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18309 E Country Club Dr_BLD066822_2025
C I T"� C7 U= F t L_ I IV"-1-C3 IV C)IV E3-'T- F?U C:T I. C) V->FEE- F?M I T' I�E FZ I'■'1 I -T P4 C3 _ _ Qd?)E> ---C6 4E3 0-A E2 Owner: LEE, NANCY 18306 E COUNTRY CLUB DR ARLINGTON 98223 Values of Work: $.1, 000. 00 Tax ID: 008329-000-063-00 Phone: 360. 435. 601.'2 Describe Work: REPLACE GAS FURNACE & WATER HEATER Proposed Use: SFR Legal Description: :Job Address: 18306 E Cf uwrRY CLUB DR Contractor's Name Type Address License# WASHING TON ENERGY SERVICES MEC: 2800 THORNDYKE AVE W WASHIE`c;0971!=! Equipment and Fixtures Number Fee Total. Charge FURNACE/UNIT HEATER 1 $15. 00 $15. 00 WATER HEATER 1 $15. 00 $15. 00 S U B T O T A L. . . . . . $30. 00 TOTALS Fee Equipment $30. 00 Mech Permit $24. 00 SIGNATURE: TOTAL FEE. . . . . . . . . . . . . . . $54. 00 T HERESY C iIFY iI�T I HAVE READ AN �KAMINED THIS !'PLTCATTON AND PAYMENTS. . . . . . . . . . . . . . . . . . $0. 00 KN _iW THE SAME TO BE T 7-'E AMD COR- RG T LL PRt]VIS C '. -AWS AND TOTAL DUE. . . . . . . . . . . . . . . . . $54. 00 3!i IN MCES �" G IS TYPE OF' W K ILL Ef ITN WHE`FffER C I I E-D DATE. RECEIPT # i I . .DING Of G``Y °f [ SSIDENTIAL MEG�1IANICAL ,� o PERMIT APPLICATION ��ivG� Department of Community Development City of Arlington • 238 N Olympic Ave. • Arlington, WA 98223 • Phone (360) 403 3431 • FAX (360)403 3447 THIS APPLICATION TO BE USED FOR ONE AND TWO DWELLING UNITS RESIDENTIAL STRUCTURES. THIS APPLICATION MUST BE ACCOMPANIED BY TWO (2) SETS OF CONSTRUCTION DRAWINGS, AND TWO(2) SETS OF WASHINGTON STATE ENERGY CODE APPLICATIONS. Type of Permit: ( Residential ( ) Commercial Project Address. Parcel ID#: Lot#: Subdivision: Project Description: IL{ �(,I -� Phone Number: 7 3�C�ol Owner: L 1 �� n /� ��j Address: ��1 o�G' � u Ph �" �ityl✓rLC•l[I` Al State: L'tja— Zip Code: 2 Contact Person: 4- '� f ` � Phone Number: Cell Phone: Fax:,rZ 7 7S 4p 31 E-mail: Address: City: State: Zip Code: Please List quantity of fixtures Below: CLOTHES DRYER FURNACE UP TO 100K BTU GAS OUTLETS FURNACE OVER 100K FLR FURN INSTALURELOCATE SUSPENDED HTR/UNIT HTR\ APPL VENT/OTHER APPLIANCE REPAIR BOILER UP TO 3 HP _ BOILER UP TO 4-15 HP BOLTER UP TO 16-30 HP BOILER UP TO 31-50 HP BOILER 51 HP AND UP AIR AHNDLING UP TO 1 OK CFM AIRHANDLING OVER 10K CFM EVAL COOLER VENTILATION FANS OTHER VENTILATION SYSTEM VENT HOOD DOMESTIC INCINERATOR COM/IND INCINERATOR ALL OTH R UNITS FREESTANDING STOVE FIREPLACE INSERT, / Contractor: I L4 Phone Number: 'ZO5;2 1 (_v —�-�—=� Address: ity: I State: Zip Code: Contractor's License Number:"` fk� � (` ` Expiration: C� I hereby certify that the above information is correct and that the construction on, and the occupancy and the use of the above- described property will be in accordance with the laws, rules and regulation of the State of Washington. Applicants Signature Date LtvLd11 6ZulS Print Applicants Name /n Forms/MECH-1 • Y.. City of Arlington REQUEST FOR REVIEW FORM NAME: La_t BP #: 06- Lo&)0-t- DATE; H I - D4 RETURN THIS FORM BY: 10 PROJECT SUMMARY: �-215 - YV LCbt RESPONDING DEPARTMENTS TOM C., FIRE DAVE A. BUILDING KAREN L., UTILITIES KERRY W., BUILDING DERYL T., UTILITIES SCOTT B., BUILDING BILL B., NATURAL RESOURCE YVONNE P., PLANNING GREGG E., ENGINEERING CWA., CONSULTANT SHERRI PHELPS, BUS LIC JIM T., CONSULTANT SUBMITTAL INFORMATION IS ATTACHED. Please review the information and return this form and your comments in memo form. If you have no comments, please return the form with the"No Comments" box checked. PLEASE MARK ONE BOX, SIGN, DATE, AND RETURN THIS FORM TO LINDA. ❑ COMMENTS FOR THIS REVIEW ARE IN ATTACHED MEMO .;U- NO COMMENTS FOR THIS REVIEW, OKAY TO ISSUE PERMIT ❑ COMMENTS REVIEWED BY SS-z_b� DATE - ' v� Residential Gas Water Heater i USE & CARE MANUAL WITH INSTALLATION INSTRUCTIONS FOR THE CONTRACTOR The purpose of this manual is twofold:for the installing contractor,to provide re- Lquirements and recommendations for the proper installation and adjustment of the ater heater,and for the owner-operator,to explain the features,operation,safe- - 7 ��� �) _ )�,, ,,��j ,����1 ii �, � ����� t precautions,maintenance and trouble shooting of the water heater.This manu- I also includes a parts list. Lar)ib is imperative that all persons who are expected to install, operate or adjust this ter heater read the instructions carefully so that they may understand how to do n ;� y questions regarding the operation, maintenance, service or warranty of this PY ,t AIQIEs AUTHORIZED ter heater should be directed to the entity from whom it was purchased.If addi- _SS APPROVED BY7HE t nal information is required,refer to the section on How to Obtain Service Assis- L_DIIW BNISPECTOR t nce. Do Not Destroy this Manual. Please read carefully and keep in a safe place for Future Reference. ARecognize this symbol as an Indication of Important Safety In- formation! w CALIFORNIA PROPOSITION 65 WARNING: This product contains chemicals known to the State of Califomia to cause cancer, birth defects or er�e�oductive harm. J4 iv l 1006 �.WARNING: If the information e d A tions is not followed exactly, a fire or explosion may result causing property damage,personal injury or death. A FOR YOUR SAFETY! neighbor's phone. Follow the gas supplier's instructions. — Do not store or use gasoline or other • If you cannot reach your gas supplier, call the flammable vapors or liquids or other fire department. combustible materials in the vicinity of this or any other appliance.To do so may result in an 0 Do not return to your home until authorized explosion or fire. by the gas supplier or fire department. — WHAT TO DO IF YOU SMELL GAS — Improper installation, adjustment, alteration, service or maintenance can cause injury, • Do not try to light any appliance. property damage or death. Refer to this • Do not touch any electrical switch;do not use manual. Installation and service must be any phone in your building. performed by a qualified installer, service • Immediately call your gas supplier from a agency or the gas supplier. Printed in USA .. b ��r)^ ,U[ Ir— AP8839-13(04/02) AGeneral Safety Precautions Be sure to read and understand the entire Use&Care Manual before attempting to install or operate this water heater.Pay particular attention to the following General Safety Precautions.Failure to follow these warnings could result in a fire or explosion,causing property damage, bod- ily injury or death .Should you have any problems understanding the instructions in this manual,STOP,and get help from a qualified installer or service technician or the gas supplier. A WARNING Gasoline,as well as other flammable materials and liquids LIQUEFIED PETROLEUM MODELS — Propane, or LP gas, (adhesives, solvents, etc.), and the vapors they produce, must be used with great caution. are extremely dangerous. DO NOT handle, use or store gasoline or other flammable or combustible materials making it hard detect at nose level.It is heavier than air and will collect first in lower areas anywhere near or in the vicinity of a water heater. Be sure Make sure to look and smell for LP leaks before to read and follow the warning label pictured below and attempting to light appliance. Use a soapy solution to other labels on the water heater, as well as the warnings check all gas fittings and connections. Bubbling at a printed in this manual. Failure to do so can result in connection indicates a leak that must be corrected. property damage,bodily injury,or death. When smelling to detect an LP leak, be sure to sniff near the floor too. • Gas detectors are recommended in LP applications and their installation should be in accordance with the manufacturer's recommendations and/or local laws, Failure to install the draft hood and properly vent the water rules,regulations or customs. heater to the outdoors as outlined in the Venting Section e It is recommended that more than one method be used of this manual can result in unsafe operation of the water to detect leaks in LP applications. heater.To avoid the risk of fire,explosion,or asphyxiation IF LP GAS IS PRESENT OR SUSPECTED: from carbon monoxide, never operate this water heater e DO NOTattempt to find the cause yourself; unless it is properly vented and has an adequate air • DO NOT try to light any appliance; supply for proper operation. Be sure to inspect the vent • DO NOT touch any electrical switch; system for proper installation at initial start-up; and at • DO NOT use any phone in your building. least annually thereafter. Refer to Maintenance section of • Leave the house immediately and make sure your this manual for more information regarding vent system family and pets leave also. inspections. • Leave the doors open for ventilation and contact the gas supplier, a qualified service agency or the fire department. • Keep the area clear until the service call has been ADANGER made,the leak is corrected, and a qualified agency has determined the area to be safe. ©WARNING Both LP and natural gas have an odorant added to help detection. Some people may not physically be able to smell or recognize this odorant. If unsure or unfamiliar Flammable Vapors about the smell associated with LP or natural gas, ask the gas supplier. Other conditions, such as "Odorant Fade", which causes the odorant to "fade", or diminish in d Vapors from flammable Water heater has a main intensity can also hide or camouflage a gas leak. liquids will explode and burner and pilot flame. catch fire causing death or The pilot flame: f severe burns 1.Is on all the time and Do not use or store flammable 2.will Ignite flammable products such as gasoline, Vapor�s's. Water heaters utilizing Liquefied Petroleum gas (LP) are solvents adhesives in the 1.cannot be seen, different from natural gas models.A natural gas heater will same roomm or area near the 2,are heavier than air, water heater. 3.go a long way on the not function safely on LP gas and vice versa. No attempt Keep flammable products: floor and should ever be made to convert a heater from natural gas 1.far away from heater, 4.can be carried from to LP as. To avoid possible equipment dama a personal 2.in approved container, other rooms to the pilot g pdamage, 3.tightly closed and flame by air currents. injury or fire: DO NOT connect this water heater to a fuel 4.out of children's reach. type not in accordance with unit data plate. Propane for propane units. Natural gas for natural gas units. These Installation: are at least 18"above the units are not certified for any other type fuel. Do not Install water heater floor.This will reduce,but not where liammable products will eliminate,the risk of vapor A be stored or used unless the being Ignited by the main WARNING main burner and pilot flames burner or pilot flame. LP appliances should not be installed below-grade (for Read and follow water heaterwamings and instructions.If owner example, in a basement) if such installation is prohibited by manual Is missing,contact the retailer or manufacturer. federal,state and/or local laws,rules,regulations or customs. 2 AG' eneral Safety Precautions WATER TEMPERATURE ADJUSTMENT - Safety and The following chart may be used as a guide in energy conservation are factors to be considered when determining the proper water temperature for your home. selecting the water temperature setting of water heater's TIME/TEMPERATURE RELATIONSHIPS IN SCALDS thermostat. Water temperatures above 125°F. can cause severe burns or death from scalding. Be sure to read and Temperature Time to Produce Serious Bum follow the warnings outlined on the label pictured below. 120'F More than 5 minutes 125°F 11/2 to 2 minutes NOTE: Households with small children, disabled,or elderly 130'F About 30 seconds persons may require a 120°F.or lower thermostat setting to 135'F About 10 seconds prevent contact with"HOT"water. 