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Home My WebLink About7220 201st St Ne_BLD4784_2025 Permit #: 4784 Permit Date: 06/21/22 Permit Type: COMMERCIAL MECHANICAL Project Name: Alpha Crux Applicant Name: Energy Efficient System, LLC Applicant Address: 815 29th Ave S. Applicant, City, State, Zip: Seattle, WA Contact: Jason Perez Phone: 206-573-0968 Email: energyefficientsystem@gmail.com Scope of Work: Phase 2 build out w/ 12-units added (HVAC) w/ fluid cooler Valuation: 46000.00 Square Feet: 0 Number of Stories: 0 Construction Type: Occupancy Group: ID Code: Permit Issued: Permit Expires: 12/18/2022 Form Permit Type: COMMERCIAL MECHANICAL Status: EXPIRED Assigned To: Raelynn Jones Property Parcel # Address Legal Description Owner Name Owner Phone Zoning 282 Plastics & STEADFAST STAR 00793300002300 7220 201ST ST NE Synthetic Resins, LLC Rubber, Ex. Glass Contractors Contractor Primary Contact Phone Address Contractor Type License License # Energy Efficient System, CONSTRUCTION 206-573-0968 815 29th Ave S. L&I ENERGES843Q9 LLC CONTRACTOR Plan Reviews Date Review Type Description Assigned To Review Status COMMERCIAL Note: ALL water supply lines to have approved backflow Approved with 06/21/2022 BUILDING MECHANICAL devices in supply line Conditions Fees Fee Description Notes Amount Processing/Technology $25.00 Air Handling Unit 14@ $15 ea. $210.00 < 100 > Btu/h >3hp - 15; <500 Btu/h15-30hp; Boiler/Compressor $25.00 >1 million Btu/h <50hp; >1.5 million Btu/h <50hp; Evaporator Cooler $15.00 Gas Piping/Units Enter # of units $8.60 Heat Pump/Heat Exchangers $15.00 Mechanical Base Permit Fee $25.00 Mechanical Commercial Plan Review Table 4-1 $589.08 Credit Card Service $27.38 Total $940.06 Attached Letters Date Letter Description 08/08/2022 Building Permit Payments Date Paid By Description Payment Type Accepted By Amount XBP Conf: 08/25/2022 $912.68 127093671 08/25/2022 127093671 Ameresia Lawlis $27.38 Outstanding Balance $0.00 Notes Date Note Created By: 06/21/2022 Contractor needs business license Raelynn Jones 06/21/2022 Emailed applicant for copies of specs Raelynn Jones Uploaded Files Date File Name 06/21/2022 12072028-4784_Application.pdf 06/21/2022 12071971-s-Fluid Cooler, GPS-ACSF159217 (1).pdf 06/21/2022 12071972-s-Hose Kits for WHS Units.pdf 06/21/2022 12071973-s-Pump & Boiler Skid as Ordered.pdf 06/21/2022 12071968-Mechanical 04-05-2021.pdf 06/21/2022 12071969-s-AGS Units.pdf 06/21/2022 12071970-s-Fluid Cooler, CECC08-0390ML-NAUBUNU-N-001.pdf 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 25 Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : P E K C - E 0 0 - D S G - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 2270 / 2270 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 5200 / 2 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 374.40 fpm / 4 Refrigerant R-410A Final Filter FV / Qty: 374.40 fpm / 4 Exhaust CFM/ESP/TSP: 1260 / 1.25 / 1.37 in. wg. Outside CFM: 1260 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Static Pressure External: 2.00 in. wg. Economizer: 0.24 in. wg. Evaporator: 0.38 in. wg. Heating: 0.00 in. wg. Filters Clean: 0.40 in. wg. Cabinet: 0.18 in. wg. Dirt Allowance 0.75 in. wg. Re-Heat Coil: 0.06 in. wg. Total: 4.02 in. wg. Cooling Section Heating Section(**) Gross Net Primary Heat Type: Heat Pump Total Capacity: 192.02 178.07 MBH Total Capacity: 252.2 MBH Sensible Capacity: 136.63 122.68 MBH OA Temp: 10.0 ÂºF DB / 9.0 ÂºF WB Latent Capacity: 55.39 MBH RA Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Mixed Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Entering Air Temp: 59.3 ÂºF DB / 52.8 ÂºF WB Entering Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Leaving Air Temp: 103.3 ÂºF DB / 68.5 ÂºF WB Lv Air Temp (Coil): 55.17 ÂºF DB 54.53 ÂºF WB Auxiliary Heat Type: No Heat Lv Air Temp (Unit) 57.63 ÂºF DB 55.52 ÂºF WB Digital Comp. Capacity Ratio: 100% Heating CFM: 5200 Supply Air Fan: 1 x 220D70 @ 4.99 BHP Fan Temp Rise: 2.5 ÂºF SA Fan RPM / Width: 1923 / 3.450" Exhaust Air Fan: 1 x RM185B70 @ 0.50 BHP Re-Heat Coil: EA Fan RPM / Width: 1131 / 4.403" Capacity: 118 MBH Evaporator Coil: 14.6 ftÂ² / 4 Rows / 14 FPI LA DB / WB: 76.14 ÂºF / 62.41 ÂºF Evaporator Face Velocity: 356.6 fpm RH: 46% Water Side Performance: Cooling Flow Rate: 45 gpm Cooling PD - Heat Exchanger: 12.54 ft Cooling PD - Total: 23.52 ft Cooling Ent. / Lv. Water Temp:85 / 95.5 ÂºF Heating Flow Rate: 45 gpm Heating PD - Heat Exchanger: 12.54 ft Heating PD - Total: 23.52 ft Heating Ent. / Lv. Water Temp:68 / 58.75 ÂºF Max Operating Pressure : 125 psig Rating Information Cooling EER: 14.6 Outside the scope of ISO 13256-1. Rated using procedure described in ISO 13256-1 Application EER @ Op. Conditions: 10.6 Application COP @ Op. Conditions: 4.42 H Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:36 PM Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : P E K C - E 0 0 - D S G - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 2270 / 2270 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 5200 / 2 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 374.40 fpm / 4 Refrigerant R-410A Final Filter FV / Qty: 374.40 fpm / 4 Exhaust CFM/ESP/TSP: 1260 / 1.25 / 1.37 in. wg. Outside CFM: 1260 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Electrical Data Rating: 460/3/60 Minimum Circuit Amp: 41 Unit FLA: 38 Maximum Overcurrent: 50 SCCR: 5 KAIC Qty HP VAC Phase RPM FLA RLA Compressor 1: 2 460 3 12.6 Supply Fan: 1 7.50 460 3 1760 11.0 Exhaust Fan: 1 1.00 460 3 1760 2.1 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB): 96 94 99 92 85 81 79 74 Return LW(dB): 89 86 89 79 76 71 63 57 *Sound power levels are given for informational purposes only. The sound levels are not guaranteed. Application Considerations The minimum temperature to the indoor coil in heating mode is 43.00ÂºF. This temperature is based on the outdoor dry bulb temperature, indoor air flow rate, water to refrigerant heat exchanger entering water temperature, and water to refrigerant heat exchanger water flow rate. If actual operating conditions are more extreme than those shown on the rating sheet, the unit may have difficulty operating. AAON strongly recommends that any equipment installed outdoors with water in any piping or heat exchangers be treated with sufficient propylene glycol to prevent any damage from freezing. (**)Fan motor temperature rise is not included in the heat capacity and temps. Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:36 PM 22.0" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 2,200 Job Tag: Bloom 106, 107, 108, 109, Diameter x Qty: 22.0 in. x 1 Rep Firm: 110, 112, EHW & EF Width%: Date: Tip Speed: 100 05/04/2021 Inertia: 11,076 FPM 5 WRÂ² OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 5,200 CFM Rated HP / Bypass: 7.5 / No Static Pressure: 4.02 in. Wg. Frame Size: 213T Plenum DP: 0.00 in. Wg. Nominal RPM: 1760 Inlet Grill DP: 0.00 in. Wg. VAC/PH/HZ: 460/3/60 TSP: 4.02 in. Wg. Efficiency Premium / 0.91 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 4.02 in. Wg. Max Inertial Load: 64 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 1923 Octave Band: (Re 10^-12 watts) BHP: 4.99 1 2 3 4 5 6 7 8 Efficiency: 66.0% 96 94 99 94 88 85 83 78 In/Out Velocity: 1590/1751 FPM 96 94 99 94 88 85 83 78 Plenum Out Velocity: 87 FPM SOUND POWER A-Weighted: 97 / 97 dB Max Duct SP with Blocked Airway: 5.5 in. Wg. @ 1923 rpm Supply Fan Model: 220D70 @ 1923 RPM and 100% Width Design Conditions: 5200 CFM @ 4.02" SP RPM BHP SYSTEM 12 RPM: 1923 Efficiency 60% 11 SP Surge 5 CFM Min 10 9 4 EFFICIENCY: 66.008 40% 7 BHP 3 6 SP 5 2 4 BHP: 4.99 20% 3 1 2 1 0 0% 0 1 2 3 4 5 6 7 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:40 PM 18.5" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 2,200 Job Tag: Bloom 106, 107, 108, 109, Diameter x Qty: 18.5 in. x 1 Rep Firm: 110, 112, EHW & EF CFM: Date: Tip Speed: 1260 05/04/2021 Inertia: 5,478 FPM 05/04/2021 5,478 FPM OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 1,260 CFM Rated HP / Bypass: 1 / No Static Pressure: 1.25 in. Wg. Frame Size: 143T Relief Dampers DP: 0.12 in. Wg. Nominal RPM: 1760 VAC/PH/HZ: 460/3/60 TSP: 1.37 in. Wg. Efficiency Premium / 0.855 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 1.37 in. Wg. Max Inertial Load: 15 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 1131 Octave Band: (Re 10^-12 watts) BHP: 0.50 1 2 3 4 5 6 7 8 Efficiency: 54.5% 78 78 76 71 70 68 64 59 In/Out Velocity: / FPM 78 78 76 71 70 68 64 59 Plenum Out Velocity: 21 FPM SOUND POWER A-Weighted: 79 / 79 dB Exhaust Fan Model: RM185B70 @ 1131 RPM and 100% Width Design Conditions: 1260 CFM @ 1.37" SP RPM BHP SYSTEM Efficiency RPM: 1131 SP Surge CFM Min 2 1 40% EFFICIENCY: 54.54BHP SP 1 20% BHP: 0.50 0 0% 0 1 2 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:41 PM Unit Submittal 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : P E K C - E 0 0 - D S G - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF Job Name: Alpha Crux-Copy Unit Submittal For: Job Number: Job #1234586 Unit Submittal Date: April 30, 2021 Base Option Description R Series Roof Top Unit N Generation Ninth Generation 015 Unit Size Fifteen 3 Voltage 460V/3Ã˜/60Hz 0 Interior Protection Standard E Refrigerant Style R-410A VCC - High Efficiency 7 Unit Configuration Water-Source/Geothermal Heat Pump 0 Coil Coating Standard A Cooling/Heat Pump Staging Modulating Heat Pump + No Auxiliary Heat - All VCC 0 Heating Type No Heating 0 Heating Designation No Heating 0 Heating Staging No Heating Feature Option Description P 1A. RA/OA Section Empty Energy Recovery Wheel Option Box + Power Exhaust E 1B. RA/EA Blower Configuration 1 Blower + Premium Efficiency Motor + 1 VFD K 1C. RA/EA Blower 18.5" Backward Curved Plenum - 70% Width with Banding C 1D. RA/EA Blower Motor 1.0 hp - 1760 rpm E 2. OA Control DDC Actuator 0 3. Heat Options Standard 0 4. Maintenance Options Standard D 5A. SA Blower Configuration 1 Blower + Premium Efficiency Motor + 1 VFD S 5B. SA Blower 22'' Direct Drive Backward Curved Plenum - 70% Width G 5C. SA Motor 7.5 hp - 1760 rpm A 6A. Pre Filter Type 2" Pleated Pre Filter - 30% Eff F 6B. Unit Filter Type 4" Pleated - 65% Eff - MERV 11 B 6C. Filter Options Magnehelic Gauge 0 7. Refrigeration Control Standard - Fixed 55Â°F Comp. Cooling Lock Out + Adjustable Comp. Heating Lock Out D 8. Refrigeration Options Modulating Hot Gas Reheat A 9. Refrigeration Accessories Sight Glass 0 10. Power Options Standard Power Block C 11. Safety Options SA Smoke Detector 0 12. Controls Standard 4 13. Special Controls Field Installed DDC Controls by Others 0 14A. Outside Air Configuration Standard - None 0 14B. Preheat Sizing Standard - None 0 15. Glycol Percent Water or No WSHP H 16. Interior Cabinet Options Cooling Coil UV Lights 0 17. Exterior Cabinet Options Standard 0 18. Electrical Rating Standard - 5 KAIC 0 19. Code Options Standard - ETL U.S.A. Listing 0 20. Crating Standard M 21. Water-Cooled Cond. Balancing Valves + Water Flow Switch+ Head Pressure Control Valve 0 22. Control Vendors Standard X 23. Type Special Price Authorization + AAON Gray Paint Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:36 PM Control Terminals 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : P E K C - E 0 0 - D S G - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A1B1C1D 2 3 4 5A5B5C 6A6B6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF Job Name: Alpha Crux-Copy For: Job Number: Job #1234586 Date: April 30, 2021 Terminals Available/Required for Controlling the Unit Terminal Description [R] 24VAC Control Voltage [E] Common [G] Supply Fan Enable [Y1] Cooling Stage 1 Enable/ Heat Pump - Heating Stage 1 Enable [Y2] Cooling Stage 2 Enable/ Heat Pump - Heating Stage 2 Enable [DC1-] & [DC1+] Variable Capacity Compressor 1 (1.44-5VDC) Signal [DC2-] & [DC2+] Variable Capacity Compressor 2 (1.44-5VDC) Signal [O] Reversing Valve (Cooling) Enable [SP1-] & [SP1+] Suction Pressure Sensor - Compressor 1 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [SP2-] & [SP2+] Suction Pressure Sensor - Compressor 2 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [PE] Power Exhaust Enable [B1-] & [B2+] Exhaust Fan 1 - w/1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [EC1-] & [EC2+] Economizer Signal (2-10VDC) [S1-] & [S2+] Supply Fan 1 - w/ 1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [RH1] Reheat Enable Must enable and modulate the digital compressors during dehumidification mode. The control logic needs to set if cooling or dehumidification is priority. [AI1] & [COM] Reheat Reset Signal (0-10VDC) Resets the supply air setpoint Terminations Found On VFD(s) Exhaust Fan VFD(s) J1000:std 1-5HP VFD Upgrade J1000 to V1000 by SPA for run status [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Supply Fan VFD(s) V1000: std 7.5-20HP VFD [P1] & [PC] Run Status (5-48VDC, 2-50mA) [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:38 PM RN SERIES B - CABINET WATER-COOLED CONDENSER OR CHILLED WATER AIR HANDLER 9 - 15 TON WITH ECONOMIZER, EMPTY ENERGY RECOVERY SECTION WITH POWER EXHAUST - -- -------------- / ' ' ï¿½--- ï¿½ I J" / / FORti.AED UP CLEARANCES I 1 4 â€¢ UNIT SIZEâ€¢ HIGH VOLT Â«ï¿½ LOCATION 9-15 TON ENTRY 1f \ /ï¿½\ () LOW VOLT OUTSIDE AIR 48 ENTRY 1ï¿½) (BACK) J" 1 4 Â«ï¿½ i .. I CONTROLS SIDE GAS ENTRY (FRONT) 48 \ J RAISE MINIMUM ï¿½ FOR THE LEFT SIDE / \ RETURN AIR AND ELEC 48 ï¿½ = / ENTRY OPENINGS. / - _____,-/ ' RIGHT SIDE 48 DETAIL A --------- - TOP UNOBSTRUCTED DETAIL B EXHAUST AIR SEE DETAIL SEE Â·Â·sÂ·Â· DETAIL "C" ., ï¿½ -711 '""?, I I II I I I / I / ll I I / I II I I I I/ I II I -1 I \ : Rdï¿½RN : 44ï¿½ 1II rr_...J 11--r1 RAISE MINIMUM r FOR THE I I\ I II I SUPPLY AIR OPENING I/ \ I I/ I I =i:=-=--:=-Â 1: ,'\ i,'.___lJ 1 I I :j -ï¿½_J DETAIL C II 8:) 9Â§ II FRONT VIEW >-------72ï¿½-------< f-------61ï¿½----- OUTSIDE AIR FLUE OUTLET (GAS HEAT ONLY) 1 f-ï¿½---55ï¿½-ï¿½cc;c"s'cc,ï¿½=c\ï¿½s--< I BA f------sai-------1 1 .. t,1PT STAINLESS CONDENSATE CONNECTION. "P" TRAP FURNISHED RNB-00012 REV:D 07/08119 CAR BY MANUFACTURER FOR DRAIN CONNECTKIN. RNB-00012 REV:C 08/19/14 MLW NOTE: ALL DIMENSIONS ARE IN INCHES RNB CABINET WATER COOLED CONDENSING UNIT OR CHILLED WATER UNIT WITH ENERGY RECOVERY RN-015-3-0-E70A-000:PEKC-E00-DSG-AFB-0DA0C04-00-0H0000M0X Front Left Back Left C orner: Corner: 541 lbs 758 lbs ,----7 I I L ____ _J 59"-- r-- 1ln I ï¿½.ï¿½ m \,, "' rf.''='======ï¿½ I II I r---i I /I ï¿½ i'1\ /i"1 I II I Ill 11 \ I II I II I I / I Ill II 1Â·1 \ I 1,1 I II I I / I =/.:1:1.ci 11 - II \ I II I II I I I I ----r="F-f1:1 0 II \ I II I I I 0 \ I I II I \ I I 11.1 I I 0 lÂ·I SUPPLY I \ lÂ·I __J I II I \/ I I I I 11 u-- __J -i :r: II I \ II 0 L JLJ RETURN 1 0:: II I \ II u 1 ln /\ I 11 I \ II I II I I Â·i I I - rI 1 I 11 I \ II I II I I \ \ I I 1 â€¢. 1 II I g I 11 1 \ 11 I II I I I \ I \ = (f) ï¿½=:::::===== ï¿½ I II I : 1;/i: ï¿½ ::::i +Y I II I I \ I 0 I II I / ,1 I I -4{_ I n I II I L __ ï¿½ I I Â·1'1 1 _J I 1 - l) L JLJ I I I II c:: =-J I _Jj LJ l:I O"- ï¿½ - ï¿½ I ï¿½ Back Right Front Right [>+x Corner: Corner: --- 404 lbs 567 lbs O" 128" CGx: 53.4" CGy: 33.6" Total Weight: 2270 lbs (Â±5%) Disclaimer: This weight estimate does not account for any SPAs. RN SERIES B-CABINET WATER SOURCE HEAT PUMP PIPING 9-15 TOP VIEW PIPE CHASE ï¿½t--------66ï¿½-----------t-----16 n- -7 : : tJ=R:i, ï¿½-----ï¿½ ---- 11 11 il=1::flt----ï¿½---- I I _ j -ï¿½---ï¿½-+-------- . \ I . I \ I \ I \ \ I I \ I I \ I \ \ I \ \ I I \ I I \ I I SUPPLY , ' AIR I I I \ RETURN I \ AIR I \ I \ I \ I \ I \ I \ I \ I \ I \ I \ I \ I \ Â· I \ " I \ I \ I \ I \ I \ RIGHT SIDE VIEW ï¿½ -7@ pj L i-=_#---ft ------------ -- -- --ï¿½- 11 I / iÂ·i I WATER IN 'l ï¿½ Â° : 11" 2 NPT 11 I l=l I 1-1 I 11 I 6J ï¿½-J@= -------------_____________ [b t 33 4 1 WATER OUT_/ 11" NPT 2 158 3 I 1. I I 748 2 t 80 NOTE: ALL DIMENSION ARE +/- ï¿½ II RNB-00077 REV:B 05/02/1 4 MLW NOTE: ALL DIMENSIONS ARE IN INCHES Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D S F - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 1724 / 1724 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 5200 / 1 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 374.40 fpm / 4 Refrigerant R-410A Final Filter FV / Qty: 374.40 fpm / 4 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Static Pressure External: 1.00 in. wg. Economizer: 0.00 in. wg. Evaporator: 0.38 in. wg. Heating: 0.00 in. wg. Filters Clean: 0.40 in. wg. Cabinet: 0.18 in. wg. Dirt Allowance 0.35 in. wg. Re-Heat Coil: 0.06 in. wg. Total: 2.37 in. wg. Cooling Section Heating Section(**) Gross Net Primary Heat Type: Heat Pump Total Capacity: 192.02 182.50 MBH Total Capacity: 243.3 MBH Sensible Capacity: 136.63 127.11 MBH OA Temp: 10.0 ÂºF DB / 9.0 ÂºF WB Latent Capacity: 55.39 MBH RA Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Mixed Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Entering Air Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Entering Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Leaving Air Temp: 118.7 ÂºF DB / 75.3 ÂºF WB Lv Air Temp (Coil): 55.17 ÂºF DB 54.53 ÂºF WB Auxiliary Heat Type: No Heat Lv Air Temp (Unit) 56.85 ÂºF DB 55.21 ÂºF WB Digital Comp. Capacity Ratio: 100% Heating CFM: 5200 Supply Air Fan: 1 x 220D70 @ 3.35 BHP Fan Temp Rise: 1.7 ÂºF SA Fan RPM / Width: 1717 / 3.450" Re-Heat Coil: Evaporator Coil: 14.6 ftÂ² / 4 Rows / 14 FPI Evaporator Face Velocity: 356.6 fpm Capacity: 83 MBH LA DB / WB: 70.00 ÂºF / 60.22 ÂºF RH: 57% Water Side Performance: Cooling Flow Rate: 45 gpm Cooling PD - Heat Exchanger: 12.54 ft Cooling PD - Total: 23.52 ft Cooling Ent. / Lv. Water Temp:85 / 95.5 ÂºF Heating Flow Rate: 45 gpm Heating PD - Heat Exchanger: 12.54 ft Heating PD - Total: 23.52 ft Heating Ent. / Lv. Water Temp:68 / 59.52 ÂºF Max Operating Pressure : 125 psig Rating Information Cooling EER: 14.6 Outside the scope of ISO 13256-1. Rated using procedure described in ISO 13256-1 Application EER @ Op. Conditions: 11.7 Application COP @ Op. Conditions: 3.96 H Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:55 PM Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D S F - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 1724 / 1724 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 5200 / 1 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 374.40 fpm / 4 Refrigerant R-410A Final Filter FV / Qty: 374.40 fpm / 4 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Electrical Data Rating: 460/3/60 Minimum Circuit Amp: 36 Unit FLA: 33 Maximum Overcurrent: 45 SCCR: 5 KAIC Qty HP VAC Phase RPM FLA RLA Compressor 1: 2 460 3 12.6 Supply Fan: 1 5.00 460 3 1760 7.6 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB): 94 91 97 89 82 79 76 71 Return LW(dB): 87 83 87 76 73 67 56 46 *Sound power levels are given for informational purposes only. The sound levels are not guaranteed. Application Considerations The minimum temperature to the indoor coil in heating mode is 43.00ÂºF. This temperature is based on the outdoor dry bulb temperature, indoor air flow rate, water to refrigerant heat exchanger entering water temperature, and water to refrigerant heat exchanger water flow rate. If actual operating conditions are more extreme than those shown on the rating sheet, the unit may have difficulty operating. AAON strongly recommends that any equipment installed outdoors with water in any piping or heat exchangers be treated with sufficient propylene glycol to prevent any damage from freezing. (**)Fan motor temperature rise is not included in the heat capacity and temps. Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:55 PM 22.0" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 2,200 Job Tag: Bloom 106, 107, 108, 109, Diameter x Qty: 22.0 in. x 1 Rep Firm: 110, 112, 100% RA Width%: Date: Tip Speed: 100 05/04/2021 Inertia: 9,889 FPM 5 WRÂ² OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 5,200 CFM Rated HP / Bypass: 5 / No Static Pressure: 2.37 in. Wg. Frame Size: 184T Plenum DP: 0.00 in. Wg. Nominal RPM: 1760 Inlet Grill DP: 0.00 in. Wg. VAC/PH/HZ: 460/3/60 TSP: 2.37 in. Wg. Efficiency Premium / 0.895 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 2.37 in. Wg. Max Inertial Load: 52 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 1717 Octave Band: (Re 10^-12 watts) BHP: 3.35 1 2 3 4 5 6 7 8 Efficiency: 58.0% 94 91 97 91 85 83 80 75 In/Out Velocity: 1590/1751 FPM 94 91 97 91 85 83 80 75 Plenum Out Velocity: 87 FPM SOUND POWER A-Weighted: 95 / 95 dB Max Duct SP with Blocked Airway: 4.4 in. Wg. @ 1717 rpm Supply Fan Model: 220D70 @ 1717 RPM and 100% Width Design Conditions: 5200 CFM @ 2.37" SP RPM BHP 10 SYSTEM RPM: 1717 Efficiency 60% 9 SP Surge 4 CFM Min 8 7 3 EFFICIENCY: 58.01 40% 6 BHP 5 SP2 4 20% 3 BHP: 3.35 1 2 1 0 0% 0 1 2 3 4 5 6 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:57 PM Unit Submittal 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D S F - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA Job Name: Alpha Crux-Copy Unit Submittal For: Job Number: Job #1234586 Unit Submittal Date: April 30, 2021 Base Option Description R Series Roof Top Unit N Generation Ninth Generation 015 Unit Size Fifteen 3 Voltage 460V/3Ã˜/60Hz 0 Interior Protection Standard E Refrigerant Style R-410A VCC - High Efficiency 7 Unit Configuration Water-Source/Geothermal Heat Pump 0 Coil Coating Standard A Cooling/Heat Pump Staging Modulating Heat Pump + No Auxiliary Heat - All VCC 0 Heating Type No Heating 0 Heating Designation No Heating 0 Heating Staging No Heating Feature Option Description 5 1A. RA/OA Section 100% Return Air (No O/A Opening) 0 1B. RA/EA Blower Configuration Standard - None 0 1C. RA/EA Blower Standard - None 0 1D. RA/EA Blower Motor Standard - None 0 2. OA Control Standard - None 0 3. Heat Options Standard 0 4. Maintenance Options Standard D 5A. SA Blower Configuration 1 Blower + Premium Efficiency Motor + 1 VFD S 5B. SA Blower 22'' Direct Drive Backward Curved Plenum - 70% Width F 5C. SA Motor 5.0 hp - 1760 rpm A 6A. Pre Filter Type 2" Pleated Pre Filter - 30% Eff F 6B. Unit Filter Type 4" Pleated - 65% Eff - MERV 11 B 6C. Filter Options Magnehelic Gauge 0 7. Refrigeration Control Standard - Fixed 55Â°F Comp. Cooling Lock Out + Adjustable Comp. Heating Lock Out D 8. Refrigeration Options Modulating Hot Gas Reheat A 9. Refrigeration Accessories Sight Glass 0 10. Power Options Standard Power Block C 11. Safety Options SA Smoke Detector 0 12. Controls Standard 4 13. Special Controls Field Installed DDC Controls by Others 0 14A. Outside Air Configuration Standard - None 0 14B. Preheat Sizing Standard - None 0 15. Glycol Percent Water or No WSHP H 16. Interior Cabinet Options Cooling Coil UV Lights 0 17. Exterior Cabinet Options Standard 0 18. Electrical Rating Standard - 5 KAIC 0 19. Code Options Standard - ETL U.S.A. Listing 0 20. Crating Standard M 21. Water-Cooled Cond. Balancing Valves + Water Flow Switch+ Head Pressure Control Valve 0 22. Control Vendors Standard X 23. Type Special Price Authorization + AAON Gray Paint Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:55 PM Control Terminals 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 1 5 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D S F - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A1B1C1D 2 3 4 5A5B5C 6A6B6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA Job Name: Alpha Crux-Copy For: Job Number: Job #1234586 Date: April 30, 2021 Terminals Available/Required for Controlling the Unit Terminal Description [R] 24VAC Control Voltage [E] Common [G] Supply Fan Enable [Y1] Cooling Stage 1 Enable/ Heat Pump - Heating Stage 1 Enable [Y2] Cooling Stage 2 Enable/ Heat Pump - Heating Stage 2 Enable [DC1-] & [DC1+] Variable Capacity Compressor 1 (1.44-5VDC) Signal [DC2-] & [DC2+] Variable Capacity Compressor 2 (1.44-5VDC) Signal [O] Reversing Valve (Cooling) Enable [SP1-] & [SP1+] Suction Pressure Sensor - Compressor 1 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [SP2-] & [SP2+] Suction Pressure Sensor - Compressor 2 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [S1-] & [S2+] Supply Fan 1 - w/ 1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [RH1] Reheat Enable Must enable and modulate the digital compressors during dehumidification mode. The control logic needs to set if cooling or dehumidification is priority. [AI1] & [COM] Reheat Reset Signal (0-10VDC) Resets the supply air setpoint Terminations Found On VFD(s) Supply Fan VFD(s) J1000:std 1-5HP VFD Upgrade J1000 to V1000 by SPA for run status [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:08:56 PM RN SERIES B - CABINET WATER COOLED CONDENSER OR CHILLED WATER AIR HANDLER STANDARD WITH 100% RETURN AIR - 9-15 TON CLEARANCES - -- --------------- ------- - - LOCATION â€¢ UNIT SIZEâ€¢ / 9 - 15 TON I J" I / FORMED UP ï¿½ OUTSIDE AIR I 14 (BACK) 48 HIGH VOLT ï¿½2) ENTRY 11" \ CONTROLS SIDE a (FRONT) 48 () LOW VOLT ENTRY LEFT SIDE 48 14 3" /ï¿½\ ï¿½2) \ GAS ENTRY 1" ) RIGHT SIDE J RAISE '-'1N1'-'UM 2 FOR THE 48 \ I RETURN AIR AND ELEC \ TOP UNOBSTRUCTED ï¿½ c:::::=:::::::i / ENTRY OPENINGS. - _ _____,-/ '- / '-- DETAIL A DETAIL B TOP VIEW ---------88-------ï¿½-< PIPE CHASE SEE DETAIL SEE DETAIL Â·- -- "B" c \ SEE â–¡ET - "A" RAISE MINIMUM ï¿½- FOR THE SUPPLY AIR OPENING DETAIL C FRONT VIEW RIGHT SIDE VIEW -------72Â§-------- ------61ï¿½------ FILTER FILTER ACCESS FLUE OUTLET (GAS HEAT ONLY) RETURN â€¢RETURN OPENING IF UNIT SELECTED 5 INCLUDES RETURN AIR I >-----55ï¿½--BAï¿½t=,s='ï¿½=;,-Lsï¿½â€¢ I e----sï¿½,ï¿½ï¿½ï¿½'ï¿½:.-Lï¿½--s 7ï¿½---\--------< >-----sag----ï¿½-< ---------87ï¿½--"'---------< 1" MPT STAINLESS CONDENSATE CONNECTION. "P" TRAP FURNISHED BY MANUFACTURER FOR DRAIN RNB-00098 REV:A 08/30/11 JRL CONNECTION NOTE, ALL DIMENSIONS ARE IN INCHES RNB CABINET WATER COOLED CONDENSING UNIT OR CHILLED WATER UNIT RN-015-3-0-E70A-000:5000-000-DSF -AFB-0DA0C04-00-0H0000M0X Front Left Back Left Corner: Corner: 429 lbs 586 lbs ,----7 I I L ____ _J 59"-- """"""""""""""""""""" r-- -r-1n == (f 9' I II I r. 7ti 11\ / I II I I / II \ / I II I I / ti \ / I II I \ I 0 II \ 1 I II I \ I 0 II \ / I II I \ I 0 I / I ti SUPPLY I II I II 1 ' (5 LJLJ RETURN \I 0::: II / \ u 1ln I\ <( ti / \ I \ w I II I 0 II / \ I II I I \ U1 II 1 \ I \ fÂ I II I =:J I II I I \ 0 +Y ï¿½;;;;;.;;;;;;.;;;;;;.;;;;;ï¿½ I II I I \ I II I n I II I (==3 -T lJ ==-J LJLJ "- O Back Right Front Right ---[>+x Corner: Corner: 299 lbs 409 lbs O" 88" CGx: 37.2" CGy 34.6" Total Weight: 1724 lbs (Â±5%) Disclaimer: This weight estimate does not account for any SPAs. RN SERIES B-CABINET WATER SOURCE HEAT PUMP PIPING 9-15 TOP VIEW PIPE CHASE ï¿½t--------66ï¿½-----------t-----16 n- -7 : : tJ=R:i, ï¿½-----ï¿½ ---- 11 11 il=1::flt----ï¿½---- I I _ j -ï¿½---ï¿½-+-------- . \ I . I \ I \ I \ \ I I \ I I \ I \ \ I \ \ I I \ I I \ I I SUPPLY , ' AIR I I I \ RETURN I \ AIR I \ I \ I \ I \ I \ I \ I \ I \ I \ I \ I \ I \ Â· I \ " I \ I \ I \ I \ I \ RIGHT SIDE VIEW ï¿½ -7@ pj L i-=_#---ft ------------ -- -- --ï¿½- 11 I / iÂ·i I WATER IN 'l ï¿½ Â° : 11" 2 NPT 11 I l=l I 1-1 I 11 I 6J ï¿½-J@= -------------_____________ [b t 33 4 1 WATER OUT_/ 11" NPT 2 158 3 I 1. I I 748 2 t 80 NOTE: ALL DIMENSION ARE +/- ï¿½ II RNB-00077 REV:B 05/02/1 4 MLW NOTE: ALL DIMENSIONS ARE IN INCHES Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R Q - 0 0 6 - 3 - V - E 7 0 9 - 0 0 0 : 5 0 0 0 - 0 0 0 - Q J C - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Drying 114 (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 878 / 878 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 1800 / 0.25 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 324.00 fpm / 2 Refrigerant R-410A Final Filter FV / Qty: 324.00 fpm / 2 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Static Pressure External: 0.25 in. wg. Economizer: 0.12 in. wg. Evaporator: 0.34 in. wg. Heating: 0.00 in. wg. Filters Clean: 0.28 in. wg. Cabinet: 0.07 in. wg. Dirt Allowance 0.35 in. wg. Total: 1.47 in. wg. Cooling Section Heating Section(**) Gross Net Primary Heat Type: Heat Pump Total Capacity: 67.20 64.66 MBH Total Capacity: 89.9 MBH Sensible Capacity: 50.65 48.10 MBH OA Temp: 10.0 DB / 9.0ÂºF WB Latent Capacity: 16.55 MBH RA Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Mixed Air Temp: 75.00 ÂºF DB 62.00 ÂºF WB Entering Air Temp: 60.0 DB / 45.0 ÂºF WB Entering Air Temp: 75.00 ÂºF DB 62.00 ÂºF WB Leaving Air Temp: 105.5 DB / 63.4ÂºF WB Lv Air Temp (Coil): 48.65 ÂºF DB 47.97 ÂºF WB Auxiliary Heat Type: No Heat Lv Air Temp (Unit) 49.95 ÂºF DB 48.56 ÂºF WB Digital Comp. Capacity Ratio: 100% Heating CFM: 1800 Supply Air Fan: 1 x RQ185-VFD @ 0.78 BHP Fan Temp Rise: 1.3 ÂºF SA Fan RPM / Width: 1403 / 3.000" Re-Heat Coil: Evaporator Coil: 5.3 ftÂ² / 4 Rows / 14 FPI Evaporator Face Velocity: 342.9 fpm Capacity: 41 MBH LA DB / WB: 70.00 ÂºF / 56.96 ÂºF RH: 44% Water Side Performance: Cooling Flow Rate: 18 gpm Cooling PD - Heat Exchanger: 6.23 ft Cooling PD - Total: 21.49 ft Cooling Ent. / Lv. Water Temp:85 / 94.1 ÂºF Heating Flow Rate: 18 gpm Heating PD - Heat Exchanger: 6.23 ft Heating PD - Total: 21.49 ft Heating Ent. / Lv. Water Temp:68 / 59.79 ÂºF 125 psig Rating Information Listing Model: RQ-006-3-0-BCAC-V0-10-000-A Application EER @ Op. Conditions: 13.1 Application COP @ Op. Conditions: 4.69 H Electrical Data Rating: 460/3/60 Minimum Circuit Amp: 14 Unit FLA: 12 Maximum Overcurrent: 20 SCCR: 5 KAIC Qty HP VAC Phase RPM FLA RLA Compressor 1: 1 460 3 9.7 Supply Fan: 1 1.00 460 3 1760 2.1 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB): 80 80 81 75 69 68 63 58 Return LW(dB): 76 76 71 63 61 58 48 40 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:09:05 PM Unit Rating *Sound power levels are given for informational purposes only. The sound levels are not guaranteed. Application Considerations The minimum temperature to the indoor coil in heating mode is 43.00ÂºF. This temperature is based on the outdoor dry bulb temperature, indoor air flow rate, water to refrigerant heat exchanger entering water temperature, and water to refrigerant heat exchanger water flow rate. If actual operating conditions are more extreme than those shown on the rating sheet, the unit may have difficulty operating. AAON strongly recommends that any equipment installed outdoors with water in any piping or heat exchangers be treated with sufficient propylene glycol to prevent any damage from freezing. (**)Fan motor temperature rise is not included in the heat capacity and temps. Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:09:05 PM 18.5" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 2,200 Job Tag: Drying 114 Diameter x Qty: 18.5 in. x 1 Rep Firm: CFM: 1800 Date: 05/04/2021 Tip Speed: 6,795 FPM 05/04/2021 Inertia: 6,795 FPM OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 1,800 CFM Rated HP / Bypass: 1 / No Static Pressure: 1.47 in. Wg. Frame Size: 48 Relief Dampers DP: 0.00 in. Wg. Nominal RPM: 1760 VAC/PH/HZ: 460/3/60 TSP: 1.47 in. Wg. Efficiency Standard / 0.785 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 1.47 in. Wg. Max Inertial Load: 15 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 1403 Octave Band: (Re 10^-12 watts) BHP: 0.78 1 2 3 4 5 6 7 8 Efficiency: 53.1% 80 80 81 77 72 71 67 62 In/Out Velocity: / FPM 80 80 81 77 72 71 67 62 Plenum Out Velocity: 30 FPM SOUND POWER A-Weighted: 81 / 81 dB Max Duct SP with Blocked Airway: 2.2 in. Wg. @ 1403 rpm Supply Fan Model: RQ185-VFD @ 1403 RPM and 100% Width Design Conditions: 1800 CFM @ 1.47" SP RPM BHP SYSTEM Efficiency 2 SP Surge RPM: 1403 CFM Min 2 40% EFFICIENCY: 53.13 BHP SP1 1 20% BHP: 0.78 0 0% 0 0 1 2 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:09:07 PM Unit Submittal 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R Q - 0 0 6 - 3 - V - E 7 0 9 - 0 0 0 : 5 0 0 0 - 0 0 0 - Q J C - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Drying 114 Job Name: Alpha Crux-Copy Unit Submittal For: Job Number: Job #1234586 Unit Submittal Date: April 30, 2021 Base Option Description R Series Roof Top Unit Q Generation Tenth Generation 006 Unit Size Six 3 Voltage 460V/3Ã˜/60Hz V Interior Protection Vertical Discharge and Return E Refrigerant Style R-410A Variable Capacity Scroll Compressor (VCC) - High Efficiency 7 Unit Configuration Water-Source/Geothermal Heat Pump 0 Coil Coating Standard 9 Cooling/Heat Pump Staging Modulating Heat Pump + No Auxiliary Heat - 1 VCC 0 Heating Type No Heating 0 Heating Designation No Heating 0 Heating Staging No Heating Feature Option Description 5 1A. RA/OA Section 100% Return Air (No O/A Opening) 0 1B. RA/EA Blower Configuration Standard - None 0 1C. RA/EA Blower Standard - None 0 1D. RA/EA Blower Motor Standard - None 0 2. OA Control Standard - None 0 3. Heat Options Standard 0 4. Maintenance Options Standard Q 5A. SA Blower Configuration 1 Blower + Inverter Rated 3 Phase Motor + VFD J 5B. SA Blower 19'' Direct Drive Backward Curved Plenum C 5C. SA Motor 1 HP 1750 rpm A 6A. Pre Filter Type 2" Pleated Pre Filter - 30% Eff F 6B. Unit Filter Type 4" Pleated - 65% Eff - MERV 11 B 6C. Filter Options Magnehelic Gauge 0 7. Refrigeration Control Standard - Fixed 55Â°F Comp. Cooling Lock Out + Adjustable Comp. Heating Lock Out D 8. Refrigeration Options Modulating Hot Gas Reheat A 9. Refrigeration Accessories Sight Glass 0 10. Power Options Standard Power Block C 11. Safety Options SA Smoke Detector 0 12. Controls Standard 4 13. Special Controls Field Installed DDC Controls by Others 0 14A. Outside Air Configuration Standard - None 0 14B. Preheat Sizing Standard - None 0 15. Glycol Percent Water or No WSHP H 16. Interior Cabinet Options UV Lights 0 17. Exterior Cabinet Options Standard 0 18. Electrical Rating Standard - 5 KAIC 0 19. Code Options Standard - ETL U.S.A. Listing 0 20. Crating Standard M 21. Water-Cooled Cond. Balancing Valves + Water Flow Switch + Head Pressure Control Valve 0 22. Control Vendors Standard X 23. Type Special Price Authorization + AAON Gray Paint Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:09:06 PM Control Terminals 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R Q - 0 0 6 - 3 - V - E 7 0 9 - 0 0 0 : 5 0 0 0 - 0 0 0 - Q J C - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A1B1C1D 2 3 4 5A5B5C 6A6B6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Drying 114 Job Name: Alpha Crux-Copy For: Job Number: Job #1234586 Date: April 30, 2021 Terminals Available/Required for Controlling the Unit Terminal Description [R] 24VAC Control Voltage [E] Common [G] Supply Fan Enable [Y1] Cooling Stage 1 Enable [Y1] Cooling Stage 1 Enable/ Heat Pump - Heating Stage 1 Enable [DC1-] & [DC1+] Variable Capacity Compressor 1 (1.44-5VDC) Signal [O] Reversing Valve (Cooling) Enable [SP1-] & [SP1+] Suction Pressure Sensor - Compressor 1 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [S1-] & [S2+] Supply Fan 1 - w/1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [RH1] Reheat Enable Must enable and modulate the digital compressors during dehumidification mode. The control logic needs to set if cooling or dehumidification is priority. [AI1] & [COM] Reheat Reset Signal (0-10VDC) Resets the supply air setpoint Terminations Found On VFD Supply Fan VFD J1000:std 1-2HP VFD Upgrade 1-5HP to V1000 by SPA for run status [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.306 (OSN# 0123456) Date Printed: 5/4/2021 3:09:06 PM RO CABINET WATER COOLED CONDENSER STANDARD VERTICAL WITH 1 00% RETURN AIR r--.J 1-6 TON CLEARANCES *CLEARANCE IS MEASURED FROM THE END OF THE LOCATION â€¢ UNIT SIZEâ€¢ OUTSIDE AIR RAIN HOOD 1 - 6 TON OUTSIDE AIR 36* (BACK) REMOVABLE TOP FOR CONDENSER ACCESS HXC 36 (FRONT) LEFT SIDE VIEW LEFT SIDE 24 RIGHT SIDE 48 SUPPLY BLOWER ACCESS TOP UNOBSTRUCTED -------- " 00 LOW VOLTAGï¿½ HIGH VOLT AGE \ \ GAS ENTRY '.l INCH MPT STAINLESS CONDENSATE CONNECTION. "P" TRAP FURNISHED BY MANUFACTURER FOR DRAIN CONNECTION. DETAIL A SEE DETAIL TOP VIEW "B" ------ / FORMED UP ( \ 33 \ RAISE MINIMUM o" FOR THE / SUPPLY /RETURN AIR AND NTRY OPENIN ï¿½ / DETAIL B -----44i-----ï¿½ 1---------82ï¿½---------ï¿½ r 1 RIGHT SIDE VIEW 1 FRONT VIEW FILTER COIL \ POWER l SWITCH [ : CONTROLS AND ) : â–¡ HEATER COMPRESSOR ï¿½ï¿½Y,Â· . c=r=n1r 1( ACCESS ACCESS â€¢â€¢â€¢â€¢â€¢ +Â· : N t G' ;; '" :: ::: II ill ;,ï¿½ 11 : : N I II ill 11 0 0 : n.e.....-.....J.N I _,.,. ï¿½--=-==-u==II ï¿½ ill :::::I...J 11 â€¢ â€¢ I 0 I I I I "Jr) SUPPLY RETU N LIFTING LUG _/n : I (4 CORNERS ) 78ï¿½ INSIDE BASE RAIL 82 OUTSIDE BASE RAIL RQ-00047 REV:B 03/.31/15 MLW NOTE: ALL DIMENSIONS ARE IN INCHES RQ CABINET VERTICAL WATER COOLED CONDENSING UNIT RQ-006-J-V-E709-000:5000-000-QJC-AFB-0DA0C04-00-0H0000M0X Front Left Bock Left Corner: Corner: 197 lbs 201 lbs 44"-- +Y - O"- F ront Right [>+x Bock Right Corner: --- Corner: 243 lbs O" 82" 238 lbs CGx: 40.6" CGy: 19.8" Total Weight: 878 lbs (Â±5%) Disclaimer: This weight estimate does not account for any SPAs. RO CABINET WATER COOLED CONDENSER PIPING LOCATIONS AND SIZES r--_; 1 -6 TON WATER PIPING CONNECTIONS ARE 0 INCH SWEAT FOR 1 & 2 TON 4 UNITS AND 1 INCH SWEAT FOR 3,4,5 & 6 TON UNITS j l i::::, 5-'='- 8 REMOVABLE TOP FOR CONDENSER ACCESS .- . .. . .. . . .. 