 30010 (bit 0)* 10 inletValve Energized BOOL True indicates the inlet valve is opened 30011 (bit 0)* 11 outletPressure Pressure WORD mbar Indicates pumps outlet pressure 30012 12 inletPressure Pressure WORD mbar Indicates pumps inlet pressure before 30013 the inlet valve 13 inletTemperature Temperature INT °C Process gas temperature at the inlet of 30014 the machine 6996022523_D Page 114 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) 14 outletTemperature Temperature INT °C Indicates compressor element outlet 30015 temperature 15 remoteTemperature Temperature INT °C If available, indicates process air tem- 30016 perature 16 remotePressureSen- Pressure WORD mbar If available, indicates process pressure 30017 sor 17 deltaP_RemoteSen- Pressure WORD mbar If available, indicates process pressure 30018 sor used for the deltaP option 18 wikaSensor Pressure FLOAT mbar If available, indicates process pressure 30019 20 fanCircuitBreaker Active BOOL True indicates the breaker is normal po- 30021 (bit 0)* sition, false indicatres it tripped on overcurrent 21 mainInverter ActualSpeed INT rpm Indicates pump motor speed 30022 22 powerCalculator Sum DWORD W Total active power of the machine 30023 24 mainInverter RunningTime DWORD h Indicates running hours of the main mo- 30025 tor 26 dOut_E1 Energized BOOL Indicates the status of digital output 30027 (bit 0)* contact E1. true means its closed 27 dOut_E2 Energized BOOL Indicates the status of digital output 30028 (bit 0)* contact E2. true means its closed 28 dOut_E3 Energized BOOL Indicates the status of digital output 30029 (bit 0)* contact E3. true means its closed 29 dOut_I1 Energized BOOL Indicates the status of digital input con- 30030 (bit 0)* tact I1. true means its closed 30 dOut_I2 Energized BOOL Indicates the status of digital input con- 30031 (bit 0)* tact I2. true means its closed 6996022523_D Page 115 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) 31 dOut_I3 Energized BOOL Indicates the status of digital input con- 30032 (bit 0)* tact I3. true means its closed 32 remoteStartStop Energized BOOL True indicates a start is requested from 30033 (bit 0)* a digital input 33 digitalSetpointSelec- Energized BOOL True indicates setpoint 2 is requested 30034 (bit 0)* tion from a digital input, false indicates setpoint 1 is re- quested 34 remoteManualPurge Energized BOOL True indicates a manual purge is re- 30035 (bit 0)* quested from a digital input 35 remoteMaxSpeed Energized BOOL True indicates a maximum pump speed 30036 (bit 0)* is requested from a digital input 36 pressureSetpointSe- Setpoint WORD mbar Currently active pressure setpoint 30037 lector 37 systemControl CloudConnected BOOL True means the pump is connected to 30038 (bit 0)* the cloud 38 systemControl CurrentMode WORD Indicates the current pump mode 30039 39 inletPressureAI Failure BOOL True means the inlet pressure sensor of 30040 (bit 0)* the pump failed 40 outletPressureAI Failure BOOL True means the outlet pressure sensor 30041 (bit 0)* of the pump failed 41 mainInverter Failure BOOL True means the main inverter of the 30042 (bit 0)* pump failed 42 outletTemperature Failure BOOL True means the outlet temperature sen- 30043 (bit 0)* sor of the pump failed 6996022523_D Page 116 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) 43 ain_E4 Failure BOOL True means the analog input A4 signal 30044 (bit 0)* is not valid 44 ain_E2 Failure BOOL True means the analog input A2 signal 30045 (bit 0)* is not valid 45 prePurge Ready BOOL Indicates if the pump has a sufficiently 30046 (bit 0)* hot outlet temperature so that pre purge is not re- quired 46 powerIntegrator Work DWORD Indicates total energy consumption of 30047 the pump since start 48 pressureSensorSe- Setpoint WORD mbar Indicates the currently active pressure 30049 lector sensor used for pressure setpoint con- trol 49 loadCounter Time1to20 DWORD h Indicates the pumps operating time be- 30050 tween 1 and 20% of its maximum load 51 loadCounter Time20to40 DWORD h Indicates the pumps operating time be- 30052 tween 20 and 40% of its maximum load 53 loadCounter Time40to60 DWORD h Indicates the pumps operating time be- 30054 tween 40 and 60% of its maximum load 55 loadCounter Time60to80 DWORD h Indicates the pumps operating time be- 30056 tween 60 and 80% of its maximum load 57 loadCounter Time80to100 DWORD h Indicates the pumps operating time be- 30058 tween 80 and 100% of its maximum load 59 mainMotorRunEnable SwitchCount DWORD Indicates number of motor starts 30060 61 fan SwitchCount DWORD Indicates number of fan starts 30062 6996022523_D Page 117 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) 63 numberOfEmergen- Count DWORD Indicates number of emergency stops 30064 cyStops 65 systemControl UseSpeedRefer- BOOL True means the pump is listening to an 30066 (bit 0)* ence external speed reference 66 inletTemperature Failure BOOL Indicates the gas temperature at the in- 30067 (bit 0)* let of the machine 67 energy_Recov- Failure BOOL Indicates the inlet water failure in the 30068 (bit 0)* ery_Water_In optional water cooler 68 energy_Recov- Failure BOOL Indicates the outlet water failure in the 30069 (bit 0)* ery_Water_Out optional water cooler 69 energy_Recov- Temperature INT °C Indicates the inlet water temperature to 30070 ery_Water_In the optional water cooler 70 energy_Recov- Temperature INT °C Indicates the outlet water temperature 30071 ery_Water_Out to the optional water cooler 71 systemControl CurrentState WORD System current state 30072 72 systemControl CurrentMaster INT 30073 74 performanceDataEsti- ExpectedFlow WORD m3/h 30075 mator 75 ain_E1 Failure BOOL 30076 (bit 0)* * The register type of our controller side is BOOL, but the type read and written by our PLC side is WORD. 6996022523_D Page 118 Fieldbus protocol 10.2.3. Writing Writing a setting defined in the mapping below requires an extra setting from the user. To write any of the inputs, 1. Enable the linked 1. ‘enablefieldbus’ setting in the Options > Fieldbus menu. ▪ For example, if the user wants to start/stop the pump over fieldbus, the enablefieldbustart should be set to true. Only then it will get overwritten by the fieldbus. ▪ The others will use the local setting. Figure 26 Fieldbus setting 6996022523_D Page 119 Fieldbus protocol In order to write registers 0, 2, 4 and 5 the connection mode must be set to fieldbus. Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (40001+Register no.) 0 systemControl FieldbusStart BOOL True means the pump will start, 40001 (bit 0)* false means the pump will stop 1 systemControl FieldbusReset- BOOL Shortly enable to reset any pump 40002 (bit 0)* Failure alarm 2 systemControl FieldbusSpee- WORD rpm Enable to control the motor speed 40003 dReference over fieldbus. Faulty motor speeds will be limited automatically to avoid harm to the pump 4 systemControl FieldbusPurge BOOL Enable to request a manual purge 40005 (bit 0)* to the pump. Disable will stop the manual purge 5 systemControl FieldbusMode WORD Sets the pump mode 40006 7 pressureSetpoint1 Value WORD mbar Sets pressure setpoint 1 40008 8 pressureSetpoint2 Value WORD mbar Sets pressure setpoint 2 40009 9 forceMaximumSpeed Value BOOL Forces the pump to maximum 40010 (bit 0)* speed 10 enableGasBallast Value BOOL Forces the gas ballast open 40011 (bit 0)* 11 enableFixedSpeed- Value BOOL Enabled fixed speed mode, mean- 40012 (bit 0)* Mode ing the pump will run at predefined speeds 12 fixedSpeedMode HoldingSpeed WORD rpm Sets the holding speed of the fixed 40013 speed mode 6996022523_D Page 120 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (40001+Register no.) 13 pumpdownOptimiza- HoldingSpeed WORD rpm Sets the holding speed of the pump- 40014 tion down optimization option 14 pumpdownOptimiza- ActiveDefault BOOL Enables the pumpdown optimization 40015 (bit 0)* tion option if available on the pump 15 enableLeakDetection Value BOOL Enable to start a leak detection cy- 40016 (bit 0)* cle next time a start command is given when this option is available 16 setPointSelection Value BOOL Set to true to switch from Setpoint1 40017 (bit 0)* to Setpoint2 17 speedLimit MaxSpeedFac- WORD 40018 tor * The register type of our controller side is BOOL, but the type read and written by our PLC side is WORD. 6996022523_D Page 121 Fieldbus protocol 10.2.4. Direct communication with Modbus TCP - Customer side PLC expert Defined the address mapping in the Modbus network according to the Register address of the controller. You can query the register address of the controller, then it read and write according to Modbus function code. 10.3. Fieldbus gateway Fieldbus gateway allows you to seamlessly inter-connect PLC control systems and their connected devices between Modbus-TCP and other networks such as Modbus-RTU, Profibus and CANOpen. The primary function of the gateway is the fast transfer of cyclic I/O data between the two networks. This offloads your PLC from working with additional calculations. The gateway acts as a follower on the PLC side network and as a full Master/Client on the Modbus-TCP Controller. 10.3.1. Anybus X-Gateway Modbus-TCP to Modbus-RTU with the Controller 1. Get the pre-configured gateway.1. 2. Connect the 24V power supply to the power port in gateway.2. 