140'F Less than 5 seconds 145'F Less than 3 seconds 150°F About 1112 seconds DANGER155°F About 1 second The temperature of the water Table cauAesyofShriners Bum institule _ in the heater can be regulated by setting the temperature dial on front of the thermostat. To comply with safety ■ regulations the thermostat was set at its lowest setting before water heater was shipped from the factory. The illustration below details the approximate water temperature for each mark on the Thermostat 1 II Temperature Dial. r— HOT i If lil'll'�� "Danger Range" ; "Safety Range" 120°F.(Approx.) ' 130°F.(Approx.) 110°F.(Approx.) 140°F.(Approx.) U N 1 R O L WAR I N 100°F.(Approx.) R D ALL IN RU 10' BE RE G NG s0°F.(Approx.) Water temperature over 125°F can v cause severe burns instantly or s� N so°F.(Approx.) death from scalds. 150°F.(Approx.) �P� ' 701F.(Approx.) Children, disabled and elderly are 160°F.(Approx.) Po at highest risk of being scalded. —�� "`�S ' �,e�' s0°F.(Approx.) See instruction manual before setting temperature at water heater. Feel water before bathing or showering. Temperature limiting valves are There is a Hot Water SCALD Potential if the thermostat is set available, see manual. too high. Mixing valves for reducing point of use water temperature Maximum water temperatures occur just after burner has by mixing hot and cold water in branch water lines are shut off. To find hot water temperature being delivered, available. Contact a licensed plumber or the local turn on a hot water faucet and place a thermometer in the plumbing authority for further information. hot water stream and read the thermometer. 3 COMPONENTS OF YOUR WATER HEATER—So that you may better understand the operation of your new water heater,the following section illustrates the basic components of a typical water heater. 22 20 i 21 1. Thermostatic Gas Valve 2. Gas Cock Knob 11 3. Red Button s 2 4. Thermostat Temperature Dial / 5. Main Burner 6. Pilot Burner 18 1 7. Thermocouple d 8. Main Burner Orifice 19 � z s 9. Glasslined Tank 10. Insulation r11.Jacket 17 4 - 12.Jacket Door 10 13. Inner Door 14. Floor Shield l 8 15. Drain Valve 16. Internal Flueway 16L s 17. Flue Baffle 18. Dip Tube(Cold Water Inlet) Fig.2.—Thermostat 19.Anode and Burner 20. Relief Valve Opening(On Top) 21.Water Connections(On Top) 1 1a 22. Draft Hood 12 13 Fig.1.—Basic Gas Water Heater Introduction ©WARNING 1AWARNING Read and Review this entire Manual with special emphasis If a location in a garage is the only alternative, the gas on the Venting Section (Page 7) and Operation Section water heater should be installed so that the open flame of (Pages 8-10)prior to any installation work the pilot and main burner are no less than 18 inches above The location chosen for the water heater must take into the garage floor,unless specifically exempted from this by consideration the following: local code,rule,regulation or custom.Raising the gas fired water heater will reduce but not eliminate the possibility of LOCAL INSTALLATION REGULATIONS lighting the vapor of any flammable liquids which may be This water heater must be installed in accordance with these instructions, improperly stored or accidentally spilled. local codes, utility company requirements, and/or in the absence of local The water heater must be located or protected so it is not subject to codes,the latest edition of the American National Standard/National Fuel physical damage,for example,by moving vehicles,area flooding etc. Gas Code.A copy can be purchased from either American Gas Association, Stand Kits to raise the water heater the required 18"above the floor are 1515 Wilson Blvd,Arlington,VA 22209 as booklet Z223.1 or National Fire available from the distributor or store where the water heater was Prevention Association, 1 Batterymarch Park,Quincy,MA 02269 as booklet purchased.Request"Stand Kit,Part Number AS29061". NFPA No.54. B. The water heater should be installed as close as practical to the gas vent or chimney. Long hot water lines should be insulated to conserve water LOCATION and energy.The water heater and water lines should be protected from A. A gas fired water heater should not be installed in a space where liquids exposure to freezing temperatures. DO NOT install the water heater in which give off flammable vapors are to be used or stored.Such liquids bathrooms, bedrooms,any occupied rooms normally kept closed,or in include gasoline, LP gas(butane and propane), paint or adhesives and outdoor unprotected areas. their thinners,solvents or removers.Because of natural air movement in a C. Minimum clearance from combustible construction is 1 inch sides and room or other enclosed space, flammable vapors can be carried some rear;3 inches from front of control;12 inches top.If clearances stated on distance from where their liquids are being used or stored.The open Instruction/Warning label, located on front of heater, differ from the flame of the water heater's pilot light or main burner can ignite these aforementioned clearances, install heater according to the clearances vapors causing an explosion or fire which may result in severe bums or stated on the Instruction/Warning label.The water heater may be installed death to those in range,as well as property damage.For these reasons on combustible floors, but not directly on carpeting. If the water heater installation of a gas fired water heater in a garage is not desirable. must be installed on carpeting, place a metal or wood panel beneath 4 Introduction water heater,extending beyond its full width and depth at least 3 inches in provisions for this air must be made.A confined space is one having a all directions. If the water heater is installed in an alcove or closet,the volume of less than 50 cubic feet per 1000 BTUH of the aggregate input entire floor must be covered by the panel. A minimum of 24 inches of all appliances within that space.The air must be supplied through two clearance from the front and top should be available for adequate permanent openings of equal area,one of which is to be located within 12 inspection and servicing. inches above the floor and the other is to be located within 12 inches AWARNING below the ceiling.The minimum net free area of each opening must be not less than one square inch per 1000 BTUH of the total input rating of all the "Combustible construction" refers to adjacent walls and appliances in the enclosure(but not less than 100 square inches),if each ceilings, and should not be confused with combustible or opening communicates with other unconfined areas inside the building. flammable products and materials. Combustible and/or Buildings of unusually tight construction shall have the combustion and flammable products and materials should never be stored ventilation air supplied from outdoors or a freely ventilated attic or crawl in the vicinity of this or any gas appliance. space. If air is supplied from outdoors,directly or through vertical ducts, there must be two openings located as specified above and each must A CAUTION I have a minimum net free area of not less than one square inch per 4000 The water heater should not be located in an area where BTUH of the total input rating of all the appliances in the enclosure. If leakage of the tank or connections will result in damage to horizontal ducts are used to communicate with the outdoors, however, the area adjacent to it or to lower floors of the structure. each opening must have a minimum net free area of not less than one When such areas cannot be avoided, it is recommended square inch per 2000 BTUH of the total input rating of all the appliances in that a suitable catch pan, adequately drained, be installed the enclosure.If ducts are used,the minimum dimension of rectangular air under the water heater. The pan MUST NOT restrict ducts shall be not less than 3 inches. combustion air flow to bottom of water heater. NOTE: If the openings are to be covered with a protective screen or grill, the net free area of the covering material must be used in determining the size of the openings, as stated above. Protective screening B for the openings MUST NOT be smaller than 1/4 inch mesh to prevent clogging by lint or other debris. A—Diameter of water To open drain,line Provisions for combustion and ventilation air must comply with referenced healer plus 2'min. should be at least 1h codes and standards.See Local Installation Regulations Section. ID and pitched for B—Maximum 2'. A proper drainage, F. CORROSIVE ATMOSPHERES—The water heater should not be installed near an air supply containing halogenated hydrocarbons. For Figure 3.—Auxiliary Catch Pan example,the air in beauty shops, drycleaning establishments, photo NOTE:Auxiliary catch pan installation MUST conform to local codes. processing labs,and storage areas for liquid and powdered bleaches or Catch Pan Kits are available in 16", 19",22",24",and 261/2" diameters swimpool chemicals often contain such hydrocarbons.The air there from the distributor or store where the water heater was purchased. maybe safe to breathe,but when it passes through a gas flame,corrosive elements are released that will shorten the life of any gas burning E. COMBUSTION&VENTILATION AIR—Proper operation of the water appliance. Propellants from common spray cans or gas leaks from heater requires air for combustion and ventilation. If the water heater is refrigeration equipment are highly corrosive after passing through a flame. installed in an unconfined space within a building of conventional frame, The limited warranty is voided when failure of water heater is due to a masonry or metal construction, infiltration air is normally adequate for corrosive atmosphere. (Reference is made to the limited warranty for proper combustion and ventilation. However, if the space is confined, complete terms and conditions.) Installation 1. INSPECT SHIPMENT—Inspect water heater for possible shipping A"closed water system", however, prevents the expanding damage.Check the marking of the rating plate of the water heater to be water from flowing back into the main supply line,and the result certain the type of gas being furnished corresponds to that for which the of"thermal expansion"can create a rapid,and dangerous pres- water heater is equipped. sure increase in the water heater and system piping.This rapid 2. THERMAL EXPANSION—Determine if a check valve exists in pressure increase can quickly reach the safety setting of the re- the inlet water line.It may have been installed in the cold water lief valve,causing it to operate during each heating cycle.Ther- line as a separate back flow preventer,or it may be part of a pres- mal expansion,and the resulting rapid,and repeated expansion sure reducing valve,water meter or water softener.A check valve and contraction of components in the water heater and piping located in the cold water inlet line can cause what is referred to system can cause premature failure of the relief valve,and pos- as a"closed water system".A cold water inlet line with no check sibly the heater itself.Replacing the relief valve will not correct valve or back flow prevention device is referred to as an"open" the problem! water system. The suggested method of controlling thermal expansion is to install As water is heated,it expands in volume and creates an increase an expansion tank in the cold water line between the water heater and in the pressure within the water system.This action is referred the check valve. (Refer to Figure 4.) The expansion tank is de- to as"thermal expansion".In an"open"water system,expanding signed with an air cushion built in that compresses as the system water which exceeds the capacity of the water heater flows back pressure increases,thereby relieving the over pressure condition and into the city main where the pressure is easily dissipated. eliminating the repeated operation of the relief vale.Other methods 5 Installation Vent Connector to Chimney that the discharge water cannot contact live electrical parts and to eliminate potential water damage.Piping used should be of a type approved for hot water distribution.The discharge line must Union ,�'� be no smaller than the outlet of the valve and must pitch down- _ -' Pitch up'/4"per foot ward from the valve to allow complete drainage(by gravity)of Heat Trap + the relief valve and discharge line.The end of the discharge line 6"Min.