00 00 1 ,___ ______ 3 1 -'--------1ï¿½ 4 RQ-00041 REV:C 05/29/13 JRL NOTE: ALL DIMENSIONS ARE IN INCHES Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) W H A - 0 3 6 - D - 0 - 3 - 2 - 0 0 0 - 0 0 : 0 B - D A - A 0 - B 0 - B 0 0 0 0 - 0 0 0 0 0A1 A2 A3 B1 B2 1 2 3A 3B 4 5 6A 6B 7 8 9 10 11 12 13 14 15 16 Tag: Muli-Purpose 214 (Values do not account for changes described in SPA) Job Information Unit Information Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 182 / 179 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM: 1200 Site Altitude: 0 Pre-Filter FV / Qty: 216.00 fpm / 2 Static Pressure Max Avail. External: 0.10/0.38/0.71 (Low/Med/High) Evaporator: 0.16 in. wg Filters Clean: 0.04 in. wg Cabinet: 0.06 in. wg Dirt Allowance 0.10 in. wg Max Total: 0.46/0.74/1.07 (Low/Med/High) Cooling Section Heating Section(**) Gross Net Primary Heat Type: Heat Pump Total Capacity: 39.26 38.23 MBH Total Capacity: 28.9 MBH Sensible Capacity: 28.42 27.39 MBH RA Temp: 75.0Â°F DB / 62.00Â°F WB Latent Capacity: 10.84 MBH Entering Air Temp: 75.0Â°F DB / 62.00Â°F WB Mixed Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Leaving Air Temp: 97.5Â°F DB / 69.32Â°F WB Entering Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Auxiliary Heat Type: None Lv Air Temp (Coil): 57.67 ÂºF DB 56.25 ÂºF WB Lv Air Temp (Unit) 58.49 ÂºF DB 56.57 ÂºF WB Heating CFM: 1200 Supply Air Fan: 1 x 1008T12EC @ 0.42 BHP Ea. Fan Temp Rise: 0.8Â°F DB SA Fan RPM: 800/950/1111 rpm (Low/Med/High) Water Side Performance: Evaporator Coil: 4.0 ftÂ² Evaporator Face Velocity: 303.7 fpm / 1200 CFM Cooling GPM / Fluid PD: 9 / 10.98 ft Cooling Ent. / Lv. Fluid Temp: 85.00 / 95.51 Â°F Heating GPM / Fluid PD: 9 / 13.57 ft Heating Ent. / Lv. Fluid Temp: 40.00 / 35.26 Â°F Fluid: Water Max Operating Pressure : 300 psig Rating Information Listing Model: WH-036-3-H-ACAC-C0-10-200-A Cooling Capacity (MBH): 36.1 Heating High Temp Capacity (MBH): 43.5 Cooling EER: 15.20 Heating High Temp COP: 5.000 Rated in accordance with ISO 13256-1 Water Loop conditions. See ahridirectory.org for all rating conditions. Application EER @ Op. Conditions: 14.8 Application COP @ Op. Conditions: 3.44 H Electrical Data Rating: 460/3/60 Minimum Circuit Amp: 8.0 Unit FLA: 7.0 Maximum Overcurrent: 15 Qty HP VAC Phase RPM FLA RLA Compressor 1: 1 460 3 3500 5.8 Supply Fan: 1 0.5 460 1 1200 1.2 (**)Fan motor temperature rise is not included in the heat capacity and temps. Date Created/Modified: 4/30/2021 9:53:49 AM (OSN# 0123456) Date Printed: 5/4/2021 3:09:18 PM Unit Submittal 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) W H A - 0 3 6 - D - 0 - 3 - 2 - 0 0 0 - 0 0 : 0 B - D A - A 0 - B 0 - B 0 0 0 0 - 0 0 0 0 0A1 A2 A3 B1 B2 1 2 3A 3B 4 5 6A 6B 7 8 9 10 11 12 13 14 15 16 Tag: Muli-Purpose 214 Job Name: Alpha Crux-Copy Unit Submittal For: Job Number: Job #1234586 Unit Submittal Date: April 30, 2021 Base Option Description WH Generation Horizontal Water-Source Heat Pump A Major Revision Major Revision A 036 Unit Size 36,000 Btu/hr D Series D Series 0 Minor Revision Minor Revision 0 3 Voltage 460V / 3Ã˜ / 60Hz 2 Efficiency Level Std Efficiency Compact Box with ECM Motor 0 Compressor Style R-410A Compressor - Heat Pump 0 Loop Type Water Loop 0 Coil Type Copper Coaxial Refrigerant-to-Water Heat Exchanger + Microchannel Air Coil 0 Heat Type Standard - None 0 Heat Staging Standard - None Feature Option Description 0 1. Unit Orientation Right Hand Return + Left Hand Supply B 2. Supply Fan Standard Fan + ECM Motor D 3A. Filter Rack 4-sided 2" Filter Rack + Access Panel + Duct Flange A 3B. Filters 2" MERV 8 Filter A 4. Refrig. and Dehum. Options ECM Fan Speed Dehumidification 0 5. Disconnect Standard - None B 6A. Control Sequence Pioneer Gold Unit Controller 0 6B. Control Options Standard B 7. Cabinet Options Closed Cell Neoprene Foam Cabinet Insulation + SS Drain Pan 0 8. WSE and Desuperheater Standard - None 0 9. Water Valves Standard - None 0 10. Loop Pumps Standard - None 0 11. Code Options Standard - ETL USA Listing 0 12. Shipping Options Standard - Sheet Metal Palet with Forklift Slots and Shrink Wrap 0 13. Cabinet Access Bottom Access Panels 0 14. Blank Standard - None 0 15. Blank Standard - None 0 16. Paint & Specials All Aluminum Cabinet Construction Date Created/Modified: 4/30/2021 9:53:49 AM (OSN# 0123456) Date Printed: 5/4/2021 3:09:19 PM Pioneer Gold Components 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) W H A - 0 3 6 - D - 0 - 3 - 2 - 0 0 0 - 0 0 : 0 B - D A - A 0 - B 0 - B 0 0 0 0 - 0 0 0 0 0A1 A2 A3 B1 B2 1 2 3A 3B 4 5 6A 6B 7 8 9 10 11 12 13 14 15 16 Tag: Muli-Purpose 214 Job Name: Alpha Crux-Copy Pioneer Gold For: Job Number: Job #1234586 Pioneer Gold Date: April 30, 2021 Hardware Included For Pioneer Gold Controller Part # Included Parts Assigned Channel BACnet Point V94731 WSHP Pioneer Gold Controller Damper Override (AO) PG H6 DMP OV ECM Control Harness PG H10 Emergency Shutdown (BI) PG H9 ESD Night Setback Override (BI) PG H9 NS OV Night Setback (BI) PG H9 NSB Night Setback Thermostat (BI) PG H9 NSB TH Reversing Valve (RO) PG H5 RV/GND Supply Fan Low Speed (RO) PG H5 FAN/GND Comperssor 1 (RO) PG H5 Y1/GND Alarm Out (Dry) 1 (RO) PG H9 ALM1 Alarm Out (Dry) 2 (RO) PG H9 ALM2 Alarm Out (24VAC Wet) (RO) PG H9 ALM Space Temperature (RI) PG H6 SPAT Condenser Overflow 2 (RI) PG H6 COF2 Entering Water Temperature (RI) PG H4 EWT/GND V76070 High PSI Switch (BI) PG H13 HPS/24V P59910 Low PSI Switch (BI) PG H13 LPS/GND Condenser Overflow 1 (RI) PG H13 OVF1/GND Leaving Water Temperature (RI) PG H13 LWT/GND Evaporator Temp Sensor Input (RI) PG H13 ECT/GND Water Flow Switch (BI) PG H13 WFS/GND Supply Air Temperature (RI) PG H6 SAT/COM TSTAT [R] - 24VAC Power PG H12 DH TSTAT [G] - Fan Call PG H12 G TSTAT [Y1] - Comp Stg 1 Call PG H12 Y1 TSTAT [COM] - 24VAC Common PG H12 W1 TSTAT [O] - Rev Valve Call PG H12 O TSTAT [DH] - Dehum Call PG H12 DH TSTAT [W1] - Heat Stg 1 Call PG H12 W1 Pioneer Gold Heat Pump Thermostat or Space Sensor must be separately provided for operation Date Created/Modified: 4/30/2021 9:53:49 AM (OSN# 0123456) Date Printed: 5/4/2021 3:09:19 PM AAON WH-SERIES RIGHT HAND RETURN HORIZONTAL WATER-SOURCE HEAT PUMP D-CABINET 3 AND 3 1/2 TON DUCT FILTER D-CABINET (21"H x 22"W x 48"L) D-CABINET TYPE 3TON 3ï¿½TON WATER IN FEMALE PIPE THREAD 3/4" 3/4" LEFT WATER OUT FEMALE PIPE THREAD 3/4" 3/4" SUPPLY CONDENSATE HOSE CONNECTION 7/8" 7/8" DIMENSIONS SIZE A B 20"X20"X2" 3 7/8" 26 7/8" FILTERS 20"X20"X4" 5 7/8" 28 7/8" SEE DIMENSIONS IN ISOMETRIC VIEWS FOR CLEARANCE. â€¢ 1F BOTTOM ACCESS IS NOT AVAILABLE, OPTIONAL DIMENSIONS CLEARANCES BECOME REQUIRED. NOTE: DASHED LINES REPRESENT SERVICE ACCESS CLEARANCE (REQUIRED OR OPTIONAL) 1. SLIDE FILTER TRACKS ARE NOT SUITABLE FOR RETURN DUCT CONNECTION. 4 SIDED FILTER RACKS MAY BE USED FOR DUCTED OR OPEN RETURN AIR. NOTES: 2 BLOWER SERVICE ACCESS IS THROUGH BACK PANEL ON LEFT/RIGHT SUPPLY UNITS OR THROUGH PANEL OPPOSITE AIR COIL ON END SUPPLY UNITS, OR THROUGH THE BOTTOM PANEL. TOP VIEW .----------,4 ï¿½ INTAKE VIEW 8ï¿½ ï¿½ 22 18ï¿½ 4 ---' 0 ï¿½ >-WATER OUT 0 2-11 201 8 A ï¿½ WATER IN ( V 0 ,.,/' 4 1"' 17 FILTER RACK 2TYP ,__--------48----------- ï¿½71 4C3 -3 8 2 8 WHD-00026A REV. B 03/17/20 CAR ALL DIMENSIONS ARE IN INCHES PAGE 1 OF 2 TOLERANCE IS+/- 1/4 AAON WH-SERIES RIGHT HAND RETURN HORIZONTAL WATER-SOURCE HEAT PUMP D-CABINET 3 AND 3 1/2 TON DUCT FILTER D-CABINET (21"H x 22"W x 48"L) BACK VIEW AIR INTAKE (FILTERS) (END SUPPLY) D-CABINET TYPE 3TON 3;ToN WATER IN FEMALE PIPE THREAD 3/4" 3/4" WATER OUT FEMALE PIPE THREAD 3/4" 3/4" CONDENSATE HOSE CONNECTION 7/8" 7/8" DIMENSIONS 12 SIZE A B 20"X20"X2" 3 7/8" 26 7/8" FILTERS 20"X20"X4" 5 7/8" 28 7/8" SEE DIMENSIONS IN ISOMETRIC VIEWS FOR CLEARANCE â€¢ IF BOTTOM ACCESS IS NOT AVAILABLE, OPTIONAL DIMENSIONS CLEARANCES BECOME REQUIRED NOTE: DASHED LINES REPRESENT SERVICE ACCESS CLEARANCE ï¿½ (REQUIRED OR OPTIONAL) 1. SLIDE FILTER TRACKS ARE NOT SUITABLE FOR RETURN DUCT CONNECTION. 4 SIDED FILTER RACKS MAY BE USED FOR DUCTED OR OPEN RETURN AIR. NOTES: 2. BLOWER SERVICE ACCESS IS THROUGH BACK PANEL ON LEFT/RIGHT SUPPLY UNITS OR THROUGH PANEL OPPOSITE AIR COIL ON END SUPPLY UNITS, OR THROUGH THE BOTTOM PANEL. BACK VIEW LEFT SIDE VIEW FRONT VIEW (LEFT SUPPLY) . . .. : 21 1l ï¿½ 0 r "'" ( 0 .â–¡. . . . . Â· . -â–¡-ï¿½---tr--ï¿½-â–¡- ï¿½1 "'4 10Jï¿½ 4 COMPRESSOR SERVICE ACCESS PANEL CONDENSATE CONTROLS SERVICE Â·- ACCESS PANEL PAGE 2 OF 2 WHD-00026B REV. B 03/17/20 CAR ALL DIMENSIONS ARE IN INCHES TOLERANCE IS +/- 1 /4 Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : P E L D - E 0 0 - D Q H - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 3082 / 3082 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 8000 / 2 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 384.00 fpm / 6 Refrigerant R-410A Final Filter FV / Qty: 384.00 fpm / 6 Exhaust CFM/ESP/TSP: 1260 / 1.25 / 1.37 in. wg. Outside CFM: 1260 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Static Pressure External: 2.00 in. wg. Economizer: 0.20 in. wg. Evaporator: 0.40 in. wg. Heating: 0.00 in. wg. Filters Clean: 0.42 in. wg. Cabinet: 0.14 in. wg. Dirt Allowance 0.75 in. wg. Re-Heat Coil: 0.08 in. wg. Total: 3.98 in. wg. Cooling Section Heating Section(**) Gross Net Primary Heat Type: Heat Pump Total Capacity: 249.75 227.50 MBH Total Capacity: 312.3 MBH Sensible Capacity: 190.99 168.73 MBH OA Temp: 10.0 ÂºF DB / 9.0 ÂºF WB Latent Capacity: 58.77 MBH RA Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Mixed Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Entering Air Temp: 64.8 ÂºF DB / 56.2 ÂºF WB Entering Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Leaving Air Temp: 100.6 ÂºF DB / 68.6 ÂºF WB Lv Air Temp (Coil): 57.46 ÂºF DB 56.72 ÂºF WB Auxiliary Heat Type: No Heat Lv Air Temp (Unit) 60.00 ÂºF DB 57.70 ÂºF WB Digital Comp. Capacity Ratio: 100% Heating CFM: 8000 Supply Air Fan: 1 x 270D60 @ 8.02 BHP Fan Temp Rise: 2.5 ÂºF SA Fan RPM / Width: 1662 / 3.680" Exhaust Air Fan: 1 x RM220AB70 @ 0.47 BHP Re-Heat Coil: EA Fan RPM / Width: 945 / 3.450" Capacity: 151 MBH Evaporator Coil: 19.9 ftÂ² / 4 Rows / 14 FPI LA DB / WB: 74.92 ÂºF / 63.10 ÂºF Evaporator Face Velocity: 402.8 fpm RH: 52% Water Side Performance: Cooling Flow Rate: 45 gpm Cooling PD - Heat Exchanger: 6.25 ft Cooling PD - Total: 16.95 ft Cooling Ent. / Lv. Water Temp:85 / 98.5 ÂºF Heating Flow Rate: 45 gpm Heating PD - Heat Exchanger: 6.25 ft Heating PD - Total: 16.95 ft Heating Ent. / Lv. Water Temp:68 / 56.22 ÂºF Max Operating Pressure : 125 psig Rating Information Cooling EER: 15.5 Outside the scope of ISO 13256-1. Rated using procedure described in ISO 13256-1 Application EER @ Op. Conditions: 10.4 Application COP @ Op. Conditions: 4.54 H Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:28 PM Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : P E L D - E 0 0 - D Q H - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 3082 / 3082 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 8000 / 2 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 384.00 fpm / 6 Refrigerant R-410A Final Filter FV / Qty: 384.00 fpm / 6 Exhaust CFM/ESP/TSP: 1260 / 1.25 / 1.37 in. wg. Outside CFM: 1260 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Electrical Data Rating: 460/3/60 Minimum Circuit Amp: 55 Unit FLA: 51 Maximum Overcurrent: 70 SCCR: 5 KAIC Qty HP VAC Phase RPM FLA RLA Compressor 1: 1 460 3 16.7 Compressor 2: 1 460 3 16.7 Supply Fan: 1 10.00 460 3 1760 14.0 Exhaust Fan: 1 2.00 460 3 1760 3.4 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB): 96 94 95 95 93 91 92 88 Return LW(dB): 87 88 81 74 75 73 64 57 *Sound power levels are given for informational purposes only. The sound levels are not guaranteed. Application Considerations The minimum temperature to the indoor coil in heating mode is 43.00ÂºF. This temperature is based on the outdoor dry bulb temperature, indoor air flow rate, water to refrigerant heat exchanger entering water temperature, and water to refrigerant heat exchanger water flow rate. If actual operating conditions are more extreme than those shown on the rating sheet, the unit may have difficulty operating. AAON strongly recommends that any equipment installed outdoors with water in any piping or heat exchangers be treated with sufficient propylene glycol to prevent any damage from freezing. (**)Fan motor temperature rise is not included in the heat capacity and temps. Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:28 PM 27.0" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 1,800 Job Tag: Bloom 106, 107, 108, 109, Diameter x Qty: 27.4 in. x 1 Rep Firm: 110, 112, EHW & EF Width%: Date: Tip Speed: 100 05/04/2021 Inertia: 11,922 FPM 16 WRÂ² OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 8,000 CFM Rated HP / Bypass: 10 / No Static Pressure: 3.98 in. Wg. Frame Size: 215T Plenum DP: 0.00 in. Wg. Nominal RPM: 1760 Inlet Grill DP: 0.00 in. Wg. VAC/PH/HZ: 460/3/60 TSP: 3.98 in. Wg. Efficiency Premium / 0.917 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 3.98 in. Wg. Max Inertial Load: 82 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 1662 Octave Band: (Re 10^-12 watts) BHP: 8.02 1 2 3 4 5 6 7 8 Efficiency: 62.6% 94 92 90 88 87 89 89 88 In/Out Velocity: 2089/2186 FPM 96 94 95 97 96 94 96 92 Plenum Out Velocity: 133 FPM SOUND POWER A-Weighted: 97 / 102 dB Max Duct SP with Blocked Airway: 6.4 in. Wg. @ 1662 rpm Supply Fan Model: 270D60 @ 1662 RPM and 100% Width Design Conditions: 8000 CFM @ 3.98" SP RPM BHP 20 SYSTEM 19 RPM: 1662 Efficiency 6 60% 18 SP Surge 17 CFM Min 16 5 15 14 EFFICIENCY: 62.5713 4 40% 12 11 BHP 10 SP3 9 8 7 2 BHP: 8.02 20% 6 5 4 1 3 2 1 0 0% 0 1 2 3 4 5 6 7 8 9 10 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:30 PM 22.0" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 2,200 Job Tag: Bloom 106, 107, 108, 109, Diameter x Qty: 22.0 in. x 1 Rep Firm: 110, 112, EHW & EF CFM: Date: Tip Speed: 1260 05/04/2021 Inertia: 5,443 FPM 5 WRÂ² OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 1,260 CFM Rated HP / Bypass: 2 / No Static Pressure: 1.25 in. Wg. Frame Size: 145T Relief Dampers DP: 0.12 in. Wg. Nominal RPM: 1760 VAC/PH/HZ: 460/3/60 TSP: 1.37 in. Wg. Efficiency Premium / 0.865 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 1.37 in. Wg. Max Inertial Load: 27 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 945 Octave Band: (Re 10^-12 watts) BHP: 0.47 1 2 3 4 5 6 7 8 Efficiency: 57.4% 78 87 77 71 68 67 62 56 In/Out Velocity: 385/424 FPM 78 87 77 71 68 67 62 56 Plenum Out Velocity: 21 FPM SOUND POWER A-Weighted: 79 / 79 dB Exhaust Fan Model: RM220AB70 @ 945 RPM and 100% Width Design Conditions: 1260 CFM @ 1.37" SP RPM BHP SYSTEM Efficiency 60% SP Surge CFM Min 2 RPM: 945 1 EFFICIENCY: 57.41 40% BHP SP 1 20% BHP: 0.47 0 0% 0 1 2 3 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:30 PM Unit Submittal 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : P E L D - E 0 0 - D Q H - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF Job Name: Alpha Crux-Copy Unit Submittal For: Job Number: Job #1234586 Unit Submittal Date: April 30, 2021 Base Option Description R Series Roof Top Unit N Generation Ninth Generation 020 Unit Size Twenty 3 Voltage 460V/3Ã˜/60Hz 0 Interior Protection Standard E Refrigerant Style R-410A Variable Capacity Scroll Compressor (VCC) 7 Unit Configuration Water-Source/Geothermal Heat Pump 0 Coil Coating Standard A Cooling/Heat Pump Staging Modulating Heat Pump + No Auxiliary Heat - All VCC 0 Heating Type No Heating 0 Heating Designation No Heating 0 Heating Staging No Heating Feature Option Description P 1A. RA/OA Section Empty Energy Recovery Wheel Option Box + Power Exhaust E 1B. RA/EA Blower Configuration 1 Blower + Premium Efficiency Motor + 1 VFD L 1C. RA/EA Blower 22" Backward Curved Plenum - 70% Width with Banding D 1D. RA/EA Blower Motor 2.0 hp - 1760 rpm E 2. OA Control DDC Actuator 0 3. Heat Options Standard 0 4. Maintenance Options Standard D 5A. SA Blower Configuration 1 Blower + Premium Efficiency Motor + 1 VFD Q 5B. SA Blower 27'' Direct Drive Backward Curved Plenum - 60% Width H 5C. SA Motor 10 hp - 1760 rpm A 6A. Pre Filter Type 2" Pleated Pre Filter - 30% Eff F 6B. Unit Filter Type 4" Pleated - 65% Eff - MERV 11 B 6C. Filter Options Magnehelic Gauge 0 7. Refrigeration Control Standard - Fixed 55Â°F Comp. Cooling Lock Out + Adjustable Comp. Heating Lock Out D 8. Refrigeration Options Modulating Hot Gas Reheat A 9. Refrigeration Accessories Sight Glass 0 10. Power Options Standard Power Block C 11. Safety Options SA Smoke Detector 0 12. Controls Standard 4 13. Special Controls Field Installed DDC Controls by Others 0 14A. Outside Air Configuration Standard - None 0 14B. Preheat Sizing Standard - None 0 15. Glycol Percent Water or No WSHP H 16. Interior Cabinet Options Cooling Coil UV Lights 0 17. Exterior Cabinet Options Standard 0 18. Electrical Rating Standard - 5 KAIC 0 19. Code Options Standard - ETL U.S.A. Listing 0 20. Crating Standard M 21. Water-Cooled Cond. Balancing Valves + Water Flow Switch+ Head Pressure Control Valve 0 22. Control Vendors Standard X 23. Type Special Price Authorization + AAON Gray Paint Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:29 PM Control Terminals 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : P E L D - E 0 0 - D Q H - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A1B1C1D 2 3 4 5A5B5C 6A6B6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, EHW & EF Job Name: Alpha Crux-Copy For: Job Number: Job #1234586 Date: April 30, 2021 Terminals Available/Required for Controlling the Unit Terminal Description [R] 24VAC Control Voltage [E] Common [G] Supply Fan Enable [Y1] Cooling Stage 1 Enable/ Heat Pump - Heating Stage 1 Enable [Y2] Cooling Stage 2 Enable/ Heat Pump - Heating Stage 2 Enable [DC1-] & [DC1+] Variable Capacity Compressor 1 (1.44-5VDC) Signal [DC2-] & [DC2+] Variable Capacity Compressor 2 (1.44-5VDC) Signal [O] Reversing Valve (Cooling) Enable [SP1-] & [SP1+] Suction Pressure Sensor - Compressor 1 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [SP2-] & [SP2+] Suction Pressure Sensor - Compressor 2 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [PE] Power Exhaust Enable [B1-] & [B2+] Exhaust Fan 1 - w/1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [EC1-] & [EC2+] Economizer Signal (2-10VDC) [S1-] & [S2+] Supply Fan 1 - w/ 1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [RH1] Reheat Enable Must enable and modulate the digital compressors during dehumidification mode. The control logic needs to set if cooling or dehumidification is priority. [AI1] & [COM] Reheat Reset Signal (0-10VDC) Resets the supply air setpoint Terminations Found On VFD(s) Exhaust Fan VFD(s) J1000:std 1-5HP VFD Upgrade J1000 to V1000 by SPA for run status [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Supply Fan VFD(s) V1000: std 7.5-20HP VFD [P1] & [PC] Run Status (5-48VDC, 2-50mA) [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:29 PM RN SERIES C - CABINET WATER-COOLED CONDENSER OR CHILLED WATER AIR HANDLER 16 - 30 TON WITH ECONOMIZER, EMPTY ENERGY RECOVERY SECTION WITH POWER EXHAUST --------- - - CLEARANCES / ------------ / / FORMED UP ï¿½ LOCATION â€¢ UNIT SIZEâ€¢ 16-30TON ;1f OUTSIDE AIR 48 / HIGH VOLT /ï¿½\ (BACK) ENTRY ï¿½ï¿½ 1f \ CONTROLS SIDE /FRONT) 48 () LOW VOLT :ï¿½) ENTRY RAISE J,IINIMUM ï¿½ FOR THE LEFT SIDE 48 1f / \ RETURN AIR AND ELEC \ GAS ENTRY ï¿½ï¿½ RIGHT SIDE ENTRY OPENINGS / 60 '- TOP UNOBSTRUCTED ï¿½ - - -----------Âï¿½ // ----- - DETAIL C DETAIL A TOP VIEW f-----------11ï¿½-------ï¿½-i PIPE CHASE EXHAUST AIR SEE \ I \ RAISE NINIMUM 1" HE ï¿½ï¿½ï¿½ / - SUPPLY AIR OP / DETAIL B FRONT VIEW 78Â¾------ RIGHT SIDE VIEW 67ï¿½------< >--------------157:;}--------------+--- SUPPLY ( 4) LIFTING BLOWER ,-ï¿½, I ' I ' C PRESSORS, 1\,,fH\----:+---â€¢-ï¿½,--t---t-EXHAUST ACCES;> : FLUE OUTLETSÂ AIR (GAS HEAT ONLY) SUPPLY 9ï¿½ RETURN COMBUSTION AIR INLETS l--+----51ï¿½----i (GAS HEAT ONLY) f------s5ti 8ï¿½ï¿½ï¿½â–¡ :AJLS >--------------+-15ï¿½----------------; >-------74Â¼____8 _ __, 1 Â·Â· ï¿½PT STAINLESS CONDENSATE CONNECTION. 'P' TRAP FURNISHED BY MANUFACTURER FOR DRAIN RNC-00014 REV:â–¡ 0J/17/11 JWC CONNECTION. NOTE: ALL DINENSIONS ARE IN INCHES RNC CABINET WATER COOLED CONDENSING UNIT OR CHILLED WATER UNIT WITH ENERGY RECOVERY SECTION RN-020-3-0-E70A-000: PELD-E00-DQH-AFB-0DA0C04-00-0H0000M0X Back Left Corner: ,----7 658 lbs I I F rant Left L ____ _J Corner: 934 lbs I F-ï¿½---,,.--, ===i ' !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! I rz------) I I / "' I / I I I ; \ I ' ' / I I \ \ / I I I \ I / I / I I ; , -\-I- 7 ' / I \ / 0 ' / I I \ I I / I \I ï¿½ 0 ' / I I \ / I I/ I \I ,r I 0 ' / I I / I 1, :r:: SUPPLY I I \ / I I L_ _ L _JI I I I \/ I I II 11 0::: rjf7 II I RETURN I I I I <i: Iï¿½ I \ I I I -11 I 10 I \ I JI II I 11 w I \ 0 I U I \ : :\ == ï¿½ UJ I I \ I I \ Al I fÂ I I \ I =:l +Y I I \ I I \ -1--lj I 0 I I \ I I I \ ; _J I 11 -ï¿½'ï¿½'!