3. Connect Ethernet Cable in any Modbus TCP Port (there are two ports) in3. gateway. The other end to the Controller Fieldbus X4 IN. 1. Ethernet cable 2. Modbus-RTU port 3. Ethernet cable 4. Power supply 6996022523_D Page 122 Fieldbus protocol Status LEDs Table 30 LEDs: X-gateway and Modbus-TCP Network No Name Indication Meaning 1 Gateway Status Off Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Red Fatal error 5 SD Card Status Green Accessing SD card (SD) Flashing red Failure 6 Modbus-TCP Off No Modbus-TCP network Status (MTCP) communication Green Communicating with Mod- bus‑TCP network Flashing red Transaction error or timeout Red Fatal error 7 Ethernet Link 1 Off No link and 2 (LA1, LA2) Flashing green Receiving/transmitting Ethernet packets at 100 Mbit 8 Flashing yellow Receiving/transmitting Ethernet packets at 100 Mbit 6996022523_D Page 123 Fieldbus protocol Table 31 LEDs: Modbus-RTU Network No Name Indication Meaning 2 Not used - - 3 Modbus-RTU Off No traffic Communication Yellow Frame reception or transmis- (COM) sion Red Fatal error 4 Device Status Off Initializing (DS) Green Module initialized, no error Red Fatal error Red, one flash Communication error or config- uration error Note: Output data will be in Big Endian format. For example, if the pressure value in the pump is 700 mbar. Then in Hex, the value will be 02 BC, but in the output you will get BC 02. 10.3.2. Anybus X-Gateway Modbus-TCP to Profibus with the Controller 1. Get the pre-configured gateway1. . 2. Connect the 24V power supply to the power port in gateway. 3. Connect Ethernet Cable in any Modbus TCP Port (there are two ports) in3. gateway. The other end to the Controller Fieldbus X4 IN. 1. Ethernet cable 2. Profibus port 3. Profibus connector 4. Power supply 6996022523_D Page 124 Fieldbus protocol Status LEDs Table 32 LEDs: X-gateway and Modbus-TCP Network No Name Indication Meaning 1 Gateway Status Off Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Red Fatal error 5 SD Card Status Green Accessing SD card (SD) Flashing red Failure 6 Modbus-TCP Off No Modbus-TCP network Status (MTCP) communication Green Communicating with Mod- bus‑TCP network Flashing red Transaction error or timeout Red Fatal error 7 Ethernet Link 1 Off No link and 2 (LA1, LA2) Flashing green Receiving/transmitting Ethernet packets at 100 Mbit 8 Flashing yellow Receiving/transmitting Ethernet packets at 100 Mbit 6996022523_D Page 125 Fieldbus protocol Table 33 LEDs: Profibus Network No Name Indication Meaning 2 Not used - - 3 Network Status Off Not online (OP) Flashing green Online, clear Green Online, data exchange Flashing red (1 flash) Parameterization error Flashing red (2 flash- Configuration error es) 4 Module Status Off Not Initialized (ST) Green Initialized Red Fatal error Note: Output data will be in Big Endian format. For example, if the pressure value in the pump is 700 mbar. Then in Hex, the value will be 02 BC, but in the output you will get BC 02. 10.3.3. Anybus X-Gateway Modbus-TCP to CANOpen with the Controller 1. Get the pre-configured gateway1. . 2. Connect the 24V power supply to the power port in gateway. 3. Connect Ethernet Cable in any Modbus TCP Port (there are two ports) in3. gateway. The other end to the Controller Fieldbus X4 IN. 1. Ethernet cable 2. CANOpen port 3. Profibus connector 4. Power supply 6996022523_D Page 126 Fieldbus protocol Status LEDs Table 34 LEDs: X-gateway and Modbus-TCP Network No Name Indication Meaning 1 Gateway Status Off Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Red Fatal error 5 SD Card Status Green Accessing SD card (SD) Flashing red Failure 6 Modbus-TCP Off No Modbus-TCP network Status (MTCP) communication Green Communicating with Mod- bus‑TCP network Flashing red Transaction error or timeout Red Fatal error 7 Ethernet Link 1 Off No link and 2 (LA1, LA2) Flashing green Receiving/transmitting Ethernet packets at 100 Mbit 8 Flashing yellow Receiving/transmitting Ethernet packets at 100 Mbit 6996022523_D Page 127 Fieldbus protocol Table 35 LEDs: CANOpen Network No Name Indication Meaning 2 Not used - - 3 (RUN) Off Power off Green I/O data exchanged, normal operation Flashing green No I/O data exchanged Green, single flash No I/O data exchanged Flickering green Baud rate detection in progress Red Fatal error 4 (ERR) Off Module in working condition Red, single flash A bus error counter reached or exceeded its warning leve Flickering red LSS services in progress Red, double flash An error control event has oc- curred Red Fatal error, or bus off Note: Output data will be in Big Endian format. For example, if the pressure value in the pump is 700 mbar. Then in Hex, the value will be 02 BC, but in the output you will get BC 02. 6996022523_D Page 128 Maintenance 11. Maintenance 11.1. Preventive maintenance schedule WARNING: MAINTENANCE SAFETY Risk of injury and damage to equipment. The operator must obey the safety precautions. Only approved personnel trained by us is permitted to do the maintenance. WARNING: HIGH VOLTAGE CAPACITOR Risk of injury and damage to equipment. Dangerous high voltage remains on the capacitors of the start and the speed regulation unit for some minutes after the current supply is off. Wait for minimum 10 minutes before you start the electrical repairs. Before the maintenance, repair or adjustments, do the steps as follow: 1. Stop the pump. 2. Close the air inlet isolation valve.2. 3. Push the emergency stop button.3. 4. Set the current supply to off.4. 5. To vent the pump, open the plug given on the cover of the air inlet filter.5. 6. Make sure that the pump system is at atmospheric pressure level.6. 7. Lockout - Tagout (LOTO): Open the power isolation switch and lock it with7. a personal lock. Tag the power isolation switch with the name of the service technician. 8. Make sure that the power supply is set to off and disconnected.8. Warranty - Product liability Use only approved parts. The damage or malfunction caused by the use of the parts that are not approved is not covered in the warranty or product liability. Service kits To do an overhaul or a preventive maintenance, service kits are available. Refer to Service kits on page 139. Service contracts We offer different types of service contracts, to relieve you of all preventive maintenance work. Contact our customer centre. General Replace the O-rings and washers that are removed during servicing. 6996022523_D Page 129 Maintenance Intervals ▪ Our local customer centre can overrule the maintenance schedule, specially the service intervals, depend on the environmental and working conditions of the pump. ▪ Include the shorter interval checks with the longer interval checks. ▪ The service plans are shown for the pump with the controller. ▪ Each plan has a programmed time interval in the plan for the service actions. ▪ When you reach the interval, a message is shown on the screen that shows which service plans are permitted. ▪ After servicing, reset the intervals. Depending on the process and machine room specifications, the pump conditions are defined as normal, medium or harsh for your application. These pump conditions have a dedicated service requirements and they are dependent on the used oil type. For more information and service plan, contact your pump manufacturer to guarantee your warranty or product liability coverage in line with the used oil of your pump manufacturer. Table: Preventive maintenance schedule shows the intervals for a normal application with synthetic oil, the service visits are programmed in the controller. Table 36 Preventive maintenance schedule Normal applications Action Vacuum fluid Vacuum fluid Basic (Synthetic) (Mineral) Check oil level and condition Daily Daily Check LEDS on display Remove the air filter elements and inspect. Replace damaged or heavily contaminated ele- Monthly Monthly ments Check for possible air and oil leakages Check coolers, clean if necessary Check strainer at oil pump Check the filter elements of the electric cabinet. 3-Monthly 3-Monthly Replace if necessary Check the silencer of the vacuum control valve, clean if necessary 6996022523_D Page 130 Maintenance Normal applications Action Vacuum fluid Vacuum fluid Basic (Synthetic) (Mineral) Replace the air filter elements Clean the scavenge line and blow out the restric- tion nozzle Clean coolers Check pressure and temperature readings Check operation of cooling fans of converter and 4000 hours* 4000 hours* clean heatsink Check vacuum control valve solenoid and gas ballast solenoid valve Check oil pump Check and clean cooling fan assembly Clean strainer at oil pump Change oil(1) 4000 hours* 8000 hours† Change oil filter 4000 hours* 8000 hours† Replace the oil separator elements Replace the filter elements of the electric cabinet Replace the thermostatic valve Check element blow-off valves, replace O-rings 8000 hours† 8000 hours† and spring Check oil pump, replace bypass valve Carry out a LED/display test Test pressure (& temperature) switch Motor overhaul 48000 hours 48000 hours Inlet valve overhaul Element overhaul Oil pump overhaul 100000 hours 100000 hours Blow-off valve replacement * Or yearly, whichever comes first. † Or every 2 years, whichever comes first. (1) In medium and harsh applications an optional 500 hrs oil sample is recommended 6996022523_D Page 131 Maintenance 11.2. Oil specification Note: Do not mix lubricants of different brands or types as they can possibly not be compatible and the oil mix will have inferior properties. A label, showing the type of oil filled ex‑factory, is given on the air receiver/oil tank. We recommend to use genuine vacuum lubricants supplied by manufacturer. They are the result of years of field experience and research. Refer to Preventive maintenance schedule on page 129 for the applicable replacement intervals. Refer to spare parts list for the part number information. Vacuum fluid basic The vacuum fluid basic is a mineral fluid specially developed lubricant for use in single stage oil‑sealed screw pumps. Its specific composition keeps the pump in excellent condition. The vacuum mineral fluid can be used for the pumps that operates at the ambient temperatures between 0 °C (32 °F) and 40 °C (104 °F). If the pump regularly operates in the ambient temperatures above 35 °C (95 °F), the oil lifetime decreases significantly. In such case, use our vacuum synthetic fluid for a longer interval for oil exchange. If the pump regularly operates in the ambient temperatures more than 35 °C (95 °F), the oil lifetime decreases. Vacuum fluid premium and ultra The vacuum fluid premium and ultra are high quality synthetic lubricant for oil‑sealed screw pumps which keeps the pump in excellent condition. Because of its excellent oxidation stability, vacuum synthetic fluid can be used for the pumps that operates at the ambient temperatures between 0 °C (32 °F) and 46 °C (115 °F). If the pump regularly operates in the ambient temperatures more than 40 °C (104 °F), the oil lifetime decreases. Vacuum fluid FG (food grade) The vacuum fluid FG is a special oil, delivered as an option. The vacuum fluid FG is a unique high‑quality synthetic lubricant, specially created for oil‑sealed screw pumps for the food industry. This lubricant keeps the pump in excellent condition. The vacuum food grade fluid can be used for the pumps that operates at the ambient temperatures between 0 °C (32 °F) and 40 °C (104 °F). If the pumps regularly operates in the ambient temperatures more than 35 °C (95 °F), the oil lifetime decreases. Note: For oil lifetime, refer to Preventive maintenance schedule on page 129. 