��_; � Draft Hood should not be threaded or concealed and should be protected Anode from freezing. No valve of any type, restriction or reducer cou- Hot water Union pling should be installed in the discharge line. Outlet toFixtures 5. TO FILL WATER HEATER—Make certain drain valve is com- Temperature&Pressure pletely closed. Open shut-off valve in cold water supply line. Relief Valve Open each hot water faucet slowly to allow air to vent from the water heater and piping.A steady flow of water from the hot water Heat Trap faucet(s)indicates a full water heater. Manual Gas 6"Min. Shut-Off To Gas Suppfy A WARNING 11111-0a Tank MUST BE full of water before water heater is turned on. Valve To Cold The water heater's warranty does not cover damage or failure Sediment Trap Thermal Expansion Water resulting from operation with an empty or partially empty tank. Tank(if required) supply (Reference is made to the limited warranty for complete terms Cap Relief Valve Discharge and conditions.) Line to suitable open drain 6. GAS SUPPLY-The branch gas supply line to the water heater should Ground Joint Union E Auxiliary be clean 1/2"black steel pipe or other approved gas piping ma- Catch Pan terial. A ground joint union or ANSI design certified semirigid or Thermostatic flexible gas appliance connector should be installed in gas line Gas Valve closes to the water heater,and a manual gas shut-off valve should Jacket Door _ Air Gap be installed in the gas line prior to the union. The manual gas Drain Valve 6- shut-off valve should be at least 5 feet above the floor and read- ily accessible for turning on or off. A sediment trap should be in- stalled at the bottom of the gas line. (Ref.to Fig.4) Figure 4.—Typical Installation Compound used on threaded joints of the gas piping must be of of controlling thermal expansion are also available. Contact your the type resistant to the action of liquefied petroleum gas. Use installing contractor,water supplier,or plumbing inspector for addi- compound sparingly on male threads only. Do not use exces- tional information regarding this subject. sive force(over 31.5 Ft. Lbs.) in tightening the pipe joint at the 3. WATER SUPPLY CONNECTIONS—Refer to Fig. 4 for sug- thermostat inlet,particularly if teflon pipe compound is used,as gested typical installation.The installation of unions or flexible the valve body may be damaged. copper connectors is recommended on the hot and cold water The inlet gas pressure to the water heater must not exceed connections so that the water heater may be easily disconnect- 14"w.c.for Natural or L.P. gas. For purposes of input adjust- ed for servicing if necessary.The HOT and COLD water con- ment,the minimum inlet gas pressure (with main burner on) is nections are clearly marked and are 3/4"NPT on all models.In- shown on the water heater rating plate. If high or low gas pres- stall a shut-off valve in the cold water line near the water heater. sures are present,contact your gas supplier for correction. IMPORTANTH Do not apply heat to the hot or cold water con- nections. If sweat connections are used, sweat tubing to adapter before fitting adapter to hot or cold water connec- Do not attempt to convert this water heater for use with a tions on heater.Any heat applied to the hot or cold water different type of gas other than the type shown on the rat- supply fittings will permanently damage them. ing plate. Such conversion could result in hazardous 4. RELIEF VALVE—A new combination temperature and pressure operating conditions. relief valve,complying with the Standard for Relief Valves and 7, LEAK TESTING-The water heater and its gas connections must be leak Automatic Gas Shutoff Devices for Hot Water Supply Systems, tested at normal operating pressures before it is placed in operation. ANSI Z21.22, must be installed in the opening provided and Turn on the manual gas shut-off valve near the water heater(Refer to marked for the purpose on the water heater.(Refer to Fig.4.)No Fig.4). Use a soapy water solution to test for leaks at all connections valve of any type should be installed between the relief valve and and fittings. Bubbles indicate a gas leak that must be corrected. The the tank.Local codes shall govern the installation of relief valves. factory connections to the thermostat should also be leak tested after the The pressure rating of the relief valve must not exceed 150 PSI, water heater is placed in operation. the maximum working pressure of the water heater as marked on A WARNING the rating plate.The BTUH Rating of the relief valve must not be less than the input rating of the water heater as indicated on the Never use open flame to test for gas leaks,as bodily in- rating label located on front of the heater(1 watt=3.412 BTUH). jury,property,damage or death could result. Connect the outlet of the relief valve to a suitable open drain so 6 Installation PRESSURE TESTING THE GAS SUPPLY SYSTEM-The water A CAUTION heater and its manual gas shut-off valve must be disconnected from the gas supply piping system during any high pressure test- The manufacturer's warranty does not cover any dam- ing of that system at pressures in excess of 1/2 psi(14"W.C.). age or defect caused by installation, attachment or The water heater must be isolated from the gas piping system by use of any type of energy saving or other unapproved closing the manual gas shut-off valve(Refer to Fig.4),during devices (other than those authorized by the manu- an pressure testing of the assu I piping at ressurese equal facturer) into, onto or in conjunction with the water y p g g supply p p g p q heater. The use of unauthorized energy saving de- to or less than 1/2 psi(14"W.C.). vices may shorten the life of the water heater and may 8. VENTING-This water heater must be installed with the factory endanger life and property. The manufacturer dis- supplied draft hood in place. (Refer to Fig.4.) Vent connectors claims any responsibility for such loss or injury re- must be attached to the draft hood outlet to connect the water sulting from the use of such unauthorized devices. heater to the gasvent or chimney. The vent connectors must be If local codes require external application of insulation blanket kits the same size(diameter)as the draft hood outlet or larger,never the manufacturer's instructions included with the kit must be care- smaller. For proper venting in certain installations a larger vent fully followed. connector size may be needed. Consult Vent Tables in Appendix "G"of the latest version of the National Fuel Gas Code (ANSI 1 A WARNING booklet Z223.1 or NFPA booklet 54.) Horizontal vent connectors must be pitched upward to the chim- Application of any external insulation to this water heater ney at least 1/4"per foot of length. Single wall vent connectors will require careful attention to the following: must be at least 6"from adjacent unprotected combustible sur- faces. Joint of vent connectors should be securely fastened by ' Do not apply insulation to top of water heater,as this sheet metal screws or other approved method. will interfere with the safe operation of the draft hood. • Do not cover burner access panel,thermostat/gas ! 9 ' valve or pressure and temperature relief valve. Failure to install the draft hood and properly vent the • Do not cover operating instructions or warning labels water heater to the outdoors as outlined above can attached to the water heater nor attempt to relocate result in unsafe operation of the water heater casing them on the exterior of the insulation blanket. bodily injury, explosion, fire or death. To avoid the risk of fire, explosion, or asphyxiation from carbon • Do not apply insulation to bottom or the 2"space be- monoxide,NEVER operate this water heater unless it tween the bottom pan of the water heater and the floor, is properly vented and has as adequate air supply for as this area must be unobstructed so as not to restrict proper operation. combustion air flow to the burner. Be sure to inspect the vent system for proper installation at ini- • Do inspect the insulation blanket frequently to make tial start-up;and at least annually thereafter. Refer to Mainte- certain it has not sagged and is restricting the com- nance section of this manual for more information regarding vent bustion air to the bottom of the water heater, as this system inspections. could result in an unsafe operating condition. Installation Check List A Water Heater Location ❑ Close to area of vent. ❑ Approved pipe joint compound used. ❑ Indoors and protected from freezing temperatures ❑ Soap and water solution used to check all connections and fittings for possible gas leak. ❑ Proper clearance from combustible surfaces observed and water ❑ Gas Company inspected installation(if required). heater not installed on carpeted floor. ❑ Sufficient fresh air supply for proper operation of water heater. D. Relief Valve ❑ Air supply free of corrosive elements and flammable vapors. ❑ Temperature and Pressure Relief Valve properly installed and discharge line run to open drain ❑ Provisions made to protect area from water damage. ❑ Discharge line protected from freezing. ❑ Sufficient room to service heater. E. Venting B. Water Supply ❑ Flue baffle properly hung in top of heater's flue. ❑ Water heater completely filled with water. ❑ Draft hood properly installed ❑ Water heater and piping air vented. ❑ Vent connector(s)pitched upward to chimney("/44"per foot of ❑ Water connections tight and free of leaks length minimum). C. Gas Supply ❑ Vent connector(s)securely fastened together with screws. ❑ Gas line equipped with shut-off valve,union and sediment ❑ Single wall vent connector(s)at least 6"from combustible trap. material. 7 Operation Before operating this water heater,be sure to read and follow the instructions on the label pictured below and all other labels on the water heater,as well as the warnings printed in this manual.Failure to do so can result in unsafe operation of the water heater resulting in property damage, bodily injury, or death. Should you have any problems reading or following the instructions in this manual,STOP,and get help from a qualified person. 1.LIGHTING PROCEDURE-Lighting procedures are outlined on the label pictured below.This label is also located on the water heater near the thermostat, FOR YOUR SAFETY READ BEFORE OPERATING 7WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. - If you cannot reach your gas supplier,call the fire de- When lighting the pilot,follow these instructions exactly. partment. B. BEFORE PUTTING THIS APPLIANCE INTO SERVICE— C. Use only your hand to turn the gas control knob.Never Smell all around the appliance area for gas. Be sure to use tools. If the knob will not turn by hand,don't try to smell next to the floor because some gas is heavier than repair it,call a qualified service technician. Force or air and will settle on the floor. attempted repair may result in fire or explosion. WHAT TO DO IF YOU SMELL GAS: D. Do not use this appliance if any part has been under Do not try to light the appliance. water. Immediately call a qualified service technician • Do not touch any electrical switch;do not use any to inspect the appliance and to replace any part of the phone in your building. control system and any gas valve that has been under Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. water. OPERATING INSTRUCTIONS 1. STOP! READ THE SAFETY INFORMATION 7. TURN THE GAS COCK KNOB COUNTER CLOCKWISE ABOVE ON THIS LABEL. TO"PILOT" POSITION. 