__ L -----7 I f::-_________ ï¿½ I ï¿½- I I (0,0) -------,t;> +X Back Right Front Right Corner: Corner: 616 lbs 874 lbs CGx: 65" CGy: 33.1" Total Weight: 3082 lbs (Â±5%) Disclaimer: This weight estimate does not account for any SPAs. RN SERIES C-CABINET WATER SOURCE HEAT PUMP PIPING ~ 16-30 TON TOP VIEW PIPE CHASE soi 17Â¼-- I - - I t t - I I E 12 3 8 ! I / \ I / \ I 0 ' / 63-4 ' / \ I ' ' / \ I ' / \ I / \ I SUPPLY '\ / AIR \ I \ I / '\ RETURN / ' / ' AIR / ' I \ / ' I \ / ' ' I I \ / ' I \ I \ I \ I \ ï¿½ l/ \ RIGHT SIDE VIEW ' â€¢ la *16-20 TON USES 1Â½" PIPING *25-30 TON USES 2" PIPING *16-30 SMO USES 1Â½" PIPING - C Ill ï¿½ 11 J"\..I I I '\ ' Â¼ATER IN _/- I ' C "ï¿½ ' II'\ t D WATER OUT__,/7' C I A t I: B NOTE: ALL DIMENSION ARE + /- ï¿½" MODEL A B C D E 16-30 901/2 94 14 3/4 291/4 8 3/8 RNC-00094 REV:C 05/02/14 MLW NOTE: ALL DIMENSIONS ARE IN INCHES SMO 921/2 951/4 151/2 341/4 7 3/8 Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D E S - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 2477 / 2477 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 8000 / 1 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 384.00 fpm / 6 Refrigerant R-410A Final Filter FV / Qty: 384.00 fpm / 6 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Static Pressure External: 1.00 in. wg. Economizer: 0.00 in. wg. Evaporator: 0.40 in. wg. Heating: 0.00 in. wg. Filters Clean: 0.42 in. wg. Cabinet: 0.14 in. wg. Dirt Allowance 0.35 in. wg. Re-Heat Coil: 0.08 in. wg. Total: 2.38 in. wg. Cooling Section Heating Section(**) Gross Net Primary Heat Type: Heat Pump Total Capacity: 249.75 235.29 MBH Total Capacity: 305.4 MBH Sensible Capacity: 190.99 176.52 MBH OA Temp: 10.0 ÂºF DB / 9.0 ÂºF WB Latent Capacity: 58.77 MBH RA Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Mixed Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Entering Air Temp: 75.0 ÂºF DB / 62.0 ÂºF WB Entering Air Temp: 80.00 ÂºF DB 67.00 ÂºF WB Leaving Air Temp: 110.7 ÂºF DB / 73.1 ÂºF WB Lv Air Temp (Coil): 57.46 ÂºF DB 56.72 ÂºF WB Auxiliary Heat Type: No Heat Lv Air Temp (Unit) 59.11 ÂºF DB 57.36 ÂºF WB Digital Comp. Capacity Ratio: 100% Heating CFM: 8000 Supply Air Fan: 1 x 270 @ 5.13 BHP Fan Temp Rise: 1.7 ÂºF SA Fan RPM / Width: 1163 / 6.130" Re-Heat Coil: Evaporator Coil: 19.9 ftÂ² / 4 Rows / 14 FPI Evaporator Face Velocity: 402.8 fpm Capacity: 108 MBH LA DB / WB: 70.00 ÂºF / 61.38 ÂºF RH: 62% Water Side Performance: Cooling Flow Rate: 45 gpm Cooling PD - Heat Exchanger: 6.25 ft Cooling PD - Total: 16.95 ft Cooling Ent. / Lv. Water Temp:85 / 98.5 ÂºF Heating Flow Rate: 45 gpm Heating PD - Heat Exchanger: 6.25 ft Heating PD - Total: 16.95 ft Heating Ent. / Lv. Water Temp:68 / 56.85 ÂºF Max Operating Pressure : 125 psig Rating Information Cooling EER: 15.5 Outside the scope of ISO 13256-1. Rated using procedure described in ISO 13256-1 Application EER @ Op. Conditions: 12.0 Application COP @ Op. Conditions: 4.43 H Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:40 PM Unit Rating 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D E S - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA (Values do not account for changes described in SPA) Job Information Unit Information **WEIGHT AND PERFORMANCE DO NOT INCLUDE SPA Job Name: Alpha Crux-Copy Approx. Op./Ship Weights: 2477 / 2477 lbs. (Â±5%) Job Number: Job #1234586 Supply CFM/ESP: 8000 / 1 in. wg. Site Altitude: 0 ft Pre-Filter FV / Qty: 384.00 fpm / 6 Refrigerant R-410A Final Filter FV / Qty: 384.00 fpm / 6 Ambient Temperature: 95 ÂºF DB / 75 ÂºF WB Return Temperature: 75 ÂºF DB / 62 ÂºF WB Electrical Data Rating: 460/3/60 Minimum Circuit Amp: 49 Unit FLA: 44 Maximum Overcurrent: 60 SCCR: 5 KAIC Qty HP VAC Phase RPM FLA RLA Compressor 1: 1 460 3 16.7 Compressor 2: 1 460 3 16.7 Supply Fan: 1 7.50 460 3 1170 11.0 Cabinet Sound Power Levels* Octave Bands: 63 125 250 500 1000 2000 4000 8000 Discharge LW(dB): 88 87 91 90 86 82 80 76 Return LW(dB): 78 77 73 69 70 64 53 47 *Sound power levels are given for informational purposes only. The sound levels are not guaranteed. Application Considerations The minimum temperature to the indoor coil in heating mode is 43.00ÂºF. This temperature is based on the outdoor dry bulb temperature, indoor air flow rate, water to refrigerant heat exchanger entering water temperature, and water to refrigerant heat exchanger water flow rate. If actual operating conditions are more extreme than those shown on the rating sheet, the unit may have difficulty operating. AAON strongly recommends that any equipment installed outdoors with water in any piping or heat exchangers be treated with sufficient propylene glycol to prevent any damage from freezing. (**)Fan motor temperature rise is not included in the heat capacity and temps. Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:40 PM 27.0" STAR Plenum 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) JOB INFORMATION: WHEEL SPECIFICATION: Job Name: Alpha Crux-Copy Max RPM: 1,800 Job Tag: Bloom 106, 107, 108, 109, Diameter x Qty: 27.4 in. x 1 Rep Firm: 110, 112, 100% RA Width%: Date: Tip Speed: 100 05/04/2021 Inertia: 8,343 FPM 16 WRÂ² OPERATING CONDITIONS: MOTOR SELECTION: Air Flow: 8,000 CFM Rated HP / Bypass: 7.5 / No Static Pressure: 2.38 in. Wg. Frame Size: 254T Plenum DP: 0.00 in. Wg. Nominal RPM: 1170 Inlet Grill DP: 0.00 in. Wg. VAC/PH/HZ: 460/3/60 TSP: 2.38 in. Wg. Efficiency Premium / 0.902 Site Altitude: 0.00 Ft Enclosure Type: ODP TSP @ Sea Level: 2.38 in. Wg. Max Inertial Load: 290 WRÂ² FAN PERFORMANCE: FAN SOUND POWER (Inlet/Outlet): RPM: 1163 Octave Band: (Re 10^-12 watts) BHP: 5.13 1 2 3 4 5 6 7 8 Efficiency: 58.5% 86 85 83 83 82 81 80 80 In/Out Velocity: 2089/2186 FPM 88 87 91 92 89 86 84 80 Plenum Out Velocity: 133 FPM SOUND POWER A-Weighted: 89 / 93 dB Max Duct SP with Blocked Airway: 2.9 in. Wg. @ 1163 rpm Supply Fan Model: 270 @ 1163 RPM and 100% Width Design Conditions: 8000 CFM @ 2.38" SP RPM BHP SYSTEM 12 3 Efficiency 11 SP Surge RPM: 1163 CFM Min 10 EFFICIENCY: 58.51 9 40% 2 8 7 BHP 6 SP 5 BHP: 5.13 20% 1 4 3 2 1 0 0% 0 0 1 2 3 4 5 6 7 8 9 10 11 CFM x 1000 Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:42 PM Unit Submittal 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D E S - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A 1B 1C 1D 2 3 4 5A 5B 5C 6A 6B 6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA Job Name: Alpha Crux-Copy Unit Submittal For: Job Number: Job #1234586 Unit Submittal Date: April 30, 2021 Base Option Description R Series Roof Top Unit N Generation Ninth Generation 020 Unit Size Twenty 3 Voltage 460V/3Ã˜/60Hz 0 Interior Protection Standard E Refrigerant Style R-410A Variable Capacity Scroll Compressor (VCC) 7 Unit Configuration Water-Source/Geothermal Heat Pump 0 Coil Coating Standard A Cooling/Heat Pump Staging Modulating Heat Pump + No Auxiliary Heat - All VCC 0 Heating Type No Heating 0 Heating Designation No Heating 0 Heating Staging No Heating Feature Option Description 5 1A. RA/OA Section 100% Return Air (No O/A Opening) 0 1B. RA/EA Blower Configuration Standard - None 0 1C. RA/EA Blower Standard - None 0 1D. RA/EA Blower Motor Standard - None 0 2. OA Control Standard - None 0 3. Heat Options Standard 0 4. Maintenance Options Standard D 5A. SA Blower Configuration 1 Blower + Premium Efficiency Motor + 1 VFD E 5B. SA Blower 27'' Direct Drive Backward Curved Plenum S 5C. SA Motor 7.5 hp - 1170 rpm A 6A. Pre Filter Type 2" Pleated Pre Filter - 30% Eff F 6B. Unit Filter Type 4" Pleated - 65% Eff - MERV 11 B 6C. Filter Options Magnehelic Gauge 0 7. Refrigeration Control Standard - Fixed 55Â°F Comp. Cooling Lock Out + Adjustable Comp. Heating Lock Out D 8. Refrigeration Options Modulating Hot Gas Reheat A 9. Refrigeration Accessories Sight Glass 0 10. Power Options Standard Power Block C 11. Safety Options SA Smoke Detector 0 12. Controls Standard 4 13. Special Controls Field Installed DDC Controls by Others 0 14A. Outside Air Configuration Standard - None 0 14B. Preheat Sizing Standard - None 0 15. Glycol Percent Water or No WSHP H 16. Interior Cabinet Options Cooling Coil UV Lights 0 17. Exterior Cabinet Options Standard 0 18. Electrical Rating Standard - 5 KAIC 0 19. Code Options Standard - ETL U.S.A. Listing 0 20. Crating Standard M 21. Water-Cooled Cond. Balancing Valves + Water Flow Switch+ Head Pressure Control Valve 0 22. Control Vendors Standard X 23. Type Special Price Authorization + AAON Gray Paint Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:41 PM Control Terminals 2425 South Yukon Ave - Tulsa, Oklahoma 74107-2728 - Ph. (918) 583-2266 Fax (918) 583-6094 AAONEcat32 Ver. 4.306 (SN: 7115328-207WTC3D) R N - 0 2 0 - 3 - 0 - E 7 0 A - 0 0 0 : 5 0 0 0 - 0 0 0 - D E S - A F B - 0 D A 0 C 0 4 - 0 0 - 0 H 0 0 0 0 M 0 X1A1B1C1D 2 3 4 5A5B5C 6A6B6C 7 8 9 10 11 12 13 14A14B 15 16 17 18 19 20 21 22 23 Tag: Bloom 106, 107, 108, 109, 110, 112, 100% RA Job Name: Alpha Crux-Copy For: Job Number: Job #1234586 Date: April 30, 2021 Terminals Available/Required for Controlling the Unit Terminal Description [R] 24VAC Control Voltage [E] Common [G] Supply Fan Enable [Y1] Cooling Stage 1 Enable/ Heat Pump - Heating Stage 1 Enable [Y2] Cooling Stage 2 Enable/ Heat Pump - Heating Stage 2 Enable [DC1-] & [DC1+] Variable Capacity Compressor 1 (1.44-5VDC) Signal [DC2-] & [DC2+] Variable Capacity Compressor 2 (1.44-5VDC) Signal [O] Reversing Valve (Cooling) Enable [SP1-] & [SP1+] Suction Pressure Sensor - Compressor 1 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [SP2-] & [SP2+] Suction Pressure Sensor - Compressor 2 (0.5-4.5VDC) P/N: R07210 - SCALE 0-500 PSI [S1-] & [S2+] Supply Fan 1 - w/ 1 VFD: Signal (0-10VDC) VFD frequency reference signal control point must handle a rated 20k ohm input impedance. [RH1] Reheat Enable Must enable and modulate the digital compressors during dehumidification mode. The control logic needs to set if cooling or dehumidification is priority. [AI1] & [COM] Reheat Reset Signal (0-10VDC) Resets the supply air setpoint Terminations Found On VFD(s) Supply Fan VFD(s) V1000: std 7.5-20HP VFD [P1] & [PC] Run Status (5-48VDC, 2-50mA) [AM] & [AC] Current Feedback (0-10VDC = 0-100%) [MA] & [MC] Fault Status (NC, 250VAC/30VDC, 1A) Date Created/Modified: 4/30/2021 9:53:49 AM Using Ver 4.305 (OSN# 0123456) Date Printed: 5/4/2021 3:09:41 PM RN SERIES C - CABINET WATER-COOLED CONDENSER OR CHILLED WATER AIR HANDLER STANDARD WITH 100% RETURN AIR - 16-30 TON CLEARANCES â€¢ UNIT SIZEâ€¢ 1,r LOCATION 16-30TON / HIGH VOLT OUTSIDE AIR 48 ENTRY 1f' \ --- - - {BACK) LOW VOLT / / FORMED UP ï¿½ CONTROLS SIDE {FRONT) 48 1f' ENTRY J LEFT SIDE 48 GAS ENTRY \ RIGHT SIDE 60 / c::::::=::::::i / (ï¿½\ TOP UNOBSTRUCTED - ---------Â Â° RAISE MINIMUM fFOR THE RETURN AIR AND ELEC DETAIL A \ ENTRY OPENINGS. '- -- - - / DETAIL B >------------11 oli-----------< TOP VIEW --------aoi-------_, PIPE CHASE SEE DETAIL B SEE DETAIL C I\----- \ I \ I \ I \ I \ I \ ) 51ï¿½ \ I 0 \ I RAISE MINIMUM f' FOR THE u RE1;URN 50 , SUPPLY AIR OPENING I \ SEE DETAIL A I \ I \ I \ I \ II DETAIL C L I ----- \ II -''ï¿½+---=- 7ï¿½ FRONT VIEW RIGHT SIDE VIEW ----------110 ï¿½ -----------< COIL SUPPLY {BLOWER \ FILTER 7 BLOWER rï¿½ 1 F=i-1'FILTER ACCESS _ ... ï¿½ ï¿½"' =?11 i-;;, : : : r,ACCESS r-----11 I I I AIR 111 I I 1 I 111 ! I -' FLowl:: 1 I 111 Ill ........ 11 L ____ I Ill 1 I 111 JI I Ill Ill 1't1 'i'll111 5 gl 'i 4 ï¿½ ï¿½ Ill I 1Â·1' Fï¿½ Ill I In I I I I Ill : I Ill I I I I Ill 11 Ill COMPRESSOR"1 I I COIL 111 11 Ill I I 11 Ill ACCESS I I ll\CCESï¿½ , 1 111 FLUE OUTLETSÂ I I I I 111 1 â€¢.ï¿½ï¿½ (GAS HEAT ONLY) :J 1 -ï¿½-...-11--U ï¿½ ., SUPPLY RETURN 5_j 51ï¿½ HEAT ONLY) 10 INSIDE -----55ï¿½ s!ï¿½: iAILS as 8 > 2 BASE RAJLS 1--------74Â§------ï¿½ 1 109 \ RNC-00118 REV:A 03/17/11 JWC B \_," MPT STAINLESS CON DENSATE NOTL ALL DIMENSIONS ARE IN INCHES CONNECTION. 'P' TRAP FURNISHED BY MANUFACTURER FOR DRAIN CONNECTION. RNC CABINET WATER COOLED CONDENSING UNIT OR CHILLED WATER UNIT RN-020-3-0-E70A-000:5000-000-DES-AFB-ODAOC04-00-0HOOOOMOX Front Left Back Left Co rner: Corner: ,----7 548 lbs 754 lbs I I L ____ _J 64"-- --- """""""""""""""""""""""""""""" (f: '11 71 (=====;11 II', // II II ' \ I 0 ' / II \ I 0 ll ' / IJ \ I II ' / II \ I 0 / ::r:: II ' / II \ I II ' / II Â° \ I O::'. II SUPPLY iI _J I \ I II / " II - I \/ <( / ' 0 RETURN II / ' II u I I \ II / ' 11 I 0 I \ - II / ' II I I \ (/) II // ', II I \ f- ï¿½ I \ =:) - ;;;; ;;;; ,;;; ;;;; ;;;;.;;;; ;;;; ;;;. ;;;; ;;;; ï¿½ 0 +Y I I \ r l I I \ l --J I (=====) C = =c= - rI lï¿½ l O" -- Front Right ---[>+x Corner: 681 lbs O" 1 1 O" CGx: 46.3" CGy: 33.7" Back Right Corner: Total Weight: 494 lbs 24 77 lbs (Â±5%) Disclaimer: This weight estimate does not account for any SPAs. RN SERIES C-CABINET WATER SOURCE HEAT PUMP PIPING ~ 16-30 TON TOP VIEW PIPE CHASE soi 17Â¼-- I - - I t t - I I E 12 3 8 ! I / \ I / \ I 0 ' / 63-4 ' / \ I ' ' / \ I ' / \ I / \ I SUPPLY '\ / AIR \ I \ I / '\ RETURN / ' / ' AIR / ' I \ / ' I \ / ' ' I I \ / ' I \ I \ I \ I \ ï¿½ l/ \ RIGHT SIDE VIEW ' â€¢ la *16-20 TON USES 1Â½" PIPING *25-30 TON USES 2" PIPING *16-30 SMO USES 1Â½" PIPING - C Ill ï¿½ 11 J"\..I I I '\ ' Â¼ATER IN _/- I ' C "ï¿½ ' II'\ t D WATER OUT__,/7' C I A t I: B NOTE: ALL DIMENSION ARE + /- ï¿½" MODEL A B C D E 16-30 901/2 94 14 3/4 291/4 8 3/8 RNC-00094 REV:C 05/02/14 MLW NOTE: ALL DIMENSIONS ARE IN INCHES SMO 921/2 951/4 151/2 341/4 7 3/8 Control Panel Customer: ACCELERATED Nomenclature: S-GFD 090.1D/2x4-U(2)1C/4P.M Project Description: Alpha Crux Main Order: -- Sales Order: 1000003005 Panel Order: -- Note: Control Panel Model: CECC08-0390ML-NAUBUNU-N-001 Unless otherwise required by manufacturerâ€™s installation guidelines, local codes, or national codes, use the following guidelines for control and motor power wiring. Electrical Data Power Supply: *Note 3/460V/60Hz Control Voltage: *Note 115VAC 50/60Hz *Note Use wire rated: FLA (Full Load Ampacity): FLA 31.2 Amp. 60Â°C (140Â°F) for terminals rated less than 100 amperes. 75Â°C (167Â°F) for terminals rated 100 amperes or more. Largest Load 3.9 Amp. SCCR (Short Circuit Current Rating): 30 kA (RMS sym.) **Note MCA (Minimum Current Ampacity): MCA 32.17 Amp. Or wired to a UL Listed Branch circuit protective device. MOP (Maximum Overload Protection): MOP 35 Amp. **Note - Use copper conductor of appropriate size only. Enclosure: NEMA 4 - Unit must be grounded. Panel Weight: 123.46 lb (56 kg.) - Field wiring must comply with the local and national codes. Rev.Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Title page / Drawing #: CECC08-0390ML-NAUBUNU-N-001 Next page: 5 cover sheet 1 Total Pages: 14 Table of contents Page Page description Page type Date Edited by 1 Title page / cover sheet Title page / cover sheet 05.04.2021 amartine 5 Table of contents : 1 - 103 Table of contents 14.06.2021 amartine 10 Layout Panel layout 14.06.2021 amartine 21 Power Supply Schematic multi-line 14.06.2021 amartine 22 Power Supply Schematic multi-line 14.06.2021 amartine 25 Loads Schematic multi-line 05.04.2021 amartine 26 Loads Schematic multi-line 14.06.2021 amartine 30 Control Schematic multi-line 14.06.2021 amartine 31 Control Schematic multi-line 14.06.2021 amartine 32 Control Schematic multi-line 14.06.2021 amartine 100 Summarized parts list Summarized parts list 14.06.2021 amartine 101 Summarized parts list Summarized parts list 14.06.2021 amartine 102 Summarized parts list Summarized parts list 14.06.2021 amartine 103 Summarized parts list Summarized parts list 14.06.2021 amartine Rev.Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 1 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Table of contents Drawing #: CECC08-0390ML-NAUBUNU-N-001 Next page: 10 : 1 - 103 5 Total Pages: 14 G_TOC_2015_F06_001_en_US PNL A1 CRN-108/300-M 57151 Wall mounting steel enclosure CRN 1000mmx800mmx300mm (HxWxD) with metal mounting plate, UL certified Nema 4 NEMA 4 5 In 3 In 5.5 In 55 Kg. (121.26 pounds) Width - 1.97 in (50 mm) GND01 In 5 In 3.75 In ZZ1 ZZ2 DS1 0.5 In DS1 PDB1 F_HTR1 T1 GND2 2 In 1 In WIRING DUCT COVER XP1 ZZ12 PC 1818-9-m RAIL4 2027 GMM1 Junction Box 182x180x90mm, type TK, Mat: Polycarbonate glass-fiber-reinforced PS1 GHMPAD1 CB1 CB2 CB3 CB4 1 L13 L25 L3 1 L13 L25 L3 1 L13 L25 L3 1 L13 L25 L3 GND1 ZZ13 ZZ14 XP ZZ4 RAIL5 RAIL4 ZZ5 4.0ATI 4.0ATI 4.0ATI 4.0ATI GMOD1 2.5O 2.5O 2.5O 2.5O 39.37 In RAIL2 Height- 1.97 in (50 mm) 2 T14 T26 T3 2 T14 T26 T3 2 T14 T26 T3 2 T14 T26 T3 GND3 WIRING DUCT COVER COVER 11.25 In GND3 5.98 inch ( 152 mm ) 1 inch ( 25 mm ) CB5 CB6 CB7 CB8 CB_CTRL CB_GMM CB_GHM 3.24 inch 0.37 inch( 9 mm ) 1 L13 L25 L3 1 L13 L25 L3 1 L13 L25 L3 1 L13 L25 L3 X4 X5 X6 TB_BUS ( 82 mm ) ZZ7 ZZ8 ZZ9 ZZ10 ZZ11 ZZ4 ZZ4 4.0ATI 4.0ATI 4.0ATI 4.0ATI 2.5O 2.5O 2.5O 2.5O 9.36 inch ( 238 mm ) 11 In RAIL3 2 T14 T26 T3 2 T14 T26 T3 2 T14 T26 T3 2 T14 T26 T3 GND_HTR1 4.99 inch ( 127 mm ) 19.5 In 5.75 In 0.44 inch ( 11 mm ) WIRING DUCTCOVER COVER 0.25 inch ( 6 mm ) HTR1 DAH2001A WIRING DUCT COVER 57557 XGND1 XGND2 Electric Heater with Fan and Thermostat -18Â°C to 38Â°C, 200 W, 115 VAC, 50/60 Hz 1.5 In 0.5 In Mounting Panel 4 In 6.5 In A1_PANEL MM-108 31.5 In ---- Metal plate with galvanized steel, (HxW), 965x750 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 5 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Layout Next page: 21 10 Total Pages: 14 A B C D E F G H Customer Power Supply 215 Incoming Power L1 L2 L3 PE 211 211 3/460V/60Hz 211 2112 2113 2114 Control Transformer 110 VAC FLA 31.2 Amp. 300VA 440VAC 1 2 MCA 32.17 Amp. Fuse Class CC, 600V, 3.5A MOP 35 Amp. **Note T1 2115 H1 H3 H2 H4 Put Jumper: H3-H2 Primary: 440/460/480 VAC Transformer 300VA Control Panel A1 Secondary: 110/115/120 VAC X1 X2 1 3 5 212 DS1 212 212 Non fused disconnect 60A 2 4 6 Pistol Handle, 0.24 in (6mm), Nema 4X Fuse class CC, 600V, 4A 212 Disconnect Shaft, 0.24 in (6mm)/11.4 in (290mm) DIN Rail (150mm) 1 3 14AWG gn/ye 2122 2123 2124 GND0 213 1 8 AWG black 8 AWG black 8 AWG black 213 GND2 115v, Outlett T1 + Panel Heater PDB1 200W 1 2 3 1.1 252 Control Voltage L1.1 / (251A) 10AWG black 2.1 2526 115VAC 50/60Hz L2.1 / (251A) 213 213 10AWG black 3.1 18AWG red 2527 F_HTR1 HTR1 18AWG white L3.1 / (251A) 213 10AWG black Fuse, 3.5A, CC Resistance Heater 200W 115VAC 213 56218 57557 Heater 1.2 L1 L2 262 1 2 2132 222 L1.2 / (261A) 10AWG black 2.2 PE Fan 2623 L2.2 / (261A) Fuse Holder, 1-30A, CC, 1Ph 2133 10AWG black 3.2 222 1 2624 GND4 DAH2001A L3.2 / (261A) 10AWG black 1.3 2.3 214 3.3 214 1.4 2.4 3.4 222 1.5 215 2.5 215 3.5 1.6 215 14AWG black CTRL-VAC 0-VAC Factory wired 2.6 (222B) (222B) Field wired 3.6 216 14AWG black 216 Enclosure 216 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 10 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Power Supply Next page: 22 21 Total Pages: 14 A B C D E F G H A B C D E F G H 221 221 (215E) (215H) CTRL-VAC 0-VAC 222 222 222 14AWG gn/ye GND1 343 3432 PS1 L(+) N(-) GND Input AC 1~ 222 222 1606-XLE80E 1 3 Output DC 1 Essential Power Supply, 24-28V DC, 80 W, 120/240V AC Input Voltage CB_CTRL +(1) +(2) -(1) -(2) 2 4 2233 224 2242 301 464 223 18AWG blue 18AWG blue 223 223 2232 18AWG red 18AWG white CB_GMM 2242 1 2 2243 301 GMMNEXT+24VDC / (301F) (301G) /GMMNEXT_0VDC 18AWG blue 18AWG blue CB_GHM 224 301 224 2242 1 2 2244 301 GHM1+24VDC / (311B) (311D) /GHM1_0-VDC 18AWG blue 18AWG blue Drain Vailve GHMPAD1 X5Terminal Block 44 2233 X5 X5 42 41 225 1 225 2253 2 3012 SV_X7.1 / (322D) (322D) /SV_X7.2 18AWG blue 18AWG blue (311B) 225 225 226 226 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 21 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Power Supply Next page: 25 22 Total Pages: 14 A B C D E F G H A B C D E F G H Unless otherwise indicated use for Motor Power Wiring Motor Power Wiring: AWG 14 2514 PE DUMMY 251 PE Unless otherwise required by manufacturerâ€™s installation 251 14AWG gn/ye Code: 251 1 guidelines, local codes, or national codes, use the following L1- Brown L1 14AWG black L2- Orange 2512 2 M guidelines for control and motor power wiring. L3- Yellow L2 (213C)(213C)(213C) 14AWG black 3 PE- Gn/Ye L1.1 L2.1 L3.1 2513 3 L3 14AWG black Control Panel A1 Control Panel A1 XGND1 Grounding Bar 4 Pole 252 Adjust to 4.8 A 2526 XGND1 2527 CB1 1 2528 2528 GND MTR1 252 GMM_RD1 252 1 2 2523 L1 _GND Yel AWG 22 - +24V GreeAWG 22 + 3 4 2524 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC1 5 6 2525 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Busbar 4 connections S3G910-CY25-09 SH Busbar Feeder, 3 poles GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 Cable DeviceNet Black Aux. Contact 1NO W_MTR1 252 252 2522 CB2 2 253 253 GND MTR2 GMM_RD1 253 1 2 2532 L1 _GND Yel AWG 22 253 - +24V GreeAWG 22 + 3 4 2533 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC2 5 6 2534 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Aux. Contact 1NO S3G910-CY25-09 SH Cable DeviceNet Black GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 W_MTR2 253 253 2532 CB3 3 254 254 GND MTR3 GMM_RD1 1 2 2542 L1 _GND Yel AWG 22 254 - 254 +24V GreeAWG 22 + 3 4 2543 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC3 5 6 2544 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Aux. Contact 1NO S3G910-CY25-09 SH Cable DeviceNet Black GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 W_MTR3 CB4 4 255 255 GND MTR4 GMM_RD1 254 1 2 2552 L1 _GND Yel AWG 22 - 255 +24V GreeAWG 22 + 255 254 3 4 2553 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC4 2542 5 6 2554 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Aux. Contact 1NO S3G910-CY25-09 SH Cable DeviceNet Black GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 W_MTR4 256 256 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 22 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Loads Next page: 26 25 Total Pages: 14 A