6996022523_D Page 132 Maintenance 11.3. Drive motor The motor bearing is lubricated by oil injection, re-greasing is not necessary. 11.4. Air filter Refer to Figure: Air filter. To change the air filter, do the steps that follows: 1. Stop the pump. 2. Set the voltage to off.2. 3. Vent the pump by opening the plug on the lid of the air inlet filter.3. 4. Remove the cover of the air filters (AF and GBF).4. 5. Remove the filter elements.5. 6. Install the new filter elements.6. 7. Install the cover of the air filters (AF and GBF).7. 8. Set the air filter service warning again.8. Note: When you install the air filter element, make sure that the seal is in good condition. Figure 27 Air filter 1. Air filter (GBF) 2. Plug 3. Air filter (AF) 11.5. Oil and oil filter change WARNING: OIL CONTAMINATION Risk of damage to equipment. Always drain the pump oil at all drain points. Used oil that is not drained from the pump can contaminate the oil system and can decrease the lifetime of the new oil. 6996022523_D Page 133 Maintenance Note: Do not mix lubricants of different brands or types as they can possibly not be compatible and the oil mix will have inferior properties. A label, showing the type of oil filled ex‑factory, is given on the air receiver/oil tank. To replace the oil and oil filter, do the steps that follow: 1. Operate the pump until warm and stop the pump.1. 2. Close the air inlet isolation valve.2. 3. Set the voltage to off.3. 4. Vent the pump by opening the plug on the cover of the air inlet filter.4. 5. Remove the vent plug of the oil cooler.5. 1. Oil cooler 2. Vent plug 6996022523_D Page 134 Maintenance 6. Open the oil drain valves. The oil drain valve 1 drains the vessel and the oil6. drain valve 2 drains the pump element and the injection hose. Insert the tubes (delivered as loose parts) into the drain couplings. 1. Filler plug 2. Oil drain valve 2 3. Oil drain valve 1 7. Collect the oil in a collector and deliver it to the local collection service.7. 8. Install the vent plugs after the oil is drained.8. 9. Close the oil drain valves.9. 10. Clean the seat on the manifold.10. 11. Lubricate the gasket of the new oil filters.11. 12. Install the gasket of the new oil filters. Tighten them firmly by hand.12. 1. Drain plug 6996022523_D Page 135 Maintenance 13. Open drain valve g and drain the oil from the pump element.13. 14. Collect the oil in a collector and deliver it to the local collection service.14. 15. Install the vent plugs after the oil is drained.15. 16. Clean the strainer filter at the inlet of the oilpump.16. 17. Remove the filler plug.17. 18. Fill the oil separator vessel with oil until the level reaches the top of the oil18. sight glass. 1. Oil sight glass 2. Filler plug 3. Oil separator tank 19. Make sure that no dirt enters into the system.19. 20. Install the filler plug.20. 21. Operate the pump for a few minutes.21. 22. Stop the pump.22. 23. Close the isolation valve.23. 24. Set the voltage to off.24. 25. Wait for a few moments for the pump to vent the vessel.25. 26. Turn the oil filler plug by one turn to remove the remaining pressure in the26. pump. 27. Fill the oil separator tank with oil until the level reaches the top of the oil sight27. glass. Refer to Operation on page 66 and During operation on page 67. 28. Install the filler plug. 29. When the oil level is too low, go back to step 16.29. 6996022523_D Page 136 Maintenance 11.6. Coolers CAUTION: LOOSE PARTS Risk of damage to equipment. Remove the loose parts that are used as a cover after the maintenance on the fan and on the cooler. Note: Keep the coolers clean to maintain their efficiency. To replace the cooler, do the steps that follow: 1. Stop the pump.1. 2. Set the isolation valve to off.2. 3. Set the voltage to off.3. 4. Cover all the parts under the coolers.4. 5. Remove the service plate at the fan compartment.5. 6. Remove the dirt from the coolers with a fibre brush. Brush in the direction of6. the cooling fins. 7. Clean with an air jet in the reverse direction to normal flow.7. 8. If it is necessary to wash the coolers with a cleaning agent, contact us.8. 9. Install the service plate at the fan compartment.9. Figure 28 Coolers 1. Service plate 6996022523_D Page 137 Maintenance 11.7. Oil separator change WARNING: INSTALLATION SAFETY Risk of injury or damage to equipment. Make sure all separator elements are installed in the correct position. An arrow is given on the cover of the separator elements and at the bottom of the shield. All arrows must point in the same direction after the installation. To remove the oil separator: 1. Stop the pump.1. 2. Close the isolation valve.2. 3. Set the voltage to off.3. 4. Wait for a few moments for the pump to vent the vessel.4. 5. Open the service panels.5. 6. Remove the bolts of the oil separator tank cover 1 and oil separator tank cover6. 2. 7. Slide the oil separator tank cover 1 to the rear side.7. 8. 8. Remove the oil separator elements by turning one quarter counter‑clockwise. 9. Clean the seat on the shield.9. 10. Lubricate the gasket of the new oil separator using the pump oil.10. 11. Install the gasket of the new oil separator and tighten it firmly by hand.11. 12. Slide the oil separator tank cover 1 back in the position. Make sure not to12. squeeze the O‑ring. 13. Install the bolts.13. 14. Slide the oil separator tank cover 2 to the rear side.14. 15. Remove the oil separator elements by turning one quarter counter15. ‑clockwise. 16. Clean the seat on the shield.16. 17. Lubricate the gasket of the new oil separator using the pump oil.17. 18. Install the gasket of the new oil separator and tighten it firmly by hand.18. 19. Slide the oil separator tank cover 2 back in the position. make sure not to19. squeeze the O‑ring. 20. Install the bolts.20. 6996022523_D Page 138 Maintenance Figure 29 Oil separator change 1. Oil separator tank cover 1 2. Oil separator element 11.8. Pressure switch CAUTION: PRESSURE SWITCH Risk of damage to equipment. Adjustments are not permitted. Do not operate the pump without the pressure switch. Note: The pressure switch test can only be done by the authorised personnel and is protected by a security code. If the pressure switch does not open at the set pressure of 1500 mbar (a), replace the pressure switch. 11.9. Service kits For overhaul and for the preventive maintenance, a wide range of service kits are available. The service kits have the necessary parts to service the components of the pump and offer the benefits of our genuine parts with a low maintenance budget. A full range of tested lubricants are available to keep the pump serviceable and in a good condition. Refer to the spare parts list for the part numbers. 6996022523_D Page 139 Fault finding 12. Fault finding WARNING: HIGH VOLTAGE Risk of injury or damage to equipment. Wait for 10 minutes before you start electrical repairs as dangerous high voltage remains on the capacitors of the start and speed regulation unit for several minutes after you set the voltage to off. Before you do maintenance, repair work or adjustment, stop the pump. Close the isolation valve and wait for 3 minutes. The operator must obey all relevant safety precautions. Push the emergency stop button and set the voltage to off. Vent the pump by opening the plug on the cover of the air inlet filter. For location of components, refer to: Installation on page 35 Operation on page 66 Maintenance on page 129 Open and lock the isolating switch. Lock the air inlet valve during the maintenance and repair. 12.1. Pump faults and remedies Table 37 Fault finding Condition The pump cannot reach ultimate pressure on page 140 The pump cannot reach stated vacuum on page 141 Pressure switch trips on page 141 Pump element outlet temperature above normal on page 142 Fault The pump cannot reach ultimate pressure Cause Air leakage in the inlet piping connections Remedy Examine the inlet filter assembly and pipes for leaks. Check the seals between components. Cause Low oil level Remedy Fill the oil. Cause Oil contaminated Remedy Replace the oil. 6996022523_D Page 140 Fault finding Cause Solenoid-valve malfunctioning Remedy Replace the valve. Cause Pump element out of order Remedy Contact us. Cause Blow-off valve sealing of the vacuum pump element damaged Remedy Replace the blow-off valve sealing. Fault The pump cannot reach stated vacuum Cause Air consumption is more than air delivery of the pump Remedy Check the equipment connections. Cause Clogged air filter element Remedy Replace the filter. Cause Too high pressure drop between process and pump inlet Remedy Make sure that the process lines are of the correct size. Examine the process lines for leaks. Cause Low oil level Remedy Fill the oil. Cause Oil contaminated Remedy Replace the oil. Cause Solenoid valve malfunctioning Remedy Replace the valve. Cause Pump element out of order Remedy Contact us. Cause Air leakage Remedy Examine the process lines for leaks. Cause Inlet valve defect or malfunctioning Remedy Verify condition of valve membrane, seals and tubing. Replace if necessary. Fault Pressure switch trips Cause Oil separator elements clogged Remedy Replace the elements. 