Loading...
HomeMy WebLinkAbout223 W Jensen St_BLD6651_2025 CITY OF ARLINGTON 18204 59th Avenue NE, Arlington, WA 98223 INSPECTIONS: 360-403-3417 - Permit Center: 360-403-3551 BUILDING PERMIT 223 W JENSEN ST Permit #: 6651 PERMIT EXPIRES 180 DAYS AFTER Parcel #: 00560500001502 DATE OF ISSUANCE. Scope of Work: LIKE FOR LIKE AIRHANDLER & HEAT PUMP C/O Valuation: 24000.00 OWNER APPLICANT CONTRACTOR CHU LEROY & LESLIE BARRON HEATING & A/C INC Barron Heating 223 W JENSEN ST 5100 PACIFIC HWY 5100 Pacific Hwy #103 ARLINGTON, WA 98223-8223 FERNDALE, WA 98248 Ferndale, WA 98248 360-676-1131 3606761131 LIC: BARROHC783N5 EXP: 08/25/2026 LIC: 600 092 564 EXP: 03/31/2026 LIC: BARROHA179D7 EXP: 10/23/2026 MECHANICAL CONTRACTOR PLUMBING CONTRACTOR LIC #: EXP: LIC #: EXP: JOB DESCRIPTION PERMIT TYPE: RESIDENTIAL MECHANICAL CODE YEAR: 2021 STORIES: 1 CONST. TYPE: VB DWELLING UNITS: OCC GROUP: R-3; Residential BUILDINGS: OCC LOAD: PERMIT APPROVAL The issuance or granting of this permit shall not be construed to be a permit for, or approval of, any violation of this Code or any other ordinance or order of the City, of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor of this State. To the extent the issuance or granting of this permit is interpreted to allow construction activity during any period of time when such construction is prohibited or restricted by any state or federal law, or order, proclamation, guidance advice or decision of the Governor of this State, this permit shall not authorize such work and shall not be valid. The building official is authorized to prevent occupancy or use of a structure where in violation of this Code, any other City ordinances of this jurisdiction or any other ordinance or executive order of the City, or of any state or federal law, or of any order, proclamation, guidance advice or decision of the Governor. The building official is authorized to suspend or revoke this permit if it is determined to be issued in error or on the basis of incorrect, inaccurate or incomplete information, or in violation of any City ordinance, regulation or order, state or federal law, or any order, proclamation, guidance or decision of the Governor. I AGREE TO COMPLY WITH CITY AND STATE LAWS REGULATING CONSTRUCTION AND IN DOING THE WORK AUTHORIZED THEREBY; NO PERSON WILL BE EMPLOYED IN VIOLATION OF THE LABOR CODE OF THE STATE OF WASHINGTON RELATING TO WORKMEN'S COMPENSATION INSURANCE AND RCW 18.27. THIS APPLICATION IS NOT A PERMIT UNTIL SIGNED BY THE BUILDING OFFICIAL OR HIS/HER DEPUTY AND ALL FEES ARE PAID. IT IS UNLAWFUL TO USE OR OCCUPY A BUILDING OR STRUCTURE UNTIL A FINAL INSPECTION HAS BEEN MADE AND APPROVAL OR A CERTIFICATE OF OCCUPANCY HAS BEEN GRANTED. IBC110/IRC110. SALES TAX NOTICE: Sales tax relating to construction and construction materials in the City of Arlington must be reported on your sales tax return form and coded City of Arlington #3101. 7/30/2025 07/30/2025 Applicant Signature Date Building Official Date CONDITIONS 3” concrete pad with seismic bracing attached. Provide electrical disconnect. Lines shall be insulated; use of adhesive tapes are prohibited. Adhere to approved appliance. Approved job copy shall be onsite for inspections; if applicable. Call for final inspection. The property owner shall ensure that the construction project complies with all applicable zoning codes and regulations. The property owner shall also ensure that the construction project does not cause any adverse impact on the surrounding environment or community. The property owner shall be responsible for obtaining all necessary permits and approvals from the relevant authorities before commencing construction. The property owner shall ensure that the construction project complies with all applicable design review requirements. THIS PERMIT AUTHORIZES ONLY THE WORK NOTED. THIS PERMIT COVERS WORK TO BE DONE ON PRIVATE PROPERTY ONLY. ANY CONSTRUCTION ON THE PUBLIC DOMAIN (CURBS, SIDEWALKS, DRIVEWAYS, MARQUEES, ETC.) WILL REQUIRE SEPARATE PERMISSION. PERMIT FEES Date Description Fee Amount 07/30/2025 Processing/Technology $25.00 07/30/2025 Inspection $75.00 07/30/2025 Forced Air Heat ≤ 100 BTU/h $15.00 07/30/2025 Heat Pump - Condensing Unit $25.00 07/30/2025 Mechanical Base $25.00 07/30/2025 Credit Card Service $4.95 Total Due: $169.95 Total Payment: $169.95 Balance Due: $0.00 CALL FOR INSPECTIONS Call by 3:30 pm for next day inspection, allow 48 hours for Fire Inspections When calling for an inspection please leave the following information: Permit Number, Type of Inspection being requested, and whether you prefer morning or afternoon INSPECTION INFORMATION Pass/Fail RESIDENTIAL MECHANICAL APPLICATION Community and Economic Development City of Arlington • 18204 59th Ave NE • Arlington, WA 98223 • Phone (360) 403-3551 This application is for new, addition, altered or replaced mechanical installation and new or altered gas piping. Please fill out all pages of this application and include all information. Type of Permit:  New Installation  Addition/Alteration/Repair  Gas Piping Property Address: Project Valuation: Lot #: Parcel ID No.: Preferred Contact:  Owner  Contractor Project Description: Owner Name: Home No.: Email Address: Cell No.: Mailing Address: City: State: Zip: Contractor Name: Office No.: Email Address: Cell No.: Mailing Address: City: State: Zip: L&I Contractor License Number: Expiration Date: • New gas piping requires a pressure test hooking to any appliance • Sediment traps (drips) are required on all gas lines • Gas lines are required to be supported/secured every 6 to 8 feet • Proper Combustion air and venting required for all appliances • A shut-off valve is required within 6 feet of all appliances Gas Piping Information  Not Applicable  CSST  Brass  Other Proposed Piping Material:  Black Steel  Galvanized Steel _______________________________________ Proposed Piping Size:  ½”  ⅝”  ¾”  1”  1½”  2” Distance from Meter to furthest Appliance: Total BTU’s of all Appliances: MECHANICAL PERMIT FEES (per unit) Type of Fixture No. of Units Cost per Unit Subtotal Model No. Additional Plan Review fees x $ 75.00 = Air Cond. Unit ≤100Btu/h x $ 15.00 = Air Cond. Unit >100Btu/h x $ 25.00 = Air Cond. Unit >500Btu/h x $ 50.00 = Air Handling Units x $ 15.00 = Base Mechanical Fee 1 x $ 25.00 = $ 25.00 Boiler <100Btu/h >3hp x $ 15.00 = Boiler >1 million Btu/h<50hp x $ 25.00 = REV03.2022 Page 1 of 2 MECHANICAL PERMIT FEES (per unit) Boiler >1.5 million Btu/h<50hp x $ 50.00 = Boiler >100Btu/h 3-15hp x $ 15.00 = Boiler >500Btu/h 15-30hp x $ 25.00 = Commercial Hoods -Type I x $ 25.00 = Commercial Hoods -Type II x $50.00 = Diffusers x $ 15.00 = Dryer Ducting x $ 15.00 = Ductwork (drawings required) x $ 25.00 = Evaporative Coolers x $ 15.00 = Exhaust/Ventilation Fans x $ 15.00 = Fireplace/Insert/Stove x $ 15.00 = Forced Air Heat ≤100 Btu/h x $ 15.00 = Forced Air Heat >100 Btu/h x $ 25.00 = Gas Clothes Dryer x $ 15.00 = Gas Fired AC ≤100 Btu/h x $ 15.00 = Gas Fired AC >100 Btu/h x $ 25.00 = Gas Fired AC > 500 Btu/h x $ 50.00 = Gas Piping ≤ 5 units x $ 15.00 = Gas Piping > 5 units (plus <5 units) x $ 2.00 = Heat Exchangers x $ 15.00 = Heat Pump-Condensing Unit x $ 25.00 = Hot Water Heat Coils x $ 15.00 = Miscellaneous Appliance - regulated by $ 15.00 x = mechanical code, not otherwise specified Pkg. Units ≤100btu x $ 25.00 = Pkg. Units >100btu x $50.00 = Range/Cook top-Gas Fired x $ 15.00 = Refrigeration Unit ≤100Btu/h x $ 15.00 = Refrigeration Unit >100Btu/h x $ 25.00 = Refrigeration. Unit >500Btu/h x $ 50.00 = Re-inspection fee x $ 75.00 = Residential Range Hood x $ 15.00 = Unit Heaters ≤ 100 Btu/h x $ 15.00 = Unit Heaters >100 Btu/h x $ 25.00 = VAV Boxes (Variable Air Volume, part of air $ 10.00 x = conditioning system) Wall Heaters - Gas Fired x $ 25.00 = Water Heater - Gas Fired x $ 25.00 = Permit Fee Inspection Fee $75.00 Processing/Technology Fee $25.00 Total REV2.2020 Page 2 of 2 PRESSURE PIPING SCHEMATIC COMPLETE FOR GAS PIPING ONLY  SCHEMATIC IS TO SCALE  SCHEMATIC NOT TO SCALE Show Pipe Size(s) and Length(s) from meter to all appliances NOTE: Any interior pressure regulators must be indicated I hereby certify that I am the Owner, Applicant, Contractor, and authorized to sign this application and that the above information is correct and construction on, and the occupancy and the use of the above-described property will be in accordance with the laws, rules and regulation of the State of Washington, and the City of Arlington. A final inspection and approval shall be obtained when complete. Signature Print Name Date REV2.2020 Page 3 of 3 AHVE Multi-Position, Variable-Speed, ECM-Based Air Handler with In- ternal EEV, Communicating For S-Series matchups 11/2 to 5 Tons Contents Nomenclature .......................................2 Product Specifications .......................... 