B C D E F G H A B C D E F G H 261 261 (213C)(213C)(213C) L1.2 L2.2 L3.2 Control Panel A1 Control Panel A1 XGND2 Grounding Bar 4 Pole 262 Adjust to 4.8 A 2623 XGND2 2624 CB5 1 2625 2625 GND MTR5 262 GMM_RD1 262 1 2 2627 L1 _GND Yel AWG 22 - +24V GreeAWG 22 + 3 4 2629 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC5 5 6 26211 L3 B Br AWG 22 B 262 262 Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Busbar 4 connections S3G910-CY25-09 SH Busbar Feeder, 3 poles GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 Cable DeviceNet Black Aux. Contact 1NO W_MTR5 2622 CB6 2 263 263 GND MTR6 GMM_RD1 263 1 2 2632 L1 _GND Yel AWG 22 263 - +24V GreeAWG 22 + 3 4 2633 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC6 5 6 2634 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Aux. Contact 1NO S3G910-CY25-09 SH Cable DeviceNet Black GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 W_MTR6 263 263 2632 CB7 3 264 264 GND MTR7 GMM_RD1 1 2 2642 L1 _GND Yel AWG 22 264 - 264 +24V GreeAWG 22 + 3 4 2643 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC7 5 6 2644 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Aux. Contact 1NO S3G910-CY25-09 SH Cable DeviceNet Black GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 W_MTR7 263 263 2632 CB8 4 265 265 GND MTR8 GMM_RD1 1 2 2642 L1 _GND Yel AWG 22 - 265 +24V GreeAWG 22 + 265 3 4 2643 L2 EC Ain1U +10V .GND 3 A Wh AWG 22 A EC8 5 6 2644 L3 B Br AWG 22 B Circuit Breaker 4.0-6.3A VT03147U.1 - ID2727 - RPM1050 Sh Aux. Contact 1NO S3G910-CY25-09 SH Cable DeviceNet Black GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 W_MTR8 266 266 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 25 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Loads Next page: 30 26 Total Pages: 14 A B C D E F G H A B C D E F G H (224E) (224F) GMMNEXT+24VDC GMMNEXT_0VDC GMM1 3012 GMMnext Rail.1 301 301 2243 14AWG gn/ye 301 5207684 GND3 PE 1 1 1 1 1 ETH1 ETH2 USB1 DO1 DO2 DO3 DO4 DO5 GND1 +24V1 2 2 2 2 2 Power supply USB-Service CAN 302 Term. ON OFF 302 Beim Ersten und Letzten Teilnehmer in der CAN-BUS Kette ist diese Terminierung einzuschalten. RS4585-1 ! The first and last participant in CAN-BUS connection line has to use termination. Term. ON OFF RS485-2 Term. ON OFF 303 AO1 0-10V AO2 0-10V GND2 GND3 GND4 +24V2 DI1 DI2 DI3 DI4 DI5 +24V3 +24V4 +24V5 AI1 U/I/PT1000 AI2 U/I/PT1000 AI3 U/I/PT1000 AI4 U/I/PT1000 AI5 U/I/PT1000 GND5 GND6 GND7 GND8 GND9 1A 1B 1C Common 2A 2B GND10 +24V6 CH CL GND11 CAN 303 3035 CAN_GMOD8RAIL.1 / 303 3032 3033 3034 3036 3037 3038 3039 X4Terminal Block 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 30196 30196 Control Panel A1 X4 1 2 3 4 5 6 WXP1 WXP2 3032 3032 3032 3032 3032 3032 Cable 2xAWG22 Cable 2xAWG22 304 bn bk bn bk 304 XP1 GMM1_D1 GMM1_D2 GMM1_D3 GMM1_D4 GMM1_D5 (323C) XPTerminal Block / / / / / GHMPAD1_AI4 GMM1_+24V2 XP 1 XP 2 XP 3 XP 4 / GHMPAD1_GND5 / / (313C) (313D) 305 3053 3052 3054 TEMPERATURE 1 TEMPERATURE 2 X3Terminal Block Customer Interface Output A B A B 305 X3 CB1 CB2 CB3 CB4 305 1 3055 13 14 3056 13 14 3057 13 14 3058 13 14 3059 PTC PTC 18AWG red 18AWG red 18AWG red 18AWG red 18AWG red (252B) (253B) (254B) (255B) GTF210 GTF210 Temperature Sensor, Temperature Sensor, -50â€¦+110Â°C, KTY81-210 -50â€¦+110Â°C, KTY81-210 (PTC), 4m two wire (PTC), 4m two wire CB5 CB6 CB7 CB8 X3 13 14 30510 13 14 30511 13 14 30512 13 14 30513 2 (Shipped loose when the unit (Shipped loose when the unit has more than 1 outlet has more than 1 outlet 18AWG red 18AWG red 18AWG red 18AWG red (262B) (263B) (264B) (265B) header, please refer to unit header, please refer to unit selection or IOM for headers selection or IOM for headers quantity.) quantity.) Interface Output: All MSP O.K. 306 GTH210 GTH210 306 Temperature Sensor Mounting Hull, V2A, Pipe Thread 1/2"Temperature Sensor Mounting Hull, V2A, Pipe Thread 1/2" Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 26 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Control Next page: 31 30 Total Pages: 14 A B C D E F G H A B C D E F G H (224E) (224F) GHM1+24VDC GHM1_0-VDC 311 311 301 2244 No error GHMPAD1 GHMPAD1 5204930 314 14 11 12 14 21 22 24 31 32 34 41 42 44 GHM Pad 18AWG blue GND7 GND8 GND9 +24V8 +24V9 OUT1 OUT2 OUT3 OUT4 SERVICE 12 11 NOT USED 311 TB2 18AWG blue FIRM TB1 OUT1 OUT2 OUT3 OUT4 (311B) No No In Drain Error Warning Operation Valve 1. 1. 1. 1. No Warning GHMPAD1 14 2. 24 2. 34 2. 44 2. 314 24 12 11 22 21 32 31 42 41 18AWG blue 312 22 21 312 (311B) TB3 OUT1, 0-10V OUT2, 0-10V RELEASE Pressure Switch Impulse TB4 IN 4-20mA IN 4-20mA / KTY81-210 KTY81-210 0-10 VDC TERM TB5 CAN HIGH CAN LOW CAN In Operation ON 312 GHMPAD1 AO1 GND1 AO2 GND2 +24V1 DI1 DI2 DI3 +24V2 +24V3 GND3 AI1 AI2 AI3 AI4 GND4 +24V4 +24V5 +24V6 GND5 CH CL GND6 +24V7 CAN 34 18AWG blue OFF 314 18AWG blue 32 31 X6 312 3122 3123 3125 3126 3127 3128 3129 31210 312 31211 31212 3122 Terminal Block (311B) 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue 18AWG blue X6 1 2 3 4 5 6 7 8 9 10 11 12 13 313 3132 3134 3135 3136 3137 3138 3139 303 31310 31311 3032 313 313 314 18AWG blue GHMPAD1_AO1 GHMPAD1_DI3 GHMPAD1_AI1 GHMPAD1_AI2 GHMPAD1_AI4 / GHMPAD1_GND1 GHMPAD1+24V1 / GHMPAD1+24V2 GHMPAD1+24V3 GHMPAD1_GND3 / / / GHMPAD1_GND4 GHMPAD1+24V4 GHMPAD1_GND5 / / / / / / / / (322G) (322E) (322C) (322B) (304B) (322F) (313B) (322F) (322B) (322B) (322E) (322E) (304B) Control Panel A1 (313C) /GHMPAD1+24V1 3124 3143 (Mounted on unit) X4 5 6 314 314 S4 3144 13 143143 18AWG blue RELEASE INTERFACE INTERFACE INTERFACE INTERFACE 3143 3143 18AWG blue NO ERROR NO WARNING IN OPERATION COMMON 315 Output max. 250V 1A 315 24VDC Interface Customer Interface Output Customer Interface Input Class 2 Control Circuit 316 316 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 30 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Control Next page: 32 31 Total Pages: 14 A B C D E F G H A B C D E F G H 321 321 (313C) (313C) (313C) (313C) (313C) (313C) (313C) (313B) (313C) (313B) GHMPAD1+24V3 GHMPAD1_GND3 GHMPAD1_AI2 GHMPAD1_AI1 SV_X7.1 (225E) SV_X7.2 (225F) GHMPAD1+24V4 GHMPAD1_GND4 GHMPAD1_DI3 GHMPAD1_GND1 GHMPAD1+24V2 GHMPAD1_AO1 1 2 Control Panel A1 3136 3137 3139 3138 321 225 2253 31311 31310 3134 322 3132 3135 313 322 322 GN YE BN GN YE BN WH Cable DeviceNet Black Cable DeviceNet Black AWG 22 AWG 22 AWG 22 Flexible Cable, 4 x AWG 16 AWG22AWG22AWG22AWG22 WBP2 bk/1 bk/2 bk/3 WBP1 322 3222 WBP3 AWG16AWG16 AWG16 Flexible Cable, 3 x AWG 16 Flexible Cable, 3 x AWG 16 XP1 (304D) X7Terminal Block 323 323 X7 1 2 XP 3 4 5 GND XP 6 7 8 9 RES. 3247 3246 3243 3242 3246 324 324 324 324 Close Drain SOLENOID VALVE 324 x1 x2 3243 BP2 BP3 BK RD WH OR BP1 1 4 2 3 BN WH GR V+ r.H. Â°C V+ Y in GND GND GND U out GND3 +24VDC +24VDC SIGNAL +24VDC Humidity 0...10VDC 2...10VDC Temperature 325 ON Water Meter Multiturn Actuator 325 OFF 1 2 Humidity and Temperature Sensor 326 326 Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 31 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Drawing #: CECC08-0390ML-NAUBUNU-N-001 Control Next page: 100 32 Total Pages: 14 A B C D E F G H Summarized Parts List Device DT Quantity Item No. Description 4 4791 Single Core 14AWG, 600V, tinned copper,crosslink polyethylene, color: green-yellow 5 4788 Single Core 14AWG, 600V, tinned copper,crosslink polyethylene, color: black 3 56114 Single core PVC 8 AWG black 6 4796 Single Core 10AWG, 600V, tinned copper,crosslink polyethylene, color: black 2 57258 Single Core 18AWG, 600V, tinned copper,crosslink polyethylene, color: white 11 57257 Single Core 18AWG, 600V, tinned copper,crosslink polyethylene, color: red 35 57259 Single Core 18AWG, 600V, tinned copper,crosslink polyethylene, color: blue TB_BUS;X3...X7; 55 5204055 2-Leiter-Durchgangsklemme grau, 32A,(Frontverdrahtung) (fÃ¼r Ex i-Anwendungen) 0,25 - 2,5 qmm, B=5,2mm,H=33mm,T=4 ZZ1;ZZ2;ZZ4; 15 2167 Check block. A1 1 57151 Wall mounting steel enclosure CRN 1000mmx800mmx300mm (HxWxD) with metal mounting plate, UL certified Nema 4 A1_PANEL 1 ---- Metal plate with galvanized steel, (HxW), 965x750 BP1 1 5204798 Humidity and temperature sensor Power supply: 15 - 36 V DC Measuring range humidity: 0 - 100 % rel. humidity Measuring r CB1...CB8 8 57036 Motor Protection Circuit Breaker, overload and short circuit protection, It=4.0-6.3A, Iscp=81.9A CB1;CB5 2 57082 Three phase compact busbar for 25A Motor Protection Circuit Breaker, for use with 140M-C and 140M-D, 4 connections CB1;CB5 2 57078 Compact busbar feeder, 3 poles CB1...CB8 8 57324 Front Mounting Auxiliary Contact Block for Motor Protection Circuit Breaker 140M-C,D,F 1xNO CB_CTRL 1 57071.1 Supplementary Protector/Miniature Circuit Breaker, In=2A, 2-pole, Trip Curve C Rev.Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 32 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Summarized Drawing #: CECC08-0390ML-NAUBUNU-N-001 Next page: 101 parts list 100 Total Pages: 14 G_Unit_2015_F02_001_en_US Summarized Parts List Device DT Quantity Item No. Description CB_GHM; 2 COVER 6 5565 DS1 1 56049 Disconnect Switch non-fusible, 600V, 60A, 40HP, 0.24 in (6mm) square shaft DS1 1 57220 Operating handle for non fused/fused disconnect switch 30Aâ€¦100A, 0.24 in (6mm) square shaft Nema 4X DS1 1 57222 Disconnect shaft for fused disconnect switch 60Aâ€¦100A, 11.4 in (290mm), 0.24 in (6mm) square shaft, pistol handle DS1;RAIL4 2 4553 (150mm) DIN (#3) symmetrical rail, 35mmx7.5mm, 1m long+G102 F_HTR1;T1 3 56218 Fuse Class CC, 600V, 3.5A F_HTR1 1 56219 Fuse holder 1-30A, fuse type CC, 1Ph GCMM2 1 5206139.2 GCM MOD GHMpad Rail.2 Modbus modul for GÃ¼ntner Hydromanagement GHMpad Apart from the RS485 (Modbus) Interface t GHMPAD1 1 5204930 GÃ¼ntner control device controller for Adiabatic control for mounting on DIN rail version 1 GMM1 1 GND0; 5 4774 Grounding Lug, AWG 2â€¦14 GND1;GND3 2 5204057 2-Leiter-Schutzleiterklemme grÃ¼n-gelb, (Frontverdrahtung) (fÃ¼r Ex i-Anwendungen) 0,5 - 2,5 qmm, B=5,2mm,H=33mm,T=48, GND3 1 4774 Grounding Lug, AWG 2â€¦14 HTR1 1 57557 Electric Heater with Fan and Thermostat -18Â°C to 38Â°C, 200 W, 115 VAC, 50/60 Hz MTR1...MTR8 8 VT03147U.1 - GNN 2, 3/380-480V/50Hz/60Hz - -/FLA3.9/KW 2.57 PDB1 1 4761 Power Distribution Block, 600V, 3 poles (6 openings per pole), line wire AWG 2â€¦14, load wire AWG 4â€¦14. Imax=175A Rev.Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 100 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Summarized Drawing #: CECC08-0390ML-NAUBUNU-N-001 Next page: 102 parts list 101 Total Pages: 14 G_Unit_2015_F02_001_en_US Summarized Parts List Device DT Quantity Item No. Description PS1 1 57543 Essential Power Supply, 24-28V DC, 80 W, 120/240V AC Input Voltage, Output Current 3.3A, Inrush Current < 3A, 10 A SLOW RAIL2 1 4553 (425mm) DIN (#3) symmetrical rail, 35mmx7.5mm, .475m long+G102 RAIL3 1 4553 (490mm) DIN (#3) symmetrical rail, 35mmx7.5mm, 1m long+G102 RAIL4;RAIL5 2 4553 (230mm) DIN (#3) symmetrical rail, 35mmx7.5mm, 1m long+G102 RS1...RS8 8 1407 Repair Switch, 400-690V, 25A, 9-pole, IP65 T1 1 57231 1497A-CCT, 300VA, 220x440V, 230x460V, 240x480V / 110V, 115V, 120V, (50/60Hz) Primary, 2 pri - 1 secondary fuse blocks T1 1 57308 Fuse class CC, 600V, 4A TEMPERATURE 1 1 737 Temperature Sensor, -50â€¦+110Â°C, KTY81-210 (PTC), 4m two wire (Shipped loose when the unit has more than 1 outlet head TEMPERATURE 1 1 738 Temperature Sensor Mounting Hull, V2A, Pipe Thread 1/2" W1 1 5204369 BUS-ribbon-cable connection, length = 60 mm, for connecting several GCMM.1, GRCF.1 or without umbrella WBP1;WBP2; 12 5207313 PVC BUS cable, black black UV-resistant with special imprint, shielded. Cores 2 x 2 x 0.22mmÂ² color-coded. Characteristic imp WBP3 1 4520 Oil Resistant Flexible Control Cable, 4 x AWG 16 WIRING DUCT 4 5564 Wiring duct, 44.5x28.4mm, color: light gray WXP 1 56156 Multicore cable, 300V, 2 wires twisted, color: grey XGND1;XGND2 2 56057 Grounding bar, 4-pole, 1.69in x 0.31in (43mm x 8mm) XP1 1 4512 Junction Box 110x110x66mm, type TK, Mat: Polycarbonate glass-fiber-reinforced XP1 1 3640 Junction Box 180x110x90mm, type TK, Mat: Polycarbonate glass-fiber-reinforced Rev.Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 101 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Summarized Drawing #: CECC08-0390ML-NAUBUNU-N-001 Next page: 103 parts list 102 Total Pages: 14 G_Unit_2015_F02_001_en_US Summarized Parts List Device DT Quantity Item No. Description XP1 1 2027 Junction Box 182x180x90mm, type TK, Mat: Polycarbonate glass-fiber-reinforced Rev. Description Name: Date Chk by: Apprvd by:Date: Rev. Description Name: Date Chk by: Apprvd by: Date: Previous page: 102 Page: 0 Created AMB 05.04.2021 TG TG 05.04.2021 Summarized Drawing #: CECC08-0390ML-NAUBUNU-N-001 Next page: parts list 103 Total Pages: 14 G_Unit_2015_F02_001_en_US zzzzzzzzz Selection ID: 159217 Date: 06/09/2021 hydroBLU Adiabatic Fluid Cooler GFD 090.2A2x4/6SA-E257L/04P.M Quantity: 1 Design Working Fluid Flow/Capacity: 526.0 GPM / 2481 MBH Working Fluid: 35% Propylene Glycol Rated Capacity vs. Design: 102.4 % Entering Fluid Temperature: 95.0 Â°F Air Flow per Unit: 117130 CFM Leaving Fluid Temperature: 85.0 Â°F Air Inlet Dry Bulb Temperature: 8 0 . 0 Â°F Fluid Pres. Drop at Design Flow: 8.59 psig Air Inlet Wet Bulb Temperature: 6 5 . 0 Â°F Elevation: 0 ft Precooled Air Temperature 6 8 . 5 Â°F Dry Switch Point 68.5 Â°F Detailed Unitary Data Fans: 8, suitable for 480V/3Ph/60Hz Sound Pressure @ 3ft: 73 dB(A) Total Fan Power in/out: 20.6 kW / 25.4 HP, nominal Sound Pressure @ 30ft: 61 dB(A) FLA: 31.2 A Sound Power Level: 94 dB(A) MCA: 32.2 A MOCP: 35.0 A Angular Fan Velocity: 1050 RPM Casing: Galv. Powder coated Interior Coil Volume: 18.5 ftÂ³ Coil: Copper Max Operating Pressure: 232 psia Number of Support Anchors: 6 Fin Material: Aluminum Fin Spacing: 12.7 FPI Dimensions Headers and Connections (Diameters) Reference Information Height: 9.3 ft Refrigerant S-GFDA 090.1D/2x4-U(2)1C/4P.M Width: 8.5 ft Inlet Connections: 4 x 3.125 in Water Side Length, nominal: 19.9 ft Outlet Connections: 4 x 3.125 in Water Inlet Pressure Range: Length, incl. water 20.3 ft Headers: 25.00 â€“ 60.00 psig manifold: Inlet: 3.125 in Evap. Rate @ Design: Weights Outlet: 3.125 in 2.7 GPM Shipping: 8507 lbs Water: Design/Max Water Flow: Operating: 10156 lbs Inlet Connections 1.25 in 3.6/ 8.6 GPM Outlet Connections 2 in Water Equiv. Cycle of Conc.: 4.0 Options Service GÃ¼ntner is not liable for unit and system damage due to lack of freeze protection for coils installed in freezing climates Selection ID: 159217 Page 1 of 1 GPS v2.9 June 2021 (ACSF DLL v 5.2) 243 13/16 Â±3/8 6193 Â±10 101 5/8 2581 A.D A.D 20 1/2 29 3/8 42 7/8 520 746 1089 26 9/16 49 13/16 49 13/16 49 13/16 675 1265 1265 1265 Inlet / Entrada ly sg, (lenght) Water inlet / Entrada de Agua O1 1/4"FPT 111 1/16 Â±3/8 2820 Â±10 A.D A.D IN 7168, tolerance class component parts m / assemb 10162, tolerance straightness and flatness 0,002xl protection note acc. to DIN ISO 16016 Outlet / Salida 3 1/16 6xO11/16 Drain / 77 98 5/8 Â±3/16 98 5/8 Â±3/16 (O17) Dren O2"NPT 2505 Â±5 2505 Â±5 6 1/16 90 9/16 154 2300 22 1/2 203 5/16 572 5164 class component parts m / assembly v ; lenght >4m D class component parts K / assembly L; lenght >3m EN 94 1/2 ce class D 2400 Guentner U.S. Ref.#: scale 1:21 sheet 1/1 size DIN A2 Dimensions in inches (mm) material weight [kg] notice 8-fan hydroBLU Adiabatic type GFDA 090.1../2x4.. name Cooler / Condenser NOTES: Baan-No. revision date name Preliminary drawing. Do not use for construction. drawing number 300-0000644804 index date name Coil inlet and outlet details and quantities often vary from the sample shown above GÃ¼ntner U.S. LLC. 110 W. Hillcrest Blvd. Suite 105 drawn:16.03.2017 jvalero customer Schaumburg. IL 60195 measures without specification of tolerances: welding / brazing: DIN EN ISO 13920, toleran general tolerances: DIN ISO 2768-1, tolerance general tolerances: DIN ISO 2768-2, tolerance USA certified:18.05.2017 jdelgado project/ quantity Tel. + 1 847 781 0900 www.guentnerus.com order/ position GÃ¼ntner hydroBLU Adiabatic Cooler Specification 1.0 General 1.1 Summary Furnish and install GÃ¼ntner Model GFD 090.2A2x4/6SA-E257L/04P.M Air-Cooled Dry Coolers with Adiabatic Cooling System arranged for vertical flow (induced draft), conforming in all aspects to the specifications, schedules and as shown on the plans. Overall dimensions shall not exceed approximately 20.3 (6186) ft (mm) long X 8.5 (2580) ft (mm) wide X 9.3 (2821) ft (mm) high. The unit shall use wetted heat transfer media to adiabatically cool the air stream entering the dry, finned coil and shall distribute and manage the water flow to keep dry the finned coil to contain the water within the unit. hydroBLUâ„¢ technology shall be employed to determine the precise amount of water feed needed for maintaining performance. 1.2 Quality Quality Assurance: The cooler manufacturer shall have a Management System certified by an accredited registrar as complying with the requirements of ISO 9001:2008 to ensure consistent quality of products and services. Manufacturers that are not ISO 9001:2008 Certified shall not be acceptable. 1.3 Thermal Performance Thermal performance shall be guaranteed by manufacturer. When operating in dry mode equipment shall be certified and meet stringent requirements of Independent Third Party Certification Agencies such as CTI or Eurovent. When operating in adiabatic mode equipment shall have been thoroughly analyzed for proper performance and have had similar units tested in climate controlled laboratory, instrumented according to best practices of CTI and ASHRAE. 2.0 Construction Details 2.1 Product The cooler shall consist of an Adiabatic Cooling System, a heat exchanger, powder coated galvanized steel casing, and one or more low noise axial fans with maintenance-free motors with GÃ¼ntner Motor Management (GMM) for fan speed control. The Adiabatic Cooling System shall consist of evaporative cooling pads, humidity and ambient temperature sensor, GHM water metering controller, a water distribution and collection system with flow control valve, flow meter, strainer, and solenoid drain valve. The heat exchanger shall consist of coils fitted with fins (copper pipe, aluminum fins), distribution and header pipes (copper) and pipe connections to the pipeline system. 2.2 Coil The dry cooler coil shall have a floating coil design that prevents any contact of the refrigerant/fluid carrying tubes with the supporting frame allowing for thermal expansion and contraction of the tubes without risk of tube damage at the tube sheet. The coil shall use expanded support tubes to minimize flexing during installation. Coil shall be constructed of 0.47 inch diameter copper tubes. Fins shall be constructed of aluminum, full drawn collar with tubes expanded into collar. Coil tubes shall be connected to copper headers. Coils shall be pressure tested to 261 psig (18 bar) with dry air underwater and shipped with a 25 psig (1.7 bar) dry air holding charge. Coil shall be ETL listed. 2.3 Casing The cooler casing shall be robust, self-supporting construction of galvanized steel, powder coated with RAL 7035 (light grey). Within the casing, each fan chamber shall be separated by an internal baffle to prevent windmilling during off-cycle. 2.4 Fans Fan sets shall consist of a system utilizing external rotor motor with die cast aluminum sickle bladed impeller and fan guard. Impeller and rotor shall form one complete unit to ensure proper balancing. Fan sets shall be supplied with full bell mouth fan plate, optimized for highest efficiency. Wire fan guards shall be of welded construction, coated in a weather proof durable synthetic finish for maximum corrosion protection and in compliance with safety standard EN294. Fans shall be subject to balance quality Q6.3 according to VDI 2060. 