6996022523_D Page 141 Fault finding Cause Oil filter clogged Remedy Replace the oil filter. Cause Discharge clogged Remedy Check couplings and the outlet. Cause Bypass valve or oil injection system clogged Remedy Clean the bypass valve or replace the bypass valve. Cause Pressure switch out of order Remedy Replace the pressure switch. Fault Pump element outlet temperature above normal Cause Oil level too low Remedy Check and fill the oil. Refer to During operation on page 67. Cause Cooling air or cooling air temperature is not sufficient or relative humidity is too high Remedy Check for the cooling air restriction or increase the ventilation of the pump room. Prevent the recirculation of the cooling air. If installed, check the capacity of the pump room fan. Cause Oil cooler clogged Remedy Clean the cooler. Cause Oil filter clogged Remedy Replace the oil filter. Cause Scavenge line clogged Remedy Clean the scavenge line. Cause By-pass valve malfunctioning Remedy Test the valves. Cause Degraded oil Remedy Check the service intervals. Refer to Preventive maintenance schedule on page 129. Cause Temperature of the process air too high Remedy Check the process air temperature. Cause Pump element out of order Remedy Contact us. 6996022523_D Page 142 Fault finding Cause Oil pump strainer clogged Remedy Clean strainer filter Cause Oil pump defect Remedy Repair or replace oil pump Cause Blow-off valve sealing of the vacuum pump element damaged or blocked Remedy Replace the blow-off valve sealing If a problem is detected by the inverter, a specific warning will appear on the controller, together with a fault code. Refer the below Table: Error codes. Table 38 Error codes Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Common mode Common Try to reset the fault. If fault 0x2313 8979 failure detected at mode current code still shows, contact us. motor side 0x2312 8978 Over current de- Motor over Make sure that the main sup- tected at motor 0x2314 8980 current ply voltage is in limits. side Motor over Short circuit detec- 0x2315 8981 current ted in U phase Try to reset the fault. Motor over Short circuit detec- 0x2316 8982 If fault code still shows, con- current ted in V phase tact us. Motor over Short circuit detec- 0x2317 8983 current ted in W phase Over current de- Check fan motor and coolers. Fan Motor 0x2320 8992 tected at motor If the error returns, contact over current side. your supplier. Over current de- Check fan motor and coolers. Fan Motor 0x2321 8993 tected at motor If the error returns, contact over current side. your supplier. Make sure that the main sup- Over voltage de- 0x3210 12816 Over voltage ply voltage is in limits. tected Do a check of the main fuses. Check if the main supply is within specifications. Check for transient voltage Over voltage on 0x3211 12817 Over voltage phenomena (e.g. voltage DC bus detected. dips, surges, etc.). Check main fuses. 6996022523_D Page 143 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Make sure that the main sup- Main power supply 0x3221 12817 Under voltage ply voltage is in limits. voltage too low. Do a check of the main fuses. Check if the main supply is within specifications. Check for transient voltage Under voltage on 0x3222 12834 Under voltage phenomena (e.g. voltage DC bus detected. dips, surges, etc.). Check main fuses. Pt1000 Temper- Check which temperature Drive over ature measure- 0x4001 16385 measurement is too high in temperature ments exceed 130 the controller. °C. Over temperature Drive over 0x4211 16913 detected in fan in- temperature verter IGBT. Let the drive cool off. Check Over temperature for excessive ambient Drive over detected in con- temperature. Clean heat sink 0x4212 16914 temperature trol board micro- with compressed air. Clean controller. inlet filter cubicle. Over temperature Ensure proper flow of cooling Drive over detected in bridge air in compressor room. 0x4213 16915 temperature board micro-con- troller. 6996022523_D Page 144 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Over temperature Drive over 0x4311 17169 detected in an temperature IGBT Over temperature Drive over 0x4314 17172 detected in IGBT temperature junction UH Over temperature Drive over 0x4315 17173 detected in IGBT temperature junction UL Let the drive cool. Over temperature Drive over Make sure that the ambient 0x4316 17174 detected in IGBT temperature temperature is not too high junction VH and in limits. Over temperature Drive over Clean the heat sink with com- 0x4317 17175 detected in IGBT temperature pressed air. Clean the inlet fil- junction VL ter cubicle. Over temperature Drive over Make sure that there is a flow 0x4318 17176 detected in IGBT temperature of cool air in the area of the junction WH pump. Over temperature Drive over 0x4319 17177 detected in IGBT temperature junction WL Over temperature Drive over 0x4320 17184 detected in power temperature board Over temperature Drive over 0x4321 17185 detected in control temperature board Over temperature Let the drive cool off. Check Drive over 0x4330 17200 detected on bridge for excessive ambient tem- temperature board PCB. perature. Over temperature Clean the heat sink with com- Drive over 0x4331 17201 detected on PSU pressed air. temperature board PCB. Clean the inlet filter of the cu- Over temperature bicle. Ensure proper flow of Drive over 0x4334 17202 detected in rectifi- cooling air in the compressor temperature er. room. Check for overloads. Let the drive cool off. Check for ex- Over temperature cessive ambient temperature. Drive Over 0x4336 17206 detected by simpli- Clean the heat sink with temperature fied thermal model. compressed air. Clean the inlet filter of the cu- bicle. Ensure proper flow of 6996022523_D Page 145 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) cooling air in the compressor room. Over temperature Drive Over 0x4337 17207 detected in main temperature IGBT. Let the drive cool off. Check for excessive ambient tem- Over temperature Drive Over perature. 0x4338 17208 detected in AC temperature Clean the heat sink with com- choke. pressed air. Over temperature Drive Over Clean the inlet filter of the cu- 0x4339 17209 detected in fan temperature bicle. Ensure proper flow of IGBT. cooling air in the compressor Over temperature room. Drive Over 0x4343 17219 detected in rectifi- temperature er. Drive over Main motor over- 0x4344 17220 Check for overloads. temperature load. Emergency off Emergency stop Do a check of the emergency 0x5020 20512 (STO) circuit opened control button. Make sure that there are no loose connectors Emergency off Emergency stop 0x5021 20513 at the control unit of the con- (STO) circuit opened verter. Drive failure Internal power sup- 0x5114 20756 (hardware) ply tripped Try to reset the fault. If the General fault de- fault code still shows, contact Drive failure 0x5401 21505 tected in power us. (hardware) section General fault de- Try to reset the error. If the er- Drive failure 0x5403 21507 tected in power ror returns, contact your sup- (hardware) section. plier. Check if the main supply is within specifications. Check for transient voltage Drive failure Internal power sup- 0x5404 21508 phenomena (e.g. voltage (hardware) ply tripped. dips, surges, etc.). Check main fuses. General software Reboot the system or turn fault, conditions Drive failure off the unit and then turn it 0x6100 24832 not respected in- (hardware) on again. If the error returns, side the CB app contact your supplier. FW code. 6996022523_D Page 146 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Failed temperature reading of power Drive failure board 0x6102 24834 (hardware) Timeout communi- cation at initialisa- Try to reset the fault. If the tion fault code still shows, contact us. Drive failure Internal communi- 0x6108 24840 (hardware) cation timeout Drive failure Not able to identify 0x610E 24846 (hardware) power board Do a check of the CAN cable connection between the con- troller and the converter. Do a Drive failure CAN communica- check of the positions of the 0x6113 24851 (software) tion overload CAN termination switches at the two ends of the CAN ca- ble. The two switches should be in the off position. Foreground part 2 runs out of time Drive failure (not concluded be- Try to reset the error. If the 0x6115 24853 (software) fore the next fore- error returns, contact ground part 1 up- date event). BB MCU did not Drive failure jump into bootload- 0x6116 24854 (software) er state during the initialization phase. BB MCU did not Drive failure jump into bootload- 0x6117 24855 (software) er state during the initialization phase. Timeout, CB MCU Reboot the system or turn Drive failure not able to read off the unit and then turn it 0x6118 24856 (software) the BB Boot firm- on again. If the error returns, ware version. contact your supplier. Timeout, CB MCU Drive failure not able to read 0x6119 24857 (software) the BB Boot irm ware version. Serializer 24 V for Drive failure read/write of CB 0x611A 24858 (software) I/O's not properly configurated. 