3 Dimensions ...........................................4 Heat Kit Data ..........................................5 Wiring Diagram .....................................7 Accessories ...........................................8 Product Features Cabinet Features • Electronic Expansion Valve (EEV) for • Cabinet air leakage less than 2.0% at 1.0 inch H₂O when cooling and heat pump applications. tested in accordance with ASHRAE standard 193 • 7mm evaporator coil tube size • Cabinet air leakage less than 1.4% at 0.5 inch H₂O when • Variable-speed ECM blower motor tested in accordance with ASHRAE standard 193 • Compatible with Amana® brand smart thermostat • Horizontal or vertical configuration capabilities • Provides constant CFM over a wide range of static • 21" depth for easier attic access pressure conditions independent of duct system • DecaBDE-free thermoplastic drain pan • CFM indicator with secondary drain connections • Thermostat provides adjustable low- • Screw-less sides and back helps to reduce condensation CFM for efficient fan-only operation when installed in humid locations • All-aluminum evaporator coil • Foil-faced insulation covers the internal • Fault recall of six most recent faults casing to reduce cabinet condensation • Improved humidity and comfort control • Galvanized, leather grain-embossed finish • AHRI certified; ETL listed • Glue-less cabinet insulation retention • Coil mounting track for quick repositioning • Tool-less filter access • Rigid SmartFrame™ cabinet * Complete warranty details available from your local dealer or at www.amana-hac.com To receive the 10-Year Parts Limited Warranty, online registra�on must be completed within 60 days of installa�on. Online registra�on is not required in California or Québec. SS-AHVE www.goodmanmfg.com 11/22 Nomenclature A H V E 36 B P 1 4 00 A A ** * 1 2 3 4 5,6 7 8 9 10 11,12 13 14 Brand Minor Rev A - Corporate Air Handler A Unit Application Major Rev H - Horizontal Discharge Compatible A M - Multi-Position Electric Heat kW Motor Refrigerant V - VS-ECM Communicating 4 - R410A Expansion Device Electrical E - Electronic Expansion Valve 1 208/230 V, 1 Phase 60Hz Cabinet P - Painted Nominal Capacity Range 24 - 2 Tons 36 - 3 Tons Cabinet Width 42 - 3½ Tons AM* & AH* Series B - 17.5” 48 - 4 Tons C - 21.0” 60 - 5 Tons D - 24.5” HKS X 03 X A AA 1 2 3 4 5 6,7 Unit Type Revisions HKS Heat Kit for Engineering Revisions Air Handlers Phase Circuit Breaker A Single Phase 208 V E Three Phase 240 V X No circuit breaker B Single Phase 240 V F Three Phase 208/240 V C Circuit Breaker C Single Phase 208/240 V G Three Phase 460 V D Three Phase 208 V Heating Capacity @ 240 Volts H Special case 208 V* 03 3.0 kW 15 14.4 kW Cabinet Size (MAX) 05 4.5 kW 19 19.2 kW wth 150F limit C C Cabinet 06 6.0 kW 20 19.2 kW with 170F limit D D Cabinet 08 8.0 kW 25 25.0 kW X All Cabinet Sizes 10 9.6 kW *Refer S&R Plate 2 www.goodmanmfg.com SS-AHVE SS-AHVE www.amana-hac.com 3 Product Specifications AHVE24BP1400 AHVE36CP1400 AHVE42CP1400 AHVE48DP1400 AHVE60DP1400 Nominal Tons 2.0Ton 3.0Ton 3.5Ton 4.0Ton 5.0Ton Blower Diameter 9½" 10⅝" 10⅝" 12" 12" Width 6" 10⅝" 10⅝" 10⅝" 10⅝" Tubing Connection Liquid - Refrigerant ⅜" ⅜" ⅜" ⅜" ⅜" ��ion - Refrigerant ¾" ⅞" ⅞" ⅞" ⅞" Coil Drain Conn��on (NPT) ¾" ¾" ¾" ¾" ¾" Electrical Data Voltage - Phase 208/230-1 208/230-1 208/230-1 208/230-1 208/230-1 Min Circuit Ampacity 4.9/4.9 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 Max. Overcurrent Device (amps) 15/15 15/15 15/15 15/15 15/15 Minimum VAC 197 197 197 197 197 Maximum VAC 253 253 253 253 253 Blower Motor FLA 3.9 5.2 5.2 5.2 5.2 HP ½ ¾ ¾ ¾ ¾ Ship Weight (lbs) 115 140 140 150 167 2 www.amana-hac.com SS-AHVE SS-AHVE www.goodmanmfg.com 3 Dimensions 9 8 7 6 5 4 3 2 1 AVPEC_DIMENSIONS F F 1-1/2" (11.43 cm) 7-1/8" (18.1 cm) E 3-11/16" (9.37 cm) 21" (55.88 cm) E 1-15/16" (4.92 cm) 9-5/32" (23.26 cm) 11-7/32" (28.50 cm) K J 7-17/32" (19.13 cm) 21/32 (1.67 cm) 1-23/32" (4.13 cm) 5-5/32" (13.10 cm) 3-1/16" (7.78 cm) C 1-13/32" (3.57 cm) 5/8" (1.59 cm) B 5/8" (1.59 cm) D D 1-11/32" (3.33 cm) 1-25/32" (4.52 cm) HORIZANTAL DRAIN PORT DEATIL AHVE24; AHVE36; AHVE42 2-11/16" (6.83 cm) 1-11/16" (4.29 cm) C C A SUCTION TUBE LIQUID LINE INLET TUBE 2-31/32" (7.46 cm) 3-1/32" (7.70 cm) G SEE HORIZONTAL DRAIN PORT DETAIL D 3-25/32" (9.60 cm) 1-5/8" (4.13 cm) 10-3/32" (25.88 cm) B B E VERTICAL DRAIN PORT DEATIL SEE VERTICAL DRAIN PORT DETAIL H 9 AHVE24; AHVE36; AHVE428 7 6 5 4 3 2 1 F F E E 1" (25.4 cm) 19.5" (49.53 cm) 17/32 D D 1-13/16" (4.60 cm) F 1-13/16" (4.60 cm) INLET J INLET (RIGHT SIDE VIEW) C C (FRONT VIEW) I K 1.5/8(4.13 cm) B B A DETAIL B B GOODMAN MANUFACTURING COMPANY, L.P. DRAWING TO BE INTERPRETED IN ACCORDANCE WITH ASME Y14.100INTERFERENCE DOCUMENT A DIMENSIONS ARE IN INCHES A UNLESS OTHERWISE NOTED SPECIAL CHARACTERISTICS: (REFER MSP 822-01 FOR DETAILS) COMPONENTS AND MATERIALS SPECIFIED HEREIN WILL ALSO CONFORM TO THE APPLICABLE SECTION OF GOODMAN MSPTOLERANCES UNLESSDWN BY: HP ENG: KM DO NOT SCALE DRAWING CC 860-01 WORKMANSHIP STANDARD. OTHERWISE NOTEDCHK BY: VM DATE: 1-6-22 SHT 4 OF 4 =CRITICAL CHARACTERISTIC REQUIRES AN INITIAL CPK OF 1.33 AND USE OF STATISTICAL PROCESS CONTROL. ANGLES ± 1.5° =SIGNIFICANT CHARACTERISTIC REQUIRES AN INITIAL CPK OF 1.00 AND USE OF STATISTICAL PROCESS CONTROL. .X : ± .1 REV SC CONFIDENTIAL PROPERTY OF GOODMAN MANUFACTURING COMPANY, L.P. OR ITS AFFILIATES NOT TO BE DISCLOSED TO .XX : ± .03 INABILITY TO MEET THE REQUIRED INITIAL CPK VALUE WILL REQUIRE 100% INSPECTION. OTHERS, COPIED, OR USED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING. MUST BE RETURNED UPON DEMAND,.XXX : ± .015 DV48FECD14_AMST_STUDY_1 SCALE: NTS ON COMPLETION OF ORDER, OR OTHER PURPOSE FOR WHICH IT WAS LENT. HOLE Ø : ± .005 1 TUBE CUT LG: ± .063 9 8 7 6 5 4 3 2 1 SPECIAL CHARACTERISTICS: (REFER MSP 822-01 FOR DETAILS) SHEET: 1 OF 1 CC = CRITICAL CHARACTERISTIC REQUIRES AN INITIAL CPK OF 1.33 AND USE OF STATISTICAL PROCESS CONTROL. = SIGNIFICANT CHARACTERISTIC REQUIRES AN INITIAL CPK OF 1.00 AND USE OF STATISTICAL PROCESS CONTROL. INABILITY TO MEET THE REQUIRED INITIAL CPK VALUE WILL REQUIRE 100% INSPECTION.SC Model A B CONFIDENTIAL PROPERTY OF GOODMAN MANUFACTURING COMPANY, L.P. OR ITS AFFILIATES NOT TO BE DISCLOSED TOC D E F G H I J DWG. K OTHERS, COPIED, OR USED FOR ANY PURPOSE EXCEPT AS AUTHORIZED IN WRITING. MUST BE RETURNED UPON DEMAD, NO. AVPEC_DIMENSIONS ON COMPLETION OF ORDER, OR OTHER PURPOSE FOR WHICH IT WAS LENT 9 8 7 6 5 4 3 2 1 AHVE24BP1400 45 16⅜ 17½ 15⅝ 12 14⅛ 9 12¾ 3¹³⁄₁₆ 2⅞ 2 15/16 AHVE36CP1400 53⁷⁄₁₆ 19⅞ 21 21¹³⁄₁₆ 18⅝ 17¹¹⁄₁₆ 10¹³⁄₁₆ 6¹³⁄₁₆ 3¹³⁄₁₆ 2⅞ 2 15/16 AHVE42CP1400 53⁷⁄₁₆ 19⅞ 21 21¹³⁄₁₆ 18⅝ 17¹¹⁄₁₆ 10¹³⁄₁₆ 6¹³⁄₁₆ 3¹³⁄₁₆ 2⅞ 2 15/16 AHVE48DP1400 53⁷⁄₁₆ 23⁵⁄₁₆ 24½ 21½ 18⁵⁄₁₆ 21³⁄₁₆ 12⅝ 6⅞ 4 3 3 3/32 AHVE60DP1400 58 23⁵⁄₁₆ 24½ 26⅛ 22⅞ 21³⁄₁₆ 12⁵⁄₁₆ 13¼ 4 3 3 3/32 Rated indoor airflow rate [SCFM] Static pressure [wc] ID unit OD unit 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 ASZS601810*/ ASXS6*1810* 610 610 610 610 610 610 610 610 610 AHVE24BP1400 ASZS602410*/ ASXS6*2410* 800 800 800 800 800 800 800 800 800 ASZS603010*/ ASXS6*3010* 1010 1010 1010 1010 1010 1010 1010 1010 1010 AHVE36CP1400 ASZS603610*/ ASXS6S3610* 1260 1260 1260 1260 1260 1260 1260 1260 1260 ASZS603610*/ ASXS6*3610* 1260 1260 1260 1260 1260 1260 1260 1260 1260 AHVE42CP1400 ASZS604210*/ ASXS6S4210* 1320 1320 1320 1320 1320 1320 1320 1320 1320 ASZS604210*/ ASXS6S4210* 1320 1320 1320 1320 1320 1320 1320 1320 1320 AHVE48DP1400 ASZS604810*/ ASXS6S4810* 1380 1380 1380 1380 1380 1380 1380 1380 1380 ASZS604210*/ ASXS6S4210* 1320 1320 1320 1320 1320 1320 1320 1320 1320 AHVE60DP1400 ASZS604810*/ ASXS6S4810* 1380 1380 1380 1380 1380 1380 1380 1380 1380 ASZS606010*/ ASXS6S6010* 1640 1640 1640 1640 1640 1640 1640 1640 1640 *The chart is for informa����y. For sa�sfactory opera���external sta���essure must not exceed 0.5 wc. *Unit may pro����ferent SCFM during electrical heater opera����������f������ow rate. 4 www.goodmanmfg.com SS-AHVE SS-AHVE www.amana-hac.com 5 Heat Kit Data Circuit 1 Circuit 2 Single-Point Kit Model Amps MCA¹ MOP² Amps MCA¹ MOP² MCA¹ MOP² AHVE24BP1400 0.0/0.0 4.9/4.9 15/15 --- --- --- --- --- HKS*03XC** (208V/240V) 10.8/12.5 18/21 20/25 --- --- --- --- --- HKS*05XC** (208V/240V) 17.3/20 27/29.9 30/30 --- --- --- --- --- HKS*06XC** (208V/240V) 21.7/25 32/36 35/40 --- --- --- --- --- HKS*08XC** (208V/240V) 28.9/33.3 41/47 45/50 --- --- --- --- --- HKS*10XC** (208V/240V) 34.7/40 48/55 50/60 --- --- --- --- --- AHVE36CP1400 0.0/0.0 6.5/6.5 15/15 --- --- --- --- --- HKS*05XC** (208V/240V) 17.3/20 28/32 30/35 --- --- --- --- --- HKS*06XC**(208V/240V) 21.7/25 34/38 35/40 --- --- --- --- --- HKS*08XC** (208V/240V) 28.9/33.3 43/48 45/50 --- --- --- --- --- HKS*10XC** (208V/240V) 34.7/40 50/57 50/60 --- --- --- --- --- HKS*15XF** (208V/240V)^ 0.0/0.0 6.5/6.5 15/15 30/34.6 38/43 40/45 --- --- HKSC15XA** (208V) 34.7 49.8 50 17.3 21.7 25 71.5 80 HKSC15XB** (240V) 40 56.5 60 20 25 25 81.5 90 HKSC19CA** (208V) 34.7 49.8 50 34.7 43.3 45 93.2 100 HKSC19CB** (240V) 40 56.5 60 40 50 50 107 110 AHVE42CP1400 0.0/0.0 6.5/6.5 15/15 --- --- --- --- --- HKS*05XC** (208V/240V) 17.3/20 28/32 30/35 --- --- --- --- --- HKS*06XC** (208V/240V) 21.7/25 34/38 35/40 --- --- --- --- --- HKS*08XC** (208V/240V) 28.9/33.3 43/48 45/50 --- --- --- --- --- HKS*10XC** (208V/240V) 34.7/40 50/57 50/60 --- --- --- --- --- HKS*15XF** (208V/240V)^ 0.0/0.0 6.5/6.5 15/15 30/34.6 38/43 40/45 --- --- HKSC15XA** (208V) 34.7 49.8 50 17.3 21.7 25 71.5 80 HKSC15XB** (240V) 40 56.5 60 20 25 25 81.5 90 HKSC19CA** (208V) 34.7 49.8 50 34.7 43.3 45 93.2 100 HKSC19CB** (240V) 40 56.5 60 40 50 50 107 110 AHVE48DP1400 0.0/0.0 6.5/6.5 15/15 --- --- --- --- --- HKS*05XC** (208V/240V) 17.3/20 28/32 30/35 --- --- --- --- --- HKS*06XC** (208V/240V) 21.7/25 34/38 35/40 --- --- --- --- --- HKS*08XC** (208V/240V) 28.9/33.3 43/48 45/50 --- --- --- --- --- HKS*10XC** (208V/240V) 34.7/40 50/57 50/60 --- --- --- --- --- HKS*15XF** (208V/240V)^ 0.0/0.0 6.5/6.5 15/15 30/34.6 38/43 40/45 --- --- Rated indoor airflow rate [SCFM] HKSC15XB** (208V3/240V) 34.7/40 49.8/56.5 50/60 17.3/20 21.7/25 25/25 71.5/81.5 80/90 Static pressure [wc] HKSC20DH**(208V) 34.7 49.8 50 34.7 43.3 45 93.2 100 ID unit OD unit 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 HKSC20DB** (240V) 40 56.5 60 40 50 50 107 110 ASZS601810*/ ASXS6*1810* 610 610 610 610 610 610 610 610 610 HKS*20XF** (208V/240V)^ 0.0/0.0 6.5/6.5 15/15 37.5/43.3 47/54 50/60 --- --- AHVE24BP1400 ASZS602410*/ ASXS6*2410* 800 800 800 800 800 800 800 800 800 ASZS603010*/ ASXS6*3010* 1010 1010 1010 1010 1010 1010 1010 1010 1010 AHVE36CP1400 ASZS603610*/ ASXS6S3610* 1260 1260 1260 1260 1260 1260 1260 1260 1260 ASZS603610*/ ASXS6*3610* 1260 1260 1260 1260 1260 1260 1260 1260 1260 AHVE42CP1400 ASZS604210*/ ASXS6S4210* 