2.5 Fan Motors Fan motors shall be Electronically Commutated (EC) with inherent ability to control fan speed without auxiliary components. Use of alternating current (AC) motors shall not be acceptable. If AC motors are provided a variable frequency drive (VFD) and sine filter must be provided. Fan motors shall be furnished for operation on a 480 volt, a 3 phase, a 60 hertz power supply. Fan motor shall be maintenance free. Motors requiring periodic lubrication shall not be acceptable. Motors shall be sealed with a labyrinth seal impeding the ingress of splash water and include drain holes for condensation water drainage. Thermal contacts shall be integrated into the motor windings. Motors shall have protection class IP 54 and windings with thermal class F according to DIN EN 60 034-1. 2.6 Adiabatic Cooling System The indirect adiabatic cooling system will pre-cool the entering air stream prior to the finned coil heat transfer surface. 2.6.1 Wetted pads shall be constructed of specially designed cellulose paper that is chemically treated to resist deterioration and bacterial growth. 2.6.2 GÃ¼ntner Hydro Management (GHM) controller shall be included to regulate water flow rate based on ambient conditions, fan speed and process conditions. Ability to vary water flow rate is crucial to minimize water consumption. Systems that do not modulate water flow shall not be acceptable. 2.6.3 Controls shall determine requirement for water usage. If the external temperature and the fansâ€™ speed are above the set start value for the wetting, the wetting is activated. If the speed or the external temperature fall below the set value, the wetting is deactivated. 2.6.4 The water distribution system shall include flow control valve, high pulse rate flow meter, strainer, piping, and solenoid drain valve. Recirculating systems with pump shall not be acceptable. 2.6.5 The water collection system shall be constructed of welded type 304 stainless steel and allow free drainage of excess water.Water basins or water collection devices that can allow for stagnant water shall not be acceptable. 2.6.6 Humidity and ambient temperature sensor shall be included. 2.7 Controls 2.7.1 GÃ¼ntner Motor Management Cooler shall be supplied with GÃ¼ntner Motor Management (GMM) to create an intelligent fan motor system that optimizes operation of the cooler and simplifies maintenance. The controller adjusts fan motor speed based on temperature and regulating processes to provide reliability and information for the system. Systems that only allow steps of motors control or only motor cycling shall not be acceptable. GMM reduces sound emission due to no control-induced noise, especially in part-load operation. GMM has various mode of operation for flexibility to meet demands of the system. Modes of operation include: Auto Internal for automatic control of fan speed based on factory supplied sensor; Auto External Analog for automatic control of fan speed based on externally supplied setpoint provided via analog input; Auto External BUS for automatic control of fan speed based on externally supplied setpoint provided via Modbus RTU communication/Modbus TCP/IP/ BACnet IP / BACnet MTSP; Slave External Analog for external control of fan speed sent via analog input; and Slave External BUS for external control of fan speed sent via Modbus RTU communication/Modbus TCP/IP/ BACnet IP / BACnet MTSP. 2.7.1.1 GMM Controller shall have ability to measure energy. 2.7.1.2 Motors shall include Bypass mode. In the event of sensor fault, or loss of communication with control signal or fault in GMM, fan motors shall initiate emergency mode and run at a configurable fan speed. Factory default bypass mode fan speed shall be 100%. 2.7.1.3 GMM shall include freeze protection mode and will oscillate fans in increasing amounts of torque in the event an obstruction such as snow or ice is detected. GMM shall take fan out of operation and indicate alarm in the event oscillation does not free fan from obstruction. 2.7.1.4 Low Capacity Motor Management (LCMM) shall be available in order to provide more precise control during extreme low ambient or low load conditions. The GMM shall utilize LCMM to cycle fans while maintaining capacity and minimizing fan energy consumption. 2.7.1.5 GMM shall utilize cleaning function to help remove dirt and debris from coil by running the fans in reverse at configurable intervals. 2.7.1.6 Maintenance Run function shall be available to activate fan motors after configurable time of unit non-operation. Occasional use of fan motors is recommended during prolonged periods of non-operation. 2.7.1.7 GMM shall include digital outputs for alarms (Fault/Warning), operational signal and threshold met. Additionally, GMM shall include analog output (0-10V signal) to indicate fan speed. 2.7.1.8 GMM shall include digital inputs for enabling of unit, night limit activation signal (which limits the fan speed and hence noise during configurable times) and secondary set point. 2.7.1.9 Optional modes of communication with GMM available include Wi-Fi, Modbus RTU, Modbus TCP/IP, BACnet IP or BACnet MSTP. 2.7.1.10 With optional Modbus or BACnet communication the following points shall be available for communication to BMS: power consumption, alarms, individual motor run times, fan speed, motor circuit temperature, setpoint, operating mode, night set back status, night set back limit, and manual inverse operation. 2.7.2 GÃ¼ntner Hydro Management Cooler shall be supplied with GÃ¼ntner Hydro Management (GHM) controller to regulate water flow required for Adiabatic Cooling System. Systems utilizing fixed flow rate for pre-cooling shall not be acceptable. 2.7.2.1 GHM shall include capability to operate in Water Savings Mode, Energy Savings Mode or Efficiency Mode, which is based on programmable dollar values to optimize water and energy savings. 2.7.2.2 GHM shall monitor dry bulb temperature and humidity. 2.7.2.3 GHM shall regulate water flow rate based on ambient conditions and cooling load. 2.7.2.4 GHM shall initiate draining of water from Adiabatic Cooling System after 24 (configurable) hours of non-wetting or when ambient reaches 43Â°F (6Â°C). (configurable) 2.7.2.5 GHM shall have the ability to record water usage. 2.7.2.6 GHM shall initiate a surge function to engage full water flow rate at initial demand for pre-cooling of air to ensure proper water distribution and cleaning of wetting pads. 2.7.2.7 GHM shall have the ability to incrementally increase water-flow to ensure thermal performance load is met at a programmable, fluid setpoint (typically higher than operational setpoint). 2.7.2.8 Optional modes of communication with GHM available include Wi-Fi, Modbus RTU, BACnet IP or BACnet MSTP. 2.7.2.9 With optional Modbus or BACnet communication the following points shall be available for communication to BMS: water usage, water flow, ambient temperature, humidity, (wet) operating hours, wetting status, warnings, idle drain time, freeze protection ambient temperature, wetting ambient setpoint and wetting fan speed set points. 2.7.3 Controls shall be provided in NEMA 4 steel enclosure. Panel and included components shall adhere to UL508A. 2.7.4 Power distribution block and control transformer shall be included to allow for single point power connection. Motor safety protection for each fan motor shall be provided. 2.7.5 Non-fused disconnect, rated NEMA 4X, shall be included. 2.8 Optional Accessories 2.8.1 Streamers shall be provided attached to fan motor assembly to enhance discharge air velocity, reducing risk of warm air recirculation. 2.8.2 BACnet Testing Laboratories (BTL) certified BACnet device shall be provided allowing communication from GMM and GHM controllers to Building Management System (BMS). 2.8.3 ANSI class 150 flange connections shall be provided on all coil connections. 2.8.4 Repair switches shall be provided to allow disconnect of fan motor (or pair of fan motors) without disconnecting main power from control panel. 2.8.5 Vent and drain ball valves shall be provided on each coil header. 2.9 Approved Manufacturers 2.9.1 GÃ¼ntner 2.9.2 Option 1 2.9.3 Option 2 Customer: Hays Fluid Controls Job I.D.: AGS #21-146. WA, Alpha Crux AGS Attn.: Dustin Blumenthal 3/4in 2516 Mesurflo Automatic Balance Y-Ball Hose Kit Trunk: 3/4in FNPT Flow Rate: 9.00 GPM Coil: 3/4in MNPT Hose Length: 24in ECV Valve: Not Supplied - Not Supplied Tagging Information: HP-1, Hall 109 DWG. NUMBER: DRAWING NOT TO SCALE DWG. APPROVAL: IMPORTANT: HAYS FLUID CONTROLS. CANNOT GUARANTEE THAT ALL PIPING PACKAGES FIT WITHIN THE DWG. SUBMITTAL DATE: 05/24/2021 CONFINES OF A SPECIFIC INSTALLATION AREA. DWG. SUBMITTED BY: OPG FOR NONLIKE SIZE COMPONENTS, TRANSITION FITTINGS MAY BE REQUIRED THAT ARE NOT SHOWN ON THE QUOTE NUM: 102646 DRAWING. ALL HAYS PIPING PACKAGES ARE ASSEMBLED AND LEAK TESTED Customer: Hays Fluid Controls Job I.D.: AGS #21-146. WA, Alpha Crux AGS Attn.: Dustin Blumenthal 3/4in 2516 Mesurflo Automatic Balance Y-Ball Hose Kit Trunk: 3/4in FNPT Flow Rate: 9.00 GPM Coil: 3/4in MNPT Hose Length: 24in ECV Valve: Not Supplied - Not Supplied Tagging Information: HP-2, Receiving 103 DWG. NUMBER: DRAWING NOT TO SCALE DWG. APPROVAL: IMPORTANT: HAYS FLUID CONTROLS. CANNOT GUARANTEE THAT ALL PIPING PACKAGES FIT WITHIN THE DWG. SUBMITTAL DATE: 05/24/2021 CONFINES OF A SPECIFIC INSTALLATION AREA. DWG. SUBMITTED BY: OPG FOR NONLIKE SIZE COMPONENTS, TRANSITION FITTINGS MAY BE REQUIRED THAT ARE NOT SHOWN ON THE QUOTE NUM: 102646 DRAWING. ALL HAYS PIPING PACKAGES ARE ASSEMBLED AND LEAK TESTED 526 GPM CLEANLOOP Model CDX-600- HY-BLR-2VFD-CP-MP AGS Job# 21-146.WA Alpha Crux Dry Coolers Serial No: J-7719 Nov 9, 2021 AGS - Alpha Crux Arlington, WA Sacramento, CA PO C-2090 575 S. Glaspie St. Oxford, MI 48371 USA Phone: 248-969-3400 Fax: 248-969-3401 ISO 9001:2008 CERTIFIED www.drycoolers.com Natural gas 500MBH input 526GPM HYDRONIC PUMP STATION Gas line to be sized according to National Gas Code (NFGC) Model CDX-600-HY-BLR-2VFD-CP-MP Boiler requires 4"-14" WC (suggest 7" WC) Regulator and shut off valve by others 1" gas 3/4" 3/4" refill isolation port valve Air Vent #107 Differential Pressure Transmitter 6" 150# Max 12" Flg TT Separation DPT Relief Valve From 50 psi Plant Circulation Pump Air Separator P 115V/1ph/60Hz RL-6F 6" 6" 4" conbustion air intake Purge TT 4" vent 2" TP Temperature & Pressure gauge VFD P FS Flow Switch Hot Water 1 1/4" Boiler- 3/4" 500MBH Air Vent #87 6" 150# output Relief Valve 6"X5" 6" 50 psi P VFD P PT TT Flg Condensate FTX500 Air Charge Trap To Fluid Condensate Coolers Neutralization Kit (ships loose) 1/2" PVC Drain 1/2" Two Process Pumps D-280V 1 1/4" ITT e1532 4BD 526 GPM @ 32psi 460V/3Ã˜/60Hz 1750RPM 15HP TEFC 3/4" One running one backup 15psi Pre-Charged ASME Expansion Tank Drain Chemical Drain POT Feeder DCI 20069 System charged with 50% EG for freeze protection System volume: 3000gal Boiler exhuast gas venting to be installed per manufacturers recommendations. See Lochivar manual Boiler Notes: Hydronic System Notes: - Combustion air and vent to be run per -Match bladder pre-charge pressure code, by others to make-up regulator pressure BY DRY COOLERS, INC. - Customer is responsible for on-site boiler -Isolate tank before pressure test FIELD PIPING BY OTHERS start by factory-authorized personnel. 575 S. GLASPIE ST. Oxford, MI 48371 USA 248.969.3400 www.drycoolers.com JOB NO. J-7719 CUSTOMER AGS - ALFHA - CRUX DWG TYPE APPROVAL SYSTEM TYPE HYDRONIC PUMP STATION EQUIPMENT CDX-600-HY-BLR-2VFD-CP-MP APPROVAL DRAWING INDEX DWG NO. DRAWING TITLE REV COVER COVER 1 J-7719-GL-1 GENERAL LAYOUT 1 This is the property of DRY COOLERS INC. The information contained herein is confidential and proprietary information of DRY COOLERS, and is not transferable. This print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment furnished by DRY COOLERS, and to assist in obtaining spare parts. It shall not be loaned, copied, or otherwise used in manufacture without the express written permission of DRY COOLERS. 575 S. GLASPIE ST. Oxford, MI 48371 USA 248.969.3400 www.drycoolers.com INSTALLATION NOTES: 1) Carefully read the installation and Operating manual that comes with this system prior to installation. 2) Dimensions may vary due to manufacturing tolerances. 132" Do not complete field piping until system is properly installed. 1011" 4 3) Do not rig from system piping. 4) Level and shim base before anchoring. 6011" 16 5)Do not bind system connections. 6) Field piping must be supported independent of system piping. PROCESS PUMPS 7)Manual valves should be installed in all high points of the system to assist in venting air during fill. 1 EXPANSION TANK 32 " 4 BOILER, 500MBH FXT500 1 45 " 4 1 60 " 2 AIR SEPARATOR 6", TO FLUID COOLERS 6", FROM PLANT #150 ANSI FLG. #150 ANSI FLG. PLAN VIEW SCALE: 1"=12" PRESSURE GAUGE AIR VENT #87 ISOMETRIC VIEW AIR VENT #107A SCALE: DNS MANUAL VENT, 3/4" NPT(F) PLUGGED PORTS, 3/8" NPT(F) TEMP. TRANSMITTER PRESSURE GAUGE TEMP. TRANSMITTER PRESSURE GAUGE HOT WATER BOILER PRESSURE RELIEF VALVE (50 PSI), 500MBH OUTPUTFXT500 PIPE TO DRAIN, 3/4" NPT(F) PRESSURE SWITCH DIFF. PRESSURE SWITCH VFDS ENCLOSURE 5 77 " 8 REF. 6" BUTTERFLY VALVES 6" x 5" SUCTION DIFFUSERS CHEMICAL POT FEEDER 5 5 3/4" DRAIN, NPT(F) 5" TYP. " TYP. 8" TYP. 3/4" DRAINS, NPT(F) 8 8 DRAIN, 1-1/4" NPT(F) LEFT VIEW FRONT VIEW RIGHT VIEW SCALE: 1"=12" SCALE: 1"=12" SCALE: 1"=12" REV DATE BY DESCRIPTION 575 S. GLASPIE ST. Oxford, MI 48371 USA 0 6/25/2021 JDD Original This is the property of DRY COOLERS INC. The information contained 248.969.3400 herein is confidential and proprietary information of DRY COOLERS, 1 11/23/2021 JDD Changed Boiler to FXT-500 www.drycoolers.com and is not transferable. This print is furnished with the clear understanding that it is to be used only for repair and maintenance DRAWING TITLE of equipment furnished by DRY COOLERS, and to assist in obtaining GENERAL LAYOUT HYDRONIC PUMP STATION spare parts. It shall not be loaned, copied, or otherwise used in manufacture without the express written permission of DRY COOLERS. EQUIPMENT SHEET NO. REV. CDX-600-HY-BLR-2VFD-CP-MP 2 OF 2 1 CUSTOMER DRAWING NO. AGS - ALFHA - CRUX J-7719-GL-01 L1 L2 L3 GND 1L1 1L2 1L3 480Y/277VAC-3PH-60Hz (FOR USE ON SOLIDLY GROUNDED WYE SOURCE ONLY) 100 22.0 TOTAL AMPS 124 27.0A MIN CIRCUIT AMPACITY (Wire Size Amps): Use 75Â°C Copper Conductor MACHINE OVERCURRENT PROTECTION TO BE PROVIDED BY OTHERS SCCR (Short Circuit Current Rating): 5kA FU125 #14 AWG BLACK 125L3 101 TIGHTENING TORQUE: 45 IN-LB 125 125L2 TIGHTENING TORQUE: 55 IN-LB DS102 125L1 102 DISCONNECT SWITCH 126 L1 L2 L3 30A FNQ-R-3 L1 L2 L3 PE (600VAC-3A) 1271 103 127 . . #10 AWG BLACK #16 AWG BLUE/WHT CB128 (+) 24VDC (-) PDB104 1281 1282 PWS126 104 L1 L2 L3 128 . . POWER FU105 VFD105 #16 AWG BLUE DC POWER SUPPLY VARIABLE FREQUENCY DRIVE FAZ-D10/1-NA-SP (INPUT: 0.7A) DIST. JJS-30 #8 AWG BLACK BLOCK (600VAC-30A) (ABB-ACS580-01-023A-4+B056) (48VDC-10A) (10A OUTPUT: CT10.241) 105 105L1 U1 U2 105T1 T1 MOT105 129 PROCESS PUMP-1 LEAD PROCESS PUMP 105L2 105T2 T2 15 HP PUMP-1 OFF PUMP-2 CR130 V1 V2 1750 RPM 1301 CR132 1302 106 21 FLA 130 XOO PROCESS PUMP-1 START RELAY 105L3 105T3 T3 NO 233, 303 W1 W2 (17A NAMEPLATE) PUMP-1 PROCESS PUMP-2 START RELAY NC 132 107 #10 AWG BLACK PE GND GND 131 OOX NO 225, 227 PUMP-2 #8 AWG GREEN CR132 NC 228 1321 CR130 1322 108 132 PROCESS PUMP-2 START RELAY OOX NO 245, 305 PUMP-2 PROCESS PUMP-1 START RELAY NC 130 109 VFD110 133 FU110 XOO JJS-30 VARIABLE FREQUENCY DRIVE #8 AWG BLACK PUMP-1 (ABB-ACS580-01-023A-4+B056) TD134 (600VAC-30A) 110L1 110T1 T1 1341 CR140 1342 (ON DELAY 10 Sec.) 110 U1 U2 MOT110 134 LOW PRESSURE DELAY TIMER PROCESS PUMP-2 XOO NO 135, 136, 301 PUMP-1 PROCESS PUMP 110L2 110T2 T2 15 HP PRESSURE RELAY NC V1 V2 TD134 1750 RPM 111 21 FLA 135 OOX 110L3 110T3 T3 W1 W2 (17A NAMEPLATE) PUMP-2 LOW PRESSURE TIMER SS130 (CLOSE ON DELAY) LT136 GND TD134 1361 112 #10 AWG BLACK PE GND 136 R PROCESS PUMP LOW PRESSURE TIMER LOW PRESSURE NO 237, 239 (CLOSE ON DELAY) #8 AWG GREEN NC 240 113 137 PT139 114 138 PROCESS PUMP PRESSURE TRANSMITTER (IFM Efector: PN2294) 1281 1271 115 139 . . (+)1 (-)3 . . BRN BLU (analog) 2 . . WHT CR140 1401 116 140 (digital) 4 . . PROCESS PUMP BLK PRESSURE RELAY P NO I 1411 TO REMOTE MONITOR NC 134 117 141 ANALOG (4-20mA = 0-145psi) PROCESS PUMP PRESSURE . . DIGITAL (N.O. - CLOSE ON RISE) SHD (4-20mA = 0-145PSI) TT143 118 142 PUMP STATION OUTLET TEMPERATURE TRANSMITTER (IFM Efector: TN2511) 1281 1271 119 143 . . (+)1 (-)3 . . BRN BLU (analog) 2 . . WHT 1441 120 144 (digital) 4 . . BLK NOT USED T I 1451 TO REMOTE MONITOR 121 145 ANALOG (4-20mA = 0-200Â°F) PUMP STATION OUTLET TEMPERATURE . . DIGITAL (NOT USED) SHD (4-20mA = 0-200Â°F) 122 146 123 147 1281 1271 1L1 1L2 1L3 DENOTES WIRING BY OTHERS 24VDC #16 AWG BLUE DENOTES WIRING BY OTHERS 0VDC #16 AWG BLUE/WHITE to 200 to 200 REV DATE BY DESCRIPTION 575 S. Glaspie St. This is the property of DRY COOLERS INC. The information 0 08/13/21 TMB ORIGINAL Oxford, MI 48371 USA contained herein is confidential and proprietary 248.969.3400 information of DRY COOLERS, and is not transferable. This www.drycoolers.com print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment DRAWING TITLE furnished by DRY COOLERS, and to assist in obtaining ELECTRICAL WIRING SCHEMATIC spare parts. It shall not be loaned, copied, or otherwise EQUIPMENT SHEET NO. REV. used in manufacture without the express written COOLING SYSTEM 1 OF 5 0 permission of DRY COOLERS. CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719EL from 147 from 147 from 223 from 223 24VDC #16 AWG BLUE 0VDC #16 AWG BLUE/WHITE 24VDC #16 AWG BLUE 0VDC #16 AWG BLUE/WHITE 1281 1271 1281 VFD105 1271 TT201 PROCESS PUMP-1 200 224 PUMP STATION INLET (ABB-ACS580-01-023A-4+B056) TEMPERATURE TRANSMITTER (IFM Efector: TN2511) RELAY-1 (RUNNING) LT225 1281 1271 19 21 2251 201 . . (+)1 (-)3 . . 225 G PROCESS PUMP-1 RUN BRN BLU (analog) 2 . . WHT 2021 202 (digital) 4 . . 226 BLK NOT USED T RELAY-3 (FAULT) CR227 I 2031 TO REMOTE MONITOR 2271 25 27 203 ANALOG (4-20mA = 0-200Â°F) PUMP STATION INLET TEMPERATURE 227 PROCESS PUMP-1 VFD FAULT RELAY . . DIGITAL (NOT USED) SHD (4-20mA = 0-200Â°F) NO LT228 NC 303 26 2281 204 228 Shielded CABLE R PROCESS PUMP-1 Ground Shield On One End Only VFD FAULT . . 205 229 SHIELD 1 (SHIELD) . . . . From 2181 RED 2 (AI-1 0-10VDC) . . . . 206 230 BLK 3 (AGND) CBL2182 2311 207 231 . . 10 (24V) BLU PT209 11 (GND) DIFFERENTIAL Jumper 208 232 PRESSURE TRANSDUCER 12 DI-8 (DCOM1) (Dwyer #629C) CBL209 PT209 4 CR130 2331 209 233 . . 13 DI-1 (START/STOP) DIP SWITCH BLU CONFIGURATION (+)Vo PROCESS PUMP-1 1 2 1271 START RELAY 210 ON (-)COM 234 OFF (+)Vin . . SHIELD I 211 235 P (0-10VDC=0-100psi) VFD110 1281 PROCESS PUMP-2 212 236 (ABB-ACS580-01-023A-4+B056) RELAY-1 (RUNNING) LT237 19 21 2371 213 237 G PROCESS PUMP-2 RUN PC214 214 238 CBL215 12+ 2151 RELAY-3 (FAULT) . . CR239 PC214 RED 25 27 2391 215 INPUT 1 DIP SWITCH INPUT (0-10VDC) 1271 239 PROCESS PUMP-2 VFD FAULT RELAY CONFIGURATION . . NO 4 BLK NC 305 13- LT240 . . ON 3 SHIELD 26 2401 216 2 240 Shielded CABLE R PROCESS PUMP-2 1 Ground Shield On One End Only VFD FAULT . . 217 241 SHIELD 1 (SHIELD) 1(L) 2(N) . . . . From 2182 RED 2 (AI-1 0-10VDC) CBL2182, 2183 CBL2181 2181 . . . . BLK 3 (AGND) 218 . . . . 242 RED RED CBL2183 2191 to VFD105, VFD109 Line 229, 241 2431 . . . . 219 . . PROCESS PUMPS SPEED REFERENCE 243 10 (24V) BLK BLK BLU 6+ 5- (0-10VDC = 30-60Hz) . . . . OUT-1 SHD SHIELD (0-10VDC) Jumper 11 (GND) 220 244 12 DI-8 (DCOM1) PROCESS SUPPLY WATER PRESSURE CONTROLLER CR132 2451 221 245 . . 