6996022523_D Page 147 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) BB hardware revi- Drive failure 0x611B 24859 sion is not recog- (software) nized by CB MCU. PB hardware revi- Drive failure 0x611C 24860 sion is not recog- (software) nized by CB MCU. 0x611D 24861 Not used Not used Not used CB hardware revi- Drive failure 0x611E 24862 sion is not recog- (software) nized by CB MCU. BB FW Boot ver- Drive failure 0x611F 24863 sion is not recog- Reboot the system or turn (software) nized by CB MCU. off the unit and then turn it BB FW App ver- on again. If the error returns, Drive failure 0x6120 24864 sion is not recog- contact your supplier. (software) nized by CB MCU. CB FW Boot ver- Drive failure 0x6121 24865 sion is not recog- (software) nized by CB MCU. Check the CAN cable con- nection between the control- ler and the converter. Check Drive failure CAN communica- 0x6122 24866 the position of the CAN termi- (software) tion fault. nation switch at both sides of the CAN cable. Both should be OFF. Re-download the parameters Drive failure V/F profile not cor- 0x6123 24867 to Neos. If the error returns, (software) rect. contact your supplier. Error in read/write Drive failure Reboot the system or turn 0x6124 24868 from/into BB EE- (software) off the unit and then turn it PROM. on again. If the error returns, Drive failure Error in read/write 0x6125 24869 contact your supplier. (software) from/into CB No reliable values Reset the error and repeat Drive failure obtained during 0x6126 24870 the procedure. If the error re- (software) inductance identifi- turns, contact your supplier. cation procedure. First ADC regu- Drive failure lar acquisition se- 0x6129 24873 Try to reset the error. If the er- (software) quence not execu- ror returns, contact your sup- ted in time. plier. Drive failure Foreground part 1 0x612A 24874 (software) not executed. 6996022523_D Page 148 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Voltage saturation during the induc- tance identification Reset the error and repeat Drive failure 0x612B 24875 procedure (more the procedure. If the error re- (software) Vbus needed to turns, contact your supplier. conclude the pro- cedure). No reliable values obtained by the Try to reset the error. If the er- Drive failure 0x612C 24876 ADC's during the ror returns, contact your sup- (software) Vbus plier. oversampling. Reboot the system or turn Error in read diag- Drive failure off the unit and then turn it 0x612D 24877 nostic from BB EE- (software) on again. If the error returns, PROM. contact your supplier. Reset and try again. If the problem stil persists, try to re- Drive failure Failure at initial po- 0x612E 24878 duce the vessel pressure. If (software) sition detection. the error returns, contact your supplier. Foreground part 1 runs out of time Drive failure (not concluded be- 0x612A 24879 Try to reset the error. If the er- (software) fore the next fore- ror returns, contact your sup- ground part 2 up- plier. date event). Drive failure Induction motor not 0x6130 24880 (software) magnetized. Negative value ob- tained for the rotor Drive failure 0x6135 24885 time during IM pa- (software) rameters identifica- Reset the error and repeat tion procedure. the procedure. If the error re- The identification turns, contact your supplier. procedure was not Drive failure 0x6136 24886 completed within (software) the time limit (5 mi- nutes). The reference cur- Reset the error, increase rent (P431) used Drive failure P431 and repeat the proce- 0x6137 24887 for the identifica- (software) dure. If the error returns, con- tion procedure is tact your supplier. not big enough. 6996022523_D Page 149 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Foreground runs out of time Try to reset the error. If the er- Drive failure (not concluded be- 0x6138 24888 ror returns, contact your sup- (software) fore the next fore- plier. ground interrupt update event). Let the motor cool. Make sure that the main fan and air flow in and out of the pump is not blocked. Make sure that there Motor over Motor over temper- 0x7130 28976 is a flow of cool air in the area temperature ature detected of the pump. Make sure that there are no loose connectors at the control unit of the con- verter. Drive failure 0x8101 33025 (software) Drive failure 0x8111 33041 (software) Drive failure Check the CAN cable con- 0x8112 33042 nection between the control- (software) ler and the converter. Check Drive failure CAN communica- 0x8121 33057 the position of the CAN termi- (software) tion fault. nation switch at both sides of Drive failure the CAN cable. Both should 0x8122 33058 (software) be OFF. Drive failure 0x8131 33073 (software) Drive failure 0x8141 33089 (software) Motor maximum Try to reset the fault. If the 0x8401 33793 Over voltage speed exceeded fault still shows, contact us. Do not reset the fault immedi- Motor startup ately. Wait until the pump de- 0x8402 33794 Over voltage failed, requested pressurizes (by blow off). speed not reached If the fault code still shows, contact us. Electrical connec- tion incorrect. Try again after reducing the Negative 0x8403 33795 Wrong rotation di- pressure in the vessel. Swap speed rection of the main two power cables. motor. Hardware run Hardware enable 0x9002 36866 enable miss- signal for fan inver- Reset and try again. ing ter missing. 6996022523_D Page 150 Fault finding Fault code Fault code Fault (Hexa Cause Actions (Decimal) description decimal) Overload on 0xA010 40976 Check the wiring and connec- digital outputs ted devices to 24VDC AUX Overload on 0xA011 40977 PSU. digital outputs Overload on digital Overload on outputs. 0xA012 40978 Check the wiring and connec- digital outputs ted devices to 24 VDC digital Overload on 0xA013 40979 outputs. digital outputs Emergency stop circuit opened or Check the emergency stop 0xB000 45056 I/O disabled "ALL_DEVICES" button. Reset and try again. fault occurred. 6996022523_D Page 151 Storage 13. Storage WARNING: STORAGE SAFETY Risk of injury or damage to equipment. If the pump is going to be stored without operating from time to time, protective steps must be taken. Contact your supplier. Operate the pump regularly (for example, twice a week until warm). 6996022523_D Page 152 Disposal 14. Disposal DIRECTIVE 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL and UK DIRECTIVE 2013 – S.I. 2013/3113 on waste electrical and electronic equipment (WEEE) This equipment comes under the provisions of the European Directive 2012/19/EU and UK Directive 2013 – S.I. 2013/3113 on waste electrical and electronic appliances (WEEE) and cannot be disposed as unsorted waste. The equipment is labelled in accordance with the European Directive 2012/19/EU and UK directive 2013 – S.I. 2013/3113 with the crossed‑out wheelie bin symbol. At the end of life-time of the electric and electronic equipment (EEE) it must be taken to separate collection. For more information contact your local waste authority, customer centre or the distributor. Note: Obey all the local and national safety and environmental regulations when you discard service liquid and all other used materials (for example, dirty rags and machine parts). 6996022523_D Page 153 Guidelines for inspection 15. Guidelines for inspection On the Declaration of Conformity/Declaration by the manufacturer, the harmonised and other standards that have been used for the design are shown or referred to. The Declaration of Conformity/Declaration by the manufacturer is part of the documentation that is supplied with the pump. Local legal requirements, use outside the limits and conditions as specified by the manufacturer can require other inspection periods as mentioned on the declaration. 6996022523_D Page 154 Service 16. Service 16.1. Return the equipment or components for service Before you send your equipment to us for service or for any other reason, you must complete a Declaration of Contamination Form. The form tells us if any substances found in the equipment are hazardous, which is important for the safety of our employees and all other people involved in the service of your equipment. The hazard information also lets us select the correct procedures to service your equipment. If you are returning equipment note the following: ▪ If the equipment is configured to suit the application, make a record of the configuration before returning it. All replacement equipment will be supplied with default factory settings. ▪ Do not return equipment with accessories fitted. Remove all accessories and retain them for future use. ▪ The instruction in the returns procedure to drain all fluids does not apply to the lubricant in pump oil reservoirs. Download the latest documents from atlascopco.com/en-uk/vacuum-solutions/ vacuum-pump-service/health-and-safety-forms, follow the procedure in HS1, fill in the electronic HS2 form, print it, sign it, and return the signed copy to us. NOTICE: If we do not receive a completed form, your equipment cannot be serviced. 6996022523_D Page 155 This page has been intentionally left blank. This product has been manufactured under a quality management system certified to ISO 9001:2015 A 50125 200 P EU Declaration of Conformity This declaration of conformity is issued under the sole responsibility of the manufacturer: Atlas Copco Vacuum Belgium n.v. Documentation Officer Industrielaan 40 Jana Sigmunda 300 B-3730 Hoeselt Lutín , 78349 Czech Republic Belgium T: +42(0) 580 582 728 documentation@atlascopco.com The product specified and listed below Product: Oil Injected Screw Vacuum pump, with motor Models: GHS1202VSD+, GHS1402VSD+, GHS1602VSD+, GHS2002VSD+ Pump family numbers: 8153690XXX Is in conformity with the relevant Union harmonisation legislation: 2006/42/EC Machinery directive Note: The safety objectives of the Low Voltage Directive 2014/35/EU were complied with in accordance with Annex 1 No. 1.5.1 of this directive. 