2. TURN GAS COCK KNOB CLOCKWISE 8. PUSH DOWN ON THE "RED BUTTON" UNTIL IT COMES TO"OFF"POSITION. TO REST ON THE TOP OF CONTROL. IT MUST CLEAR GASCOCK THE NOTCH PROVIDED IN THE"GAS COCK KNOB".HOLD KNOB "RED BUTTON" DOWN AND LIGHT THE PILOT WITH A RED BUTTON — MATCH.CONTINUE TO HOLD THE"RED BUTTON"IN FOR EW.-- INDEX ABOUT ONE(1) MINUTE AFTER THE PILOT IS LIT. RE- LEASE BUTTON AND IT WILL POP BACK UP. PILOT TEMPERATURE SHOULD REMAIN LIT. IF IT GOES OUT, REPEAT STEPS DIAL 2 THROUGH 8. 3. TURN TEMPERATURE DIAL COUNTER CLOCK- • IF THE BUTTON DOES NOT POP BACK UP WHEN RE- WISE TO LOWEST SETTING LEASED, STOP AND IMMEDIATELY CALL YOUR SER- 4. WAIT FIVE(5)MINUTES TO CLEAR OUT ANY GAS.IF VICE TECHNICIAN OR GAS SUPPLIER. YOU SMELL GAS, STOP!FOLLOW"B"IN THE SAFE • IF THE PILOT WILL NOT STAY LIT AFTER SEVERAL TY INFORMATION ABOVE ON THIS LABEL. IF YOU TRIES, TURN THE "GAS COCK KNOB"TO "OFF" AND DON'T SMELL GAS,GO TO THE NEXT STEP.5. REMOVE BOTH THE INNER DOOR AND OUTER DOOR CALL YOUR SERVICE TECHNICIAN OR GAS SUPPLI- ER. FROM THE WATER HEATER. 6. FOLLOW THE METAL TUBES FROM GAS CONTROL 9. REPLACE INNER AND OUTER DOORS. THRU DOOR OPENINGS. THE PILOT IS PILOT LOCATED ON THE HOR- THERMOCOUPLE BURNER " IZONTAL LEG OF THE 10. TURN GAS COCK KNOB COUNTER CLOCKWISE TO LARGER TUBE (OR BURNER). "ON". 11. TURN THE TEMPERATURE DIAL TO THE DESIRED SET- TING. TO TURN OFF GAS TO APPLIANCE 1.TURN TEMPERATURE DIAL COUNTER CLOCKWISE �- TO LOWEST SETTING. 2.TURN GAS COCK KNOB CLOCKWISE i TO"OFF POSITION. 8 Operation SAFETY PRECAUTIONS A. Do turn off manual gas shut-off valve if water heater has been E. Do not allow combustible materials such as newspaper,rags or mops subjected to over heating, fire, flood, physical damage or if gas to accumulate near water heater. supply fails to shut off. F. If there is any difficulty in understanding or following the OPERATION or MAINTENANCE instructions, it is recommended that a qualified B. Do Not turn on water heater unless it is filled with water. person or serviceman perform the work. C. Do Not turn on water heater if cold water supply shut-off valve is A CAUTION closed. Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a D. Do Not store or use gasoline or other flammable vapors and long period of time (generally two weeks or more). liquids,such as adhesives or paint thinner, in vicinity of this or any HYDROGEN GAS IS EXTREMELY FLAMMABLE!! To other appliance. If such flammables must be used,open doors and dissipate such gas and to reduce risk of injury, it is windows for ventilation, and all gas burning appliances in vicinity recommended that the hot water faucet be opened for should be shut off, including their pilot lights, to avoid vapors several minutes at the kitchen sink before using any igniting. electrical appliance connected to the hot water system. If hydrogen is present, there will probably be an unusual NOTE: Flammable vapors may be drawn by air currents from sound such as air escaping through the pipe as the water begins to flow. Do not smoke or use an open flame near surrounding areas to the water heater. the faucet at the time it is open. 2 WATER TEMPERATURE SETTING—The temperature of the water in TIME/TEMPERATURE RELATIONSHIPS IN SCALDS the heater can be regulated by setting the temperature dial on front of the thermostat. (Refer to Fig. 5.)To comply with safety regulations the Temperature Time to Produce Serious Burn thermostat was set at its lowest setting before water heater was shipped 120°F More than 5 minutes from the factory.A setting of 120°F., or lower if local codes require, is recommended as a starting point. 1 130°°F. About F. Abo t 2 minutes ut 30 seconds 135°F. About 10 seconds Red Button Gas Cock Knob 140°F. Less than 5 seconds 145°F. Less than 3 seconds 150°F. About 11/2 seconds 155°F. About 1 second Index Table courtesy of Shriners Bum Institute U N I T R O I 120°F.(Approx.) WARNI .,.,L"",UCTI NG 110°F.(Approx.) 1 , a Index T 100°F.(Approx.) 130T(Approix po& s0°F.(Approx.) There is a Hot Water SCALD Potential if the thermostat is set 130°F,(Approx. ���onr 140°F.(Approx 60°F.(Approx.) too high. .) 8 �r �r 70°F.(Approx.) 150°F.(Approx.) u^a�,9 NOTE: Households with small children or invalids may 160°F.(Approx.) 60°F.(Approx.) require a 120°F. or lower thermostat setting to prevent contact with"HOT"water. Figure 5—Thermostatic Gas Valve. Maximum water temperatures occur just after burner has shut off. To find hot water temperature being delivered,turn on a hot water faucet The wide reference mark near"Warm"on rim of temperature dial, and place a thermometer in the hot water stream and read thethermometer. represents an approximate water temperature of 120°F.The long wide reference mark,to the left,represents an approximate water temperature Mixing valves for reducing point of use water temperature by mixing hot of 130°F.Each reference mark above or below these points indicates an and cold water in branch water lines are available. Contact a licensed approximate change of 10°F. plumber or the local plumbing authority for further information. Safety and energy conservation are factors to be considered when 3. ADJUSTMENTS—There are no user adjustments (other than water selecting the water temperature setting of water heater's thermostat.The temperature selection) required on this water heater.The thermostatic lower the setting the greater the safety and savings in energy and valve is equipped for total regulation of the main burner and pilot gas operating cost. pressures.The burner does not require adjustment. 9 Operation HIGH ALTITUDE—Ratings of gas appliances are based on sea NOTE: Refer to Hydrogen Gas Caution, in Safety Precautions level operation and need not be changed for installations at ele- Section on page 9. vations up to 2,000 feet. For installations above 2,000 feet,the input must be reduced per the National Fuel Gas Code for each After a very long shut-down period, the water heater's operation and 1,000 feet above sea level.Contact the local gas supplier for more controls should be checked by qualified service personnel.Make certain information. the water heater is filled before again placing it in operation. 4. SAFETY CONTROLS—The thermostat is constructed with a built in 8. DRAINING WATER HEATER— safety shutoff device designed to shut off the gas supply to the burner in the event the pilot flame is extinguished for any reason.The thermostat is ® CAUTION also equipped with single use gas shut-off device that will shut off the gas supply to the burner, if the water in the water heater exceeds normal Shut off gas at thermostat gas cock or supply line manual operating temperatures. Refer to the Troubleshooting Section of this shut-off valve before draining water from the water heater. manual,or contact your dealer for service. 5. EMERGENCY SHUTDOWN— In order to drain water,turn off cold water supply,then it is necessary to open a hot water faucet or lift the handle on the relief valve to admit air to AWARNING the tank.Attach a garden hose to the drain valve on the water heater and _ direct the stream of water to a drain where it will do no damage. Should overheating occur or the gas supply fail to shut off, turn off the manual gas control valve to the appliance. r If water heater has been subjected to fire,flood,or physical damage turn off the manual gas control(shut-off)valve,and do not operate the water The water drained from the tank may be hot enough to heater again until it has been checked by qualified personnel. present a SCALD HAZARD and should be directed to a suitable drain to prevent injury or damage. NOTE:Replace any part of the gas control system which has been under water. 9. ANODE—This water heater is equipped with an anode rod designed to prolong the life of the glass lined tank. Refer to Fig.4 for location.The 6. CONDENSATION—Condensation can form on the tank when it is first anode rod is slowly consumed catholically, thereby eliminating or filled with cold water.The condensation might also occur with a heavy minimizing corrosion of the glass lined tank.Water sometimes contains a water draw and very cold inlet water.Drops of water falling on the burner high sulfate and/or mineral content and together with the cathodic can produce a sizzling or pinging sound,and water may also be seen protection process can produce a hydrogen sulfide or rotten egg odor in beneath the water heater.This condition is not unusual,and will disappear the heated water. Chlorination of the water supply should minimize the after the water in the water heater becomes heated. If, however,the problem. condition is continuous,examine the piping and fittings for possible leaks. 7. VACATION AND LONG TIME SHUT-DOWN—If the water heater is to NOTE: Do not remove the anode-rod from the water heater's tank, remain idle for an extended period of time,the gas should be turned off to except for inspection and/or replacement,as operation with the conserve energy.The water heater and piping should be drained if they anode rod removed will greatly shorten the life of the glass lined might be subjected to freezing temperatures. tank and will exclude warranty coverage. Maintenance Properly maintained, your water heater will provide years of dependable Replace any corroded through vent connector and remove any trouble free service. It is suggested that a regular routine maintenance obstruction in vent connector or chimney. program be established and followed by the user.It is further recommended that a periodic inspection of the thermostat, burner, relief valve, internal B. Visually inspect the burner annually while firing and pilot burner flame flueway and venting system should be made by service personnel qualified with main burner off.(Refer to Figure 6 for normal flame pattern.)If any in gas appliance repair. unusual burner operation is noted,the water heater should be shut off 1. ROUTINE PREVENTATIVE MAINTENANCE until qualified service assistance can be obtained. For cleaning, remove the burner from the water heater. A vacuum A. The water heater's internal flue must be inspected annually to be certain cleaner can be used on the burner and floor shield inside the water it is clean by removing the draft hood and flue baffle. (Refer to Fig. 1.) heater.The burner can also be cleaned by scrubbing with mild detergent When reinstalling the flue baffle make certain it is hung securely by its hanger at the top of the flue way.Remove any scale that may have fallen C.The area near the water heater must be kept free of flammable liquids on the burner or floor shield.Reinstall the draft hood.Inspect gas venting such as gasoline or paint thinners, adhesives and other combustible system to make certain vent connector from draft hood to chimney is materials. properly positioned and securely attached and inspect chimney. 10 1 Maintenance NOTE: If the temperature and pressure relief valve on the water heater discharges periodically, this may be due to thermal expansion in a "Closed" water system. Contact f the water supplier or your plumbing contractor on how to correct this.DO NOT plug the relief valve outlet. F. A water heaters tank can act as a settling basin for solids suspended in the water. It is,therefore, not uncommon for hard water deposits to accumulate in the bottom of the tank. Deposits should not be allowed to accumulate as this can affect the service life of the water heater. It is suggested that a few quarts of water be drained from the water heaters tank every month. If sufficient hard water deposits accumulate, a Figure 6.