1320 1320 1320 1320 1320 1320 1320 1320 1320 ASZS604210*/ ASXS6S4210* 1320 1320 1320 1320 1320 1320 1320 1320 1320 AHVE48DP1400 ASZS604810*/ ASXS6S4810* 1380 1380 1380 1380 1380 1380 1380 1380 1380 ASZS604210*/ ASXS6S4210* 1320 1320 1320 1320 1320 1320 1320 1320 1320 AHVE60DP1400 ASZS604810*/ ASXS6S4810* 1380 1380 1380 1380 1380 1380 1380 1380 1380 See notes on page 6. ASZS606010*/ ASXS6S6010* 1640 1640 1640 1640 1640 1640 1640 1640 1640 4 www.amana-hac.com SS-AHVE SS-AHVE www.goodmanmfg.com 5 Heat Kit Data (cont.) Circuit 1 Circuit 2 Single-Point Kit Model Amps MCA¹ MOP² Amps MCA¹ MOP² MCA¹ MOP² AHVE60DP1400 0.0/0.0 6.5/6.5 15/15 --- --- --- --- --- HKS*05XC** (208V/240V) 17.3/20 28/31.5 30/35 --- --- --- --- --- HKS*06XC** (208V/240V) 21.7/25 34/37.8 35/40 --- --- --- --- --- HKS*08XC** (208V/240V) 28.9/33.3 43/48.2 45/50 --- --- --- --- --- HKS*10XC** (208V/240V) 34.7/40 49.8/57 50/60 --- --- --- --- --- HKSC15XB** (208V3/240V) 34.7/40 49.8/56.5 50/60 17.3/20 21.7/25 25/25 71.5/81.5 80/90 HKSC20DH** (208V) 34.7 49.8 50 34.7 43.3 45 93.2 100 HKSC20DB** (240V) 40 56.5 60 40 50 50 107 110 HKSC25DA** (208V) 52 71.5 80 35 43.3 45 115 125 HKSC25DB** (240V) 60 81.5 90 40 50 50 132 150 ¹ Minimum Circuit Ampacity (Heater Amps + Motor Amps) X 1.25 ² Maximum Overcurrent Prot��on = 2.25 X Motor Amps + Heater Amps 3 Nota�on is correct as XB because technically the 240V heater kit applica�on can be used here without any issues. ^ Three-phase Heater Kits (Circuit 1: Single-phase for Air Handlers Circuit 2: Three-phase for Heater Kits) --- indicates Not Required Note: The 208 or 240 in the heat kit part numb���� is f�����ca�on of the nominal voltage for this model. Heating kW Correction Factor Supply Voltage 240 230 220 210 208 Correction Factor 1.00 0.92 0.84 0.77 0.75 ��iply the 240-volt hea�ng capacity by corr��on factors. 6 www.goodmanmfg.com SS-AHVE SS-AHVE www.amana-hac.com 7 Wiring Diagram (SEE NOTE 4) TO 208/230 GROUND LUG HEATER KIT VAC (24 VAC) L1 (SEE NOTE 7) L2 RD BK PL1 9 8 7 6 5 4 3 21 PL2 GRND ECM MOTOR GR BK DISCONNECT RD GRND BK RD 208 230 208 COM VAC VAC COM VAC 230 VAC RD BK FAN TR2 TR1 (SEE NOTE 1) (SEE NOTE 1) BK RD MOTOR 24VAC 24VAC PU YL BL RD INDOOR PL3 BL GY BK RD AIR 1 2 3 4 5 6 7 8 9 10 11 12 CIRCULATOR PL4 BLWR RD GRND BK THERMOSTAT INSTALLING WH AUX ALARM RD PU 24V THERMOSTAT CONNECTIONSL1 208/230 VAC L2 (ALARM) (SEE NOTE 9) ~ AUX ALARM ~ (ALARM) YL BL BR TB4 III 40 VA GR RD BLRDGYBK FUSE 3 A TH 2 TRANSFORMER ~~ TB5 R TB5TB5 TB4 TR1 TH1 SEE NOTE 10 24 VAC C R 2 1 TB2 TB1 F2U ACC-OUT RELAY OUT TB8 X8A 1 X1A (1) HEAT 1 COIL/R1 BL (ACC-OUT) RELAY IN K3R COM X12A X13A X1A (2) ACC-IN TB7 FL W R 2 (ACC-IN) A R AM HEAT 2 COIL/ R2 TB6 S IT RX LED H E M (SEE NOTE 6) TR2 R O X7A TB3 N TH2 IT TB10 O TB4 R C CONDENSATE SWITCH PS TO F1U CPU LED STATUS LED 4 TB5 (SEE NOTE 6) 3 MICRO DS5 2 4 HEATER KIT K1R X2A 3 1 DS6 2 MPU OUTPUT K2R SH D 1 A A 4 +VDC (1) R T E A 3 SEG2 (SEE NOTE 5) DS4DS4 2 FAULT RECALL 1 RX (2) X1A DS1 DS2 DS3 SEG1 BS2 4 4 INDOOR 4 AIR 3 3 3 X3A X15A X5A 2 2 2 TX (3) CIRCULATOR BS1 1 1 1 BLWR LEARN ON OFF EEV YL INDOOR UNIT BK RD GRND (4) GY PCB M OR THERMISTOR PCB (HEAT EXCHANGER 1,2) PRESSURE X1A (3) SENSOR INTEGRATION EEV TYPE TR2 COIL NOTES: COM 1. PLACE RED WIRES ON 208 V TERMINAL OF 2-TRANSFORMER (TR1/TR2) FOR 208 VAC INTEGRATED CONTROL MODULE GRND OPERATION. 2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING. INTEGRATED CONTROL: 3. IF ANY OF THE ORIGINAL WIRES AS SUPPLIED WITH THIS UNIT MUST LOW VOLTAGE COLOR CODES: COMPONENT CODES: BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A LOW VOLTAGE FIELD BL - BLUE PL1, PL2 POWER/HEATER TEMPERATURE RATING OF AT LEAST 105°C. CONNECTOR HIGH VOLTAGE RD - RED USE COPPER CONDUCTORS ONLY. DS1 - DS6 SELECTOR SWITCH HIGH VOLTAGE FIELD YL - YELLOW 4. UNIT MUST BE PERMANENTLY GROUNDED TL THERMAL LIMIT AND CONFORM TO N.E.C ANDLOCAL CODES. JUNCTION OR - ORANGE TR TRANSFORMER TERMINAL BK - BLACK F1U, F2U FUSE LINK 5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS INTERNAL TO PL3, PL4 TRANSFORMER GY - GREY FAULT RECALL BUTTON FOR MORE THAN 2 CONNECTOR SECONDS WHILE IN STANDBY (NO THERMOSTAT RESISTOR BR - BROWN INPUTS) OVERCURRENT GR - GREEN 6. RED STATUS LED PROVIDES NETWORK STATUS. PROT. DEVICE GREEN RX LED INDICATES NETWORK TRAFFIC. PU - PURPLE USE LEARN BUTTON TO RESET NETWORK. PLUG CONNECTION EQUIPMENT GND WH - WHITE 7. DISCARD CONNECTOR PL1 WHEN INSTALLING OPTIONAL HEAT KIT. FIELD GROUND 8. THE POSITION OF SELECTOR SWITCHES DIP SWITCH(OFF) (DS1 - DS6) INDICATE FACTORY SETTING. ON OFF 9. REMOVE SHORT RED CIRCUITING WIRE AND READ THE INSTRUCTIONS PUT AUX ALARM SWITCH WHEN INSTALLING AUX ALARM SWITCH. FIELD SPLICE 10. USE N.E.C CLASS 2 WIRE 0140A00909-A Wiring is subject to change. Always High Voltage: Disconnect all power before servicing or installing this unit. Mu�iple power refer to the wiring diagram on the ⚠ Warning sources may be present. Failure to do so may cause property damage, personal injury, or death. ⚡ unit for the most up-to-date wiring. 6 www.amana-hac.com SS-AHVE SS-AHVE www.goodmanmfg.com 7 Accessories Downflow Kits Condensate Management Kits* DFKE-02 CMK0015 CMK0016 CMK0017 AHVE24BP1400 AHVE24BP1400 AHVE36CP1400 AHVE60DP1400 AHVE36CP1400 AHVE42CP1400 AHVE42CP1400 AHVE48DP1400 AHVE48DP1400 *For Horizontal applica�on only. AHVE60DP1400 Permanent 1” Filters High Humidity Kits Chassis Part# Size HHK0001 HHK0002 HHK0003 B ALFH16201E 16.0" x 20.0" AHVE24BP1400 AHVE36CP1400 AHVE60DP1400 C ALFH1912201E 19.5” x 20.0” AHVE42CP1400 AHVE48DP1400 D ALFH20231E 23.0” x 20.0” Single Point Kit ** Drain Port Plug Model HKR-15C HKR-20C HKR-21C Kit Number Description Application SPW-01 DPK1 Side Drain Port Plug All Models ** Must be installed along with any of the above compa�ble heat kits. Th�������t any AHVE air handler as long as a compa�ble heat kit is installed in the unit. 15” Single Lamp UV Coil Purifier Model Lamp Power Mod Rem Cord UC18S15-24 UCP-16013 UCP-16015 UCP-16016 UC18S15-24B UCP-16012 UCP-16014 UCP-16016 ** Must be installed along with any of the above compa�ble heat kits. Th�������t any AVPEC air handler as long as a compa�ble heat kit is installed in the unit. 8 www.goodmanmfg.com SS-AHVE SS-AHVE www.amana-hac.com 9 Notes Drain Port Plug Kit Number Description Application DPK1 Side Drain Port Plug All Models 8 www.amana-hac.com SS-AHVE SS-AHVE www.goodmanmfg.com 9 Notes 10 www.goodmanmfg.com SS-AHVE SS-AHVE www.amana-hac.com 11 Notes 10 www.amana-hac.com SS-AHVE SS-AHVE www.goodmanmfg.com 11 Notes Our con����commitment to quality products may mean a chang������ca����������. ©2022 • Houston, Texas • Printed in the USA 12 www.goodmanmfg.com SS-AHVE SS-AHVE www.amana-hac.com PB CONDENSING UNIT © 2023 Daikin Comfort Technologies Manufacturing, L.P. HEAT PUMP 19001 Kermier Rd. Waller, TX 77484 INSTALLATION & SERVICE REFERENCE www.goodmanmfg.com P/N: IOG-4047 Date: December 2023 Important Safety Instructions The following symbols and labels are used throughout this WARNING manual to indicate immediate or potential safety hazards. It is DO NOT BYPASS SAFETY DEVICES the owner’s and installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure to heed safety information increases CAUTION the risk of personal injury, property damage, and/or product damage. Scroll equipped units should never be used to evacuate the air conditioning system. Vacuums this low can cause internal electrical arcing resulting in a damaged or failed WARNING compressor. HIGH VOLTAGE WARNING Disconnect all power before servicing or installing this unit. Multiple power sources DO NOT USE MEANS TO ACCELERATE THE DEFROSTING may be present. Failure to do so may cause PROCESS OR TO CLEAN, OTHER THAN THOSE property damage, personal injury or death. RECOMMENDED BY THE MANUFACTURER. THE APPLIANCE SHALL BE STORED IN A ROOM WITHOUT WARNING CONTINUOUSLY OPERATING IGNITION SOURCES (FOR EXAMPLE: OPEN FLAMES, AN OPERATING GAS APPLIANCE OR AN OPERATING ELECTRIC HEATER. ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL, ADJUST, SERVICE, MAINTENANCE OR REPAIR DO NOT PIERCE OR BURN. (HEREINAFTER, “SERVICE”) THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT. BE AWARE THAT REFRIGERANTS MAY NOT CONTAIN AN ODOR. THIS EQUIPMENT IS NOT INTENDED FOR USE BY PERSONS (INCLUDING CHILDREN) WITH REDUCED PHYSICAL, SENSORY OR MENTAL CAPABILITIES, OR LACK OF EXPERIENCE AND KNOWLEDGE, UNLESS THEY HAVE BEEN GIVEN SUPERVISION OR INSTRUCTION CONCERNING USE OF THE APPLIANCE BY A PERSON RESPONSIBLE FOR THEIR SAFETY. CHILDREN SHOULD BE SUPERVISED TO ENSURE THAT THEY DO NOT PLAY WITH THE EQUIPMENT. THE MANUFACTURER WILL NOT BE RESPONSIBLE FOR ANY INJURY OR PROPERTY DAMAGE ARISING FROM IMPROPER SUPERVISION, SERVICE OR SERVICE PROCEDURES. IF YOU SERVICE THIS UNIT, YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT. IN ADDITION, IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL, ONLY LICENSED PERSONNEL SHOULD SERVICE THE EQUIPMENT. IMPROPER SUPERVISION, INSTALLATION, ADJUSTMENT, SERVICING, MAINTENANCE OR REPAIR OF THE EQUIPMENT SPECIFIED IN THIS MANUAL, OR ATTEMPTING TO INSTALL, ADJUST, SERVICE OR REPAIR THE EQUIPMENT SPECIFIED IN THIS MANUAL WITHOUT PROPER SUPERVISION OR TRAINING MAY RESULT IN PRODUCT DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved. Note: This appliance is suitable for outdoor use. and accessories are correct prior to installation. The distrib- utor or manufacturer will not accept claims from dealers for transportation damage or installation of incorrectly shipped Installation Clearances units. Special consideration must be given to location of the con- Overcurrent Protection densing unit(s) in regard to structures, obstructions, other units, and any/all other factors that may interfere with air circu- The following overcurrent protection devices are approved lation. Where