2014/30/EU Electromagnetic compatibility (EMC) directive Class A Emissions, Industrial Immunity 2011/65/EU Restriction of certain hazardous substances (RoHS) directive as amended by Delegated Directive (EU) 2015/863 Based on the requirements of relevant harmonised standards and technical documentation: EN ISO 12100:2010 Safety of machinery. General principles for design. Risk assessment and risk reduction EN 1012-2:1996 +A1:2009 Compressors and vacuum pumps. Safety requirements. Vacuum pumps EN 60204-1:2018 Safety of machinery. Electrical equipment of machines. General requirements EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) - Part 6-2: Generic Industrial Immunity Standard EN 61000-6-4:2007 Electromagnetic Compatibility (EMC) - Part 6-4: Generic Industrial Emission Standard A1:2011 EN IEC 63000:2018 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances This declaration, based on the requirements of the listed Directives and EN ISO/IEC 17050-1, covers all product serial numbers from this date on: 2024-06-29 You must retain the signed legal declaration for future reference This declaration becomes invalid if modifications are made to the product without prior agreement. This is a sample legal declaration For CE marked equipment, find the signed legal declaration in the product packaging. You must retain the official signed legal declaration for future reference. -07 -10 0514 07 5009, 2022 0 Form ed. 0 This product has been manufactured under a quality management system certified to ISO 9001:2015 B 50125 200 P Declaration of Conformity Atlas Copco Vacuum Belgium n.v. Documentation Officer Industrielaan 40 Innovation Drive B-3730 Hoeselt Burgess Hill West Sussex Belgium RH15 9TW documentation@atlascopco.com This declaration of conformity is issued under the sole responsibility of the manufacturer. Product: Oil Injected Screw Vacuum pump, with motor Models: GHS1202VSD+, GHS1402VSD+, GHS1602VSD+, GHS2002VSD+ Pump family numbers: 8153690XXX The object of the declaration described above is in conformity with relevant statutory requirements: Supply of Machinery (Safety) Regulations 2008 The objectives of the Electrical Equipment (Safety) Regulations 2016 are governed by Annex 1 1.5.1 of this regulation. Electromagnetic Compatibility Regulations 2016 Class A Emissions, Industrial Immunity Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 Relevant designated standards or technical specifications are as follows: EN ISO 12100:2010 Safety of machinery. General principles for design. Risk assessment and risk reduction EN 1012-2:1996 +A1:2009 Compressors and vacuum pumps. Safety requirements. Vacuum pumps EN 60204-1:2018 Safety of machinery. Electrical equipment of machines. General requirements EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) - Part 6-2: Generic Industrial Immunity Standard EN 61000-6-4:2007 Electromagnetic Compatibility (EMC) - Part 6-4: Generic Industrial Emission Standard A1:2011 EN IEC 63000:2018 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances This declaration, based on the requirements of the listed Statutory Instruments and EN ISO/IEC 17050-1, covers all product serial numbers from this date on: 2024-06-29 You must retain the signed legal declaration for future reference This declaration becomes invalid if modifications are made to the product without prior agreement. This is a sample legal declaration For UKCA marked equipment, find the signed legal declaration in the product packaging. You must retain the official signed legal declaration for future reference. -07 -10 0514 07 5009, 2022 0 Form ed. 0 This product has been manufactured under a quality management system certified to ISO 9001:2015 ADDITIONAL LEGISLATION AND COMPLIANCE INFORMATION EMC (EU, UK): Industrial equipment Caution: This equipment is not intended for use in residential environments and may not provide adequate protection to radio reception in such environments. RoHS (EU, UK): Material Exemption Information This product is compliant with the following Exemptions Annex III: • 6(b) Lead as an alloying element in aluminium containing up to 0.4% by weight • 6(c) Copper alloy containing up to 4% lead by weight • 7(c) I Electrical and electronic components containing lead in a glass or ceramic other than dielectric ceramic in capacitors, e.g. piezoelectronic devices, or in a glass or ceramic matrix compound • 7(c) II Lead in dielectric ceramic in capacitors for a rated voltage of 125 V AC or 250 V DC or higher REACH (EU, UK) This product is a complex article which is not designed for intentional substance release. To the best of our knowledge the materials used comply with the requirements of REACH. The product manual provides information and instruction to ensure the safe storage, use, maintenance and disposal of the product including any substance-based requirements. Article 33.1 Declaration (EU, UK) This product contains Candidate List Substances of Very High Concern above 0.1%ww by article as clarified under the 2015 European Court of Justice ruling in case C-106/14. • Lead (Pb) This substance is present in certain aluminium / brass / electrical or electronic components. TSCA PBTs (US) Regulation of Persistent, Bioaccumulative, and Toxic Chemicals Under TSCA Section 6(h) The product does not knowingly or intentionally contain substances in contravention with the above requirements. Compliance Information – incorporated products and assemblies Fans 2009/125/EC Ecodesign directive requirements for energy-related products Regulation (EU) No 327/2011: Industrial fans driven by motors Additional Applicable Requirements The product is in scope for and complies with the requirements of the following: 2012/19/EU Directive on waste electrical and electronic equipment (WEEE) This product has been manufactured under a quality management system certified to ISO 9001:2015 材料成分声明 China Material Content Declaration 有害物质 Hazardous Substances 部件名称 六价铬 多溴联苯 多溴二苯醚 Part name 铅 汞 镉 Hexavalent Polybrominated Polybrominated Lead Mercury Cadmium Chromium biphenyls diphenyl ethers (Pb) (Hg) (Cd) (Cr VI) (PBB) (PBDE) 铸铝及铝合金制品 X ○ ○ ○ ○ ○ Aluminium alloys 铜管管件 X ○ ○ ○ ○ ○ Brass pipe fitting 铜接头 X ○ ○ ○ ○ ○ Brass connectors 电机（泵和机械增压泵） X ○ ○ ○ ○ ○ Motors (pump and mechanical booster) 电子元件和控件 X ○ ○ ○ ○ ○ Electronics and Controls O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。 O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in GB/T 26572. X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。 X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement of GB/T26572. This product has been manufactured under a quality management system certified to ISO 9001:2015 This page has been intentionally left blank. This product has been manufactured under a quality management system certified to ISO 9001:2015 This page has been intentionally left blank. This product has been manufactured under a quality management system certified to ISO 9001:2015 This page has been intentionally left blank. This product has been manufactured under a quality management system certified to ISO 9001:2015 atlascopco.com ARCHITECTURAL / INTERIORS DRAWING INDEX MACKENZIE A-001 TITLE SHEET AND DRAWING INDEX RIVER EAST CENTER A-005 LIFE SAFETY PLAN 1515 SE WATER AVE #100 PAE2 OBD-A RETROFIT PORTLAND, OREGON 97214 ARCHITECTURAL DRAWINGS ARCHITECTURAL DRAWINGS CONTACT: Alison Hoagland, Architect of Record A-101 SITE PLAN Adam Olsen, Project Manager A-101A-200 SITE PLANOVERALL FLOOR PLAN - EXISTING PHONE: (503) 224-9560 A-200A-201 OVERALL FLOOR PLAN - EXISTINGOVERALL FLOOR PLAN - LEVEL 1 FAX: (503) 228-1285 A-201A-202 OVERALL FLOOR PLAN - LEVEL 1PARTIAL FLOOR PLAN - LEVEL 1 EMAIL: ahoagland@mcknze.com A-202A-203 PARTIAL FLOOR PLAN - LEVEL 1PARTIAL FLOOR PLAN - LEVEL 1 aolsen@mcknze.com A-203A-204 PARTIAL FLOOR PLAN - LEVEL 1CLEAR HEIGHT PLAN A-204A-816 CLEAR HEIGHT PLANFLOOR REMEDIATION PLANS AND DETAILS A-816 FLOOR REMEDIATION PLANS AND DETAILS STRUCTURAL ENGINEER STRUCTURAL DRAWINGS S-000 STRUCTURAL GENERAL NOTES MACKENZIE S-500PLUMBING DRAWINGSCONNECTION DETAILS 5002 172ND ST NE, RIVER EAST CENTER 1515 SE WATER AVE #100 PLUMBING DRAWINGSP-001 GENERAL NOTES, LEGENDS AND SCHEDULES - PLUMBING PORTLAND, OREGON 97214 P-201 OVERALL FLOOR PLAN - GROUND LEVEL - PLUMBING P-001 PLUMBING COVER SHEET P-202 PARTIAL FLOOR PLAN - GROUND LEVEL A - PLUMBING CONTACT: Josh McDowell, Engineer of Record P-201 OVERALL PLUMBING FLOOR PLAN - LEVEL 1 Mogane Bochet, Project Engineer P-202 PARTIAL PLUMBING FLOOR PLAN - LEVEL 1 PHONE: (503) 224-9560 FIRE PROTECTION DRAWINGS ARLINGTON, WA 98223 FAX: (503) 228-1285 P-203 PARTIAL PLUMBING FLOOR PLAN - LEVEL 1 Client EMAIL: jmcdowell@mcknze.com FIRE PROTECTION DRAWINGSFA001 FIRE ALARM NOTES & DETAILS mbochet@mcknze.com FA002 FIRE ALARM NOTES & DETAILS FP001 FIRE PROTECTION NOTES FA101 FIRE ALARM PLANS FP002FP001 FIRE PROTECTION OBSTRUCTION DETAILSFIRE PROTECTION NOTES AMAZON.COM FP101 OVERALL FIRE PROTECTION FLOOR PLAN MEP CONSULTANT FP101 FIRE PROTECTION SITE PLAN & DETAILS SERVICES LLC FA001 FIRE ALARM NOTES & DETAILS SYSKA HENNESSY FA101 FIRE ALARM PLANS 410 Terry Ave N, ELECTRICAL DRAWINGS 1175 PEACHTREE STREET, SUITE 700 Seattle, WA 98109 ELECTRICAL DRAWINGS ATLANTA, GA 30361 E-001 ELECTRICAL NOTES & LEGENDS E-001E-301 ELECTRICAL COVER SHEETOVERALL FLOOR PLAN - LEVEL 1 - PWR CONTACT: Leigh Ann Vogel Stan Adler E-201E-302 OVERALL POWER FLOOR PLAN - LEVEL 1PARTIAL FLOOR PLAN - LEVEL 1A - PWR Harrison Bradley E-202E-303 PARTIAL POWER FLOOR PLAN - LEVEL 1PARTIAL FLOOR PLAN - LEVEL 1B - PWR PHONE: (770) 563-1565 E-203E-501 PARTIAL POWER FLOOR PLAN - LEVEL 1ELECTRICAL ONE-LINE DIAGRAMS & SCHEDULES EMAIL: lvogel@syska.com E-401E-601 PANEL SCHEDULESELECTRICAL PANEL SCHEDULES sadler@syska.com E-402E-602 PANEL SCHEDULESELECTRICAL PANEL SCHEDULES hbradley@syska.com E-501 ONE-LINE DIAGRAM SCOPE OF WORK FIRE PROTECTION / FIRE ALARM CONSULTANT THIS IS A TENANT RETROFIT TO INCORPORATE NEW TECHNOLOGY FOR THE OUTBOUND DOCK AUTOMATION HARRINGTON GROUP SYSTEM (OBD-A). THE EQUIPMENT BELOW ALL CHUTES AT THE Project 3237 SATELLITE BOULEVARD