—Main Burner and Pilot Flame Pattern rumbling or pounding sound can occur.There is no danger involved and the efficiency of the water heater is not seriously affected,but the noise A CAUTION can be annoying.Your plumbing contractor should be contacted to clean For your safety, cleaning of main burner should be the tank of these deposits. performed ONLY by qualified service personnel, as it involves disconnection of gas piping and leak testing. G. Rapid closing of faucets or solenoid valves in automatic water using appliances can cause a pounding "water hammer"sound. "Water D.For adequate combustion(proper burner operation)and ventilation,make hammer'can be described as a banging noise heard in a water pipe certain the flow of air to the water heater is not obstructed. following an abrupt alteration of the flow with resulting pressure surges. E.At least once a year,lift and release the lever handle on the temperature Strategically located risers in the water pipe system can be used to pressure relief valve,located near the top of the water heater,to make minimize the problem.Also water hammer arresting devices are usually certain the valve operates freely and allow several gallons to flush available from your plumber or local plumbing supply store. through discharge line.Make certain the discharged water is directed to an open drain. 2. ANODE ROD INSPECTION—The anode rod should be removed from the water heaters tank annually for inspection and replaced when more El ` -00 than 6"of core wire is exposed at either end of the rod.Refer to Fig.4 for Before manually operating the relief valve,make certain no anode rod location. Make certain cold water supply is turned off before one will be exposed to the danger of coming in contact with removing anode rod. the hot water released by this valve.The water may be hot enough to create a SCALD hazard. The water released should be directed to a suitable drain to prevent injury or damage. How to Obtain Service Assistance 1. Should you have any questions about your new water heater,or if it When contacting the manufacturer,the following information should be requires adjustment, repair,or routine maintenance, it is suggested that made available: you first contact your installer, plumbing contractor or previously agreed upon service agency. In the event that the firm has moved, or is a. Model and serial numbers of the water heater as shown on the rating unavailable, refer to the telephone directory commercial listings or local plate attached to the jacket of the heater. utility for qualified service assistance. b. Address where water heater is located and can be seen. 2. Should your problem not be solved to your complete satisfaction,you c. Name and address of installer and any service agency who performed should then contact the Manufacturer's National Service Department at service on the water heater. the following address: d. Date of original installation and dates any service work was performed. 2600 Gunter Park Drive e. Details of the problem as you can best describe them. Montgomery,Alabama 36109-1413 f. List of people,with dates, who have been contacted regarding your Phone:1-800-432-8373. problem. 11 'ram Replacement Parts List Instructions for placing a Parts Order: Address parts orders to the distributor or store from where the heater was purchased. 30, 40 & 50 Gallon Models All parts orders should include: 1. Model number and Serial number of heater(from rating plate). Natural or LP Gas 2. Specify type of gas(Natural or LP)as listed on rating plate. 3. Part Description(as noted below)and number of parts desired. 14 Ref. city. No. Part Description Re 'd 12 A 17 1. Thermostat 1 12� 2. Pilot Supply Tube 1 3. Thermocouple 1 13 15 4. Burner Supply Tube 1 16 5. Burner Orifice 1 m ® 6. Burner 1 7. Pilot Bumer 1 & Drain Valve Shroud 1 R Drain Valve 1 10. Jacket Door 1 11. Inner Door 1 12. Flue Baffle 1 8 12A Flue Baffle Hanger 1 s 13. Anode Rod 1 1 14. Draft Hood 1 15. Dip Tube 1 6 16. Dip Tube Gasket 1 i 17. T&P Relief Valve 1 0 o 3 2 5 4 11 10 ©CAUTION] For your safety, DO NOT attempt repair of gas piping, thermostat, burners, vent connectors or other safety devices. Refer repairs to qualified service personnel. 12 _ a Trouble Shooting Guide NATURE OF TROUBLE POSSIBLE CAUSE SERVICE Unable to light pilot 1. Gas knob dial not correctly positioned Follow lighting instructions 2. Pilot orifice clogged ** Clean or replace 3. Pilot tube pinched or clogged. ** Clean,repair or replace 4. Air in gas line ** Purge air from gas line Pilot does not stay lit 1. Loose Thermocouple ** Tighten connection at thermostat when red button is released 2. Thermocouple breakdown ** Replace 3. Safety magnet breakdown ** Replace thermostat 4.Thermostat's single use gas shut-off ** Replace thermostat device has opened Not enough hot water 1. Heater undersized Reduce rate of hot water usage 2. Low gas pressure ** Check gas supply pressure and manifold pressure Water too hot or not 1. Thermostat setting too high or low Change setting as required hot enough 2. Thermostat out of calibration ** Replace 3. High water temperature followed by ** Thermostat out of calibration,replace pilot outage Yellow flame 1. Scale on top of burner Shut off heater and remove scale Sooting 2. Combustion air inlets or flueway Remove lint or debris and inspect air restricted inlet opening for restriction 3. Not enough combustion or ventilation air Refer to Sec. E in Introduction supplied to the room section of this manual Rumbling noise 1. Scale or sediment in tank Clean tank-See Maintenance,Sec.1 F Rattling noise during 1. Heat Trap fittings in operation(If heater is equipped with these None.The rattling noise is normal for periods of water usage energy saving devices) Heat Trap fittings when in operation and does not indicate a need for service. A CAUTION ** For your safety, DO NOT attempt repair of thermostat, burners or gas piping. Refer repairs to qualified service personnel. NOTES Model No. Serial No. Date of Installation Installed By: 13 1 Supplemental Instructions for Gas Water Heaters Installed in Potable / Space Heating Applications The Installation Instructions in this Use&Care Manual should be followed in addition to the following Supplemental Instructions for this special application. Spring Loaded Check Valve in Heating Unit Mixing or Tempering Valve NOTE - Local Codes or Plumbing Authority Hot Water Supply Line and Cold Water REFER TO WARNINGS BELOW AirVenl requirements may vary from the instructions or pp y Domestic Hot 4 Y Y Return line.(Not supplied with Water Heater). �r Water Supply diagrams provided on this sheet,and take precedent NOTE:This valve is incorporated in some over these instructions.Refer to Local Codes,Plumbing Heating Units.Refer to Installation Instructions Authority and Use&Care Manual supplied with water supplied with specific Heating Unit to Incoming Cold heater before starting any installation work. determine if it is required in your application. t Water Supply Isolation Valve in Hot Water Supply line to Heating Unit (Not supplied with Water Heater) See Diagrams below for proper Isolation Valve in Cold Water pipe applications for Vertical or Returnline from Heating Unit Horizontal Supply Lines t (Not supplied with Water Healer) Gas Line to Water Heater (Refer to Installation Section of this manual) I� Gas Water Heater. Refer to Installation Section in this manual for details regarding its proper Drain Valve Heating Unit and safe installation. (Not supplied with Water Heater) Hot Water Supply Line Cold Water Return Line into Heating Unit from Heating Unit T&P Valve discharge line (Refer to Installation Section of this manual) Typical Piping Diagram for Combination Potable/Space Heating Installation. tHot Water Supply to House A WARNING When this System requires water for space heating at elevated temperatures Hot Water JTee Fitting must be installed as (above 1250 F), a mixing or tempering valve must be installed in the hot water shown.This insures that any air supply line to the house in order to reduce the SCALD HAZARD potential . in the water lines will be purged to Heating Unit through the domestic water WARNING faucets and showers. If this water heater is installed in an application intended to supply domestic hot 1 From HOT outlet water needs and hot water for space heating purposes, DO NOT connect the onwaterheater heater to an existing Heating Unit or components of a heating system that have previously been used with a non potable water system.Toxic chemicals such as VERTICAL HOT WATER SUPPLY LINES those used for boiler treatment may be present and will contaminate the potable water supply causing possible health risks. Hot Water Supply From HOT outlet to House on water heater 4— A WAR N I N G I4-11K f this water heater is installed in an application intended to supply domestic hot water needs and hot water for space heating purposes, NEVER introduce toxic Hot Water chemicals,such as those used for boiler treatment, into this system. to Heating Unit A Tee Fitting must be installed as shown. CAUTION This insures that any air in the water lines will be purged through the domestic water Any piping or components used in the installation of this water heater in a com- faucets and showers. bination potable and space heating application MUST be suitable for use with HORIZONTAL HOT WATER SUPPLY LINES potable water. 14 NOTICE FOR INSTALLATIONS IN THE STATE OF CALIFORNIA California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. For residential water heaters up to 52 gallon ca- pacity, a brochure with generic earthquake bracing instructions can be obtained from: OFFICE OF THE STATE ARCHITECT 400 P Street Sacramento, CA 95814 Telephone: (916)324-5315 or, ask a water heater dealer. However, applicable Local Codes shall govern installations. (For residen- tial water heaters of capacity greater than 52 gallons, consult the local building jurisdiction for acceptable bracing installations) ------- Supplemental Instructions ------------------- The installation instructions in the Use & Care Manual supplied with the water heater should be followed in addition to the following Supplemental Instructions. For increased energy efficiency, certain water heater models covered by this Use & Care Manual have been supplied with two (2) 24" sections of pipe insulation. Should the model being employeed in your particular installation include the pipe insulation, please install the insulation as shown below for the type of installation configuration that best matches yours. 11 Il II JJ Figure 1. Typical Vertical piping arrangement. Figure 2. Typical Horizontal piping arrangement. (Your installation may vary slightly.) (Your installation may vary slightly.) 15 VARIABLE-CAPACITY DIRECT-VENT 355MAV Heating&t:ooG Series & F ngSystems DELUXE CONDENSING GAS FURNACE Sizes titru orios E RL` Media Filter 'Cabinet—Enhanced indoor air quality in your home is made easier with our media filter cabinet—a standard V/► accessory on all Deluxe furnaces. When installed as a part of your system, this cabinet allows for easy and convenient addi- tion of a Bryant high-efficiency air filter. Ao� j ZDOc Variable-Speed Motors—Variable-speed operation improves the v comfort levels in the home. Variable-Speed motors are also more economical to operate than standard motors. They have the ability to adapt to changing conditions and provide consis- (` [�ent,comfortable,and quiet heating. Motors and electronic con- trols are covered by a 5-year limited warranty. 