13 DI-1 (START/STOP) (TEC13069) BLU PROCESS PUMP-2 START RELAY 222 246 223 247 1281 1271 1281 1271 24VDC #16 AWG BLUE DENOTES WIRING BY OTHERS 0VDC #16 AWG BLUE/WHITE 24VDC #16 AWG BLUE DENOTES WIRING BY OTHERS 0VDC #16 AWG BLUE/WHITE to 224 to 224 to 300 to 300 REV DATE BY DESCRIPTION 575 S. Glaspie Street This is the property of DRY COOLERS INC. The information 0 08/13/21 TMB ORIGINAL Oxford, MI 48371 USA contained herein is confidential and proprietary 248.969.3400 information of DRY COOLERS, and is not transferable. This www.drycoolers.com print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment DRAWING TITLE furnished by DRY COOLERS, and to assist in obtaining ELECTRICAL WIRING SCHEMATIC spare parts. It shall not be loaned, copied, or otherwise EQUIPMENT SHEET NO. REV. used in manufacture without the express written COOLING SYSTEM 2 OF 5 0 permission of DRY COOLERS. CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719EL from 247 from 247 24VDC #16 AWG BLUE 0VDC #16 AWG BLUE/WHITE 1281 1271 300 324 BOILER ALARM HORN (LINE VOLTAGE) TEST-OFF-AUTO AH301 TD134 3011 3012 120VAC 301 ALARM HORN 325 WIRED TO CUSTOMER CONNECTIONS L OOX BOILER LOW PRESSURE TIMER AUTO (BY OTHERS) 120V SUPPLY (CLOSE ON DELAY) N (10A) 302 326 CB325 FAZ-C20/1N (277V-20A) CR130 CR227 3031 303 327 (BY OTHERS) L N PROCESS PUMP-1 PROCESS PUMP-1 START RELAY VFD FAULT RELAY 3281 BOILER 304 328 BP328 PUMP BOILER PUMP (2.57 FLA) 3282 (ENABLE) SS CR132 3051 CR239 IN 305 329 PROCESS PUMP-2 PROCESS PUMP-2 START RELAY VFD FAULT RELAY 306 330 BOILER XOO TEST (LOW VOLTAGE) SS301 CBL331 PT308 39+ 307 331 . . FLUID COOLER OUTLET RED 0-10V PRESSURE TRANSMITTER BOILER PUMP (IFM Efector: PN2294) 1281 1271 40- OUT 308 . . (+)1 (-)3 . . 332 . . BRN BLU BLK . . SHD (analog) 2 . . WHT 3091 1 309 (digital) 4 . . 333 BLK NOT USED P ALARM I 3101 TO REMOTE MONITOR 2 CONTACT 310 ANALOG (4-20mA = 0-145psi) FLUID COOLER OUTLET PRESSURE 334 . . DIGITAL (NOT USED) SHD (4-20mA = 0-145PSI) 24VAC WIRED TO CUSTOMER CONNECTIONS TT312 (BY OTHERS) 21 311 335 FLUID COOLER OUTLET HEAT/LOOP 1 TEMPERATURE TRANSMITTER DEMAND (IFM Efector: TN2511) 1281 1271 22 (ENABLE) 312 . . (+)1 (-)3 . . 336 BRN BLU (analog) 2 . . WHT 3131 3371 13 313 (digital) 4 . . 337 BLK NOT USED FLS338 T BOILER FLOW I 3141 TO REMOTE MONITOR FLOW SWITCH 14 SWITCH (CLOSE ON RISE) 3381 314 ANALOG (4-20mA = 0-200Â°F) FLUID COOLER OUTLET TEMPERATURE 338 . . C NO DIGITAL (NOT USED) SHD (4-20mA = 0-200Â°F) FT315 23 315 FLUID 339 TSR339 SYSTEM SYSTEM FLOW TRANSMITTER SENSOR SENSOR (IFM Efector: SA5010) 1281 1271 24 316 . . (+)1 (-)3 . . 340 BRN BLU (analog) 2 . . WHT 3171 317 (digital) 4 . . 341 BLK NOT USED F I 3181 TO REMOTE MONITOR 318 ANALOG (4-20mA = 0-600GPM) FLUID COOLER OUTLET TEMPERATURE 342 . . DIGITAL (NOT USED) SHD (4-20mA = 0-600GPM) 319 343 320 344 321 345 322 346 323 347 DENOTES WIRING BY OTHERS DENOTES WIRING BY OTHERS REV DATE BY DESCRIPTION 575 S. Glaspie Street This is the property of DRY COOLERS INC. The information 0 08/13/21 TMB ORIGINAL Oxford, MI 48371 USA contained herein is confidential and proprietary 248.969.3400 information of DRY COOLERS, and is not transferable. This www.drycoolers.com print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment DRAWING TITLE furnished by DRY COOLERS, and to assist in obtaining ELECTRICAL WIRING SCHEMATIC spare parts. It shall not be loaned, copied, or otherwise EQUIPMENT SHEET NO. REV. used in manufacture without the express written COOLING SYSTEM 3 OF 5 0 permission of DRY COOLERS. CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719EL ABB ACS580 VFD105, VFD110 DRIVE CONFIGURATION PC217 PROCESS WATER SUPPLY PRESSURE CONFIGURATION PT139 PROCESS PUMP PRESSURE TRANSMITTER CONFIGURATION (0-10Vdc Output, No Output-2, No Alarm-1) Press [Mode/Enter] until requested parameter is displayed. PRIMARY SETTINGS: TEMPCO MODEL #TEC-9300-515110, PN TEC13069; DCI #15373 Press and hold [Set] until requested parameter flashes. MENU SETTING DESCRIPTION / COMMENT HOME DISPLAY PARAMETER SETTING DESCRIPTION MACRO ABB STANDARD APPLICATION MACRO (ABB STANDARD CONTROL) (press Up or Down arrows to change setpoint) SP1 30 MAX VALUE WHEN OUTPUT 1 SWITCHES STATUS MOTOR(CONTROL MODE) SCALAR CONTROL MODE (UPPER) (LOWER) DESCRIPTION / COMMENT MOTOR(NOM.VALUES) ASYNCHRONOUS MOTOR TYPE RP1 25 MIN. VALUE WHEN OUTPUT 1 SWITCHES STATUS ACTUAL TEMP: SETPOINT: PV = Process Variable (upper display) 17.0A MOTOR NOM CURR (MOTOR NAMEPLATE FLA) OU1 Hno HYSTERSIS FUNCTION / NORMALLY OPEN XXX 50 SV = Setpoint Value (lower display) 460V MOTOR NOM VOLTAGE (MOTOR NAMEPLATE VOLTS) OU2 I CURRENT SIGNAL (4-20mA) USER MENU 60.0Hz MOTOR NOM FREQ (MOTOR NAMEPLATE Hz) ASP2 0 ANALOG START POINT (press and hold the SET/ENT key for 3 seconds to enter the Operating Parameters) 3500RPM MOTOR NOM SPEED (MOTOR NAMEPLATE RPM) AEP2 145 ANALOG END POINT PARAMETER SETTING DESCRIPTION / COMMENT 15HP MOTOR NOM POWER (MOTOR NAMEPLATE Hp) P-n pnp OUTPUT POLARITY (upper) (lower) NORMAL START MODE Uni psi UNITS OF MEASURE SHIF 0 PV shift (offset) DISABLED FLUX BRAKING colr G1ou DISPLAY COLOR GREEN WHEN OUT1 SWITCHES PB1 100 Proportional Band (F) LINEAR U/F RATIO TI1 1 Integral Time (sec) 0.0% IR COMPENSATION TD1 0 Derivative Time (sec) OFF PRE-HEATING PL1 100 Power Limit U V W PHASE ORDER press UP + DOWN keys to exit START/STOP/REF AI1 DIRECT REFERENCE FROM: AI1 SCALING 0-10V AI1 RANGE SETUP MENU 30Hz SCALED MINIMUM (FAN/PUMP) (press the ENTER + DOWN keys to scroll and view) TT143 PUMP STATION OUTLET TEMPERATURE TRANSMITTER CONFIGURATION 60Hz SCALED MAXIMUM SET -- Press [Mode/Enter] until requested parameter is displayed. Press and hold [Set] until requested parameter flashes. START/STOP/DIR DI1 START/STOP START/STOP/DIR. FROM FUNC Full Full Function Mode PARAMETER SETTING DESCRIPTION RAMPS 8.000 s ACCELER TIME 1 (SECONDS) IN1 0-10 0-10V Linear Voltage Input SP1 105 MAX VALUE WHEN OUTPUT 1 SWITCHES STATUS 8.000 s DECELER TIME 1 (SECONDS) INU Pu Process Unit 60.00Hz FREQUENCY SCALE FOR RAMPS rP1 75 MIN. VALUE WHEN OUTPUT 1 SWITCHES STATUS DP1 NodP No Decimal Point 0 SHAPE TIME OU1 Hno HYSTERSIS FUNCTION / NORMALLY OPEN IN1L 0 IN1 Low Scale Value COAST STOP MODE OU2 I CURRENT SIGNAL (4-20mA) IN1H 100 IN1 High Scale Value LIMITS 30Hz MINIMUM FREQUENCY (Hz) ASP2 0 ANALOG START POINT IN2 nonE IN2 No Function 60Hz MAXIMUM FREQUENCY (Hz) AEP2 200 ANALOG END POINT OUT1 Rev Reverse (Heating) Control Action 23.0A MAXIMUM CURRENT P-n pnp OUTPUT POLARITY O1TY 0-10 0-10V Voltage Module PID NOT SELECTED Uni Â°F UNITS OF MEASURE CYC1 1.0 Output Cycle Time (sec) ADVANCED FUNCTIONS ON AUTO RESET FAULTS colr R1ou DISPLAY COLOR RED WHEN OUT1 SWITCHES O1FT bPLS Bumpless Transfer SELECT FAULT TYPES SELECT OVERCURRENT OUT2 nonE Perform Alarm-2 Function SELECT OVERVOLTAGE A1FN nonE Alarm-1 Function SELECT UNDERVOLTAGE A1MD norm Normal Alarm Action SELECT AI SUPERVISION A1FT on Alarm Output On As Unit Fails 10.0 s WAIT BETWEEN RESET ATTEMPTS 60.0 s GIVE UP A2FN nonE Alarm-2 Function 5 MAXIMUM ATTEMPTS EIFN nonE Event Input No Function TT201 PUMP STATION INLET TEMPERATURE TRANSMITTER CONFIGURATION CLOCK/REGION/DISPLAY ENGLISH LANGUAGE PVMD Pu1 Use PV1 As Process Value Press [Mode/Enter] until requested parameter is displayed. XXXXXXXX DATE/TIME FILT 0.2 Filter Time Constant (sec) Press and hold [Set] until requested parameter flashes. UNITS IMPERIAL SELF nonE Self Tune Function Disabled PARAMETER SETTING DESCRIPTION I/O SLEP nonE Sleep Mode Function Disabled SP1 105 MAX VALUE WHEN OUTPUT 1 SWITCHES STATUS RO1 RUNNING RELAY OUTPUT 1 SPMD SP1.2 Use SP1 Or SP2 (Depends On E1FN) As Set Point rP1 75 MIN. VALUE WHEN OUTPUT 1 SWITCHES STATUS RO2 RUNNING RELAY OUTPUT 2 SP1L 30 SP1 Low Scale Value OU1 Hno HYSTERSIS FUNCTION / NORMALLY OPEN RO3 FAULT-1 RELAY OUTPUT 3 SP1H 100 SP1 High Scale Value OU2 I CURRENT SIGNAL (4-20mA) OPTIONS BUTTON LEFT SOFT KEY SEL1 nonE No Parameter Put Ahead ASP2 0 ANALOG START POINT EDIT HOME DISPLAY SEL2 nonE No Parameter Put Ahead AEP2 200 ANALOG END POINT DISPLAY 1 01.06 OUTPUT FREQUENCY (Hz) SEL3 nonE No Parameter Put Ahead P-n pnp OUTPUT POLARITY DISPLAY 2 01.07 MOTOR CURRENT (AMPS) SEL4 nonE No Parameter Put Ahead Uni Â°F UNITS OF MEASURE DISPLAY 3 01.01 MOTOR SPEED (RPM) SEL5 nonE No Parameter Put Ahead colr R1ou DISPLAY COLOR RED WHEN OUT1 SWITCHES press UP + DOWN keys to exit REV DATE BY DESCRIPTION 575 S. Glaspie Street This is the property of DRY COOLERS INC. The information 0 08/13/21 TMB ORIGINAL Oxford, MI 48371 USA contained herein is confidential and proprietary 248.969.3400 information of DRY COOLERS, and is not transferable. This www.drycoolers.com print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment DRAWING TITLE furnished by DRY COOLERS, and to assist in obtaining ELECTRICAL WIRING SCHEMATIC spare parts. It shall not be loaned, copied, or otherwise EQUIPMENT SHEET NO. REV. used in manufacture without the express written PROCESS SUPPLY WATER CONFIGURATIONS 4 OF 5 0 permission of DRY COOLERS. CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719EL PT308 FLUID COOLER OUTLET PRESSURE TRANSMITTER CONFIGURATION FT315 FLUID FLOW TRANSMITTER CONFIGURATION Press [Mode/Enter] until requested parameter is displayed. Press [Enter] Button = Press and hold [Set] until requested parameter flashes. *Change from Run Mode to the main menu PARAMETER SETTING DESCRIPTION *Change to the settings mode *Acknowledge the set parameter SP1 40 MAX VALUE WHEN OUTPUT 1 SWITCHES STATUS Press [Arrow] Buttons = RP1 25 MIN. VALUE WHEN OUTPUT 1 SWITCHES STATUS *Select parameter OU1 Hno HYSTERSIS FUNCTION / NORMALLY OPEN *Change parameter value (hold button pressed) OU2 I CURRENT SIGNAL (4-20mA) *Change of the display unit in the normal operating mode (Run mode) *Lock/Unlock (buttons pressed simultaneously > 10 Sec.) ASP2 0 ANALOG START POINT AEP2 145 ANALOG END POINT PARAMETER SETTING DESCRIPTION P-n pnp OUTPUT POLARITY ModE LIQU SELECTION OF OPERATING MODE Uni psi UNITS OF MEASURE MEdI H2O SELECTION OF MEDIUM colr G1ou DISPLAY COLOR GREEN WHEN OUT1 SWITCHES diA 6 INTERNAL PIPE DIAMETER IN INCH CGA ??? CALIBRATION OF THE MEASUREMENT GRAPH SP1 300 MAX VALUE WHEN OUTPUT 1 SWITCHES STATUS TT312 FLUID COOLER OUTLET TEMPERATURE TRANSMITTER CONFIGURATION rP1 250 MIN. VALUE WHEN OUTPUT 1 SWITCHES STATUS Press [Mode/Enter] until requested parameter is displayed. Press and hold [Set] until requested parameter flashes. ou1 Hno OUTPUT 1 SWITCHING NORMALLY OPEN PARAMETER SETTING DESCRIPTION ou2 I OUTPUT 2 ANALOG 4-20mA SP1 105 MAX VALUE WHEN OUTPUT 1 SWITCHES STATUS SP2 N/A MAX VALUE WHEN OUTPUT 2 SWITCHES STATUS rP1 75 MIN. VALUE WHEN OUTPUT 1 SWITCHES STATUS rP2 N/A MIN. VALUE WHEN OUTPUT 2 SWITCHES STATUS OU1 Hno HYSTERSIS FUNCTION / NORMALLY OPEN ASP2 0 OUTPUT 2 ANALOG START POINT OU2 I CURRENT SIGNAL (4-20mA) AEP2 600 OUTPUT 2 ANALOG END POINT ASP2 0 ANALOG START POINT P-n PnP OUTPUT POLARITY AEP2 200 ANALOG END POINT Uni GPM UNITS OF MEASURE P-n pnp OUTPUT POLARITY colr G1ou DISPLAY COLOR GREEN WHEN OUT1 SWITCHES Uni Â°F UNITS OF MEASURE colr R1ou DISPLAY COLOR RED WHEN OUT1 SWITCHES REV DATE BY DESCRIPTION 575 S. Glaspie Street This is the property of DRY COOLERS INC. The information 0 08/13/21 TMB ORIGINAL Oxford, MI 48371 USA contained herein is confidential and proprietary 248.969.3400 information of DRY COOLERS, and is not transferable. This www.drycoolers.com print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment DRAWING TITLE furnished by DRY COOLERS, and to assist in obtaining ELECTRICAL WIRING SCHEMATIC spare parts. It shall not be loaned, copied, or otherwise EQUIPMENT SHEET NO. REV. used in manufacture without the express written PROCESS SUPPLY WATER CONFIGURATIONS 5 OF 5 0 permission of DRY COOLERS. CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719EL PC217 PROCESS WATER PRESSURE CONTROLLER PROCESS PUMP-1 PROCESS PUMP-1 PROCESS PUMP RUN VFD FAULT LOW PRESSURE LT225 LT228 LT136 PROCESS PUMP-2 PROCESS PUMP-2 RUN VFD FAULT LT237 LT240 LEAD PROCESS PUMP ALARM HORN OFF OFF PUMP-1 PUMP-2 TEST AUTO SS130 SS301 This is the property of DRY COOLERS INC. The information contained herein is confidential 575 S. GLASPIE and proprietary information of DRY COOLERS, and is not transferable. This print is furnished with the clear understanding that it is to be used only for repair and OXFORD, MI 48371 USA maintenance of equipment furnished by DRY COOLERS, and to assist in obtaining spare 248.969.3400 parts. It shall not be loaned, copied, or otherwise used in manufacture without the express written permission of DRY COOLERS. www.drycoolers.com REV DATE BY DESCRIPTION DRAWING TITLE 0 08/13/21 TMB ORIGINAL LEGEND PLATE EQUIPMENT SHEET NO. REV. 1 OF 1 0 CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719LP ITEM QUANTITY DCI # DESCRIPTION 25 23 21 1271 WHITE 4L (8) 1 1 8482 CONCEPT ENCLOSURE, 30X24X8 2 1 8074 BACKPLATE FOR 30X24 ENCLOSURE 1271 3 1 8028 ROTARY DISCONNECT, 30A NON-FUSED 1271 4 1 16416 ROTARY DISCONNECT SHAFT 1271 5 1 11212 DISCONNECT HANDLE 6 3 11385 POWER DISTRIBUTION BLOCK 1271 7 1 5629 GROUND LUG, 1 HOLE #14 TO #6 1271 8 1 - GROUND BAR 1271 9 3 7901 1 N.O. CONTACT BLOCK 10 3 17685 RED PILOT LIGHT, 24VDC 1271 11 2 17683 GREEN PILOT LIGHT, 24VDC 26 24 1281 BLUE 4L (5) 12 2 7890 3 POSITION SELECTOR SWITCH, 2 N.O. CONTACTS 1281 13 2 10322 VFD, 23A (ACS580-01-023A-4+B056) 14 1 11367 3 POLE FUSE BLOCK, CLASS CC 30A 1281 15 3 6534 FUSE, 3A CLASS CC 1281 16 1 16698 1 POLE CIRCUIT BREAKER (10AMP) 17 1 19416 24VDC POWER SUPPLY, 10AMP 1281 24 1301 BLUE 4L (33) 1 20 4 10539 GREEN 4L TERMINAL BLOCK 1302 2 21 3 8696 4L TERMINAL BLOCK END BARRIER 1321 3 4 22 5 1.5"X 3" WIRE DUCT 60 23 8 17696 WHITE 4L TERMINAL BLOCK CB128 AH301 I ON 1322 OT30-100F3 7 24 38 17698 BLUE 4L TERMINAL BLOCK 16 1341 33 34 37 CR130 O OFF 25 1 - TERMINAL JUMPER BAR, 8 POLE 33 34 37 CR132 26 1 - TERMINAL JUMPER BAR, 5 POLE 1361 1.5"X 3" WIRE DUCT DS102 33 35 38 TD134 27 4 10545 END ANCHOR PC217 13 13 PROCESS WATER 1401 33 34 37 CR140 PRESSURE CONTROLLER 28 - - - 1411 33 34 37 CR227 33 29 1441 33 34 37 CR239 30 2 18163 3 POLE FUSE BLOCK, CLASS T 30A PROCESS PUMP-1 PROCESS PUMP-1 PROCESS PUMP RUN VFD FAULT LOW PRESSURE 31 6 10331 30A CLASS T FUSE 11 10 1451 G R R 32 6 18164 FUSE COVER, CLASS T 30A 10 LT225 LT228 LT136 33 1 15373 TEMPERATURE CONTROLLER, 0-10/2 RELAY OUT, 24VDC POWER 2021 6 PROCESS PUMP-2 PROCESS PUMP-2 RUN VFD FAULT 11 34 6 10553 RELAY BASE, 14-PIN SOCKET TYPE G R 2031 PDB104 10 LT237 LT240 35 5 8706 RELAY, 4PDT, 24VDC, 6A, 14-PIN SOCKET TYPE LEAD PROCESS PUMP ALARM HORN 2151 OFF OFF 36 1 10560 TIMER, ON DELAY, 24VDC, 4PDT, 1S/10S/1M/10M RANGE 1.5"X 3" WIRE DUCT PUMP-1 PUMP-2 TEST AUTO 37 10 8122 RELAY HOLD DOWN CLIP 2181 17 SS130 SS301 14 15 12 12 38 2 8123 TIMER HOLD DOWN CLIP 2191 9 39 2251 40 2271 41 FU125 43 42 2281 PWS126 42 43 VFD105 VFD110 2371 41 44 2391 FU105 FU110 45 46 2401 8 47 3011 48 49 3021 50 3091 51 3101 52 53 3131 54 3141 55 3171 56 57 3181 58 SPARE 59 SPARE 60 1 15442 ALARM HORN, 24VDC 61 SPARE 62 SPARE 20 21 GND GREEN 4L (4) GND GND GND REV DATE BY DESCRIPTION 575 S. Glaspie Street This is the property of DRY COOLERS INC. The information 0 08/13/21 TMB ORIGINAL Oxford, MI 48371 USA contained herein is confidential and proprietary 248.969.3400 information of DRY COOLERS, and is not transferable. This www.drycoolers.com print is furnished with the clear understanding that it is to be used only for repair and maintenance of equipment DRAWING TITLE furnished by DRY COOLERS, and to assist in obtaining PANEL ASSEMBLY spare parts. It shall not be loaned, copied, or otherwise EQUIPMENT SHEET NO. REV. used in manufacture without the express written 30X24X8 CONCEPT ENCLOSURE 1 OF 1 0 permission of DRY COOLERS. CUSTOMER DRAWING NO. AGS - ALPHA CRUX J-7719PA 575 S. Glaspie St. Oxford, MI 48371 USA Phone: 248-969-3400 Fax: 248-969-3401 ISO 9001:2008 CERTIFIED www.drycoolers.com Installation & Operation Instruction Manual for the Aqua-Vent Hydronic Cooling System with Bladder Tank INTRODUCTION As with any equipment, proper installation and maintenance will improve performance and extend service life. The following suggestions are designed to assist you in installing and operating your Aqua- Vent HYDRONIC Pump Station. INSPECTION Inspect the unit as soon as is received from the shipper. Any shipping damage MUST be immediately identified and claimed with the shipper. Also, make sure that the contents of any loose boxes or crates are identified. Missing parts should be identified at the outset thereby preventing installation delays and unnecessary expense. Electrical nameplate characteristics of motors, controls, etc., should be checked promptly to make sure they are consistent with your electrical service. All of the Aqua-Vent HYDRONIC Pump Stations are fully pressure tested, run-tested, and inspected prior to shipment. A small amount of water or propylene glycol may be left in the tank and piping from the run-off. The glycol is used in run-off at the factory so that there is no potential for freeze damage during shipment. APPLICATION Your Aqua-Vent HYDRONIC Pump Station is designed to isolate plant water from your process equipment, preventing scale build up and premature equipment failure. The accompanying process diagram illustrates the cooling system and identifies the components and performance expectations. EQUIPMENT DESCRIPTION Following are the basic components typically provided with an Aqua-Vent Hydronic cooling system: RECIRCULATING PUMP â€“ Closed-coupled centrifugal pump typically operating at 3500 RPM and rated for the conditions shown on the process diagram. A pump curve and maintenance manual are provided. BLADDER TANK â€“ The bladder tank is sized to accommodate the thermal expansion in the cooling system. Typically precharged for 12 psi. See the label on the bladder tank. Aqua-Vent Hydronic Cooling System Installation & Instruction Manual Page 1 of 5 Bulletin IOM 656a Hydronic Cooling PRESSURE RELIEF VALVE â€“ Typically set for 30 psi. INDICATORS â€“ pressure gauges and sight flow indicator (optional) for monitoring system performance. CONTROL PANEL â€“ designed so that the pump runs continuously. LOCATION GUIDELINES The Aqua-Vent HYDRONIC Pump Station should be located close to the equipment requiring cooling. The unit should be located so that gauges are clearly visible to operators and maintenance personnel. PIPE SIZING Typically, the piping gong to and from your equipment should be sized large enough to minimize the pressure losses caused by pipe fittings, valves, and pipe friction. Pressure losses in a piping system can be readily determined using the â€œequivalent lengthâ€ method that is detailed out in most piping handbooks. Use the following table for systems requiring less than 200â€™ length of pipe (less than 30â€™ for gravity drain) and that has a minimum number of valves and bends. Larger and more complex systems may need special consideration. Consult Dry Coolers for recommendations. Pipe Dia Max. (inches) Flow (gpm) 3/4 5 1 10 1.5 35 2 75 2.5 120 Example: An Aqua-Vent Hydronic Pump station is sized to cool several transformers requiring a total flow of 20 gpm. A minimum pipe size of 1.5â€ is recommended for the supply and return piping. PIPE INSTALLATION The following are some general piping guidelines and recommendations that should be considered when installing your equipment: 1) Qualified contractors who are familiar with your local codes should install your piping system. 2) All piping must be supported independently from the HYDRONIC Pump Station. 3) Install control valves upstream of each piece of equipment to be cooled so that the flow can be balanced among them. 4) Install shut-off valves on each piece of equipment so that it can be isolated for maintenance. 5) Install manual vent valves in the high points of all the process piping to assist in removing air during the initial system start up. PIPE LEAK CHECK Aqua-Vent Hydronic Cooling System Installation & Instruction Manual Page 2 of 5 Bulletin IOM 656b Hydronic Cooling 1) WARNING: Isolate the bladder tank before leak checking the pipe. This will protect the bladder from potential damage during pressure test 2) WARNING: Before filling the system with water, make sure your equipment is protected from potential freezing conditions. 3) Fill the pipe via the makeup water supply connection typically located at the pump suction. 