possible, the top of the unit should be completely for use. unobstructed; however, if vertical conditions require placement • Time delay fuses beneath an obstruction there should be a minimum of 60 • HACR type circuit breakers inches between the top of the unit and the obstruction(s). Ensure there is not a potential for refrigerant to pool should a These devices have sufficient time delay to permit the leak occur in the unit. The specified dimensions meet require- motor-compressor to start and accelerate its load. ments for air circulation only. Consult all appropriate regulatory Ensure wiring for the unit is in accordance with national wiring codes prior to determining final clearances. regulations. Another important consideration in selecting a location for the unit(s) is the angle to obstructions. Either side adjacent the valves can be placed toward the structure provided the side Charging Instructions away from the structure maintains minimum service clearance. Corner installations are strongly discouraged. Additional refrigerant above the amount charged in the factory must be added during installation based on lineset length and the compatible indoor model. Carefully follow the Charge Verification section of this manual to ensure proper system function. NOT B OK! RECOMMENDED OK! B B B A AA AA C C OK! AA AA AA OK! OK!OK! A AA AA C C Minimum Airflow Clearance Model Type A B C AA Residential 10" 10" 18" 20" Light Commercial 12" 12" 18" 24" This unit can be located at ground floor level or on flat roofs. At ground floor level, the unit must be on a solid, level foundation that will not shift or settle. To reduce the possibility of sound transmission, the foundation slab should not be in contact with or be an integral part of the building foundation. Ensure the foundation is sufficient to support the unit. A concrete slab raised above ground level provides a suitable base. Shipping Inspection Always keep the unit upright; laying the unit on its side or top may cause equipment damage. Shipping damage, and sub- sequent investigation is the responsibility of the carrier. Verify the model number, specifications, electrical characteristics, 2 Wiring Diagrams SEE NOTE #4 C W2 O Y R Y O C W2 G R E #18 GA. 7 WIRE AIR HANDLER YL WH BR C RD RD R GR G YL BL WH BR W1 WH OR W2 BL BL WH Y1 . YL Y2 UNITMAY BL YL O SO OR THIS TB DO . TO DEATH INSTALLINGAILURE OR HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 10 kW AND BELOW OR. F INJURY SEE NOTE #4 PRESENT SERVICINGBE C W2 O Y R Y O C W2 G R E #18 GA. 7 WIRE MAYPERSONAL AIR HANDLER , BEFORE YL OR BR C GR POWERSOURCESDAMAGE RD RD R RD ALL WH GR G POWER YL BL W1 PROPERTY WH OR WH WH W2 ISCONNECTULTIPLE HIGH VOLTAGE!D M CAUSE RD Y1 WH OR Y2 BL BL YL O OR OR TB BR HEAT PUMP UNIT WITH OPTIONAL HEAT KITS OF 15 kW AND ABOVE NOTES: NOMENCLATURE: COLOR CODES 1) OUTDOOR THERMOSTAT (OT-1) SHOULD BE OT - OUTDOOR THERMOSTAT (OPTIONAL) RD - RED THE FIRST TO CLOSE AND THE LAST TO OPEN. EHR - EMERGENCY HEAT RELAY (OPTIONAL) YL - YELLOW 2) JUMPER W1 AND W2 TOGETHER IF OT-2 IS NOT USED. BL - BLUE 3) REMOVE WIRE WHEN USING OUTDOOR THERMOSTAT. BR - BROWN 4) E TERMINAL MAY NOT BE APPLICABLE FOR SOME OR - ORANGE THERMOSTATS. WH - WHITE Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring. 3 Storage and Transportation unit bases have cutouts under the outdoor coil that permit drainage of frost accumulation. Situate the unit to permit free Units come factory charged with refrigerant. Take care to unobstructed drainage of the defrost water and ice. store unit in a location that will minimize potential for damage. The unit should be stored away from continuously operating In more severe weather locations, it is recommended that sources off ignition. If transporting the unit, ensure relevant the unit be elevated to allow unobstructed drainage and air regulations of the geographic area are followed. flow. The following elevation minimums are recommended: Codes & Regulations Design Temperature Suggested Minimum Elevation +15° and above 2 1/2" This product is designed and manufactured to comply with -5° to +14° 8" national codes. Installation in accordance with such codes below -5° 12" and/or prevailing local codes/regulations is the responsibility of the installer. The manufacturer assumes no responsibility Safe Refrigerant Handling for equipment installed in violation of any codes or regulations. Rated performance is achieved after 20 hours of operation. While these items will not cover every conceivable situa- Rated performance is delivered at the specified airflow. See tion, they should serve as a useful guide. outdoor unit specification sheet for split system models or product specification sheet for packaged and light com- WARNING mercial models. Specification sheets can be found at www. goodmanmfg.com for Goodman® brand products or www. To avoid possible injury, explosion or death, practice safe amana-hac.com for Amana® brand products. Within either handling of refrigerants. website, please select the residential or commercial products menu and then select the submenu for the type of product WARNING to be installed, such as air conditioners or heat pumps, to access a list of product pages that each contain links to that Refrigerants are heavier than air. They can “push out” the model’s specification sheet. oxygen in your lungs or in any enclosed space. To avoid possible difficulty in breathing or death: The United States Environmental Protection Agency • Never purge refrigerant into an enclosed room or (EPA) has issued various regulations regarding the in- space. By law, all refrigerants must be reclaimed. troduction and disposal of refrigerants. Failure to follow • If an indoor leak is suspected, thoroughly ventilate the area before beginning work. these regulations may harm the environment and can • Liquid refrigerant can be very cold. To avoid possible lead to the imposition of substantial fines. Should you frostbite or blindness, avoid contact and wear gloves have any questions please contact the local office of the EPA. and googles. If liquid refrigerant does contact your skin or eyes, seek medical help immediately. If replacing a condensing unit or air handler, the system must • Always follow EPA regulations. Never burn refrigerant, be manufacturer approved and Air Conditioning, Heating and as poisonous gas will be produced. Refrigeration Institute (AHRI) matched. NOTE: Installation of unmatched systems is not allowed. WARNING Outdoor units are approved for operation above 55°F in To avoid possible explosion: cooling mode. Operation below 55°F requires the use of an • Never apply flame or steam to a refrigerant cylinder. If approved low ambient kit. NOTE: LAKT01 Low ambient kit you must heat a cylinder for faster charging, partially cannot be used with outdoor units containing ECM motors. immerse it in warm water. • Never fill a cylinder more than 80% full of liquid Damage to the unit caused by operating the unit in a structure refrigerant. that is not complete (either as part of new construction or • Never add anything other than R-32 to an R-32 cylinder. renovation) is not covered by the warranty. The service equipment used must be listed or certified for the type of refrigerant used. • Store cylinders in a cool, dry place. Never use a cylinder as a platform or a roller. Rooftop Installations If it is necessary to install this unit on a roof structure, ensure the roof structure can support the weight and that proper WARNING consideration is given to the weather-tight integrity of the roof. Since the unit can vibrate during operation, sound vibration To avoid possible explosion, use only returnable (not disposable) service cylinders when removing refrigerant transmission should be considered when installing the unit. from a system. Vibration absorbing pads or springs can be installed between • Ensure the cylinder is free of damage which could lead the condensing unit legs or frame and the roof mounting to a leak or explosion. assembly to reduce noise vibration. • Ensure the hydrostatic test date does not exceed 5 years. NOTE: These units require special location consideration • Ensure the pressure rating meets or exceeds 400 lbs. in areas of heavy snow accumulation and/or areas with When in doubt, do not use cylinder. prolonged continuous subfreezing temperatures. Heat pump Prior to beginning work on systems containing flammable 4 refrigerants, safety checks are necessary to ensure that the risk of ignition is minimized. Work shall be undertaken under a WARNING controlled procedure as stated in this manual so as to minimize the risk of a flammable gas or vapor being present while the Partial units shall only be connected to an appliance work is being performed. All persons working in the local area suitable for the same refrigerant. shall be instructed on the nature of work being carried out. Review serial plate on both evaporator and condenser unit Work in confined spaces shall be avoided. The area shall be to assure the maximum operating pressure matches before checked with an appropriate refrigerant detector prior to and connecting. during work, to ensure the technician is aware of potentially Use only refrigerant grade (dehydrated and sealed) copper flammable atmospheres. Ensure that the leak detection equip- tubing to connect the condensing unit with the indoor evapora- ment being used is suitable for use with A2L refrigerants, i.e. tor. Use the minimum amount of copper tubing where possible. non-sparking, adequately sealed or intrinsically safe. After cutting the tubing, install plugs to keep refrigerant tubing If any hot work is to be conducted on the refrigerating equip- clean and dry prior to and during installation. Tubing should ment or any associated parts, appropriate fire extinguishing always be cut