SORTATION MEZZANINE WILL BE REPLACED AND 18 NEW BUILDING 300, SUITE 525 ROBOTIC ARM UNITS WILL BE INSTALLED. IN ADDITION, DULUTH, GA 30096 ROBOTIC DRIVE UNITS WILL BE PROVIDED UNDERNEATH THE SORTATION MEZZANINE. PAE2 OBD-A CONTACT: Taylor Petersen PHONE: (470) 561-0552 AS A RESULT, THE UNDER MEZZANINE FLOOR SLAB WILL BE RETROFIT EMAIL: mconnolly@hgi-fire.com REMEDIATED TO A HIGHER STANDARD FOR ROUGHNESS, GLOSS, ETC. ACCESSORY AREAS FOR EQUIPMENT SERVICE 5002 172ND St NE AND CHARGING WILL BE CONSTRUCTED. LIGHT FIXTURES AND Arlington, WA 98223 SPRINKLER LINES WILL BE ADJUSTED AS NECESSARY, AS SITE WELL AS POWER DROPS AND DATA DROPS FOR INSTALLATION OF NEW EQUIPMENT. A NEW VACUUM LINE SYSTEM WILL BE INSTALLED AND COMPRESSED AIR LINES TELCOM / SECURITY / VIDEO CONSULTANT WILL BE ADDED FOR THE ROBOTIC ARM UNITS. ALL CONSTRUCTION WILL BE LIMITED TO THE AREA UNDER STRUCTURAL HARGIS ENGINEERS, INC THE AR SORT MEZZANINE. FLOOR REMEDIATION WILL MACKENZIE 1201 THIRD AVENUE, SUITE 600 CONTINUE PAST THE EDGE OF THE MEZZANINE INTO THE 1515 SE WATER AVE #100 SEATTLE, WASHINGTON 98101 OUTBOUND DOCK DOOR AREAS. PORTLAND, OR 97214 CONTACT: Jared Bigbey PHONE: (206) 859-5354 EMAIL: jared.bigbey@hargis.biz MECH/ELEC/PLUMBING CODE DATA SYSKA HENNESSY 1175 PEACHTREE ST, SUITE BUILDING DESIGN IS BASED ON THE FOLLOWING CODES: 700, ATLANTA, GA 30361 PROJECT LOCATION: 5002 172ND ST NE, VICINITY MAP (NTS) ARLINGTON, WA 98223 FIRE PROTECTION BUILDING DEPARTMENT: CITY OF ARLINGTON, WA HARRINGTON GROUP, INC. 3237 SATELLITE BLVD, SUITE 525, DULUTH, GA APPLICABLE CODES FOR ALTERED AREAS: 30096 LOCAL: 2021 INTERNATIONAL BUILDING CODE (IBC) OBDA Project Execution/Deployment Matrix 2021 INTERNATIONAL EXISTING BUILDING CODE (IBEC) STRUCTURAL: 2021 INTERNATIONAL BUILDING CODE (IBC) Infrastructure InfrastructureInfrastructure Item HW Procurement HW Installation Commissioning Design Install Termination MECHANICAL: 2021 INTERNATIONAL MECHANICAL CODE (IMC) Electrical Upgrades Existing or GC GC AoR GC GC GC ELECTRICAL: 2023 NATIONAL ELECTRICAL CODE (NFPA 70) 2019 NFPA EMERGENCY EMERGENCY AND STANDBY POWER Plumbing Upgrades Existing or GC GC AoR GC GC GC CODE (NFPA 110) HVAC Upgrades Existing or GC GC AoR GC GC GC PLUMBING: 2021 UNIFORM PLUMBING CODE (UPC) FA Upgrades Existing or GC GC AoR GC GC GC FIRE / LIFE SAFETY: 2021 INTERNATIONAL FIRE CODE (IFC) 2016 NFPA FIRE SPRINKLER CODE (NFPA 13) FP Upgrades Existing or GC GC AoR GC GC GC 2019 NFPA FIRE ALARM CODE (NFPA 72) Central Vac System Amazon GC AoR GC Amazon Manufacturer UTILITY: 2021 INTERNATIONAL FUEL GAS CODE (IFGC) Compressed Air REFERENCE Existing Existing AoR GC (piping) Amazon GC APPLICABLE CODES AT TIME OF ORIGINAL BUILDING PERMIT: System ONLY UNLESS Cardinals Amazon Amazon AoR GC Amazon (except 480V) Amazon LOCAL: 2018 INTERNATIONAL BUILDING CODE (IBC) STAMP IS PLACED ROCC Amazon Amazon AoR GC Amazon Amazon STRUCTURAL: 2018 INTERNATIONAL BUILDING CODE (IBC) Proteus Chargers Amazon Amazon AoR GC Amazon Amazon MECHANCIAL: 2018 INTERNATIONAL MECHANICAL CODE (IMC) (PLACE STAMP HERE) PDU for Proteus GC GC AoR GC GC GC ELECTRICAL: 2020 NATIONAL ELECTRICAL CODE (NFPA 70) Chargers PLUMBING: 2018 UNIFORM PLUMBING CODE (UPC) Cameras Amazon GC AoR GC GC/Amazon Amazon FIRE / LIFE SAFETY: 2018 INTERNATIONAL FIRE CODE 4TH EDITION (IFC) © MACKENZIE WAPs Amazon GC AoR GC GC/Amazon Amazon 2025 ALL RIGHTS RESERVED THESE DRAWINGS ARE THE PROPERTY OF IP Switches Amazon Amazon N/A N/A Amazon Amazon MACKENZIE AND ARE NOT TO BE USED OR REPRODUCED IN ANY MANNER, Card Readers Security Security AoR GC GC/Amazon Amazon WITHOUT PRIOR WRITTEN PERMISSION RME Cage GC GC AoR GC GC GC/Amazon PROJECT DATA REVISION SCHEDULE RME Cage Furniture Amazon Amazon Amazon N/A N/A Amazon • THERE IS NO CHANGE TO OCCUPANCY OR USE. • NO CHANGE TO BUILDING HEIGHTS AND AREAS NOR Delta Issued As Issue Date TYPE OF CONSTRUCTION. • FIRE AND SMOKE PROTECTION FEATURES ARE UNCHANGED. • SPRINKLER PROTECTION IS UNAFFECTED, BUT PLEASE SEE FIRE PROTECTION SHEETS FOR ANY ADDITIONAL REQUIREMENTS. • FIRE ALARM SYSTEM IS UNAFFECTED BUT PLEASE SEE FIRE ALARM SHEETS FOR ANY ADDITIONAL REQUIREMENTS. • MATERIAL STORAGE HAZARD IS UNCHANGED AND REMAINS ORDINARY COMBUSTIBLE COMMODITIES. • MEANS OF EGRESS AND TRAVEL DISTANCE REMAIN UNAFFECTED BY THIS NEW CONSTRUCTION. HOWEVER PLEASE NOTE; ROBOTIC DRIVE UNITS PERFORM HIDE AND SEEK MANEUVERS DURING A FIRE ALARM EVENT TO SHEET TITLE: CLEAR EGRESS PATHS. • INTERIOR FINISHES REMAIN UNCHANGED. TITLE SHEET AND DRAWING INDEX SHEET A-001 JOB NO. 2240461.00 PERMIT SET 04/28/2025 Autodesk Docs://PAE2 - OBD-A (Project Roxy)/461-PAE2(OBD-A)-v23-A.rvt 4/22/2025 4:49:44 PM SHEET INDEX CONDENSATE PUMP SCHEDULE PLUMBING NOTES NO. TITLE SCALE P-001 PLUMBING COVER SHEET NONE SYMBOL SERVICE/ MANUFACTURER FLOW HEAD 1. REFER TO ARCHITECTURAL DRAWINGS FOR EXACT LOCATIONS AND ELEVATIONS OF ALL P-201 OVERALL PLUMBING FLOOR PLAN - LEVEL 1 1" = 40'-0" LOCATION MODEL # (GPM) (FT) VOLTS HP NOTES PLUMBING FIXTURES. P-202 PARTIAL PLUMBING FLOOR PLAN - LEVEL 1 3/64" = 1'-0" P-203 PARTIAL PLUMBING FLOOR PLAN - LEVEL 1 3/64" = 1'-0" 2. ALL PLUMBING WORK SHALL BE INSTALLED IN ACCORDANCE WITH STATE OF DELAWARE HARTELL PLUMBING CODE WITH LOCAL AMENDMENTS AND ALL APPLICABLE LOCAL CODES AND CP-1 FCU Q1-Q8 51 20 115 1/10 1 AL2-X115 ORDINANCES. LITTLE GIANT CP-1A VAC SYSTEM VCL-45ULS 1 44 115 1/5 1 3. ALL PIPING ABOVE GRADE SHALL BE PROPERLY SUPPORTED FR0M THE BUILDING STRUCTURE AND SHALL NOT REST ON CEILING TILES OR BE SUPPORTED FROM LITTLE GIANT CP-1B VAC SYSTEM 1 44 115 1/5 1 CEILING TILES. VCL-45ULS 4. CONTRACTOR SHALL COORDINATE ELECTRICAL CHARACTERISTICS AND REQUIREMENTS OF NOTES: ALL PLUMBING EQUIPMENT WITH THE ELECTRICAL DRAWINGS AND THE ELECTRICAL 1. COORDINATE ELECTRICAL REQUIREMENTS WITH ELECTRICAL CONTRACTOR. CONTRACTOR, AND SHALL FURNISH EQUIPMENT WIRED FOR THE VOLTAGES SHOWN THEREIN. 5. ALL PLUMBING EQUIPMENT, PIPING, INSULATION, ETC. INSTALLED IN HVAC PLENUM SPACES SHALL MEET CODE REQUIREMENTS FOR SMOKE AND COMBUSTIBILITY. 6. ALL PLUMBING EQUIPMENT AND SYSTEMS SHALL BE GUARANTEED FOR A MINIMUM FLEXIBLE CONNECTOR SCHEDULE PERIOD OF ONE YEAR AFTER FINAL ACCEPTANCE. Client 7. ALL PIPE PENETRATIONS OF FIRE AND/OR SMOKE RATED ASSEMBLIES SHALL BE FIRE MARK DESCRIPTION STOPPED AS REQUIRED TO RESTORE ASSEMBLY TO ORIGINAL INTEGRITY. FIRE BARRIER AMAZON.COM FC1 FLEXIBLE CONNECTOR: UNITED FLEXIBLE #AFBX1, 6”X 12”LONG PRODUCTS SHALL BE AS MANUFACTURED BY 3M COMPANY, CP25 CAULK, CS195 SERVICES LLC CORRUGATED 316L STAINLESS STEEL BELLOWS AND 304 STAINLESS COMPOSITE PANEL, FS195 WRAP/SRINK, TREMCO, HILTI, METACAULK, NELSON, OR PSS 7900 STEEL SINGLE BRAID WITH CLASS 150 STAINLESS STEEL WELDED SERIES SYSTEMS AS RECOMMENDED BY MANUFACTURER FOR PARTICULAR 410 Terry Ave N PLATE FLANGE ON EACH PIPE WITH A MAXIMUM OPERATING APPLICATIONS, OR EQUIVALENT SYSTEM AS APPROVED BY LOCAL CODE OFFICIALS. Seattle, WA PRESSURE OF 181 PSI. ALSO, REFER TO DIVISION 7 -THERMAL AND MOISTURE PROTECTION. 98109-5210 8. ALL VENT THRU ROOF PENETRATIONS SHALL BE ROUTED TO TERMINATE AT THE LEAST VISIBLE LOCATION FROM THE ENTRY VIEW. 9. THE MINIMUM CLEAR HEIGHT FOR ALL PLUMBING SYSTEMS: REFER TO ARCHITECTURAL DRAWING FOR CLEAR HEIGHTS. VACUUM SYSTEM PIPING: SEISMIC NOTE Project TYPE “M”HARD DRAWN COPPER TUBING PER ASTM B.88. FITTINGS: SOLDERED OR BRAZED JOINT COPPER FITTINGS PER ANSI ALL MECHANICAL EQUIPMENT SHALL BE PROVIDED WITH SEISMIC RESTRAINTS FOR THE PAE2 OBD-A B16.18 OR B16.22. JOINTS: SOLDERED WITH 95.5 LOW LEAD SOLDER SEISMIC USE GROUP IN WHICH THE BUILDING IS LOCATED IN (SEE STRUCTURAL DRAWINGS) RETROFIT AND COMPATIBLE FLUX. BRAZED JOINTS WITH LEAD-FREE BRAZING AND ACCORDANCE WITH THE 2021 INTERNATIONAL BUILDING CODE SECTION 1631 FILLER MATERIALS AND COMPATIBLE ALLOYS. 5002 172ND Street, NE EARTHQUAKE LOADS, ASCE 7-05 CHAPTER 13 (FORMULAS 13.3-1, 13.3-2, AND 13.3-3), AND Arlington, WA 98223 THE 2012 INTERNATIONAL BUILDING CODE CHAPTER 17 STRUCTURAL TESTS AND SPECIAL COMPRESSED AIR PIPING: INSPECTIONS. DESIGN OF SYSTEM AND ALL SUBMITTAL DATA TO INCLUDE SEISMIC CALCULATIONS CERTIFIED BY A PROFESSIONAL ENGINEER LICENSED IN THE STATE OF A. SCHEDULE 40, ASTM A-53, GALVANIZED STEEL PIPE. FITTINGS: GALVANIZED PROJECT LOCATION AND EMPLOYED BY THE RESTRAINT MANUFACTURER. SHOP MALLEABLE IRON, CLASS 150, THREADED. SCHEDULE 40 GALVANIZED FORGED DRAWINGS SHALL BE SUBMITTED FOR APPROVAL. SEISMIC RESTRAINTS SHALL BE BY STEEL, THREADED. VALVES: BALL VALVES OR GATE VALVES, CLASS 150, STRUCTURAL MASON INDUSTRIES INC. OR AN APPROVED EQUAL. SEE SPECIFICATIONS FOR ADDITIONAL THREADED ENDS. MACKENZIE INFORMATION. 