2-Stage Gas Valve—The 355MAV has a 2-stage gas valve to vary the amount of gas being used from low-heat to high-heat i stage. Perfect Heat/Perfect Humidity Control—This intelligent heating control constantly monitors operating conditions to adjust for greater efficiency and comfort.The control operates 90%of the i time in low-heat and reserves the high-firing rate for times when the heating demand is high. The Perfect Heat/Perfect Humidity control has these additional features: • dedicated terminals for electrical connection of electronic air cleaner and humidifier I d • adjustable blower off time • LED fault code display to aid in servicing 1 sect Jy,, A02334 • selectable airflow to match cooling unit ye_,►_a, d^ • emergency heat setting �®Lb, • setting to increase airflow for bypass-type humidifier HuF� • selectable constant fan airflow • a multizone setting for use with zoned air distribution systems • a special dehumidification function increases cooling comfort Building on our industry-leading condensing furnace technology, by providing greater humidity removal in summer months the model 355MAV is our greatest innovation in comfort control • controls humidity even when there is no heating or cooling and operating efficiency. _ demand Modern technology provides the Plus 90iTM design with great re- Sealed Combustion System—Enclosed burner assembly iso- liability, high efficiency, and ultra-quiet operation. Efficiencies lates operating noise without the expense of sound-deadening are up to 96.6 percent Annual Fuel Utilization Efficiency(AFUE). devices. With the sealed combustion (direct-vent) system, out- The model 355MAV Plus 9o, Condensing Gas Furnace incor- door air is brought directly into the combustion chamber,cutting porates our patented Perfect HeatTM Control. This control cold air infiltration into the structure and reducing drafts. interacts with a 2-stage gas valve, a variable-speed inducer Three-Pass Primary Heat Exchangers—This design accelerates motor,and a variable-speed blower motor,allowing the Plus 90i heat transfer and extracts heat that conventional heat exchang- to adjust combustion air,firing rate,and airflow to maintain peak ers waste up the flue. The primary heat exchanger is made of efficiency throughout the operating cycle. The Perfect Heat system provides the ultimate in heatingaluminized steel for corrosion resistance. corn- Flow-Through Secondary Heat Exchangers—Each cell is lami- fort while minimizing electrical and gas consumption.The Plus nated with our patented EverlasticTM polypropylene for greater 90i also features Perfect Humidity control when combined with a Bryant ThermidistatT"'Control and air conditioner or heat pump resistance to corrosion and is epoxy coated externally to prevent system. oxidation. This breakthrough in heating technology (Patent No. 4,738,307)helps extend the life of the furnace for years of reli- able performance. The heat exchangers are positioned in the FEATURES furnace to extract additional heat from the combustion products 4-Way Multipoise Design—Allows the model 355MAV to be in- regardless of furnace orientation. stalled in an upflow,downflow,or horizontal orientation. Factory Warranty—Limited lifetime warranty on the heat exchangers for configured for upflow applications with only simple drain connec- the lifetime of the original owner in single family residence; 20 tion changes required for conversion to downflow or horizontal. years in other residential and commercial applications. Contact The model 355MAV is available in 6 heat/airflow combinations. your dealer for details.The rest of the unit Is backed by a 5-year }+ When combined with the 4-way design, the 355MAV allows for limited warranty. 24 different applications. Form No. PDS 355M.40.10 1 -(Pazz MpnIoport Inshot Burners—Produce i se air-to-gas mixture Fan On Plus"' —Imp _ S comfort all year long by allowing for clean burning.The large monoport I the inshot or injection- you to select the conty s fan speed right at the thermostat. type burners seldom,if ever, needs cleaning. SmartEvapTM—Allows your system to reduce summertime hu- Combustion Air and Ventilation—The 355MAV design is,so midity levels by nearly 10%over standard systems. that Schedule 40PVC, CP.VC, PVC-DWV, SDR-21 PVC, SDR- 26 PVC,ABS-DWV;or ABS-F628 Schedule 40 pipe can be used Certifications—The 355MAV units are CSA(A.G.A.and C.G.A.) to bring outdoor air into the furnace for combustion. The ex- design certified for use with natural and propane gases, as well tracted heat lowers the temperature of the combustion products as GAMA efficiency rating certified. The furnace is factory- (typically below 115°F)to a point that PVC pipe can also be used shipped for use with natural gas. An CSA (A.G.A. and C.G.A.) for venting combustion products outside the structure.The com- certified gas conversion kit is required to convert furnace for use bustion-air and vent pipes can terminate through a side wall or with propane gas. The model 355MAV meets California Air through the roof when using our approved vent termination kits. Quality Management District emission requirements. Fully-Insulated Casing—Foil-faced insulation in the heat ex- changer section cuts the heat loss;double-density insulation in Quality Registration—The 355MAV is engineered and manu= the blower section reduces noise levels. The casing also has factured under an ISO 9001 registered quality system. the required openings for left-or right-side connection of gas, electric,drain,and vent connections. CONDENSATE TRAP BLOWER SHELF DOOR FURNACE CONDENSATE TRAP FURNACE CONDENSATE DOOR FURNACE TRAP(INSIDE) FURNACE SIDE SIDE o� i 0 4 7/e 4 53/s Ij 2s/4FIELD 26' �14 2 FIELD DRAIN DRAIN ALTERNATE DRAIN CONN CONN TUBE LOCATION END VIEW FRONT VIEW .CONDENSATE TRAP SIDE VIEW FRONT VIEW DRAIN TUBE LOCATION HORIZONTAL DOWNFLOW AND ALTERNATE APPLICATIONS UPFLOW APPLICATIONS EXTERNAL UPFLOW APPLICATIONS i SLOT FOR SCREW HORIZONTAL APPLICATION 1/4 OD (OPTIONAL) COLLECTOR BOX TO TRAP RELIEF PORT 1 1/2 1h OD l�f I-- INDUCER HOUSING 1—_ DRAIN CONNECTION 3/4� '1:. `i O COLLECTOR BOX DRAIN CONNECTION 7Ye I SCREW HOLE FOR 13/4 i UPFLOW OR DOWN- 7/8 I� (OPTIONAL) WIRE TIE GUIDES -} 2y4 I-- lh-IN.PVC OR CPVC (WHEN USED) FRONT VIEW SIDE VIEW A93026 1 �I t i lilt —2— I z - - - - + —+ z I� e w zrn z3 a F a N J mzCa7 �a ¢p w ! I Z N w Se I c7 in O N v co ' I W N r^- 00 0 0 I .$ +- N N N a - - - - -d x ro zzm^�z zOU<ta' �°z �O zz- �p N 111 ro� IwgLL¢w� J* w �J2a�a a a¢ p N� N N T WIL zap o �� �' a a ro w ih cD m o W Q`-O¢O "O 0) C C N N ^ CA OJ CA N 0r- rv0 m z ¢ Z N OJp m ° o i c E n - U NLL YVN01 mo3U .p 79- > > > N NOi-LOCO z or yCmpyEm Z fit, O N C V U.p > ( 1 2 a 0 0 0- roNNy�pO U N 2].O N d C CN�j�ro N O C��� _ O m OD OD O ro'= OthLL C Z W V OO E _0 0 n n m m eD n UC�xx xOUE N In CA CA m N N N �- EE Ci Z CW a) N NCO `p p>O hL E 3 _c ro f--'� w ��a��Oa w C C�00�0)C�ro LL m N?N C C E U aoQ.S'• ' a`O N Q m m :. �• OCO N.�OmQ)� >a .�c.�`� I I Q-.0 co �~ •C. ro.C.�LLE NNOm OOi �EpVUU�ogo Y N v —.�000 O 2 2 N N > t j, Q r p :� Ew E O O O LL�O m p C LL U .N a [' Z N zz ¢ fL CZ O l R wOro� O �sWZ� ¢� N¢ZQ N.� OwLOz W .t-. as N yea° -W¢ nzaw f�a zaa ~ U O�QO Z;z ZU3 O¢8jJa rn Uo� Z UDJQO N w N _ I nl 0 OD 0 0 0 yC N O O O N N N O O O C H m + + Z 0 0 00 0 0 E 4 + v_.-.-.----------- + I (� N 1 i H ¢} ! 1 ry F v�i~ N O z 0,w • I Z I rZ F N `0z az O ¢ =� I w �z A U w O c� �° O Z F F :v a Q Z Z I I iN ----------- + —3— I I INSTALLATION • T( s2f'ol�air furnace is equipped for use with natural gas at attitudes 0-10,000 it(0-3,050m),except 140 size furnaces are only approved for altitudes 0-7,000 ft. • An )y kit, u,ppiled bar the manufacturer,shall be used to convert to propane gas use or be required for some natural gas applications. • This C=eS is forsirxfoor Installation in a building corsinriled on site.This furnace may be installed a manufactured(mobile)home whin stated on rating plate and us(rxt factory authorized kit. • TNs umace may be installed on corr>vusfible ilooring in alcove or closet at Minimum Inches Clearance To Combustible Construction as described below. • This furtaoe requires a spatting system Refer to fhe Installation butructiom for parts list and method of installation.T)tis furnace is for use with schedu leAO PVC, PVC-DWV,CPVC or ABS plpa,and must not be vented In oonmrn with other rfired appliano�l�xutnxxion ttvoux�tt wtkgi venVair irrtake pipes nrny be installed is maximum 24 Indies(sO0 mn),minimum Y4 inches(19 nm)thickness(intruding roofing materials), LEVEL(0')TO For upflow and downflow,applications,furnace must be installed level,or pitched within 112,of level. For a 1/2°MAX MIN 1/4°TO 1/2"MAX horizontal application,the furnace mast be pitched minimum 1/4"to maximum of 1/2"forward for proper drainage. See Installation Manual for IK4110WANT unit support details on horizontal applications. UPFLOW OR T FRONT DOWNFLOW HORIZONTAL MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION This furnace is approved for UPFLOW,DOMFLOW and ALL POSITIONS: HORIZONTAL installations. * Mlirrimum front clearance for service 30 inches(762mm). DOWNFLOW POSITIONS: t For installation on Combustible floors only when installed on special tU�a�e No. 1, KGASBO201ALL,Coll Assembly,Part No.C05 or CKS,or Coil Casing,"Part No.KCAKC. Clearance arrows HORIZONTAL POSITIONS: do not change with Lino contact is permissible only between lines formed by intersections of top and two sides furnace orientation. of furnace jacket and builclng joists,studs,or framing. Clearance shown is for air trial and air outlet ends. O 120 size furnace requires 1 Inch bottom clearance to combustible materials. 0" 0" BACK 8\OB *G8 FUPN Out FP SE awl S1OE FR CE A O„ ON T 30 3' 328068-201 REV.A 0.. Vent clearance to LIT-TOP clearance in inches. t 0 combustibles 0". I A02250 •Eer EFFICIENCY RATING (440110 CERTIFIEDalma MEETS DOE RESIDENTIAL CONSERVATION SERVICES PROGRAM STANDARDS. Before purchasing this appliance,read important energy cost and efficiency information available from your retailer. II Core I e I \ 0' s0s001 uP20 As an ENERGY STAR® Partner, REGISTERED QUALITY SYSTEM Bryant Heating&Cooling Systems These products are engineered determined that this product meets and manufactured under an ISO the ENERGY STAR®guidelines for 9001 registered quality system. energy efficiency. it —4— il SPECIFICATIONS UNIT SIZE 04204), 042060 042080 1 060080 1 060100 1 060120 PERFORMANCE Input Btuh Low 26,000 39,000 52,000 52,000 65,000 78700 High 40,000 60,000 80,000 80,000 100,000 120,000 l Output Capacity Btuh(ICS)t Low Upflow 25,000 37,000 49,000 49,000 61,000 73,000 ' (Shaded capacities are Downflow 25,000 36,000 49.000 49,000 61,000 73.000 specified on rating plate) Horizontal 125,000, 36.000 , 49.000 -49,000 ._ 61,000 J%QQ0,- High Upflow 38,000 57,000 75,000 75,000 94,000 113,000 Downflow 37,000 56,000 75,000 75,000 94,000 113,000- (Isolated Combustion System) Horizontal 37.000 58,�00 75,000 75,000 93,000 112,000 AFUE%t: Upflow 96.6 94.1 94:1 94.1 94.1 94.1 Downflow 95.0 92.7 92.7 92.7 92.7 92.7 Horizontal 96.1 93.7 93.7 93.7 93.7 93.7 Certified Temperature Rise Range ff) Low 25-55 5 -60 50--80 50-80 50--80 50-80 High 30-60 35-65 35-65 35-65 45-75 45-75 Certified External Static Pressure(ESP) Heating 0.10 0.12 0.15 0.15 0.20 0.20 (In.wc) Cooling 0.50 0.50 _ 0.50 0.50 0.50 0.50 Alrffow CFM* Healing Low 585(690") 500(590"") ` 720(850'") 705(830"') 920(1085"') 1160(1370") Heating High 800, 1065 1500 1500 1525 1880 Cooling(Max) 1400 1400 1395 1990 2000 2100 ELECTRICAL Unit Volts--Hertz-Phase f 115_60-1 Operating Voltage Range Min-Maxtt 104-127 Maximum Unit Amps 8.9 8.9 8.9 13.6 13.8 11.6 Unit Ampacity## 12.0 12.0 12.0 17.9 18.1 15.3 Minimum Wire Size,AWG 14 14 14 12 -12 12 Maximum Wire Length(Ft)*** 31 31 31 32 32 37 Maximum,Fuse orCkt Bkr Ampsttt 15 15 15 20 20 20 Transformer(24v) 40va External Control Heating 25va Power Available Cooling 34va Accessory Relay Standard CONTROLS Limit Control SPST Heating Blower Control(Off Delay) Selectable 90.120,150„or 160 Sec Intervals Burners(Monoport) 2 3 4 1 4 5 6 Gas Connection Size 1/2-in.NPT GAS CONTROLS 4 � Gas Valve(Redundant 2-Stage) Manufacturer White-Rodgers Minimum Inlet Pressure(In.wc) 4.5(Natural Gas) Maximum Inlet Pressure(In.wc) 13.6(Natural Gas) Ignition Device Hot Surface BLOWER Direct-Drive Motor HP(ICM) 1/2 1/2 1 1/2 1 1 1 1 Motor Full Load Amps 7.7. 