square keeping ends round and free from burrs. equipment shall be available. Have a dry powder or CO2 fire Clean the tubing to prevent contamination. extinguisher adjacent to the charging area. No person carrying out work on the refrigeration system shall use any sources This unit is a partial unit air conditioner and must only be of ignition in such a manner that it may lead to the risk of fire connected to other units that have been confirmed to comply or explosion. All possible ignition sources, including cigarette with corresponding partial unit requirements. smoking, should be kept sufficiently far from the site of work, To prevent physical damage to refrigerant lines during oper- during which refrigerant can possibly be released to the sur- ation and service, do NOT let refrigerant lines come in direct rounding space. Prior to work taking place, the area around contact with plumbing, ductwork, floor joists, wall studs, floors, the equipment is to be surveyed to make sure that there are and walls. When running refrigerant lines through a founda- no flammable hazards or ignition risks. “No Smoking” signs tion or wall, openings should allow for sound and vibration shall be displayed. absorbing material to be placed or installed between tubing Ensure that the area is in the open or that it is adequately and foundation. Any gap between foundation or wall and ventilated before breaking into the system or conducting refrigerant lines should be filled with a pliable silicon-based any hot work. A degree of ventilation shall continue during caulk, RTV or a vibration damping material. Avoid suspending the period that the work is carried out. Ventilation should be refrigerant tubing from joists and studs with rigid wire or straps provided such that any leaked refrigerant will safely disperse, that would come in contact with the tubing. Use an insulated or preferably expelled externally into the atmosphere. The outlet suspension type hanger. Ensure installation of refrigerant lines for the vacuum pump shall not be close to any potential ignition is in compliance with nation and local codes and standards. sources and ventilation shall be available. Compliance with national gas regulations shall be observed. Take care to avoid contamination of different refrigerants Keep both lines separate and always insulate the suction line. when using charging equipment. Hoses or lines should be All field joints created shall be accessible for inspection prior as short as possible. The refrigerant cylinders should be kept to being covered or enclosed. When installing refrigerant lines in an appropriate position according to their instructions. If a between evaporating and condensing unit, ensure there are refrigerant leak is suspected, all naked flames shall be ex- no connecting joints and no bends with a centerline radius tinguished and the area shall be ventilated. If a leak is found less than 2.5 times the external pipe diameter. which requires brazing, all refrigerant shall be recovered from These sizes are recommended for line lengths of 79 feet or the system prior to performing hot work. less to obtain optimum performance. For alternate line sizing If a refrigerant leak is suspected, all naked flames shall be options or runs of more than 79 feet, refer to TP-110 Long Line extinguished and the area shall be ventilated. If a leak is found Set Application R-32, or contact your distributor for assistance. which requires brazing, all refrigerant shall be recovered from the system prior to performing hot work. Ensure the unit is earthed prior to charging the system. RECOMMENDED INTERCONNECTING TUBING (Ft) Cond 0-24 25-49 50-79* Unit Line Diameter (In. OD) Refrigerant Lines Tons Suct Liq Suct Liq Suct Liq 1 1/2 5/8 1/4 3/4 3/8 3/4 3/8 CAUTION 2 5/8 1/4 3/4 3/8 3/4 3/8 2 1/2 5/8 1/4 3/4 3/8 3/4 3/8 3 3/4 3/8 7/8 3/8 7/8 3/8 The compressor oil for R-32 units is extremely susceptible to moisture absorption and could cause compressor failure. 3 1/2 7/8 3/8 1 1/8 3/8 1 1/8 3/8 Do not leave system open to atmosphere any longer than 4 7/8 3/8 1 1/8 3/8 1 1/8 3/8 necessary for installation. 5 7/8 3/8 1 1/8 3/8 1 1/8 3/8 *Lines greater than 79 feet in length or vertical elevation from more than 50 feet refer to the TP-110 R-32 Long Line Set Application Guide lines or contact your distributor for assistance. 5 Refrigerant Line Connections IMPORTANT To avoid overheating the service valve, TXV valve, or filter drier while brazing, wrap the component with a wet rag, or use a thermal heat trap compound. Be sure to follow the manufacturer’s instruction when using the heat trap compound. NOTE: Remove Schrader valves from service valves before brazing tubes to the valves. Use a brazing alloy of 2% minimum silver content. Do not use flux. Before conducting any hot work, ensure the area is in the open or has adequate ventilation. The ventilation shall continue during the period of hot work and should safely disperse any released refrigerant. Torch heat required to braze tubes of various sizes is proportional to the size of the tube. Tubes of smaller size require less heat to bring the tube to brazing temperature before adding brazing alloy. Applying too much heat to any tube can melt the tube. Service personnel must use the appropriate heat level for the size of the tube being brazed. NOTE: The use of a heat shield when brazing is recommended to avoid burning the serial plate or the finish on the unit. Insulation is necessary to prevent condensation from forming 1. The ends of the refrigerant lines must be cut square, and dropping from the suction line. Armflex (or satisfactory deburred, cleaned, and be round and free from nicks equivalent) with 3/8” min. wall thickness is recommended. In or dents. Any other condition increases the chance of a severe conditions (hot, high humidity areas) 1/2” insulation refrigerant leak. may be required. Insulation must be installed in a manner which protects tubing from damage and contamination. 2. “Sweep” the refrigerant line with nitrogen or inert gas during brazing to prevent the formation of copper-oxide Existing Line Sets inside the refrigerant lines. The oils used in R-32 ap- Where possible, drain as much residual compressor oil from plications will clean any copper-oxide present from the existing systems, lines, and traps; pay close attention to low inside of the refrigerant lines and spread it throughout areas where oil may collect. Use of an approved flushing the system. This may cause a blockage or failure of the agent is recommended followed by a nitrogen purge to remove metering device. any remaining flushing agent from the lines or indoor coil. 3. After brazing, quench the joints with water or a wet cloth Replacement of indoor coil is recommended. to prevent overheating of the service valve. NOTE: If using existing indoor coil and changing refrigerant types, ensure the indoor coil and metering device are com- 4. Ensure the filter drier paint finish is intact after brazing. patible with the type of refrigerant being used. If new indoor If the paint of the steel filter drier has been burned or coil is required check spec sheet or AHRI for approved coil. chipped, repaint or treat with a rust preventative. This is especially important on suction line filter driers which Refer to the indoor coil installation manual for instructions are continually wet when the unit is operating. and requirements regarding the installation of the refrigerant detection system to the existing furnace assembly. If system NOTE: Be careful not to kink or dent refrigerant lines. Kinked is being replaced due to compressor electrical failure, assume or dented lines will cause poor performance or compressor acid is in system. Refer to Service Procedure S-115 Com- damage. pressor Burnout in service manual for clean-up procedure. Ensure connections created during installation are accessible Burying Refrigerant Lines for maintenance purposes. If burying refrigerant lines can not be avoided, use the fol- Do NOT make final refrigerant line connection until plugs are lowing checklist. removed from refrigerant tubing. 1. Insulate liquid and suction lines separately. Standing Pressure Test (Recommended before System Evacuation) 2. Enclose all underground portions of the refrigerant lines in waterproof material (conduit or pipe) sealing the ends where tubing enters/exits the enclosure. WARNING 3. If the lines must pass under or through a concrete slab, To avoid the risk of fire or explosion, never use oxygen, ensure lines are adequately protected and sealed. high pressure air or flammable gases for leak testing of a refrigeration system. 6 NOTE: Scroll compressors should never be used WARNING to evacuate or pump down a heat pump or air conditioning system. To avoid possible explosion, the line from the nitrogen cylinder must include a pressure regulator and a pressure CAUTION relief valve. The pressure relief valve must be set to open at no more than 450 psig. Prolonged operation at suction pressures less than 20 psig for more than 5 seconds will result in overheating of the scrolls and permanent damage to the scroll tips, drive Using dry nitrogen, pressurize the system to 450 PSIG. Allow bearings and internal seal. the pressure to stabilize and hold for 15 minutes (minimum). If the pressure does not drop below 450 PSIG the system is Deep Vacuum Method (Recommended) considered leak free. Proceed to system evacuation using The Deep Vacuum Method requires a vacuum pump rated for the Deep Vacuum Method. If after 15 minutes the pressure 500 microns or less. This method is an effective and efficient drops below 450 PSIG follow the procedure outlined below way of assuring the system is free of non-condensable to identify system leaks. Repeat the Standing Pressure Test. air and moisture. As an alternative, the Triple Evacuation Method is detailed in the Service Manual for this product Leak Testing (Nitrogen or Nitrogen-Traced) model. WARNING It is recommended to remove the Schrader Cores from the service valves using a core-removal tool to expedite the To avoid the risk of fire or explosion, never use oxygen, evacuation procedure. high pressure air or flammable gases for leak testing of a refrigeration system. 