4) WARNING: Do not over-pressurize the system. Some equipment is designed to operate at low pressures (i.e. less than 15 psi). 5) Vent the air out of the high points in the pipe. 6) Fix leaks 7) Relieve pressure on the system. SYSTEM STARTUP 1) Make sure that all shutoff valves in the entire cooling system are fully open. 2) Relieve the pressure on the piping from the previous leak check. 3) Open the valve to the bladder tank (this should have been closed during leak check) 4) Fill the system with water again up to a pressure that is about 5 psi higher than the pre-charge pressure on the bladder tank (i.e. for a 12 psi precharge, fill with water to about 17 psi). 5) Check for correct pump rotation. This can be done by quickly jogging the pump motor and checking the rotation as viewed from the fan on the back of the motor. Typically, rotation should be clockwise as viewed from the back of the motor. If the motor is spinning in reverse, the swap two (2) of the lead wires that feed the control cabinet. NOTE: Never run the pump dry! This will damage the mechanical seal. If the motor is spinn 6) Continue to fill the system with water as needed to maintain the desired suction pressure on the bladder tank. Allow the system to slowly fill with water. Most difficulties in starting a pumping system come from air being trapped in the piping. All high points in the piping system must be vented during the filling operation. Once all the air has been removed from the system, the pressure gauge on the discharge of the pump should read much higher than the suction. Example, a pump designed for 40 psi should read about 40 psi higher on the discharge pipe than on the suction pipe 7) Check the piping system for any leaks. 8) Run the pump for about thirty minutes to dislodge any entrained air bubbles in the piping. While the pump is operating, monitor the pump pressure gauge. If the gauge bounces excessively it is an indication that there is still air in the system. Throttle back slightly on the pump discharge and allow more water to be introduced into the system. 9) Start the plant cooling water flowing through the plate and frame heat exchanger. Reminder: Cooling water from an evaporative cooling tower is very susceptible to accumulation of foreign material and must be filtered or strained prior to passing through the plate and frame heat exchanger. Aqua-Vent Hydronic Cooling System Installation & Instruction Manual Page 3 of 5 Bulletin IOM 656b Hydronic Cooling 10) Normal operation may now be started at any time. WATER TREATMENT Begin a Water Treatment Program Immediately! Raw city water can be extremely corrosive. In some cases, the make-up water will be so high in mineral content that a normal bleed-off program will not prevent scaling in your equipment. Water treatment will be required and a qualified water treatment company familiar with the local water conditions should be consulted. Periodic draining of the system does not provide adequate corrosion protection. In fact, the potential for corrosion increases each time you drain because more oxygen is introduced into the damp pipes in your system. Most closed-loop water systems use a sodium nitrite based inhibitor and a biocide to prevent biological contamination. These inhibitors will protect both the ferrous and non-ferrous materials in your system. Vendors can supply the inhibitor with a colorant, which allows the treatment to be visually monitored. SUGGESTED WATER TREATMENT SUPPLIERS http://www.calgon.com http://www.nucalgon.com http://www.chemcoltd.com http://www.chemsafenet.com http://www.nalco.com Consult with the supplier relative to your specific needs. ROUTINE MAINTENANCE DAILY After the system is operating normally, the user should log typical system pressures and temperatures for future reference. These should be checked daily to determine any significant deviation which may indicate malfunction in the pumping system, heat exchanger or heat source. MONTHLY The pump motor should be lubricated with lithium base grease every three months. Pump maintenance instructions are attached Aqua-Vent Hydronic Cooling System Installation & Instruction Manual Page 4 of 5 Bulletin IOM 656b Hydronic Cooling Check the strainer on the plant water supply piping on the plate & frame heat exchanger. This will need to be periodically cleaned to insure adequate water flow to the plate & frame heat exchanger. Most cooling problems are associated with fouling in the plant water piping. IMPORTANT REMINDERS Support all piping independently from the HYDRONIC Pump Station. Use a back flow prevention device on any city water connections made to the HYDRONIC Pump Station. Install wiring in accordance with National Electrical Code and local codes. Clean and flush your system with tri-sodium phosphate (TSP). Never run the pump dry. Never subject the HYDRONIC Pump Station to freezing temperatures without adequate protection. Start a water treatment program immediately. Aqua-Vent Hydronic Cooling System Installation & Instruction Manual Page 5 of 5 Bulletin IOM 656b Hydronic Cooling ALFA CRUX Dry Coolers, Inc. WIZE-3FE3DF 06/09/2021 2489693400 matt.reed@drycoolers.com 526 US gpm 74 ft Model: 4BD 0 ft 81.9 % 0.0 % 9.125 in 15 hp 12.6 bhp 1800 rpm 1770 rpm 7.13 ft 81 ft 138 US gpm 691 US gpm 68 ÂºF 30% Ethylene glycol 792 lbs 3.01 ftÂ² Energy Efficiency Ratings: Pump & Motor PEIcl: 0.93 ERcl: 7 4BD Pump, Motor & Drive: PEIvl: 0.46 ERvl: 54 1770 RPM Performance curve meets 14.6 / ISO 9906 acceptance criteria WIZE-3FE3DF WIZE-3FE3DF WIZE-3FE3DF ALFA CRUX R.L. Deppmann WIZE-3FE3DF 06/09/2021 (248) 354-3710 sales@deppmann.com GF-3X GF-3X 6.0 in 5.0 in 1.7' Flanged/Flanged 625 30% Ethylene glycol 68 ÂºF WIZE-3FE3DF ALFA CRUX R.L. Deppmann WIZE-3FE3DF 06/09/2021 (248) 354-3710 sales@deppmann.com RL-6F RL-6F 6.0 in 850.0 gpm true 0.92' 280.0 lbs 564.0 lbs Centrifugal, Without Strainer RL-6F Materials of Construction Body Carbon Steel WIZE-3FE3DF WIZE-3FE3DF ALFA CRUX R.L. Deppmann WIZE-3FE3DF 06/09/2021 (248) 354-3710 sales@deppmann.com D-280V 198.5 gal 50.0 gal 211.0 gal 84.0 gal Vertical Diaphragm true 40 ÂºF 90 ÂºF 5000 gal Ethylene Glycol 30% 240.0 ÂºF 125.0 psig 745.0 lbs WIZE-3FE3DF â€¢ Increases System Performance â€¢ Reduces Oxygen Corrosion â€¢ Prevents Waterlogging â€¢ Replaceable Bladder â€¢ Meets ASME Section VIII, Division 1 Standards â€¢ 125 PSI Working Pressure Standard â€¢ High Maximum Operating Temperature 240Â°F â€¢ Seismic Restraints Available â€¢ Sight Glass Available â€¢ Higher Working Pressure of 175 PSI & 250 PSI Available Designed for Closed Hydronic Heating and Cooling Systems ASME Expansion Tanks SERIES B FULL ACCEPTANCE PRE-CHARGED BLADDER TANKS A-350C Series B Full acceptance Tanks DESCRIPTION OPERATING DATA Series B expansion tanks are ASME rated pre-charged Maximum working pressure . . . . . . . . . 125 PSI (862kPa) bladder-type pressure vessels. The Series B tank is Maximum operating temperature . . . . . . 240ÂºF (115ÂºC) designed to absorb the expansion forces of heating/ MATERIALS OF CONSTRUCTION cooling system water while maintaining proper system System Connection: Forged Steel pressurization under varying operating conditions. Shell: Carbon Steel The heavy duty bladder contains system water thereby Bladder: Heavy Duty Butyl Rubber eliminating tank corrosion and waterlogging problems. Designed and Constructed per ASME Sec tion VIII, Division 1 Dimensions: Gallons (Ltrs.), Inches (mm), Weights: LBS (KG) TYPICAL HYDRONIC HEATING/COOLING APPLICATION B & G B & G Pressure Reducing Valve Model107 A with Check High Capacity Air Vent B & G Pressurized Tank (Series D) LIFTING Tanks May be Floor Mounted Cold with BLZ Leg Assemblies RING Water See Fig. 1 for Series B Tank Mounting CHARGING Fill B & G #7 or #87 SYSTEM VALVE Air Vent Pre-Charging Air Connection CONNECTION (C) .302â€â€“ 32NC From Boiler or HX B & G Model107 A B & G Pressure High Capacity Reducing Valve with Check Pressure Air Vent B & G Triple Duty Valve Gage B & G Rolairtrol Cold Air Separator Water 3 1 LIFTING nate To System 1 MODELS RING Fill B & G #7 Alter B B-200 Pressure or #87 TO Gage Air Vent B-15000 See Table A for Pipe Size From B & G Boiler B & G Triple Duty Valve Suction B & G System Pump or HX Diffuser To System 2 Pre-Charging Air Connection Lock-Shield Valve Figure A B & G Lock-Shield B&G Model 107A Rolairtrol Valve B & G Drain (D) F Air System O E B & G Pressured High Capacity Air Separator Pump Expansion Tank Vent with Rolairtrol Drain O A Air Separator and Valve B & G Suction (Series B or Diffuser NOTE: Tanks are factory pre-charged at 12 PSI (83kPa). Series D-Vertical) Series B or D Vertical Pressurized Expansion Tank Drain Valve Xylem Inc. 8200 N. Austin Avenue Morton Grove, Illinois 60053 Phone: (847) 966-3700 Fax: (847) 965-8379 www.bellgossett.com Bell & Gossett is a trademark of Xylem Inc. or one of its subsidiaries. Â© 2013 Xylem Inc. A-350C June 2007 REMOVES ENTRAINED AIR â€¢ To protect the system against damage â€¢ To eliminate system noise TANGENTIAL FLOW PATTERN â€¢ Increases air separation efficiency â€¢ Allows use of smaller sizes than required with straight flow separators MODELS UP TO 36â€ PIPE SIZE â€¢ NPT, flanged or grooved connections are available, with and without strainers â€¢ Stainless steel construction available CONSTRUCTED IN ACCORDANCE WITH ASME CODE â€¢ Stamped 125 psig, higher design pressures are available EPACT 92 and ASHRAE 90.1Friendly RolairtrolÂ® Air Separator For Hot and Chilled Water Systems A-305G THE BELL & GOSSETT ROLAIRTROL, SUPREME AIR SEPARATION FOR COMMERCIAL SYSTEMS DESCRIPTION The Bell & Gossett Rolairtrol is a patented air separator with How will a B&G Rolairtrol assist a commercial HVAC system significant advantages. The Rolairtrol is capable of removing meet EPACT 92 requirements? An air bound system is an the air that commonly causes problems in commercial hot and inefficient energy transfer system. When the B&G Rolaitrol chilled water systems. The Rolairtrol provides air free flow, removes entrained air from a commercial HVAC system, it improving efficiency and performance of the HVAC system. allows the pumps and valves to operate and transport energy more efficiently. Every aspect of the Rolairtrol design maximizes air separation Female NPT tapping allows either and simplifies installation and maintenance. The air separation the addition of an air vent for systems efficiency of the Rolairtrol is significantly higher than any other using a bladder or diaphragm tank or connection of a line directly to a commercial air separator on the market. compression tank. The standard Rolairtrol air separator is constructed to meet ASME code and is stamped for design pressure and tempera- ture ratings of 125 psig (862 kPa) and 350Â°F (177Â°C). Higher A pressure and temperature models are available. B EPACT 92 IMPACT INLET As part of the Federal Energy Policy Act of 1992 (known as EPACT 92), effective October 25, 1997, the U.S. Dept. of Energy has established ASHRAE/IESNA Standard 90.1-1989 F C as the Energy efficiency benchmark for HVAC systems in all new buildings (except low rise residential). D Factory installed galvanized ASHRAE 90.1 has a provision in the form of a clause on build- OUTLET E steel pump suction strainer. Models also available without ing energy transport systems. It states that â€œenergy should be strainer. transported by the most efficient means possible and that dis- tribution systems should be selected to complement other sys- tem parameters such as control strategies, storage capabili- G ties, conversion, and utilization efficiencies.â€ ROLAIRTROL FEATURES ROLAIRTROL BENEFITS A Tangential Flow Through Design Original B&G Design...Perfected by B&G â€“ The Rolairtrol provides maximum air separation efficiency due to a combination of centrifugal force and velocity reduction. The Rolairtrolâ€™s tangential design creates a whirlpool inside the vessel. This vortex action sends heavier, air-free water to the outer portion of the vessel shell while forcing the separatedair into the center where it is drawn to the air col- lector tube. The tangential design has been proven to have greater air separation efficiency when compared to less effective, straight flow air separators. B Vessel Shell is 3 Times the Original B&G Design...Perfected by B&G â€“ The vessel shell is at least 3 times Nominal Inlet/Outlet Pipe Diameter the inlet and outlet pipe diameter. This assures maximum velocity reduction in order to develop the highest possible air separation efficiency. C Stainless Steel Air Collector Tube Exclusive B&G Design â€“ An air collector tube is provided to efficiently gather and centralize the separated air. The separated air is easily directed upwards through the tube and vented in air elimination systems or returned to the compression tank in air control systems. D Baffle Exclusive B&G Design â€“ The baffle is a barrier between the air-free water and the separated air. It assures that only air-free water is tranferred to the outlet con- nection while separated air is directed to the collector tube. E Vertical Strainer with Bottom Access Exclusive B&G Design â€“ Unlike the upper, horizontal strainer location in com- petitive air separators, the Rolairtrolâ€™s lower, vertical strainer does not interfere with the vortex action necessary for proper air removalâ€¦maximizing efficiency. In addition, the Rolairtrolâ€™s strainer is accessible from the bottom of the unit, reduc- ing floor space while simplifying maintenance and clean out of accumulated sys- tem debris. F NPT, Grooved and Flanged Connections Exclusive B&G Product Offering â€“ 3 connection options offer installation flexi- bility. 2"-3" models are NPT, 3"-12" models are grooved or flanged, and 14"-36" models are flanged. F Up to 36" Pipe Size Connections Exclusive B&G Product Offering â€“ Models up to 36" in pipe diameter will meet the air separation requirements in the largest HVAC systems. G Optional B&G Manual Blowdown Valve Exclusive B&G Product Offering â€“ A 1" NPTF manual blowdown valve is avail- able to simplify installation, general maintenance, and remove start-up debris. 2 BELL & GOSSETT ROLAIRTROL FEATURES VERSUS THE COMPETITION AIR SEPARATION EFFICIENCY COMPARISON (6" MODEL) KEY: B&G RL-6 Each Rolairtrol size will efficiently separate air from a system using a COMPETITOR - A pump with the same size connection. For example, the air separation COMPETITOR - T efficiency of a 6" Rolairtrol and its competitors' are shown below. If a 6" B&G end suction pump is sized to move 700 GPM at 27' TDH COMPETITOR - W through a 6" pipe header, the Rolairtrol will separate 55% of the air on each pass while the competitors' units will only separate 22% (or less) of the air on each pass. For the competition to match the 100% performance of the Rolairtrol at 700 GPM, their 8" model should be 90% specified. 80% AL 70% 60% 50% 40% 30% % OF AIR REMOV 20% 10% 0% 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 FLOW IN GPM (All performances as tested by B&G) Cv COMPARISON (WITHOUT STRAINER) MANUFACTURER: B&G RL-6 COMPETITOR-A COMPETITOR-T COMPETITOR-W 6" Separators: 850 720 750 410 3 TIMES PIPE DIAMETER MANUFACTURER: B&G COMPETITOR-A COMPETITOR-T COMPETITOR-W All Models Only 2" Size Only 2"-6" Sizes Only 2"-4", 6", 10" Sizes COLLECTOR TUBE MANUFACTURER: B&G COMPETITOR-A COMPETITOR-T COMPETITOR-W All Models Not Available Not Available Not Available BAFFLE MANUFACTURER: B&G COMPETITOR-A COMPETITOR-T COMPETITOR-W All Models Not Available Not Available Not Available STRAINER ACCESS MANUFACTURER: B&G â€œRâ€ TYPE COMPETITOR-A COMPETITOR-T COMPETITOR-W Vertical/Bottom Horizontal/Side Horizontal/Side Horizontal/Side 3 ROLAIRTROL MATERIALS, OPERATING DATA & AIR ELIMINATION EFF. CONSTRUCTION MATERIALS AIR ELIMINATION EFFICIENCY Body â€“ Models R-2, RL-2, R-21/ 1 2, and RL-2 /2: Cast iron To find the first pass air elimination percentage of any Rolairtrol size, perform the following steps: Shell â€“ All other models: Steel A. Determine actual system flow rate. System Strainer (â€œRâ€ Models only): Have galvanized steel strainers with 3/ 16" (4.8mm) diameter perforations with 51% B. Find the maximum capacity of the Rolairtrol model (see open area. Performance Data, below, left) Air Collector Tube: Stainless steel with 5/ 32" (4mm) diameter per- C. Use A & B in the following formula â€“ forations and 63% open area. A x 100 = % OF MAXIMUM FLOW B Baffle/Collector Tube Support Assembly: Steel D. Draw a vertical line from the x-axis on the Air Elimination OPERATING DATA* Efficiency Graph to the % air elimination curve line and find the percentage of air elimination. Maximum working pressure. . . . . . . . . . . 125 PSIG (862 kPa) Maximum operating temperature . . . . . . . . . . . 350Â°F (177Â°C) 100 % O F A IR EL *Higher pressure and temperature ratings are available upon request. IM 90 IN AT TION IO N PERFORMANCE DATA* 80 CU R V E Design Size of Strainer Free ELIMINA70 Model Capacity** Tangential Area in No. GPM (m3/hr) Openings Cv Sq.Inches (mm)2 AIR R-2 56 (12.7) 2 44 32 (20,645.1) 60 R-21/2 90 (20.4) 21/2 NPT 64 45 (29,032.2) OF R-3*** 190 (43.2) 3 80 66 (42,580.6) % 50 R-4(G) 300 (68.1) 4 135 140 (90,322.4) R-5(G) 500 (120.4) 5 215 Flanged 40 R-6(G) 700 (159.0) 6 305 220 (141,935.2) or R-8(G) 1,300 (295.2) 8 Grooved 532 310 (199,999.6) 20 40 60 80 100 R-10(G) 2,000 (454.2) 10 850 435 (280,644.6) R-12(G) 2,750 (624.5) 12 1,180 590 (380,644.4) % OF MAXIMUM FLOW R-14 3,400 (772.1) 14 1,445 715 (461,289.4) AIR ELIMINATION EFFICIENCY GRAPH R-16 4,400 (999.2) 16 1,885 919 (592,902.0) R-18 5,200 (1,180.9) 18 2,340 1,521 (981,288.4) Example No. 1: For an R-8 (with strainer) with 350 GPM pass- Flanged R-20 6,300 (1,430.7) 20 2,945 1,989 (1,282,223.2) ing through it, the percentage of maximum flow would be R-22 7,400 (1,680.5) 22 3,725 2,322 (1,498,061.5) (BROKEN RED LINE ABOVE): R-24 8,500 (1,930.4) 24 4,325 2,841 (1,832,899.6) 350 RL-2 56 (12.7) 2 55 x 100 = 26.92% RL-21/ 1 1,300 2 90 (20.4) 2/2 NPT 80 RL-3*** 190 (43.2) 3 215 At this % of maximum flow the R-8 will separate 97.5% of the RL-4(G) 300 (68.1) 4 370 entrained air on each pass through the unit. The pressure drop RL-5(G) 530 (120.4) 5 580 Flanged through the unit with a clean strainer would be 1.0 feet (see RL-6(G) 850 (193.0) 6 850 or page 5). RL-8(G) 1,900 (431.5) 8 1,445 Grooved RL-10(G) 3,600 (817.6) 10 2,340 N/A Example No. 2: For an RL-8 (less strainer) with 350 GPM pass- RL-12(G) 4,800 (1,090.1) 12 3,300 RL-14 6,100 (1,385.3) 14 3,900 ing through it, the percentage of maximum flow would be RL-16 8,000 (1,861.8) 16 5,100 (SOLID RED LINE ABOVE): RL-18 9,700 (2,202.9) 18 6,410 Flanged 350 x 100 = 18.42% RL-20 12,000 (2,725.2) 20 8,000 1,900 RL-22 15,000 (3,406.5) 22 10,000 RL-24 17,000 (3,860.7) 24 11,700 At this % of maximum flow the R-8 will separate 98.5% of the *For 26"-36" sizes, performance data is available upon request. entrained air on each pass through the unit. The pressure drop **Recommended design capacity at 40% first pass, air elimination efficiency. through the unit with a clean strainer would be 0.14 feet (see ***Flanged and grooved connections are also available for the 3" Rolairtrol. For approximate dimensions, see B&GRolairtrol Submittal A-326G. page 5). ROLAIRTROL MANUAL BLOWDOWN VALVE ACCESSORY MODEL MBV-1 The MBV-1 facilitates routine manual purging of system debris collected at the bottom of the separator. See B&G MBV-1 Submittal A-329 for more details. MBV-1 CONSTRUCTION MATERIAL Body: NPTF Bronze Seal: Reinforced PTFE Ball: Chrome Plated Brass Packing: PTFE MBV-1 OPERATING DATA Maximum working pressure . . . . . . . . . . 300 PSIG (2069 kPa) Maximum operating temperature. . . . . . . . . . . . 250Â°F (121Â°C) 4 ROLAIRTROLÂ® AIR SEPARATOR PERFORMANCE COVERAGE CHART R MODELS (WITH STRAINER) TER A W OF . Cv FT IN DROP PRESSURE FLOW IN GPM RL MODELS (WITHOUT STRAINER) TERCv A W OF . FT IN DROP PRESSURE FLOW IN GPM 5