1515 SE WATER AVE #100 B. FOR PIPE SIZES 2" AND SMALLER, THE VIC-PRESS SYSTEM FOR SCHEDULE 10S PORTLAND, OR 97214 PIPE MAY BE USED IN LIEU OF GALVANIZED STEEL. THE SYSTEM SHALL BE RATED TO 500-PSI CWP, WITH GRADE HNBR OR NITRILE GASKETS. MECH/ELEC/PLUMBING SYSKA HENNESSY 1175 PEACHTREE ST, SUITE PLUMBING SHEET INDEX 700, ATLANTA, GA 30361 SYMBOL ABBREVIATION DESCRIPTION A/C ABOVE CEILING FIRE PROTECTION HARRINGTON GROUP, INC. A/F ABOVE FLOOR 3237 SATELLITE BLVD, AFF ABOVE FINISHED FLOOR SUITE 525, DULUTH, GA 30096 B/F BELOW FLOOR VAC VAC VACUUM PIPING CA CA COMPRESSED AIR PIPING GATE/BALL VALVE UP PIPING TURNING UP DN PIPING TURNING DOWN O/H OVER HEAD CD CONDENSATE PIPING POINT OF CONNECTION 04/28/2025 © MACKENZIE 2025 ALL RIGHTS RESERVED THESE DRAWINGS ARE THE PROPERTY OF MACKENZIE AND ARE NOT TO BE USED OR REPRODUCED IN ANY MANNER, WITHOUT PRIOR WRITTEN PERMISSION REVISION SCHEDULE Delta Issued As Issue Date SHEET TITLE: PLUMBING COVER SHEET SHEET P-001 JOB NO. 2240461.00 PERMIT SET 04/28//2025 Autodesk Docs://PAE2 - OBD-A (Project Roxy)/25-008865_MEP_R23.rvt 4/24/2025 4:26:22 PM NONE 21 20 19 18 17 16 15 14 13 12 11 10.110 9 8 7 6 5 4 3 2 1 0.4 0.5 CC CC Client AMAZON.COM SERVICES LLC BB BB 410 Terry Ave N Seattle, WA AA AA 98109-5210 A FEC-2 A B B Project C C PAE2 OBD-A D D RETROFIT 5002 172ND Street, NE Arlington, WA 98223 E E F F STRUCTURAL MACKENZIE 1515 SE WATER AVE #100 G G PORTLAND, OR 97214 H H MECH/ELEC/PLUMBING SYSKA HENNESSY 1175 PEACHTREE ST, SUITE 700, ATLANTA, GA 30361 J J FIRE PROTECTION K K HARRINGTON GROUP, INC. 3237 SATELLITE BLVD, SUITE 525, DULUTH, GA 30096 L L M M N N P P Q Q R 1 R P-203 1 R.4 P-202 R.4 04/28/2025 S S © MACKENZIE 2025 ALL RIGHTS RESERVED THESE DRAWINGS ARE THE PROPERTY OF V V MACKENZIE AND ARE NOT TO BE USED OR REPRODUCED IN ANY MANNER, WITHOUT PRIOR WRITTEN PERMISSION REVISION SCHEDULE Delta Issued As Issue Date W W 21 20 19 18 17 16 15 14 13 12 11 10.110 9 8 7 6 5 4 3 2 1 0.4 0.5 SHEET TITLE: OVERALL PLUMBING FLOOR PLAN - OVERALL PLUMBING FLOOR PLAN - LEVEL 1 1 LEVEL 1 SCALE: 1" = 40'-0" C D SHEET B A P-201 JOB NO. 2240461.00 PERMIT SET 04/28//2025 Autodesk Docs://PAE2 - OBD-A (Project Roxy)/25-008865_MEP_R23.rvt 4/24/2025 4:26:38 PM 1" = 40'-0" 10.1 10 9 8 7 6 5 4 3 2 1 0.4 0.5 D E F G H Client AMAZON.COM SERVICES LLC CO 3/4" CD 410 Terry Ave N 3/4" CD J 4 Seattle, WA 4 CP-1A 11-02 98109-5210 VACUUM PUMPS 11-02 CP-1B 3 FC1 PROVIDE LOCKABLE ISOLATION VALVE K IN VERTICAL DROP AT MAXIMUM OF 8'-0" AFF. INSTALL FLEXIBLE CONNECTION AT EQUIPMENT CONNECTION(TYP.) L Project PAE2 OBD-A RETROFIT M 5002 172ND Street, NE 6" EV Arlington, WA 98223 11-02 1 1/2" CA 1 1/2" CA STRUCTURAL N 6" EV 6" EV MACKENZIE 1 1/2" CA 11-03TYP 1515 SE WATER AVE #100 PORTLAND, OR 97214 4" EV 4" EV 4" EV 1 1/2" CA 1 1/2" CA 1 1/2" CA MECH/ELEC/PLUMBING 1 (TYP. 3) P SYSKA HENNESSY 1175 PEACHTREE ST, SUITE 22-01 22-01 22-01 22-01 22-01 22-01 11-02 EXPANSION LOOP 700, ATLANTA, GA 30361 8'(H)X4'(W) EXPANSION LOOP FIRE PROTECTION 16'(H)X8'(W 4" EV 1 (TYP. 4) 1 (TYP. 2) 2 Q HARRINGTON GROUP, INC. 1 1/2" CA (TYP. 3) 3237 SATELLITE BLVD, 1 1/2" CA 4" EV SUITE 525, DULUTH, GA 30096 1 1/2" CA 1 1/2" CA R 1 1/2" CA 2 (TYP. 4) 2 (TYP. 2) 1 1/2" CA 1 1/2" CA EXPANSION LOOP 1 1/2" CA 1 1/2" CA 1-1/2"CA O/H & DN TO 8'(H)X4'(W) BELOW MEZZANINE R.4 EXISTING CA EXISTING CA S CONNECT NEW VALVED 1-1/2"CA TO EXISTING CA MAIN LOOP (CONTRACTOR TO VERIFY EXACT LOCATION) 04/28/2025 V © MACKENZIE 2025 ALL RIGHTS RESERVED THESE DRAWINGS ARE THE PROPERTY OF MACKENZIE AND ARE NOT TO BE USED OR REPRODUCED IN ANY MANNER, WITHOUT PRIOR WRITTEN PERMISSION REVISION SCHEDULE W Delta Issued As Issue Date 03-01 10.1 10 9 8 7 6 5 4 3 2 1 0.4 0.5 SHEET TITLE: PARTIAL PLUMBING FLOOR PLAN - LEVEL 1 PARTIAL 1 SCALE: 3/64" = 1'-0" PLUMBING FLOOR PLAN - LEVEL 1 SHEET NOTES SHEET KEYNOTES 1. 1"CA DN TO CARDINAL WORKCELL (1 CFM @ 100 PSI) (TYP. 36). THE HEIGHT FROM THE FINISHED FLOOR TO THE BOTTOM OF THE SHUTOFF BALL VALVE SHALL BE BETWEEN 36-INCHES TO 67-INCHES FOR EASE OF ACCESS TO THE SHUTOFF BALL VALVE. C D 2. PROVIDE 1-1/2" VACUUM LINE WITH ISOLATION VALVE AND 1-1/2" HOSE BARB FITTING (MCMASTER PN 5332T45) FOR A VACUUM HOSE CONNECTION TO THE ROBOTIC WORK CELL. INSTALL HOSE BARB FITTING ABOVE SURVEY POINT FA4 SHEET AT A HEIGHT OF 110" OR GREATER FROM THE FINISHED FLOOR. VACUUM HOSE TO BE PROVIDED BY OTHERS. 3. INSTALL OWNER FURNISHED VACUUM PUMP. PROVIDE PIPING, VALVES, AND FINAL CONNECTION FOR A COMPLETE B A AND FUNCTIONING SYSTEM. P-202 4. PROVIDE CONDENSATE PUMPS AT DRAIN OUTLETS OF VACUUM PUMPS. INSTALL DRAIN PIPING FROM VACUUM PUMP TO CONDENSATE TANK AND ROUTE DISCHARGE LINES FROM CONDENSATE PUMPS TO NEAREST RECEPTOR WITH AN AIR GAP. JOB NO. 2240461.00 PERMIT SET 04/28//2025 Autodesk Docs://PAE2 - OBD-A (Project Roxy)/25-008865_MEP_R23.rvt 4/24/2025 4:26:51 PM 3/64" = 1'-0" D 21 20 19 18 17 16 15 14 13 12 11 E F G ? ? H Client AMAZON.COM SERVICES LLC 410 Terry Ave N J Seattle, WA 98109-5210 K L Project PAE2 OBD-A RETROFIT M 5002 172ND Street, NE Arlington, WA 98223 N 6" EV 6" EV 6" EV STRUCTURAL 1 1/2" CA 1 1/2" CA MACKENZIE 1 1/2" CA 1 1/2" CA 1515 SE WATER AVE #100 PORTLAND, OR 97214 4" EV 1 1/2" CA MECH/ELEC/PLUMBING P 1 1/2" CA 4" EV 1 1/2" CA SYSKA HENNESSY 4" EV 1175 PEACHTREE ST, SUITE 700, ATLANTA, GA 30361 6 FIRE PROTECTION Q 1 (TYP. 3) 1 1/2" CA 1 (TYP. 4) 1 (TYP. 2) HARRINGTON GROUP, INC. 3237 SATELLITE BLVD, 4" EV SUITE 525, DULUTH, GA 30096 4" EV 4" EV 1 1/2" CA R 1 1/2" CA 2 (TYP. 3) 2 (TYP. 4) 2 (TYP. 2) 1 1/2" CA 3/4" PUMPED 1 1/2" CA 1 1/2" CA 1 1/2" CA 1 1/2" CA DISCHARGE 1-1/2"CA O/H & DN TO R.4 BELOW MEZZANINE 1 1/2" CA CP-1 EXISTING CA EXISTING CA 3 4 5 S CONNECT NEW VALVED 1-1/2"CA TO EXISTING CA MAIN LOOP (CONTRACTOR TO VERIFY EXACT LOCATION). 04/28/2025 V © MACKENZIE 2025 ALL RIGHTS RESERVED THESE DRAWINGS ARE THE PROPERTY OF MACKENZIE AND ARE NOT TO BE USED OR REPRODUCED IN ANY MANNER, WITHOUT PRIOR WRITTEN PERMISSION REVISION SCHEDULE W Delta Issued As Issue Date SHEET TITLE: 21 20 19 18 17 16 15 14 13 12 11 PARTIAL PARTIAL PLUMBING FLOOR PLAN - LEVEL 1 PLUMBING 1 SCALE: 3/64" = 1'-0" FLOOR PLAN - LEVEL 1 SHEET NOTES SHEET KEYNOTES 1. 1"CA DN TO CARDINAL WORKCELL (1 CFM @ 100 PSI) (TYP. 36). THE HEIGHT FROM THE FINISHED FLOOR TO THE BOTTOM OF THE SHUTOFF BALL VALVE SHALL BE BETWEEN 36-INCHES TO 67-INCHES FOR EASE OF ACCESS TO THE SHUTOFF BALL VALVE. 2. PROVIDE 1-1/2" VACUUM LINE WITH ISOLATION VALVE AND 1-1/2" HOSE BARB FITTING (MCMASTER PN 5332T45) FOR A C D VACUUM HOSE CONNECTION TO THE ROBOTIC WORK CELL. INSTALL HOSE BARB FITTING ABOVE SURVEY POINT FA4 AT A HEIGHT OF 110" OR GREATER FROM THE FINISHED FLOOR. VACUUM HOSE TO BE PROVIDED BY OTHERS. 3. CONDENSATE PUMP CP-1 SHALL BE RIGIDLY MOUNTED ON A 24"X24" STEEL PLATFORM. THE PLATFORM SHALL BE FULLY WELDED TO SHEET STRUCTURAL L-BRACKETS, WHICH SHALL BE SECURELY ANCHORED TO THE EXISTING STEEL COLUMN USING HIGH-STRENGTH BOLTS. 4. THE PLATFORM SUPPORTING CONDENSATE PUMP CP-1 SHALL BE INSTALLED AT A HIGH ELEVATION, POSITIONED BENEATH THE B A EXISTING 1-1/4" CONDENSATE LINE SERVING FCU Q1 THROUGH Q8 TO FACILITATE A VERTICAL DROP FROM THE CONDENSATE LINE INTO THE PUMP INLET, ENSURING PROPER GRAVITY FLOW AND SYSTEM FUNCTIONALITY. P-203 5. MOUNT THE MALLORY PS-551DRQ EXTRA LOUD BRACKET MOUNTED ALARM TO THE PUMP PLATFORM. ELECTRICALLY CONNECT THE ALARM TO THE AUXILIARY CONTACTS OF CONDENSATE PUMP CP-1 TO ENABLE ALARM ACTIVATION UPON PUMP FAULT OR HIGH-LEVEL CONDITION. 6. THE DISCHARGE LINE FROM CONDENSATE PUMP CP-1 SHALL BE ROUTED HORIZONTALLY AT A HIGH ELEVATION TOWARD THE SANITARY DRAIN RECEPTOR. AT THE RECEPTOR LOCATION, THE LINE SHALL TRANSITION VERTICALLY DOWNWARD AND TERMINATE ABOVE THE RECEPTOR WITH A CODE-COMPLIANT AIR GAP TO PREVENT BACKFLOW CONTAMINATION. JOB NO. 2240461.00 PERMIT SET 04/28//2025 Autodesk Docs://PAE2 - OBD-A (Project Roxy)/25-008865_MEP_R23.rvt 4/24/2025 4:27:03 PM 3/64" = 1'-0" Permit #: 6569 Permit Date: 06/23/25 Permit Type: COMMERCIAL MECHANICAL Project Name: PAE2 OBD-A RETROFIT Applicant Name: Hawk Mechanical Contractors, Inc. Applicant Address: P.O. Box 547 Applicant, City, State, Zip: MONROE Contact: ALAN TAYLOR Phone: 2063910346 Email: ataylor@hawkmechanical.com Scope of Work: VACUUM, COMPRESSED AIR, AND CONDENSATE PIPING SYSTEMS Valuation: 830833.00 Square Feet: 638019 Number of Stories: 1 Construction Type: lllB Occupancy Group: B; Business ID Code: Permit Issued: 06/27/2025 Permit Expires: 02/20/2026 Form Permit Type: COMMERCIAL MECHANICAL Status: COMPLETE Assigned To: Hannah Hardwick Property Parcel # Address Legal Description Owner Name Owner Phone Zoning Section 28 Township 31 Range 5 Quarter NE PAR B AS DELINEATED ON CITY ARL BLA PROJ FILE NO PLN-439 REC AFN AMAZON.COM 230 COMMERCIAL 31052800100100 5002 172ND ST NE 201812055003; BEING A SERVICES LLC / SERVICES PTN OF NE1/4 NE1/4 OF SD SEC; REFER TO 31052800100101 FOR MH ONLYOSA-91 Contractors Contractor Primary Contact Phone Address Contractor Type License License # Hawk Mechanical CONSTRUCTION 3607948783 PO Box 547 UBI 601 728 226 Contractors Inc CONTRACTOR Hawk Mechanical CONSTRUCTION Construction 3607948783 PO Box 547 HAWKMCI044PD Contractors Inc CONTRACTOR Contractor Inspections Date Inspection Type Description Scheduled Date Completed Date Inspector Status C10. 08/20/2025 MECHANICAL 08/21/2025 08/21/2025 BUILDING Approved ROUGH-IN Plan Reviews Date Review Type Description Assigned To Review Status COMMERCIAL 06/23/2025 BUILDING Approved MECHANICAL COMMERCIAL 06/27/2025 BUILDING Approved MECHANICAL Fees Fee Description Notes Amount Mechanical Commercial Plan Review Table 4-1 $4,706.28 Credit Card Service $141.19 Processing/Technology $25.00 Inspection $75.00 Dryer Ducting Enter # of units $270.00 Mechanical Base Permit Fee $25.00 Mechanical Misc. Not otherwise specified $15.00 Credit Card Service $12.30 Total $5,269.77 Attached Letters Date Letter Description 06/26/2025 Building Permit 06/23/2025 Web Form - Building Application Payments Date Paid By Description Payment Type Accepted By Amount 06/23/2025 Alan Taylor 235011937 Hannah Hardwick $141.19 XBP Conf: 06/23/2025 $4,706.28 235011937 06/26/2025 Alan Taylor 235407507 $12.30 XBP Conf: 06/26/2025 $410.00 235407507 Outstanding Balance $0.00 Notes Date Note Created By: 01/27/2026 Expiration notice sent LaNay Hendrick 12/29/2025 sent expiration notice Hannah Hardwick Uploaded Files Date File Name 07/14/2025 27306910-20250627_BLD6569_Approved Additional Plans.pdf 06/27/2025 27097262-20250627_BLD6569_Additional Plans.pdf 06/27/2025 27097060-20250623_BLD6569_Approved Plans.pdf 06/27/2025 27097017-2025_BLD6569_IssuedPermit.pdf 06/23/2025 477aa3d6475038ac4da035fa6f12c8f6_6996022523_aib_ghs_1202-2002_vsd_en.pdf 06/23/2025 bca879663b229e5e7f7d4909f59a37ca_atlas_copco_vacuum_amazon_install_overview_1_.pdf 06/23/2025 ead3814fa076136b531b35a158d98b44_20814771-commercial_mechanical_-_copy.pdf 06/23/2025 9c7e68bf5e7305d397b2a873bc5432e6_project_summary.pdf 06/23/2025 6bb1815954842140f0132e648aa9dad8_acv_-_ar_cardinal_-_master_quote.pdf 06/23/2025 ead3814fa076136b531b35a158d98b44_20814771-commercial_mechanical_-_copy.pdf