1. Connect the vacuum pump, micron gauge, and vacuum rated hoses to both service valves. Evacuation must use both service valves to eliminate system mechanical seals. WARNING 2. Evacuate the system to less than 500 microns. To avoid possible explosion, the line from the nitrogen cylinder must include a pressure regulator and a pressure 3. Isolate the pump from the system and hold vacuum relief valve. The pressure relief valve must be set to open at for 10 minutes (minimum). Typically, pressure will rise no more than 450 psig. slowly during this period. If the pressure rises to less than 1000 microns and remains steady, the system is considered leak-free; proceed to system charging and Leak test the system using dry nitrogen and soapy water startup. to identify leaks. If you prefer to use an electronic leak detector, charge the system to 10 PSIG with the appropriate 4. If pressure rises above 1000 microns but holds steady system refrigerant (see Serial Data Plate for refrigerant below 2000 microns, non-condensable air or moisture identification). Ensure the leak tester sensitivity is at least may remain or a small leak is present. Return to step 5 grams per year or better. For R32, the detector may need 2: If the same result is achieved check for leaks and to be re-calibrated. It should be calibrated to the percentage repair. Repeat the evacuation procedure. corresponding to 25% of the LFL(Lower flammability limit) 5. If pressure rises above 2000 microns, a leak is pres- of R-32. Do not use an alternative refrigerant. Using dry ent. Check for leaks and repair. Repeat the evacuation nitrogen finish charging the system to 450 PSIG. Apply procedure. the leak detector to all suspect areas. When leaks are discovered, repair the leaks, and repeat the pressure test. If leaks have been eliminated proceed to system evacuation. Detectors that could be considered potential sources of 5000 ignition shall not be used. 4500 System Evacuation 4000 Condensing unit liquid and suction valves are closed to LEAK(S) 3500 contain the charge within the unit. The unit is shipped with PRESENT MICRONS 3000 the valve stems closed and caps installed. Do not open IN valves until the system is evacuated. 2500 ACUUM V 2000 WARNING 1500 CONDENSIBLES OR SMALL LEAK PRESENT REFRIGERANT UNDER PRESSURE! 1000 Failure to follow proper procedures may cause property 500 NO LEAKS damage, personal injury or death. NO CONDENSIBLES 0 1 2 3 4 5 6 7 8 9 10 MINUTES 7 Electrical Connections High Voltage Connections Route power supply and ground wires through the high volt- WARNING age port and terminate in accordance with the wiring diagram provided inside the control panel cover. HIGH VOLTAGE Disconnect all power before servicing. Multiple power sources may be present. Low Voltage Connections Failure to do so may cause property damage, Cooling only units require 25VA minimum and heat pump units personal injury or death due to electric require 40VA minimum. Low voltage wiring for two-stage units shock. Wiring must conform with NEC or CEC and all local codes. Undersized wires could depends on the thermostat used and the number of control cause poor equipment performance, equipment wires between the indoor unit and the condensing unit. Route damage or fire. control wires through the low voltage port and terminate in accordance with the wiring diagram provided inside the control panel cover. WARNING System Start Up To avoid the risk of fire or equipment damage, use copper conductors. WARNING NOTICE HIGH VOLTAGE! Units with rotary or reciprocating compressors and non- Disconnect ALL power before servicing or bleed TXV’s require a Hard Start Kit. installing this unit. Multiple power sources may be present. The condensing unit rating plate lists pertinent electrical data Failure to do so may cause property damage, personal injury or death. necessary for proper electrical service and overcurrent protec- tion. Wires should be sized to limit voltage drop to 2% (max.) NOTE: Units with crankcase heaters should have high from the main breaker or fuse panel to the condensing unit. voltage power energized for 24 hours prior to start up. Consult the NEC, CEC, and all local codes to determine the correct wire gauge and length. Ensure wiring for the unit is in Heat Pumps are equipped with a time / temperature defrost accordance to national wiring regulations. Check that wiring control with field selectable defrost intervals of 30, 60, 90 will not be subject to wear, corrosion, excessive pressure, minutes. In Region IV, the defrost control should be set to vibration, sharp edges or any other adverse environmental an interval according to the table below. This setting should effects. Ensure wiring will not be subject to any of the above be adjusted at this time if needed. The defrost control also effects as a result of aging or continual vibration. has SmartShift (TM) Technology, which delays compressor operation at defrost initiation and termination. If disabling this Local codes often require a disconnect switch located near function is desired, move the jumper from “DLY” to “NORM” the unit; do not install the switch on the unit. Refer to the on the defrost control. installation instructions supplied with the indoor furnace/air handler for specific wiring connections and indoor unit con- Tonnage Defrost control setting (min) figuration. Likewise, consult the instructions packaged with 1.5 90 the thermostat for mounting and location information. 2 90 2.5 90 Three Phase Compressor Rotation 3 60 3.5 90 CAUTION 4 90 5 90 Use care when handling scroll compressors. Dome temperature could be hot. Adequate refrigerant charge for the matching AHRI rated designated tested combination (DTC) evaporator coil and 15 Three phase compressors are power phase dependent and feet of lineset is supplied with the condensing unit. If using can rotate in either direction. evaporator coils other than DTC coil, it may be necessary to Verify proper rotation for three phase compressors by ensur- add or remove refrigerant to attain proper charge. If line set ing the suction pressure drops and discharge pressure rises exceeds 15 feet in length, refrigerant should be added at the when the compressor is energized. NOTE: When operated amount specified in the below table based on suction and in reverse, a three phase scroll compressors is noisier and liquid tube diameters. its current draw substantially reduced compared to marked values. To correct, disconnect power and switch any two leads at the unit contactor and re-observe. 8 Be sure to fill out the refrigerant charge label on the lower Do not introduce liquid refrigerant from the cylinder into access panel of the unit. Using a durable marking instrument, the crankcase of the compressor as this may damage the fill in the factory charge found on the serial plate of the unit compressor. in the first box labeled FACTORY CHARGE. In the next box 1. Break vacuum by fully opening liquid and suction base labeled FIELD CHARGE fill in the amount of charge added valves. to the system. NOTE: The field charge amount may not be 2. Set thermostat to call for cooling. Check indoor and finalized until final adjustment. In the third box labeled TOTAL outdoor fan operation and allow system to stabilize for CHARGE add the two amounts in the boxes above. 20 minutes. NOTE: Charge should always be checked using superheat Charge Verification and subcooling when using TXV equipped indoor coil to verify proper charge. WARNING Initial Charge Addition Liquid Line Diameter (in. OD) REFRIGERANT UNDER PRESSURE! per Foot (oz) 1/4 3/8 • Do not overcharge system with refrigerant. 5/8 0.23 0.53 • Do not operate unit in a vacuum or at a negative pressure. Failure to follow proper procedures may cause property Suction Line 3/4 - 0.55 damage, personal injury or death. Diameter 7/8 - 0.58 (in. OD) 1-1/8 - 0.64 WARNING Use refrigerant certified to AHRI standards. Used Break vacuum by fully opening liquid service valve. After the refrigerant may cause compressor damage. Most portable refrigerant charge has bled into the system, open the suction machines cannot clean refrigerant to meet AHRI standards. service valve. The service valve cap is the secondary seal for the valve and must be properly tightened to prevent leaks. Make sure cap is clean and apply refrigerant oil to threads and NOTICE sealing surface on inside of cap. Tighten cap finger-tight and then tighten additional 1/6 of a turn (1 wrench flat), or to the Violation of EPA regulations may result in fines or other following specification, to properly seat the sealing surfaces. penalties. CAUTION CAUTION POSSIBLE REFRIGERANT LEAK Damage to the unit caused by operating the compressor with To avoid a possible refrigerant leak, open the service valves the suction valve closed is not covered by the warranty and until the top of the stem is 1/8” from the retainer. may cause serious compressor damage. When opening valves with retainers, open each valve only Final Charge Adjustment until the top of the stem is 1/8” from the retainer. To avoid loss Airflow and Total Static Pressure for the indoor unit should of refrigerant, DO NOT apply pressure to the retainer. When be verified before attempting to charge system. opening valves without a retainer remove service valve cap and insert a hex wrench into the valve stem and back out the 1. Total static pressure is .5” WC or less. stem by turning the hex wrench counterclockwise. Open the valve until it contacts the rolled lip of the valve body. 2. Airflow is correct for installed unit. NOTE: These are not back-seating valves. It is not necessary 3. Airflow tables are in the installation manual and Spec to force the stem tightly against the rolled lip. Sheet for Indoor Unit. Break vacuum by fully opening liquid service valve. After the 4. Complete charging information are in Service Manual refrigerant charge has bled into the system, open the suction RS6200006. service valve. The service valve cap is the secondary seal for the valve and must be properly tightened to prevent leaks. NOTE: Superheat adjustments should not be made Make sure cap is clean and apply refrigerant oil to threads and until indoor ambient conditions have stabilized. sealing surface on inside of cap. Tighten cap finger-tight and This could take up to 24 hours depending on then tighten additional 1/6 of a turn (1 wrench flat), or to the indoor temperature and humidity. Before checking following specification, to properly seat the sealing surfaces. superheat run the unit in cooling for 10-15 minutes 1. 