7.7 1 7.7 1 12.8 1 12.8 1 12,8 RPM(Nominal)-Speeds Variable 250-1300 Blower Wheel Diameter X Width(In.) 11 X 10 10 X 7 11 X 10 1 11 X 10 11 X 10 11 X 10 Filter Size(In.)-Permanent Washable (1)24 X 25 X 1 (1)16 X 25 X 1 (1)20 X 25 X 1 I (1)20 X 25 X 1 (1)20 X 25 X 1 1 (1)24 X 25 X 1 Gas Input ratings are certified for elevations to 2000 ft.For elevations above 2000 ft,reduce ratings 2%for each 1000 ft above sea level.In Canada,from 2000 to. 4500 ft above sea level,derate the unit 5%. t Capacity and AFUE in accordance with U.S.Government DOE test procedures. # Airflow shown is for bottom only return-air supply.For air delivery above 1800 CFM,see Air Delivery curve for other options.A filler Is required for each retum-air supply. Low heat CFM when low-heat rise adjustment switch(SWI-3)on furnace control is used. tt Permissible voltage limits for proper furnace operation. ## Unit ampacity=125%of largest component's full load amps plus 100%of all other potential operating components(EAC,humidifier,etc.) Length shown is measured 1 way along wire path between unit and service panel for maximum 2%voltage drop. ttt Time-delay type is recommended. tttt High-pressure switch must be used when operating a dual fuel system.Outdoor Temperature Sensor is packaged with the Thermicilstat Control and dual fuel thermostat to gain the full benefit and features. -5- BRYANT ACCESSORIES* EZ Flex Media Filter with an EXPXXLMC0016 X caps-16 in.(9 pack) Flex Media Filter with end caps EXPXXLMC0020 X X X caps—20 in.(9 pack) EZ Flex Media Filter with end EXPXXLMC0024 X X caps—24 in.(6 pack) Replacement EZ Flex Filter—16 in.(10 pack) EXPXXFIL0016 X Replacement EZ Flex Filter—20 in.(10 pack) EXPXXFIL0020 X X X Replacement EZ Flex Filter—24 in.(10 pack) EXPXXFIL0024 X X Unframed filter,one inch—16x25 KGAWF1301 UFR S X S S S KGAWF1306UFR(6-pack) Unframed filter,one inch—20x25 KGAWF1401 UFR X X X KGAWF1406UFR(6 pack) Unframed filter,one inch—2425 KGAWF1501 UFR X X KGAWF1506UFH(6 pack) Combustible Floor Base(not required when evaporator KGASB0201 ALL X X X X X coil case is used) Natural-to-Propane Gas Conversion Kit(Single Kit)' KGANP2901ALL X X X X X X Propane-to-Natural Gas Conversion Kit(Single Kit) KGAPN2301ALL X X X X X X ECM Motor Simulator(replaces the ECM motorto aid trou KGASD0201 FMS X X X X X X ble shooting) Advanced Product Monitor(software and hearware to link KGAFP0201APM X X X X X X PC laptop to control board) ECM Control Replacement Module-1/2 HP HK44EA120 X X X ECM Control Replacement Module-1 HP HK52EA120 X X X Downflow Base#t KGASB0201ALL X X X X X I X Vent Termination Kit(Bracket Only for 2 Pipes) 2-in.—KGAVT0101 BRA 3-in.—KGAVT0201 BRA X X X X X X Concentric Vent Termination Kit(Single Pipe) 2-in.—KGAVT0501CVT 3-in.—KGAVT0601CVT X X X X X X Condensate Freeze Protection Kit KGAHT0101CFP X X X X X X Electronic or Mechanical Air Cleaner—' Model MPKA,EZXCAB,or EACA X X X X X X Humidifier Model HUM X X X X X X Heat/Energy Recovery Ventilator Models HRV or ERV X X X X X X Gas Orifice Kit(Qty 50)Size 42 KGAHAO150N42 X X X X X X Gas Orifice Kit(Qty:50)Size 43 KGAHA0250N43 X X X X X X Gas Orifice Kit(Oty 50)Size 44 KGAHA0350N44 Gas Orifice Kit(Oty 50)Size 45 KGAHA0450N45 Gas Orifice Kit(Oty 50)Size 46 KGAHA0550N46 Gas Orifice Kit(Oty 50)Size 47 KGAHA155ON47 Gas Orifice Kit(Oty 50)Size 48 KGAHA1850N48 See Installation Instructions Gas Orifice Kit(Oty 50)Size 54 KGAHAO850P54 Gas Orifice Kit(Oty 50)Size 55 KGAHA0750P55 for model, altitude, and Gas Orifice Kit(Oty 50)Size 56 KGAHA0850P56 heat value usages. Gas Orifice Kit(Oty 50)1.25 mm KGAHA5750125 Gas Orifice Kit(Oty 50)1.30mw KGAHA5750130 CONTROLS—THERMOSTAT AND ZONING TSTATBBNACO t-B NON-PROGRAMMABLE For use with 1-spd.Air Conditioner-deg.F/C,Auto Changeover TSTATBBNHP01-B* For use with 1-spd.Air Conditioner-deg.F/C,Auto Changeover TSTATBBN2S01-B* For use with 2-spd,Air Conditioner-deg.F/C,Auto Changeover TSTATBBPRH01-B** For multi-use/stage configurations-deg.F/C,Auto Changeover PROGRAMMABLE • SELECTION TSTATBBPACOI-B For use with 1-spd.Air Conditioner-deg.F/C,Auto Changeover,7-Day Programmable TSTATBBPHP01-B* For use with 1-spd.Air Conditioner-deg.F/C,Auto Changeover,7-Day Programmable TSTATBBP2S01-B" For use with 2-spd.Air Conditioner-deg.F/C,Auto Changeover,7-Day Programmable TSTATBBSAC01 For use with 1-spd.Air Conditioner-deg.F/C,Auto Changeover,5-2 Day Programmable TSTATBBPDFOi-B'* For use with multi-stage applications-dog.F/C,Auto Changeover.7-Day Programmable TSTATBBPRH01-B* For multi-use/stage configurations-deg.F/C,Auto Changeover,7-Day Programmable ZONING • • SELECTION ZONEKIT2ZBDP Zone Perfect Two-Zone kit ZONEBB2KIT01-B Zone Perfect Plus 2-Zone kit ZONEBB4KIT01-B Zone Perfect Plus 4-Zone kit ZONEBB8KIT01-B Zone Perfect Plus 8-Zone kit * Factory-authorized and field installed.Gas conversion kits are CSA(A.G.A.and C.G.A.)recognized. S 16 x 25 filters suitable for side return on all furnace sizes. ' Model HP and 2S thermostat must be field converted to air conditioner operation. *" Dual Fuel thermostat is used with furnace and heat pump application. *** Thermidistat can be configured for multiple use and staging,it must be configured for each specific application. $$$ Required for installation on combustible floors when no coil box is used,or when any coil box other than a Bryant CDS,CK5 or KCAKC cased coil is used. ECM—Electronically Commutated Motor. An external filter is required for right-side return-air installations. —6— 7 COMBUSTION-AIR AND VENT PIPING ;., MAXIMUM ALLOWABLE PIPE LENGTH`(FT) LNUMBERPIPE SIZE OF•0•ELBOWS lALTITUDE UNIT SIZE TERMINATION TYPE ,: 042040. 2 PApe or 2-In.Concentric 1-1/2 50 45 40 35 30 25 2 70 70 70 70 70 70 042060 2 Pipe or 2-In.Concentric 1 50 45 40 35 30 25 2 70 70 70 70 70 70 042080 1-1/2 30 25 20 15 10 5 2 Pipe or 2-In.Concentric O to 2000 060060 2 70 70 70 70 70 70 060100 2 Pipe or 2-In.Concentric 2 45 40 35 30 25 20 2-1/2 70 70 70 70 70 70 2-1/2 10 NA NA NA NA NA 060120 2 Pipe or 3-In.Concentric 3 35 30 -. 15 NA NA NA 3t 1 70 70 70 70 70 70 042040 2 Pipe or 2-In.Concentric 1-1/2 45 40 35 30 25 20 2 y 70 70 70 70 70 70 042060 2 Pipe or 2-In.Concentric 1-1/2 45 40 36 30 25 20 2 70 70 -70 70 70 70 042080 1-1/2- 26 21 16 11 6 NA 20d1 to 3000 2 Pipe or 2-In.Concentric 2 70 70 70FNA 70 70 060100 2 Pipe or 3-In.Concentric 2 40 35 30 20 15 2-1/2 70 70 70 70 70 060120 2 Pipe or 3-In.Concentric 3 31 26 12 NA NA 3t 63 62 62 61 61 042040 2 Pipe or 2-In.Concentric 1-1/2 42 37 32 27 22 17 2 70 70 70 70 70 70 042060 2 Pipe or 24n.Concentric 1-1/2 42 37 '32 27 22 17 2 70 70 70 70 70 70 3001 to4000 042080 1-1/2 25 20 15 10 5 N 2 Pipe or 2-In.Concentric A 060080 2 70 70 70- 70 - 70 70 060-100 2]PipeE3-In. ncentric 238 33 28 23 18 13 2,112 70 7070 70 70 70060120 2 ncentric 3 29 24 10 NA NA NA 3t 59 59 58 57: 57 56 042040 2 Pipe or 2-In.Concentric 1-1/2 40 35 30 25 20 15 2 70 70 70 70 70 70 042060 2 Pipe or 2-In.Concentric 1-1/2 40 35' 30 25 20 15 2 70 70 .70 70 70 70 4001 to 5000$ C 42080 2 Pi 1-1/2 23 18 13 8 NA NA 060080 Pipe or 2-In.Concentric 2 70 70 70 70 70 68 060100 2 Pipe or 2-In:Concentric 2 36 31 26 21 16 11 2-1/2 70 70 70 70 70 70 060120 2 Pipe or 3-In.Concentric 3 f 56 55 54 53 52 52 042040 2 Pipe or 2-In.Concentric 1-1/2 37 32 27 22 17 12 2 70 70 70 70 70 70 042060 2 Pipe or 2-In.Concentric 1 1/2 37 32 27 22 1 17 1 12 2 70 70 1 70 170 70 70 5001 to 6000$ 042080 1-1/2 22 17 12 7 NA NA 060080 2 Pipe or 2-In.Concentric 2 70 70 70 70 68 63 060100 2 Pipe or 2-In.Concentric 2 33 18 23 18 13 8 2-1/2 70 70 70 70 70 70 060120 2 Pipe or 3-In.Concentric 3t 53 52 50 49 48 47 See notes on page 8. —7— MAXIMUM ALLOWABLE PIPE LENGTH(FT) Continued NUMBER,qw PIPE SIZE '411111111F OF•rELBOWS ALTITUDE UNIT SIZE TERMINATION TYPE DIA(IN.)' 1 2 3 4 5 6 35 30 25 20 15 10 04?_040 2 Pipe or 2-In.Concentric 1-1/2 2 70' 70 %68' 67 66 64 1-1/2 35 39 25 29 15 10 042060 2 Pipe or 2-In.Concentric 2 70 70 68 67 66 64 6001 to 7000t 042080 1-1/2 20 15 10 5 NA NA 060080 2 Pipe or 2-In.Concentric 2 70 70 68 67 62 57 060100 2 Pipe or 2-In.Concentric 2 31 26 21 16 11 6 2-1/2 70 70 68 67 66 64 060120 2 Pipe or 3-In.Concentric 3t 49 48 47 45 44 43 1 042040 2 Pipe or 2-In.Concentric 1-1/2 32 27 22 17 12 7 {I 2 66 65 63 62 60 59 J 042060 2 Pipe or 2-In.Concentric 1-1/2 32 27 22 17 12 7 2 66 65 63 62 60 59 1 7001 to 8000t 042080 1-1/2 18 13 8 NA NA NA 2 Pipe or 2-In.Concentric 060080 2 66 65 63 62 57 52 060100 2 Pipe or 2-In.Concentric 2 29 24 19 14 9 NA 2-1/2 66 65 63 62 60 59 060120 2 Pipe or 3-In.Concentric 3t 46 44 43 41 40 38 1-1/2 30 25 20 15 10 5 042040 2 Pipe or 3-In.Concentric 2 62 60 58 56 55 53 1-1/2 30 25 20 15 10 5 042060 2 Pipe or 2-In.Concentric 2 62 60 58 56 55 53 8001 to 9000t 042080 1-1/2 17 12 7 NA NA NA 060080 2 Pipe or 2-In.Concentric 2 62 60 58 56 51 46 2 27 22 17 12 7 NA 060100 2 Pipe or 2-In.Concentric 2 1/2 62 60 58 56 55 53 060120 2 Pipe or 3-In.Concentric 3t 43 41 39 37 35 34 1-1/2 27 22 17 12 7 NA 042040 2 Pipe or 2-In.Concentric 2 57 55 53 51 49 47 042060 2 Pipe or 2-In.Concentric 1-1/2 27 22 17 12 7 NA 2 57 55 53 51 49 47 9001 to 10,000$ 042080 1-1/2 15 10 5 1 NA NA NA 060080 2 Pipe or 2-In.Concentric 2 57 55 53 51 1 49 47 060100 2 Pipe or 2-In.Concentric 2 24 19 14 9 NA NA 2-1/2 57 1 55 53 51 49 47 060120 2 Pipe or 3-In.Concentric 3t 39 1 37 35 33 31 29 * Disk usage—Unless otherwise stated,use perforated disk assembly(factory-supplied in loose parts bag). t Wide radius elbow. t Vent sizing for Canadian installations over 4500 ft(1370m)above sea level are subject to acceptance by the local authorities having jurisdiction. NA—Not Allowed;pressure switch will not make. NOTES: 1. Do not use pipe size greater than those specified in table or incomplete combustion,flame disturbance,or flame sense lockout may occur. 2. Size both the combustion-air and vent pipe independently,then use the larger diameter for both pipes. 3.Assume two 45*elbows equal one 90°elbow.Long radius elbows are desirable and may be required in some cases. 4. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count. 5.The minimum pipe length is 5 ft for all applications. i —8— I II MAXIMUM ALLOWABLE EXPOSEDVENT PIPE,LENGTH (FT) WITH INSULATION IN WINTER DESIGN TEMPERATURE AMBIENT* WINTER DESIGN MAXIMUM PIPE INSULATION THICKNESS(IN# UNIT SIZE TEMP oF DIA 2 21 37 42 042040 p 50 57 2 10 22 25 30 35 -,20 2 5 14 17 21 25 20 2 30 55 61 70 70 042060 0 2 16 33 38 46 53 —20 2 9 23 26 33 38 042080 20 2 37 65 70 70 70 060080 0 2 20 39 45 55 63 —20 2 11 27 31 39 45 20 2-1/2 41 70 70 70 060100 70 0 2-1/2 21 42 48 59 66 —20 2-1/2 11 28 33 41 49 20 3 49 70 70 70 060120 70 0 3 26 51 58 70 70 —20 3 15 35 40 50 59 Pipe length(it)specified for maximum vent pipe lengths located in unconditioned spaces.Vent pipes located in unconditioned space cannot exceed total allotfeble pipe length as specified in maximum allowable pipe length table. t Insulation thickness based on R value of 3.5 per in. ACCESSORIES CONCENTRIC VENT BIN DIA PVC VENT/EXHAUST � �F ----- --------- ------------- 1 E \� C IN.DIA 13/16 1112 D B IN.DIA PVC A INTAKE/COMBUSTION AIR A97110 DIMENSIONS(IN.) IT PART NO. A' B KGAVT05o1CVT C Dt E p 33 3/B 2 3-1/2 16-5/8 6-1/4 KGAV70601CVT 38-7/8 _ 5-3/4 3 4-1/2 21-1/8 7-3/8 6-1/2 'Dimension A will change accordingly as dimension D is lengthened or shortened. t Dimension D may be lengthened to 60 in.maximum.Dimension D may also be shortened by cutting the pipes provided in the kit to 12 in.minimum —9— ACCESSORY DOWNFLOW SUBBASE LOCATING 1 /q'�TYP TAB yam' PLENUM OPENING I� B A D � �„ • . LOCATING y TAB ®` FACTORY-SUPPLIED C FIELD-INSTALLEDINSULATION A88207 A97427 Disassembled Assembled FURNACE PLENUM •• ..