3/8” valve to 5 - 10 in-lbs or until refrigerant pressures stabilize. Use the 2. 5/8” valve to 5 - 20 in-lbs following guidelines and methods to check unit operation and ensure that the refrigerant charge 3. 3/4” valve to 5 - 20 in-lbs is within limits. 4. 7/8” valve to 5 - 20 in-lbs 9 SATURATED SUCTION PRESSURE SATURATED LIQUID PRESSURE TEMPERATURE CHART TEMPERATURE CHART SUCTION SATURATED SUCTION LIQUID SATURATED LIQUID PRESSURE TEMPERATURE ºF PRESSURE TEMPERATURE ºF PSIG R-32 PSIG R-32 40 -7 200 68 42 -6 210 71 44 -4 220 74 48 -1 230 77 50 1 240 80 52 2 250 82 54 4 260 85 56 5 270 87 58 6 280 90 60 8 290 92 62 9 300 94 64 10 310 97 66 12 320 99 68 13 330 101 70 14 340 103 72 15 350 105 74 17 360 107 76 18 370 109 78 19 380 111 80 20 390 113 85 23 400 115 90 25 410 117 95 28 420 118 100 30 430 120 105 33 440 122 110 35 450 124 115 37 460 125 120 40 125 42 470 127 130 44 480 128 135 46 490 130 140 48 500 132 145 50 525 135 150 52 550 139 155 53 575 143 160 55 600 146 165 57 625 150 170 59 650 153 675 156 NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE. 10 The outdoor temperature must be 60°F or higher. Set the a. Ensure the thermometer makes adequate contact room thermostat to COOL, fan switch to AUTO, and set the for the best possible readings. temperature control well below room temperature. b. The temperature read with the thermometer should Superheat on indoor coils with adjustable TXV valves are be higher than the saturated suction temperature. factory set and no adjustment is normally required during startup. Only in unique applications due to refrigerant line 2. Measure the pressure using service gauge manifold con- length, differences in height between the indoor and outdoor nected to the true suction access port. Refer to the chart unit and refrigerant tubing sizes or poor performance should above to obtain saturated temperature corresponding to Superheat setting require adjustment. These adjustments the measured pressure. should only be performed by qualified service personnel. 3. The difference between the recorded suction line For detailed charge and TXV adjustments refer to the temperature and the saturated suction temperature is appropriate Service Manual. the Superheat value. Expansion Valve System 4. TXV-based systems should have a Superheat value Charge by Subcooling: Applicable to Adjustable TXV based on the below table. SUBCOOLING FORMULA = SATURATED LIQUID LINE Cooling Mode Heating Mode TEMPERATURE - LIQUID LINE TEMPERATURE Tonnage Superheat at Subcool at Superheat at Compressor Liquid Valve Compressor 1.5 19 ± 1°F 1. Purge the gauge lines and connect the service gauge 2.0 19 ± 1°F manifold to the liquid (small) service port and true suction 2.5 17 ± 1°F access port. 3.0 16 ± 1°F 8 ± 1°F 8 ± 1°F 2. Clamp a pipe clamp thermometer on the liquid line near 3.5 16 ± 1°F the liquid line service valve. 4.0 16 ± 1°F 5.0 16 ± 1°F a. Ensure the thermometer makes adequate contact to obtain the best possible readings. 5. Adjust Superheat by turning the TXV valve stem clock- b. The temperature read with the thermometer should wise to increase and counterclockwise to decrease. be lower than the saturated condensing temperature. a. If Subcooling and Superheat are low, adjust the 3. Measure pressure using service gauge manifold con- TXV to the superheat value in step 4 and then check nected to the liquid (small) service port. Refer to the chart Subcooling. above to obtain saturated temperature corresponding to b. If Subcooling is low and Superheat is high, add the measured pressure. charge to raise Subcooling to 8°F +/- 1°F then 4. The difference between the saturated condensing tem- check Superheat. perature and the recorded liquid line temperature is the c. If Subcooling and Superheat are high, adjust the liquid Subcooling value. TXV valve to the superheat value in step 4 then 5. TXV-based systems should have a Subcooling value check the Subcooling value. of 8°F +/- 1°F. d. If Subcooling is high and Superheat is low, adjust 6. Add refrigerant to increase Subcooling and remove the TXV valve to the superheat value in step 4 and refrigerant to decrease Subcooling. remove charge to lower the Subcooling to 8°F +/- 1°F. Adjust Superheat: NOTE: DO NOT adjust the charge based exclusively on Superheat can also be utilized to best verify charge levels suction pressure unless for general charging in the case of with an adjustable TXV and make adjustments when need- a gross undercharge. ed in unique applications due to refrigerant line length, NOTE: Check the Schrader ports for leaks and tighten valve differences in height between the indoor and outdoor unit cores if necessary. Install caps finger-tight. and refrigerant tubing sizes. These adjustments should only be performed by qualified service personnel. Heat Pump - Heating Cycle The proper method of charging a heat pump in the heat mode Required Superheat is by weight with the additional charge adjustments for line size, line length, and other system components. For best SUPERHEAT FORMULA = SUCTION LINE TEMPERA- TURE - SATURATED SUCTION TEMPERATURE 1. Clamp a pipe clamp thermometer 4-6” from compressor on suction line at the outdoor unit. 11 results, on outdoor units with TXVs, superheat should be 8°F +/- 1°F at 4-6” from the compressor. Make final charge adjustments in the cooling cycle. Ensure the charge label has been filled out when final charging is complete. Follow directions in the System Startup section. A final leak test is recommended before leaving the site of installation. When servicing is complete, the red valve caps that are supplied on the valves must be reinstalled finger-tight on the liquid valve, vapor valve, and access port. NOTE: Maximum refrigerant charge permissible in the system can be found on the Evaporator serial plate. System Service and Decommissioning Should repairs requiring recovery of the refrigerant become necessary, special considerations must be made when breaking into systems with flammable refrigerants. These repairs shall only be performed by qualified service person- nel and in compliance with local and national regulations. The refrigerant charge shall only be recovered into a cyl- inder labeled for use with R-32. Ensure that the refrigerant cylinder(s) are capable of holding the total system charge. Cylinders shall be complete with a pressure-relief valve and associated shut-off valves in good working order. Empty recovery cylinders are evacuated and, if possible, cooled before recovery occurs. A set of calibrated weighing scales shall be available and in good working order. Hoses shall be complete with leak-free disconnect couplings and in good condition. All best practices for refrigerant recovery must be followed, including use of a recovery machine designated safe for use with A2L refrigerants. Isolate the system electrically prior to recovery. Ensure that all personal protective equip- ment is being applied correctly. Ensure that the recovery process is supervised at all times by the qualified servicer. Situate the R-32 cylinder on the scale before recovery takes place. Start the recovery machine and operate in accordance with its instructions. Do not overfill cylinders by more than 80% volume of its allowed liquid charge. Should electrical components need to be replaced, ensure that the original equipment manufacturer’s part or equiva- lent is used. Markings and warnings on the unit shall continue to be visible and legible after installation and service. Correct any markings and warnings that are made illegible. When decommissioning a system, all previously mentioned precautions regarding safe refrigerant handling must be fol- lowed. Recovered refrigerant shall not be charged into another refrigerating system unless it has been cleaned and checked. Equipment must be labelled, dated, and signed stating that it has been decommissioned and emptied of refrigerant. 12 Troubleshooting Information System Complaint No Cooling Unsatisfactory Cooling/Heating Operating Pressures POSSIBLE CAUSE Test Method DOTS IN ANALYSIS Remedy GUIDE INDICATE "POSSIBLE CAUSE" SYMPTOM System will not startCompressor will not start - fan runsComp. and Cond. Fan will not startEvaporator fan will not startCondenser fan will not startCompressor runs - goes off on overloadCompressor cycles on overloadSystem runs continuously - little cooling/htgToo cool and then too warmNot cool enough on warm daysCertain areas too cool, others too warmCompressor is noisySystem runs - blows cold air in heatingUnit will not terminate defrostUnit will not defrostLow suction pressureLow head pressureHigh suction pressureHigh head pressure Power Failure • Test Voltage Blown Fuse • • • Inspect Fuse Size & Type Unbalanced Power, 3PH • • • Test Voltage Loose Connection • • • Inspect Connection - Tighten Shorted or Broken Wires • • • • • • Test Circuits With Ohmmeter Open Fan Overload • • Test Continuity of Overload Faulty Thermostat • • • • Test Continuity of Thermostat & Wiring Faulty Transformer • • Check Control Circuit with Voltmeter Shorted or Open Capacitor • • • • • Test Capacitor Internal Compressor Overload Open • ♦ Test Continuity of Overload Shorted or Grounded Compressor • • Test Motor Windings Compressor Stuck • • • ♦ Use Test Cord Faulty Compressor Contactor • • • Test Continuity of Coil & Contacts Faulty Fan Relay • Test Continuity of Coil And Contacts Open Control Circuit • Test Control Circuit with Voltmeter Low Voltage • • • Test Voltage Faulty Evap. Fan Motor • • ♦ Repair or Replace Shorted or Grounded Fan Motor • • Test Motor Windings Improper Cooling Anticipator • • Check Resistance of Anticipator Shortage of Refrigerant • • ♦ • • Test For Leaks, Add Refrigerant Restricted Liquid Line • • • • • Remove Restriction, Replace Restricted Part Open Element or Limit on Elec. Heater ♦ ♦ Test Heater Element and Controls Dirty Air Filter • • • • ♦ Inspect Filter-Clean or Replace Dirty Indoor Coil • • • • ♦ Inspect Coil - Clean Not enough air across Indoor Coil • • • • ♦ Check Blower Speed, Duct Static Press, Filter Too much air across Indoor Coil ♦ • Reduce Blower Speed Overcharge of Refrigerant • • • ♦ • • Recover Part of Charge Dirty Outdoor Coil • • • ♦ • Inspect Coil - Clean Noncondensibles • • ♦ • Recover Charge, Evacuate, Recharge Recirculation of Condensing Air • • • Remove Obstruction to Air Flow Infiltration of Outdoor Air • • • Check Windows, Doors, Vent Fans, Etc. Improperly Located Thermostat • • Relocate Thermostat Air Flow Unbalanced • • Readjust Air Volume Dampers System Undersized • • Refigure Cooling Load Broken Internal Parts • ♦ Replace Compressor Broken Valves • • • • Test Compressor Efficiency Inefficient Compressor • ♦ • • Test Compressor Efficiency Wrong Type Expansion Valve • • • • • • ♦ Replace Valve Expansion Device Restricted • • • • • • • Remove Restriction or Replace Expansion Device Oversized Expansion Valve • • Replace Valve Undersized Expansion Valve • • • • • Replace Valve Expansion Valve Bulb Loose • • Tighten Bulb Bracket Inoperative Expansion Valve • • • Check Valve Operation Loose Hold-down Bolts • Tighten Bolts Faulty Reversing Valve • ♦ ♦ ♦ ♦ ♦ ♦ Replace Valve or Solenoid Faulty Defrost Control • ♦ ♦ ♦ ♦ ♦ ♦ Test Control Faulty Defrost Thermostat ♦ ♦ ♦ ♦ ♦ ♦ ♦ Test Defrost Thermostat Flowrator Not Seating Properly • • • Check Flowrator & Seat or Replace Flowrator • Cooling or Heating Cycle (Heat Pump) ♦ Heating Cycle Only (Heat Pump) For detailed service information refer to the Remote Condensing Unit Service manual. NOTICE UNITS WITH ROTARY OR RECIPROCATING COMPRESSORS AND NON-BLEED TXV’S REQUIRE A HARD START KIT. 13 SPLIT SYSTEMS AIR CONDITIONING AND HEAT PUMP HOMEOWNER’S ROUTINE MAINTENANCE RECOMMENDATIONS We strongly recommend a bi-annual maintenance checkup be performed before the heating and cooling seasons begin by a qualified servicer. Replace or Clean Filter Clean Outside Coil (Qualified Servicer Only) IMPORTANT NOTE: Never operate unit without a filter in- stalled as dust and lint will build up on internal parts resulting WARNING in loss of efficiency, equipment damage and possible fire. An indoor air filter must be used with your comfort system. HIGH VOLTAGE A properly maintained filter will keep the indoor coil of your Disconnect all power before servicing or installing this unit. Multiple power sources comfort system clean. A dirty coil could cause poor operation may be present. Failure to do so may cause and/or severe equipment damage. property damage, personal injury or death. Your air filter or filters could be located in your furnace, in a blower unit, or in “filter grilles” in your ceiling or walls. The Air must be able to flow through the outdoor unit of your installer of your air conditioner or heat pump can tell you comfort system. Do not construct a fence near the unit or where your filter(s) are, and how to clean or replace them. build a deck or patio over the unit without first discussing your plans with your dealer or other qualified servicer. Restricted Check your filter(s) at least once a month. When they are airflow could lead to poor operation and/or severe equipment dirty, replace or clean as required. Disposable type filters damage. should be replaced. Reusable type filters may be cleaned. Likewise, it is important to keep the outdoor coil clean. Dirt, You may want to ask your dealer about high efficiency filters. leaves, or debris could also restrict the airflow. If cleaning of High efficiency filters are available in both electronic and the outdoor coil becomes necessary, hire a qualified servicer. non-electronic types. These filters can do a better job of Inexperienced people could easily puncture the tubing in the catching small airborne particles. coil. Even a small hole in the tubing could eventually cause Compressor a large loss of refrigerant. Loss of refrigerant can cause poor operation and/or severe equipment damage. The compressor motor is hermetically sealed and does not require additional oiling. Do not use a condensing unit cover to “protect” the outdoor unit during the winter, unless you first discuss it with your Motors dealer. Any cover used must include “breathable” fabric to Indoor and outdoor fan motors are permanently lubricated avoid moisture buildup. and do not require additional oiling. Before Calling Your Servicer • Check the thermostat to confirm that it is properly set. • Check the electrical panel for tripped circuit breakers or failed fuses. Reset the circuit breakers or replace • Wait 15 minutes. Some devices in the outdoor unit or fuses as necessary. in programmable thermostats will prevent compressor operation for a while, and then reset automatically. Also, • Check the disconnect switch near the indoor furnace some power companies will install devices which shut or blower to confirm that it is closed. off air conditioners for several minutes on hot days. If • Check for obstructions on the outdoor unit . Confirm you wait several minutes, the unit may begin operation that it has not been covered on the sides or the top. on its own. Remove any obstruction that can be safely removed. If the unit is covered with dirt or debris, call a qualified CAUTION servicer to clean it. To avoid the risk of equipment damage or fire, install the • Check for blockage of the indoor air inlets and outlets. same amperage breaker or fuse as you are replacing. If the Confirm that they are open and have not been blocked circuit breaker or fuse should open again within thirty days, by objects (rugs, curtains or furniture). contact a qualified servicer to correct the problem. If you have repeatedly reset the breaker or replaced the fuse • Check the filter. If it is dirty, clean or replace it. without having the problem corrected, you run the risk of severe equipment damage. • Listen for any unusual noise(s), other than normal op- erating noise, that might be coming from the outdoor unit. If you hear unusual noise(s) coming from the unit, call a qualified servicer. 14 Start-Up Checklist Condenser / Heat Pump (including all Inverter) Model Number Serial Number ELECTRICAL (Outdoor Unit) Line Voltage (Measure L1 and L2 Voltage) L1 - L2 Secondary Voltage (Measure Transformer Output Voltage) NOT ALL MODELS R - C Compressor Amps Condenser Fan Amps TEMPERATURES (Indoor Unit) Return Air Temperature (Dry bulb / Wet bulb) DB °F WB °F Cooling Supply Air Temperature (Dry bulb / Wet bulb) DB °F WB °F Delta T (Difference between Supply and Return Temperatures) DB °F PRESSURES / TEMPERATURES (Outdoor Unit) Suction Circuit (Pressure / Suction Line Temperature) PSIG TEMP °F Liquid Circuit (Pressure / Liquid Temperature) PSIG TEMP °F Outdoor Air Temperature (Dry bulb / Wet bulb) DB °F WB °F SUPERHEAT / SUBCOOLING SH SC Line set length in Feet Additional Refrigerant Charge Added over Factory Charge (Ounces) Additional Checks Check wire routings for any rubbing Check factory wiring and wire connections. Check product for proper clearances as noted by installation instructions °F to °C formula: (°F - 32) divided by 1.8 = °C °C to °F formula: (°C multiplied by 1.8) + 32 = °F 15 CUSTOMER FEEDBACK We are very interested in all product comments. Please fill out the feedback form on one of the following links: Goodman® Brand Products: (http://www.goodmanmfg.com/about/contact-us). Amana® Brand Products: (http://www.amana-hac.com/about-us/contact-us). You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page. GOODMAN® BRAND AMANA® BRAND PRODUCT REGISTRATION Thank you for your recent purchase. Though not required to get the protection of the standard warranty, registering your product is a relatively short process, and entitles you to additional warranty protection, except that failure by California and Quebec residents to register their product does not diminish their warranty rights. The duration of warranty coverages in Texas and Florida differs in some cases. For Product Registration, please register as follows: GOODMAN® BRAND AMANA® BRAND Goodman® Brand products: (https://www.goodmanmfg.com/product-registration). Amana® Brand products: (http://www.amana-hac.com/product-registration). You can also scan the QR code on the right for the product brand you purchased to be directed to the Product Registration page. 19001 Kermier Rd. Waller, TX 77484 www.goodmanmfg.com -or- www.amana-hac.com © 2023 Daikin Comfort Technologies Manufacturing, L.P. is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved. 16