• OPENING CASING . WIDTH - WIDTH FURNACE IN .. 17 1/2 Furnace with or without CD5 or CK5 Coil 15-1/8 19 16-3/4 20-3/8 3 Assembly or KCAKC Coil Box 21 Furnace with or with CD5 or CK5 Coil 18-5/8 19 20-1/4 20-3/8 2 Assembly or KCAKC Coil Box 24-1/2 Furnace with or without CD5 or CK5 Coil 22-1/8 19 23-3/4 20-3/8 1 Assembly or KCAKC Coil Box The plenum should be constructed 1/4-in.smaller in width and depth than the plenum dimensions shown above. MEDIA FILTER CABINET s 25 All � 23 da" � 4 " Opening with Flanges Bent 23 aV 4 23�M" Opening I I I I I I I I � o A I I 2. I I I I I I I I Furnace Side I Duct Side I I 23 s'4" Centerline Screw Slots I15 „, Media/ Filter Cabinet A B 16" 17 16" 20" 21 20" 24" 25 24" i; s A00309 —10— AIR DELIVERY-CFM(Bottom Return With Filter)* Unit Operating External Static Pressure(ESP) Size 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 AIRFLOW ft Low Heat 585f 0-0.60 585 580 585 585 585 580 m High Heat 800 0-1.0 000 800 800 800 800 7901 7801 760 750 735 ff 1-1/2-Ton Cooling 525 0-0.50t 525 525 505 505 505 tt 2-Ton A/C Cooling 700 0-0.90$ 675 685 695 695 700 700 700 700 700 700 2-1/2-Ton A/C Cooling 875 0-1.0 875 875 875 875 865 855 835 820 795 720 3-Ton A/C Cooling1050 0-1.0 1050 1050 1050 1050 1045 1020 1010 995 980 965 3-1/2-Ton A/C Cooling 1225 0-1.0 1225 1225 1225 1225 1225 1225 1220 1210 1195 1175 Maximum 1 1400 0-1.0 1390 1400 1400 1400 1400 1375 1330 1285 1235 1185 i 042060 tt Low Heat 500t 0-0.50 500 495 485 460 430 Hi h Heat E700 0-1:0 1055 1065 1065 1065 1065 1065 1065 1065 1060 1050 tt 1-1/2-Ton A/C Cooling 0-0.50t 525 525 510 495 465 fit 2-Ton AJC-Cooling 0-0.50$ 700 700 695 680 680 2-1/2-Ton A/C Cooling 0-1.0t 850 870 875 875 870 860 845 825 810 805 3-Ton WC Coolin 0-1_0 1050 10 00 1050 1050 1050 1050 1050 1050 1050 1050 3-1/2-Ton A/C Cooling 1225 0-1.0 1210 1220 1225 1225 1225 199, 1225 1225 1215 1195 042080- Maximum 1400 0-1.0 1400 1400 1400 1400 1400 1400 1400 1400 1385 1345 ft Low Heat 720f 0-0.50 720 715 715 720 720 Hi h Heat 1500 0-1.0 1500 1500 1470 1420 1375 133U 1290 1250 1210 1170 tt 1-1/2-Ton A/C Cooling 525 0-0.50$ 525 525 515 505 485 t1' 2-Ton A/C Cooling 700 0-0.50$ 700 700 695 695 700 2-1/2-Ton A/C Cooling 875 0-1.0$ 840 855 875 875 875 875 670 855 850 850 3-Ton A/C Coolin 1650 0-1.0 1050 1050 1050 1050 1050 1050 1045 1045 1040 1030 3-1/?_-Ton A/C Coolin 1225 0-1.0$ 1225 1225 1225 1225 1225 1225 1225 1225 1225 1195 Maximum 1400 0-1.0$ 1400 1400 1400 1400 1395 1355 1315 1275 1230 1190 tfi Low Heat 705t 0-0.50 A 705 680 � 680 675 675 High Heat 1500 0-1.0 1500 1500 1500 1500 1500 1500 1500 1495 1485 1480 ft 2-Ton A/C Coolin 700 0-0.50# 700 770 665 665 655 tt 2-1/2-Ton A/C Cooling875 0-0:50$ 875 875 875 875 875 3-Ton A/C Cooling1050 0-1.0$ 1050 1050 1050 1045 1050 1050 1045 1045 1045 1035 3-1/2-Ton A/C Cooling1225 0-1.0$ 1215 1220 1220 1220 1225 1225 1225 1225 1225 1220 4-Ton A/C Coolin 1400 0-1.0$ 1370 1385 -1 885 1395 1395 1395 1395 1400 1395 1390 5-Ton A/C Cooling750 0-1.0 1750 1750 1750 1750 1750 1750 1745 1740 1735 1725 Maximum 2000 0-1.0 2000 2000 2000 2000 1990 `1975 1950 1925 1900 1865 Low Heat 920t 0-1.0 920 "915 -915 920 920 920 915 900 895 890 Hi h Heal 1525 0-1.0 1525 1525 1525 1525 1520 1515 1515 1515 1515 1515 tf 2-Ton A/C Coolin 700 0-0.50 700 700 700 690 685 if 2-1/2-Ton A/C Cooling875 0-0.50$ 865 875 870 "870 875 3-Ton A/C Cooling1050 0-1.0$ 1035 1045 1050 1045 1050 1050 1050 1050 1050 1045 3-1/2-Ton A/C Cooling1225 0-1.0$ 1180 11195 1215 1225 1225 1225 1225 1225 1225 1225 4-Ton A/C Cooling 1400 0-1.0$ 1400 1400 1400 1400 1400 1400 1400 1395 1375 1365 5-Ton A/C Coolin 1750 0-1.0 1740 1745 1750 1750 1750 1750 1750 1750 1750 1740 Maximum 2000 0-1.0 2000 2000 2000 2000 2000 2000 1985 1965 1940 1910�.� Low Heat 1180t 0-1.0 1160 1175 1180 1180 1180 1180 1180 11B0 1180 1180 Hi h Heat 1885 0-1.0 1875 1880 1885 1885 1885 1885 1885 1885 1880 1870 tt 2-Ton A/C Cooling 700 0-0.50$ 700 760 000 700 695 fit 2-1/2-Ton A/C Cooling 875 0-0.50$ 875 875 875 870 870 3-Ton A/C Cooling 1050 0-1.0$ 1035 1040 1050 1050 1050 1050 1050 1025 1005 1 000 3-1/2-Ton A/C Cooling 1225 0-1.0$ 1205 1210 1225 1225 1225 1225 1225 1225 1220 1215 4-Ton A/C Cooling 1400 0-1.0$ 1390 1400 1400 1400 1400 1400 1395 1385 1370J1910 5-Ton A/C Cooling1750 0-1.0$ 1745 1740 1745 1745 1745 1745 1745 1740 1730 6-Ton A/C Cooling2100 0-1.0 2100 2100 2100 2100 2100 2095 2075 2040 1975 Maximum 2100 A0-1.0 2100 2100 2100 2100 2100 2095 2075 2040 1975 Actual external static pressure(ESP)can be determined by using the fan laws(CFM 'proportional to ESP),such as, a system with 1750 CFM at 0.5 ESP would operate at high-heating airflow of 1500 CFM at 0.37 ESP and low-heating airflow of 705 CFM at 0.08 ESP. t Low heat CFM when low-heat rise adjustment switch(SW1-3)and comfort/efficiency adjustment switch(SW14)on control center are OFF. $ Ductwork must be sized for high-heating CFM within the operational range of ESP. " Wattage data provided is for the circulating blower with bottom return and does not include draft inducer,accessories, or gas controls. tt Operation within the blank areas of the chart is not recommended because high-Feat operation will be above 1.0 ESP. """ All airflows on 21"casing size furnaces are 5%less on side return only installations. c. ,-EB-3-2006 09:27 FROM:PERMIT 4257756315 TO:13604033447 P.1 eO,ro4 40 SC 741 --���-6 LiLJ- -7 r7 Cel / YZ-J— 7 J— oL RECEIVED FEB 03 2, CCA PERMIT NMR) FED-3-2006 09:27 FROM:PERMIT 4257756315 TO:136O4O33447 P.2 d � Gro ?• CitV of • A_ Building Division d Me o To: Permit Center Cc: From: Scott Black Date# January 23,20O6 Re; Lee permit 0"822 The following revisions or additions need to be made to the plans: 1. Pmvide a drawing showina the location of the furnace&water heater. 2, Protection fi"om vehicle damage required.-e)(j f-h,nq -?o F, e?41-,f;C;zu 3. Specify the BTU's of the water heater. Q-Qq �r 4. Provide calculations for combustion air and sgiow the laiation where it is obtained.. 5. Specify where the appliance vents terminate. & RECEIVED COA FL FE8-3-20066 09:27 FROM:PERMIT 4257756315 TO:13604033447 P.3 kep- cooper Property Owners Name: bl Ass ss is p rccl Site Address: Site Plan ���� �o �b 7o Oa6-CorulQ.� 4au,q�, Sac�(� Lem properly line Building paimacr Map Scale;P(in)=20'(1 QG bkov\�, WAS OCENED FEB 0 3 FED-3-2006 09:27 FROM:PERMIT 4257756315 TO:13604033447 PA Residential Air Conditioning Heat Gain Calculation Name: a. t Date: 4- 30-Gs- Address: B Section f Section 5 Heat Gain Item Facing Sci Ft Factor - Heat Gain Heat Gain Item Factor Heat Gain -zw('rido ndrGla.Moor-s".' #of Bdrms+l Single(blinds) N 14 P,e pljr`Load 300 QJ NE&NW 28 Section 6 E&W 41 SE&SW 46 'pllances1 1,600 S 30 Section 7 Double(blinds) N 13 CU.FT. NE&NW 26 inflttr'aflon' ii E&W 37 Pre-1980 006 SE&SW 42 1960-1986 0.05 S 27 Post 1986 U 0,04 Single(no blinds) N 29 `Section 8 NE&NW 58 #Exhsl Fans E&W - 83 SE&SW 94 Section 9 S 62 A;Tool Sons IC eat 1p sd;�:'� Double(no blinds) N 22 (Add all BTU's from Sections 1-8) NE&NW 52 V E&W 74 d."+Uilct Galii ioial:Hoat'Loadx''h4'4 i SE&SW 64 Attic.No insulation 25% S 55 Attic-1"insulation 15% Skylights-Single 151 Attic-2"insulation 10% Skylights-Double 122 Crawl 1-2"Insulation 5% Section 2 Basement-No Insulation 5% Zb r�jr�ct;Walti��rid,VVoiid,Uoorsi Conditioned Area 096 Wood Frame or 1/2 Brick No Insulation 1.7 C�_Gland'fatSfScnsib{R'NNtGYilnll�tt� W/R-7 0.9 (Line A+B) W/R-11 0.7 W!R-19 0.4 I5P.Grand.0 iia�Giil'n .r v s. (Line C x 1.15 Full Brick 0.6 V Cinder Block 0.7 C. I a,10:Tov ;Z-F-Avarsaw Concrete-above gr 0.8 (D x 1.1) Concrete-below gr 0 v Section 3 1 O No Insulation 1�6 f�TaM—(' 106110G:Rt'au�r7d W/R-11 (EJ 12,000) W/R-19 W/R-30 W/R 40 r 0.6 -LU (Cathedrals-add 20°6 area) � _ ,R '?I'j Section 4 �/(�'n/ wv Fi orx a 1 0 Instructions:1,Enter Square footage of windows 4.Calculate infiltration Load by multiplying Cu Ft(Sq 11 x doors,walls,&ceiling In the appropriate column. ceiling height)by appropriate house age factor. 2 Multiply Square footage by the appropriate S.Calculate Ventilation Load by multiplying number of factor and write in BTU1Hr heal gain. exhaust fans by 300 BTU/HR. 3. Caluculate People Load by adding one(1) 6, Add all BTU/HR from Eeclions 1-8. Enter on Llno A v to the number of bedrooms,and multiplying by 7.Complete Lines B•F to compute tons of cooling required! E D by 300 BTU/HR. FEB 0 0 r., O FEt3-3-2006 09:28 FROM:PERMIT 4257756315 TO:13604033447 P.5 Residential Heating Loss Calculation .Name, Date: a Address: L B : rev;m r Section 1 AritSection 4 Montilhued I seat Loss SO Fir Heat Loss SO FT "u or"F" Factor `U or`'F" Factor Heat Loss Item Value 46 T sqft Heat Loss Heat Loss Item Value 46 T Lin Ft Heat Loss t sin le Pane 1.200 55.2 Concrete Slab Double Pane (per LF ofperimeter) Metal Frame 0.0.} 41.4 On Grade-No Insubbw 1 0.73 33.ti ��� Wood or VinylFrame 0.750 34.b On Grade R 6 veremecar 0.' 26.7 Wood Dr.1.75"solid core 0.330 15.2 • ./ - On Grade-R-10 tea 0.54 24.8 Wood Dr.1.-W wfi aneis 0.057 zb.2 ✓ bolow grade-minsLg3wd 0.053 24A Metal Dr.wio Thermal Break 0.040 18.4 Other Other I = Section 5 Section 2 J Heat Loss Value AST Sqft Heat Loss Pre 1980 1.2 ACH 1 0.02 1 Wood Studs-Above Grade Post 1980 .6 ACH 1 0.01 0.5 No Insulation n.250 11.5 Section 6 R-7 r V 0.103 4.7 111110 - R-11 75 U 0.0813 4.0 a I llulhr from Sections -5 R-19 -b Ij 0.062 1 2,9 ci Concrete-Above Grade - For ducts with heated s cs:0% No Insulation u.7b2 34.5 For ducts Ni unheated s aces: R-11 Furred in 0,105 4.5 Uninsulated ducts 20% Concrete Block-Above Grade Insulated to R-5 or less 101,16 No Insulation 0.549 25.3 insulated to R-6 or more 5'% Filed wfinsulation 0.450 20.7 For ducts bused in stab 26% R-1 i Furred in 0.091 4.2 / Concrete-below Grade Line A+Line 8 C} No insulation 0.278 12.8 R-11 Furred in 0.062 2.9 DI IL Plus 10%Ovemizing Factor R-19 Furred in 0.041 1.9 Line C x 1.1 R-10 Rigid Exterior 0.064 2.9 r Other I DHL Plus 50%Oversizing factor t Section 3 Line C x 1.51 J/Q Value 46 T Sgft Heat Loss No Insulation 0.4 18.4 R-7 U 0.134 6.2 R-11 0.091 4.2 R-19 U 0.045 2.3 (Recommended Furnace: j�n, t R-30 5k_ " 0.036 1.7 (Model S: F`t-3t1 0.031 1A i / Furnace Output(btws per hour) Other i- Cathedrals add 20%more area Section 4 Value 467 Sqft Heat Loss Wood Joist over crawl No insulation 0.134 6.2 R-11 0.056 2.6 R-19 C10 1 0.041 1.9 R-30 O AJ. 7--d.-029 13 •r BlowerSlzlng(AJr Row @76.1000FM per register) Style House: OQ� Cubic Contents x 3.5 Air Changes/60 Minutes= Min.CFM D Cubic Contents x 5 Air Changes/60 Minutes= Max.CFM S Heated Square Footage; rl _ No.W/A registers x75-100= to CFM Reg. �, (�_T L FEB 0 _� ��SN cTo City of • 9 zBuilding Division �`r$ING�O Memo To: Permit Center Cc: From: Scott Black Date: January 23, 2006 Re: Lee permit 06-6822 The following revisions or additions need to be made to the plans: 1. Provide a drawing showing the location of the furnace &water heater. 2. Protection from vehicle damage required. 3. Specify the BTU's of the water heater. 4. Provide calculations for combustion air and show the location where it is obtained. 5. Specify where the appliance vents terminate. r